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BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES 050 SERIES INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Solenoid Internal circuit ●DC24V Standard solenoid Red Red Solenoid with LED indicator Order code: -LF, -L LED indicator(Light Emitting Diode) Red (+) Blue (−) LED indicator: Red Solenoid (Surge suppression) Order code: -SR Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the surge suppression solenoid valve will not operate. In addition, in solenoids with an LED indicator, the LED will not light up. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc. cause the leakage current to exceed the maximum allowable leakage current, consult us. 4. For a double solenoid valve, avoid energizing both solenoids simultaneously. The valve could fall into the neutral position. 5. Since the AC solenoid uses diodes for the solenoid, always use lead wires of the same color when connecting a number of solenoid units in parallel. The DC24V standard solenoid, however, has no polarity, so either lead wire connection is acceptable. DIN connector Wiring instructions Remove the cover mounting screws, and lift the terminal cover off from the solenoid. Use a screwdriver (blade width 4 〜 4.5mm [0.16 〜 0.18in.]), etc. to push strongly against the terminal body through the hole of the terminal cover’s mounting screw, and remove the terminal body. Slip a cable gland, washer, and cable gasket over a cable (outer diameter 6 〜 8mm [0.24 〜 0.31in.]), insert the cable into the terminal cover’s wiring port, and connect the lead wire to the terminal body (screwdriver blade width of about 3mm [0.12in.]). Terminal body Terminal cover Screwdriver (Blade width 4〜4.5mm) Cover mounting screw Note Note: The appropriate tightening torque for the cover mounting screw is 29.4N・cm {3kgf・cm} [2.6in・lbf]. Red or q(+) Cable (Outer diameter 6〜8mm) Black or w(−) q and w are for with DIN connector (Order code: -39). Solenoid with LED indicator (Surge suppression) Standard type Order code: -LF-SR LED indicator(Light Emitting Diode) Red (+) Black (−) LED indicator: Red :-L-SR Order code: Low current type LED indicator(Light Emitting Diode) Red (+) Manual override Non-locking type To operate the manual override, press it all the way down. The valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the rest position upon release. For the double solenoid, pressing the manual override on the 12(S1) side switches the 12(S1) to the energized state, and the unit remains in that state even after the manual override is released. To return it to the rest position, operate the manual override on the 14(S2) side. This is the same for the solenoid 14(S2). PUSH Black (−) LED indicator: Red ●AC100V, AC200V Standard solenoid (Surge suppression) Short circuit protection diode AC100V:Yellow Varistor AC200V:White or w Flywheel diode Solenoid Black or q q and w are for with DIN connector (Order code: -39). Solenoid with LED indicator (Surge suppression) Order code: -LF LED indicator(Light Emitting Diode) Zener diode AC100V:Yellow AC200V:White Solenoid Black Color of LED indicator: AC100V:Yellow AC200V:Green ※Illustration shows the 200 series. Cable gland Screwdriver (Blade width approx. 3mm) Washer Terminal q (+) Terminal w (−) Cable gasket Terminal body Terminal cover Lead wire Terminal w (−) Terminal body (Solenoid side) Terminal q (+) ※For the DC24V solenoid with surge suppression, connect (+) to Terminal q, and (−) to Terminal w. SOLENOID VALVES SERIES Basic Models and Functions Standard type Basic model Item 050E1 Low current type 050-4E1 Number of positions 050-4E2 050LE1 050-4LE1 2 positions Number of ports 2, 3 ports Valve function Normally closed (NC, standard) or Normally open (NO, optional) 2 positions 2, 3 ports 5 ports Normally closed (NC, standard) or Normally open (NO, optional) Single solenoid 5 ports Single solenoid Double solenoid Remark: For optional specifications and order codes, see p.137〜138. Specifications Basic model Item Standard type 050E1 Media 050-4E2 050LE1 050-4LE1 Air Operation type Air Direct acting type mm2 Effective area〔Cv〕 1.5〔0.08〕 Direct acting type 1.2〔0.07〕 Port size Note 1 1.5〔0.08〕 M5×0.8 Operating pressure range MPa {kgf/cm2} [psi.] Note2 ms 0.15〜0.7 {1.5〜7.1} [22〜102] 1.05 {10.7} [152] 0〜0.7 {0〜7.1} [0〜102] 1.05 {10.7} [152] DC24V 20/20 or below 20 or below 30/30 or below AC100V, AC200V 25/25 or below 20 or below ── 50 ── Maximum operating frequency 5 Hz 5 ── Minimum time to energize for self holding ms Operating temperature range (atmosphere and media)°C [°F] Shock resistance m/s2{G} Not required 0〜0.7 {0〜7.1} [0〜102] MPa {kgf/cm2} [psi.] Proof pressure 1.2〔0.07〕 M5×0.8 Not required Lubrication Response time ON/OFF Low current type 050-4E1 0〜50 [32〜122] Lateral direction 0〜50 [32〜122] 1373.0 {140.0} Axial direction 1373.0 {140.0} 294.2 {30.0} 147.1 {15.0} Mounting direction 294.2 {30.0} Any Any Notes: 1. For details, see the port size on p.136. 2. Values when air pressure is 0.5MPa {5.1 kgf/cm2} [73 psi.]. Values of the double solenoid valve are switching time from the opposite position. Solenoid Specifications Rated voltage Standard type Item DC24V Type DC type Operating voltage range Frequency CurrentNote 1 (when rated voltage is applied) EnergizingNote 2 V Hz mA(r.m.s) Maximum allowable leakage current mA Insulation resistance MΩ Wiring type and lead wire length Low current type AC100V AC200V DC24V Flywheel type 21.6〜26.4 (24 + − 10%) DC type 90〜110 (100 + − 10%) 180〜220 (200 + − 10%) ─ 50 60 50 60 ── 240(5.8W) 〔252(6.0W) 〕 74 〔83〕 71 〔79〕 48 〔50〕 46 〔48〕 100(2.4W) 〔112(2.7W) 〕 20 10 21.6〜26.4 (24 + − 10%) 5 10 10 10 Standard Grommet type: 300mm [11.8in.] Grommet type: 300mm [11.8in.] Optional With DIN connector With DIN connector Red 〔Red(+), Blue(−)〕Note 1 Red(+), Black(−)Note 3 Yellow, Black White, Black Red 〔Red (+) , Blue (−) 〕Note 1 Red (+) , Black (−)Note 3 Color of LED indicator (optional) Red Yellow Green Red Standard ── Flywheel diode ── Optional Flywheel diode ── Flywheel diode Color of lead wire Surge suppression Notes: 1. Figures in brackets〔 〕are for solenoids with LED indicators. 2. Since the AC types have built-in flywheel diodes, the starting current value is virtually the same as the energizing current value. 3. For solenoids with surge suppression, and solenoids with surge suppression and LED indicators. Solenoid Valve Mass Solenoid Valve Port Size Basic model 050E1Note, 050-4E1 050-4E2 050LE1Note, 050-4LE1 Port specification Port size Standard Female thread M5×0.8 Optional Female thread 1(P), 4(A), 2(B) port: Rc1/8 3(R2), 5(R1) port: M5×0.8 g [oz.] Basic model Note: The output ports of 050E1 and 050LE1 are the (2A) port. Mass 050E1 190 [6.70] (185 [6.53]) 050-4E1 190 [6.70] (185 [6.53]) 050-4E2 400 [14.11] 050LE1 295 [10.41] (290 [10.23]) 050-4LE1 295 [10.41] (290 [10.23]) Remark: Figures in parentheses ( ) are for port size Rc1/8: -01. Manifold Port Size Manifold Mass g [oz.] Port size Manifold model Mass calculation of each unit (n=number of units) Block-off plate Manifold Rc 1/8 SM□ (47×n)+30 [(1.66×n)+1.06] 20 [0.71] Valve M5×0.8Note Manifold Rc 1/8 Manifold model Port Location of piping port 1(P) SM□ 4(A), 2(B) 3, 5(R) Note: For standard specification valves. In the case of optional ports -01: Rc1/8. Cylinder stop t3 Time Cushioning impact t2 Cylinder start Solenoid valve energized t1 To obtain the time required for the cylinder to complete 1 stroke, add the cylinder’s delay time t 1 (time between energizing of the solenoid valve and actual starting of the cylinder), to the cylinder’s max. speed operating time t 2. When a cushion is used, add the cushioning time t3, to the above calculations. The standard cushioning time t3 is approximately 0.2 seconds. 050-4E1, 050-4E2 Load Flow Rate 050E1, 050LE1 MPa 0.7 Supply pressure (MPa) 0.6 Valve outlet pressure Cylinder stroke Cylinder Operating Speed 0.5 0.7 0.6 0.4 0.5 0.4 0.3 0.3 0.2 Measurement conditions 0.2 ●Air pressure: 0.5MPa {5.1kgf/cm2} [73 psi.] 0.1 TS4-01 ●Piping inner diameter and length: φ2.5×1000mm Solenoid valve ●Fitting: Quick fitting TS4-M5, TS4-01 050-4E1 050-4E2 Load ●Load ratio= (%) Cylinder theoretical thrust 0.5MPa ●Cylinder stroke: 100mm [3.9 in.] 0 Cylinder Delay time s 100 150 Flow rate R/min (ANR) 0.7 0.6 1000 800 600 . 400 φ16 [0.630in.] φ20 [0.787in.] φ25 [0.984in.] φ32 [1.260in.] φ40 [1.575in.] 200 0 Delay time MPa 10 20 30 40 50 Load ratio 1mm/s=0.0394 in./sec. 60 70 % Valve outlet pressure Maximum operating speed Maximum operating speed 50 050-4E1, 050-4E2, 050-4LE1 , , TS4-M5 mm/s 1200 0.1 Supply pressure (MPa) 0.7 0.5 0.4 0.6 0.5 0.4 0.3 0.3 0.2 0.1 0 0.1 0.2 (30) 50 100 150 Flow rate R/min (ANR) 1MPa=145 psi., 1R/min.=0.0353 ft.3/min. 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 How to read the graph When the supply pressure is 0.5MPa [73 psi.] and flow rate is 30R/min [1.06ft.3/min.] (ANR), the valve outlet pressure becomes 0.4 MPa [58 psi.]. φ40 [1.575in.] φ32 [1.260in.] φ25 [0.984in.] φ20 [0.787in.] φ16 [0.630in.] 10 20 30 40 Load ratio 50 60 70 % 050 Series Solenoid Valve Order Codes (Standard Type, Low Current Type) ■ Port size Blank : M5 × 0.8 -01 : Rc1/8 ■ 2-, 3-port valve ■ 2-, 3-port valve Number of ports Valve function 3-port Normally closed (NC) 2(A) 1(P) 2(A) ■ Mounting base ■ Wiring type Without mounting base Grommet type ■ Speed controller ■ LED indicator Without speed controller ■ Flywheel diode Without LED indicator Without flywheel diode 1(P) 3(R) (+) 3(R) (−) Blank 2-port Blank Normally open (NO) Blank Blank Blank With speed controller With mounting base DIN connector Blank For standard type With flywheel diode (+) 1(P) 2(A) 2(A) Blank 1(P) 3(R) (−) -2 -11 -21 -39 -70 -LF -SR For low current type -L Basic model Standard type Low current type 2-, 3-port single solenoid 050E1 5-port single solenoid 050-4E1 5-port double solenoid 050-4E2 2-, 3-port single solenoid 050LE1 5-port single solenoid 050-4LE1 Voltage -2 -11 -LF -SR DC24V AC100V AC200V -L -SR DC24V -21 -01 -39 -70 -2 -01 -11 -21 ●When ordering the non-ion specification, enter -NCU after the basic model code. -39 -70 ●Not available with DIN connector ●For DC24V only. Equipped for AC100V and AC200V as standard. 050 Series Manifold Order Codes (Standard Type, Low Current Type) ■ Port size ■ 2-, 3-port valve Blank : M5 × 0.8 -01 : Rc1/8 ■ 2-, 3-port valve Number of ports Valve function 3-port Normally closed (NC) 2(A) 1(P) 2(A) 3(R) ■ Wiring type ■ LED indicator ■ Flywheel diode Without LED indicator Without flywheel diode Grommet type 1(P) (+) 3(R) (−) Blank 2-port Blank Normally open (NO) 2(A) 2(A) Blank Blank DIN connector Blank With Flywheel diode For standard type (+) 1(P) 1(P) 3(R) (−) -2 -11 -39 -LF -SR For low current type -L Manifold model Number of units Station Basic model Voltage -050E1 Standard type SM 2 ⁝ 10 stn.□ ⁝ stn.□ -050-4E1 -2 -11 -01 -39 -LF -SR DC24V AC100V AC200V -39 -L -SR DC24V -050-4E2 -050LE1 Low current type -2 -11 -01 -050-4LE1 ●Valve mounting location from the lefthand side when facing the 4(A), 2(B) ports. ●Not available with DIN connector. ●Specify the valve type for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●When ordering the non-ion specification, enter -NCU after the basic model code. Options Mounting base Speed controller DIN connector With built-in flywheel diode With built-in LED indicator Block-off plate (+) (−) -21 ●For direct piping ●Not available with double solenoid -70 ●For direct piping ●Not available with 3-port -39 ●Cannot be used with -LF and -L -LF ●For standard type -L ●For low current type -SR ●For DC24V only -BP ●For DC24V only. For AC100V, and AC200V, equipped as standard. Operating Principles and Symbols 3-port Normally closed (NC) 1(P) 3(R) 2(A) 050E1 2(A) 1(P) 3(R) 050E1-11 Manual override De-energized Normally open (NO) De-energized 非通電時 Solenoid cover Plunger Major Parts and Materials Molded solenoid Column V-seal Stem O-ring Valve 3 (R) 3 (R) 2 (A) 2 (A) 1 (P) 1 (P) Manifold Body Spring Single solenoid Double solenoid 14(S2) 4(A) 2(B) 5(R1) 1 (P) 3(R2) 5(R1) 1(P) 3(R2) 4(A) 2(B) 12(S1) 050-4E1 050-4E2 De-energized (De-energized condition after energizing solenoid S1) 14(S2) 5(R1) 1(P) 2(B) Materials Aluminum alloy (anodized) Stem Brass V-seal, O-ring Synthetic rubber Mounting base Mild steel (zinc plated) Spring Piano wire Plunger Magnetic stainless steel Column Magnetic steel Body Aluminum alloy (anodized) Block-off plate Mild steel (zinc plated) Seal Synthetic rubber Mounting bracket Steel (zinc plated) Remark: Materials that generate copper ions are not used for the non-ion specification. 5-port 4(A) Parts Body 3(R2) 5(R1) 4(A) 1(P) 2 (B) 3(R2) 12(S1) Dimensions of Standard Type Solenoid Valve (mm) 2-, 3-port 050E1 37.5 Approximately 300 □27 10.5 76 30.5 22 15 10 1(P) 5 20 20 37.5 3(R) 2(A) 18 2-φ3.5 Counterboreφ6.5 Depth 3 Mounting hole M5×0.8 2-A 18 Code A Model 2-M4×0.7 Depth 5 Mounting thread 18 4.5 050E1 M5×0.8 050E1-01 Rc1/8 5-port 76 30.5 3-A 2-φ3.5 Counterboreφ6.5 Depth 3 Mounting hole 145 4(A) 2(B) 10.5 2-M5×0.8 5(R1) 18 2-φ3.2 Mounting hole 18 18 2-M4×0.7 Depth 5 Mounting thread Code Model A 18 4.5 B C Code Model A B 050-4E1 M5×0.8 10 10 050-4E2 M5×0.8 5 050-4E1-01 Rc1/8 16 7 050-4E2-01 Rc1/8 8 22 2-M5×0.8 3-A 2-φ3.5 Counterboreφ6.5 Depth 3 Mounting hole B 18 10 10 10 10 (P) 1 3(R2) 5 5 C B 20 4 (A) 2 (B) 37.5 5(R1) □27 30.5 □27 22 Approximately 300 14 16.5 10.5 □27 37.5 4.5 1(P) 3(R2) 34 Approximately 300 B 37.5 050-4E2 10 10 050-4E1 Dimensions of Standard Type Manifold (mm) SM □ L P 5 5 28 28 24 27 0.5 24 27 10 0.5 87.5 10 29.5 13 1(P) 36 C B 18 4(A) 2(B) Model L SM2 76 66 SM3 104 94 SM4 132 122 SM5 160 150 SM6 188 178 SM7 216 206 SM8 244 234 SM9 272 262 SM10 300 290 57.5 6 20 145 4(A) 2(B) 3・5(R) 76 Unit dimensions 2(A) 4-Rc1/8 (With 2 plugs) 4-φ4.5 Mounting hole A 13.5 050-4E1 18 050-4E2 050E1, 050E1-11 P Block-off plate (-BP) 2 5 24 52 Code A Model stn.1 stn.2 stn.3 B C 050E1 M5×0.8 ─ ─ 050E1-01 Rc1/8 ─ ─ 050-4E□ M5×0.8 10 10 050-4E□-01 Rc1/8 16 7 Options (mm) ●Solenoid with DIN connector: -39 ●Solenoid with LED indicator: -LF ●For standard type ●For standard type ●For standard type (10) 8.5 4(A) A 40 050E1 050-4E1 87 48 050-4E2 171 37 2-φ5.5 Mounting hole 45 56 ●For low current type 58.5 27 20 77.5 12.5 LED indicator 4(A) 26 Approx. 300 Pg9 (10) φ18 16 Width across flats (100.5) (Overall length of valve) 2 21 ●Solenoid with LED indicator: -L φ6〜φ8 Cabtyre outer diameter 40 91.5 9(Overall length of valve) ●For low current type 32 Code ●For low current type M5×0.8 4(A) 2(B) Model 38 LED indicator 69.5 82.5 (Overall length of valve) 4.5 Pg9 ●Speed controller: -70 40 2 2(A) A (Overall length of valve) φ18 16 Width across flats Mounting hole (2 places) 26 φ6〜φ8 Cabtyre outer diameter 21 6 82 (Overall length of valve) ●Mounting base: -21 Dimensions of Low Current Type Solenoid Valve (mm) 2-, 3-port 5-port 050LE1 27 37 050-4LE1 Approximately 300 27 37 Approximately 300 5 10 10 5(R1) 1(P) CB 4(A) 2(B) 3(R2) 5 5 20 1(P) 20 15 10 3(R) 2(A) 20 82.5 82.5 3-A 18 2-φ3.5 Counterboreφ6 Depth 13 Mounting hole 18 M5×0.8 2-φ3.5 Counterboreφ6 Depth 13 Mounting hole 2-M3×0.5 Depth 6 Mounting thread Code 25 2-M3×0.5 Depth 6 Mounting thread 6 Code A Model 2-M5×0.8 21 21 2-A A Model 25 6 B C 050-4LE1 M5×0.8 050-4LE1 M5×0.8 10 10 050-4LE1-01 Rc1/8 050-4LE1-01 Rc1/8 16 7 Dimensions of Low Current Type Manifold (mm) SM □ L 5 28 28 24 27 27 0.5 3・5 (R) (P) 1 36 18 C B 4(A) 2(B) Unit dimensions Model L SM2 76 66 SM3 104 94 SM4 132 122 SM5 160 150 SM6 188 178 SM7 216 206 SM8 244 234 SM9 272 262 SM10 300 290 A B C 050LE1 050-4LE1 M5×0.8 10 10 050LE1-01 050-4LE-01 Rc1/8 16 7 6 20 2(A) 16.5 10 82.5 10 13 0.5 5 P 24 A 13.5 4-φ4.5 Mounting hole 4-Rc1/8 (With 2 plugs) 18 050-4LE1 050LE1, 050LE1-11 Code 2 5 24 62 Block-off plate (-BP) P Model For options, see p.141. 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