Koganei 750 Round type solenoid valve Instruction manual
Koganei 750 is a powerful solenoid valve designed for various applications. Its compact size and reliable operation make it suitable for use in pneumatic systems that demand precision and durability. The valve boasts a wide range of features, including its ability to operate in high-frequency applications, its resistance to vibrations and shocks, and its versatility in mounting directions. The Koganei 750 comes with a manual override for convenient control and offers multiple voltage options for adaptability. It is also equipped with a silicon diode for reliable operation and a poppet construction for leak-free performance.
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BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES ROUND TYPE SERIES INSTRUCTION MANUAL Ver.1.0 Charts for Solenoid Valve Selection 1. Air flow rate of each series (2-, 3-port) Air flow rate R/min [ft.3/min.] (ANR) Solenoid valve series 062 200 300 400 1000 2000 3000 10000 Supply pressure 0.5MPa [73psi.] When air flows to atmosphere 20000 Supply pressure 0.5MPa [73psi.] When air flows to atmosphere 170 [6.0] 370 [13.1] 126 250 1000 [35.3] 375 501 P 4700 [166] 750 Solenoid valve 9300 [328] 1000 1250 A 1R/min = 0.0353ft.3/min. 18600 [657] 2. Applicable cylinder bore size of each series (4-, 5-port) ●Quick-reference graph for applicable cylinders mm [in.] Solenoid valve series 062 125 250 254 375 501 750 1000 1250 1.The area of the graph shows the normal range of use. (Cylinder speed 300〜600mm/s [11.8〜23.6in./sec.]) Cylinder bore size 25, 30 φ20 [0.984/ 40 50 63 80 100 125 140 180 200 [0.787] 1.181] [1.575] [1.969] [2.480] [3.150] [3.937] [4.921] [5.512] [7.087] [7.874] 2.While the graph shows the measured results of an air supply pressure of 0.5MPa [73psi.] and load ratio of 0, the values are virtually identical for the range of 0.4〜0.7MPa [58〜102psi.] and a load ratio of up to 30%. This area presents high cylinder speed is not required. (Cylinder speed : Max. 200〜300mm/s [7.9〜11.8in./sec.], Min. 50mm/s [2.0in./sec.]) 3.In general, select a valve with about a 50% margin over the required cylinder speed, and use a speed controller to reduce the speed in actual operation. This area presents high cylinder speed is required. (Cylinder speed : Min. 500〜600mm/s [19.7〜23.6in./sec.]) Cylinder speed P ●Cylinder speeds when using each series Solenoid valve Cylinder The graph at right shows the maximum cylinder speed when operated at a supply pressure of 0.5MPa [73psi.] and a load ratio of 30% or less. 180 Cylinder bore size mm Note: To obtain the time required for 1 stroke, take the “cylinder delay time” and “cushioning time” into consideration. 200 160 140 120 100 80 375 series 501 250 series 254 60 40 125 series φ20 062 series 100 200 300 400 500 600 Cylinder speed <How to read the graph> For example, when operating the φ80 [3.150in.] cylinder with the 254 series solenoid valve, a speed of about 500mm/s [19.7in./sec.] can be obtained. 700 800 900 1000 mm/s 1mm = 0.0394in. 1mm/s = 0.0394in./sec. Basic Construction and Features ●The diagram shows an indirect-acting 3-port, normally closed, single solenoid type 501E1 ●Small electric current ●No burning failure qSilicon diode wSolenoid iron core eArmature spring rSolenoid Armature stroke 0.56mm [0.022in.] tArmature yPoppet pushrod setting screw uPoppet pushrod iPoppet The solenoid uses a special construction, with an extremely small 0.56mm [0.022in.] armature stroke, and therefore consumes little electric current. In addition, the AC type uses a silicon diode for half-wave rectification that ensures extremely stable operation. Moreover, since there is no in-rush current, the capacity of electrical equipment can be reduced, decreasing the amount of heat generated in high-frequency operations. The coil will not burn even if the armature unactuates under some abnormal situation. Half-wave rectification solenoid (Koganei) AC solenoid (Conventional) Current Current oPiston seal !0Main valve piston Starting current Starting current Energizing current R !1Body Energizing current Time Time Wave form in abnormality !2Stem thru hole No burning failure will occur even in an abnormal condition. !3Stem !4Main valve poppet ●No solenoid coil wire breaks or damages P A The coil is a vacuum epoxy resin impregnated mold, for high resistance to heat, cold, humidity and vibration, and completely eliminates wirebreak failure. Moreover, the iron core is not a laminated sheet, but rather machined a single block, for superior mechanical strength against heat or shocks, and endures a long time without deformation or breakage. !5Stem spring !6Body cap Koganei solenoid ●Compact and light ●No need for lubrication A poppet construction with unique and compact design. The body is made of light aluminum alloy. Entering foreign materials into a valve’s interior, not using for a long period, etc., could cause the main valve piston to stick. This is not a problem at all with the poppet type round solenoid valves. With virtually no sliding parts, there is no need for lubrication except for a few specific models. This means no breakdowns, caused by such as galling due to insufficient lubrication. It can also eliminate periodic lubrication expenses. ●Any mounting direction acceptable ●No leakage due to foreign materials in the media While some valves will require that the mounting direction is vertical or horizontal to operate, the round solenoid valve remains undisturbed regardless of whether the direction is off to some degree, upper or lower, or left or right. While foreign materials in the media can often cause leaks, the round solenoid valve uses rubber to absorb the distortions caused by a certain volume of foreign materials to prevent leaks. ●No sticking Any mounting direction Spool structured general valves Seal movement of general spool construction Machined iron core (single block) Epoxy resin Coil (completely holding the circumference of the coil) Iron core with laminated sheet ●Many kinds of voltages, common to each models (Except for explosion proof valves) Galling While the standard specifications are AC100V and 200V, many other voltages are available, as shown in the appended table. Many of these voltages are common to each model, and therefore offer interchangeability, good quality control and stable quality. All solenoids, including the DC types, have the same shape and same dimensions. Solenoid Solenoid common to each series Absorbs the distortion caused by foreign materials and restored after the foreign materials are removed. ●Can operate in high-frequency applications The spool may move, depending on the mounting direction. Coil Solenoid using general iron core with laminated sheet The poppet and stem section have low mass and the stroke is short, helping to reduce inertial force, while the synthetic rubber flexibly absorbs impacts, enabling excellent durability in continuous, highfrequency operations. ●Extremely long operating life With virtually no sliding parts, and with the large elastic capacity of the synthetic rubber used in the stem, the high capacity design eliminates any concerns about wear or damage. The operating life is therefore extremely long, and all models except a very few can last over more than 10 million operating cycles. Solenoid Types and Operating Principles (While the schematic diagrams show the direct-acting 062 series, 3-port valve, the basic construction of the solenoid is the same for the 4-port valve and for the pilot section of the indirect acting valve.) Single solenoid type, normally closed (E1 type, NC) Symbol 1. When de-energized, air coming through port P is closed by the poppet at P, and air at A goes to port R. 2. When energized, the P side poppet opens and the R side poppet closes, so that the air flows from P to A. 3. When power is cut off, the armature is pushed downward by the armature spring to change the valve to a de-energized condition. Energized De-energized Solenoid Armature spring Armature Poppet R P A R R P P A A Single solenoid type, normally open 1. When de-energized, the air coming through port P flows to A, but the R side is closed. 2. When energized, the P side poppet closes and the R side poppet opens, so that the air flows from A to R. 3. When power is cut off, the armature is pushed upward by the armature spring to change the valve to a de-energized condition. (E1 type, NO) De-energized Symbol Energized Armature Armature spring Solenoid R P A Poppet R P R A P A Keep solenoid type (SE2 type) Symbol S R P R A Energizing R-C Energizing S-C (momentarily or continuously) (momentarily or continuously) S C R Solenoid Armature spring S C R Armature R Poppet P A P R 1. When power is supplied to the R-C terminal, the air coming from P is blocked by the poppet at P, and air flows A to R. 2. When power is supplied to the S-C terminal, the P side poppet opens and the R side poppet closes, so that the air flows from P to A. 3. Even if power to the S-C terminal is cut off, a strong residual magnetic force maintains the previous position. 4. When power is supplied to the R-C terminal, the residual magnetic force disappears, and the armature is pushed downward by the armature spring. A For details, see p. 883〜884. Double solenoid type (E2 type) Energizing solenoid A Energizing solenoid B (continuous energizing) (continuous energizing) Solenoid S2 Symbol S2 R P A S1 Solenoid S1 Poppet R A R P A P 1. When the S1 solenoid is in an energizing condition, the air coming from P is blocked by the poppet at P, and air flows from A to R. This condition is firmly maintained by the air pressure applied to the poppet at P. 2. When the S2 solenoid is energized, the P side poppet opens and the R side poppet closes, so that the air flows from P to A. This condition is firmly maintained by the air pressure applied to the poppet at R. 3. While the solenoid is “momentarily energizing holding type” increasing residual magnetism in addition to the normal continuously energizing type, air pressure applied to the poppet guarantees the holding position in the case, as well. Voltage Types and Current Single solenoid (E1) and double solenoid (E2) type Keep solenoid (SE2) type Current mA Current mA starting current and energizing current are ( The ) virtually identical, and are within these values. Rated voltage V AC 230※1 220※1 200 115※1 110※1 100 48※1 24※1 50Hz 63 58 70 130 120 140 410 930 DC Rated voltage V 60Hz 55 72 65 110 160 130 370 830 ※2 200 110※2 100※2 48※2 24 12※2 6※2 ( Color of lead wire White, black AC The starting current and energizing current are virtually identical, and are within these values. 50Hz 80 180 200 100 60Hz 70 160 ) Color of lead wire White, black, red Yellow, black, red Yellow, black Red, black 48 80 90 190 400 750 1500 White, black Yellow, black Red, black Notes: 1. For items with ※1, specify the frequency and consult us for the delivery. 2. For ※2 items, consult us for the delivery. 3. This table is also applicable to the 3-position solenoid valves 253, 503, and 753 types. 4. For explosion proof solenoid valves, see p. 934. 5. The return current will vary depending on the rated voltage, but in the range of 20〜2mA. Wiring Instructions Single solenoid (E1) type Keep solenoid (SE2) type ●When connecting 2 or more valves in parallel, use the black lead wire for common connections of the AC type. A diode is connected to the black lead wire for the AC type. No diode is in the DC type, so the wiring has no polarity. ●For the 2, 3-port valve, energizing the S1 solenoid in the diagram (the set side) opens the valve, while energizing the S2 solenoid (reset side) closes it. ●For the 4, 5-port valve, energizing the S1 solenoid opens the A port, while energizing the S2 solenoid opens the B port. ●For connections of 2 or more valves in parallel, or for instructions for wiring connections with other inductive loads, see p.883. ●The minimum time to energize for operation is 50ms. Black lead wire S1 S(Black) C(Yellow or White) R(Red) S2 Grommet Diode S C R S1 S2 Inside of the terminal Double solenoid (E2) type (continuously energizing holding type) Double solenoid (E2-D) type (momentarily energizing holding type) ●When connecting 2 or more valves in parallel, use the black lead wire for common connections of the AC type. A diode is connected to the black lead wire for the AC type. No diode is in the DC type, so the wiring has no polarity. ●Two solenoids, an upper and lower, are built into this valve. They are color-coded with vinyl tape. ●For the 2, 3-port valve, energizing the red tape side (for units with terminals, the S2 side in the diagram) opens the valve, while energizing the non-tape side (for units with terminals, the S1 side in the diagram) closes the valve. ●For the 4, 5-port valve, energizing the red tape side (for units with terminals, the S2 side in the diagram) opens the A port, while energizing the non-tape side (for units with terminals, the S1 side in the diagram) opens the B port. ●No diode is equipped with either the AC or DC type, so the wiring connections have no polarity. ●The lead wire color coding and instructions of terminal connections are the same as for the continuously energizing holding type. ●While the energizing time required for switching the valve is about 50ms, air pressure is required to maintain that condition. For this reason, continue energizing until exhaust is complete (or when operating a cylinder, until the operation is complete). ●Hold the continuous energizing time to 5 minutes or less, and ensure that the de-energized period is longer than the energizing time. Black lead wire Black lead wire Red tape Commutator S1 S2 Inside of the terminal Explanation of Keep Solenoid Features While the conventional self-holding type solenoid valve employs 2 solenoids, this keep solenoid type achieves the same operation with just 1 solenoid. Can firmly maintain both the ON and OFF positions with just momentary energizing. Holding force is strong, achieving superior vibration and shock resistance in any directions. Vibration resistance is more than 107.9m/s2{11G} and shock resistance is more than 294.2〜392.3m/s2{30〜40G} for the direct acting type, and 980.7m/s2{100G} for the indirect acting type. (Shock resistance for the ordinary microswitch is about 294.2m/s2{30G}, and about 49.0〜 196.1m/s2{5〜20G} for the relay.) No need to worry about burning even with continuous energizing. Moreover, burning will not occur even if the set signal and reset signal are applied at the same time. Construction and operation The diagrams show the direct acting type (or pilot section for the indirect acting valve). Operation under the set signal Operation under the reset signal When the ON signal is excited (for 0.05s or more) to the S-C (set side) terminal, as shown in Fig. 1, the solenoid is energized by halfwave rectification, and the armature is attracted (the direction of current flow and the magnetic poles are as shown in the diagram). Then, the armature keeps its position by residual magnetic force even after the ON signal is turned off. When the OFF signal is excited (for 0.05s or more) to the R-C (reset side) terminal, as shown in Fig. 2, the current reduced by resistance flows in the direction opposite to the set direction, the residual magnetic force suddenly vanishes, and the armature is returned to its position by a spring. In other words, turning this solenoid valve ON and OFF is achieved by momentary energizing alternately to S-C and R-C. ON Diode S(Set) Solenoid Diode R(Reset) Attract N S N S N S Resistance C(Common) ON Resistance C(Common) Break away Armature P R S(Set) R(Reset) R Figure 1 P Figure 2 A A Wiring instructions ●When activating 2 or more valves simultaneously When the ON and OFF operations are reversed, use different connections to link the S and R terminals, as shown in the diagram at the left. When the S and R terminals are connected into their same respective phases, there is no limit to the number of units that can be connected in parallel. <The reason> When the A-1 contact is turned on, current flows along the R-C on Valve 1 and the S-C on Valve 2, and they are both activated normally. The C side is the positive (+), however, the current flows along the dotted lines and causes resets or vibrations, even when a set signal has been excited to valve 2. Correct wiring ● When using a neon lamp Install a diode and a surge absorber on the R (reset) side, as shown in the diagram. Use the diode, with which dielectric voltage is about 3 times as high as the power voltage. If the diode is not installed, or if it is connected in the wrong direction, both neon lamps will light up when the set signal is excited. Incorrect wiring A-1 A-1 A-2 A-2 R R S R S R S R Valve 1 Valve 2 S R S S Diode Valve 1 Valve 2 Valve 3 C C C Surge absorber C C C (+) ●When connecting inductive loads for other than the SE2 type in parallel Connect at separate contacts, as shown in the diagram. Neon lamp (Indicates reset) <The reason> Switching the A-1 contact ON and OFF is normal operation. If, however, current is sent along the dotted line to the inductive load side when the A-2 contact is ON, there may be insufficient current on the reset side, and reset may be impossible. A-1 Correct wiring A-1 Incorrect wiring A-2 A-2 Inductive load R R S Valve C Valve Inductive load S Valve (+) C Neon lamp (Indicates set) Precautions (Keep solenoid) 1. Note that the keep solenoid valve cannot be used with solid state type relays with leakage current. Because the solenoid’s reset current is so small that the relay leakage current alone can reset the solenoid after it has been set. 2 Note that exciting the set and reset signals at the same time can cause vibrations. 3. While the valves work under normal usage and environments in most applications, avoid using in locations subject to harsh vibrations or to strong magnetic fields. 4. While the direct acting type maintains the ON or OFF position regardless of the presence or absence of an air supply, caution should be exercised that the indirect acting type switches the stem to the OFF position when the air supply is cut off. 5. Use a fingertip to operate the manual override. Note that the manual override will not activate when the valve is set to the ON position. Operate the manual override after exciting the reset signal to demagnetize and set the reset signal to OFF, such as in a test operation . Safety Precautions (Round type series solenoid valves and explosion proof solenoid valves) Warning 1. When mounting a valve inside the control panels or when an operation requires long energizing periods, provide heat radiation measures to ensure that the ambient temperature always remains within the temperature range specifications. For long-term continuous energizing, consult us. 2. Always check the Catalog, etc., when carrying out wiring and piping of products to ensure that the connections are correctly done. Wrong wiring or piping could result in abnormal operation to the actuator, etc. 3. The solenoid valve’s silicon diode could be damaged by surge voltage when a large inductive load is used on the same power supply. Either change to a separate power supply, or install a surge absorber to protect the unit. Solenoids with surge suppression are also available. Consult us. Caution For locations subject to water or to large amounts of dust, use a cover, etc., to protect the valves. Also, attach a muffler, etc., to the R port to prevent dust from entering. Entering water or dust could result in short-term functional shutdowns, sudden drops in performance, or a reduced operating life. Attention 1. Use clean air that does not contain degraded compressor oil, etc. and install a filter, etc., close to solenoid valves to remove dust or collected liquid. 2. Ensure that the piping port on the supply side has at the same area or larger than the solenoid valve’s effective area. 3. When using an indirect acting valve, use a stop valve between it and the pressure source. When the stop valve is opened before the pressure reaches the minimum operating pressure, the indirect acting valve could fall into a neutral position. (All solenoid valves in the 250 series and up are indirect acting valves.) 4. When connecting 2 or more AC type solenoid valves to the same power supply, connect the same color lead wires. 5. Since a diode is equipped with the AC type solenoid valve, the solenoid may sometimes not turn on with the solid state-type relay (SSR) with zero-cross function. For this reason, pay attention before use to the ratings and precautions for use of the solid state-type relay. Others In the Catalog, Class 1 of the recommended oil “Turbine Oil Class 1 (ISO VG32)” signifies “non-additive,” while VG32 signifies “viscosity.” The previous notation of “Turbine Oil #90” has been changed. Construction of Manual Override Single solenoid(E1) Non-locking type Normally closed(NC) Locking type Normally open(NO) Normally closed(NC) Normally open(NO) φ30 φ30 Operation type Construction 16 16 16 26.5 26.5 φ30 φ30 Pressing the button with a fingertip turns it on, and releasing the button turns it off. Using a screwdriver to press the button turns it on, and releasing the button turns it off. Lock it by pressing in and then turning it by 90 degrees (to align with the groove outside). After operation, always release the lock. Keep solenoid(SE2) Double solenoid(E2) φ30 Operation type 21 Construction 16 φ30 Pressing the button turns it on, and releasing the button turns it off. When set as ON, the manual override cannot be operated. To perform test operations, etc., reset to the OFF position before starting. ●Caution The following operation causes the ON position to continue, and the manual override cannot be used to turn the valve OFF. 1.When the manual override is in the ON position, and reset voltage or set voltage is applied. 2.When the manual override is operated while the reset voltage or set voltage has been applied. In this condition, applying the set voltage once, and applying the reset voltage later, allows the manual override to be operated again. Note: The 3-position solenoid valve manual override has the same construction as the one for the single solenoid normally open type (E1, NO). Remove the cap and pull the manual override button with a finger to turn it on, and press it to turn it off. While the manual override has no locking mechanism, the air-pressure holding force maintains the position. Mounting and Adjusting of Manual Override Non-locking type Locking type Adjusting procedures Adjusting procedures 1. Screw in nut ○ A into the support. Screw in nut ○ A until it contacts the cam, then return back onehalf to one full rotation from that position. The procedure for adjusting nuts ○ A and ○ B is the same as for the non-locking type. 1. Align the slotted groove of the manual override button to the groove of the adjusting screw, and use a screwdriver to screw in the manual override button and the adjusting screw at the same time. Screwing them in causes air to leak, in the case of the direct acting valve, from the R port, and in the case of the indirect acting valve, from the PR port. Keep screwing in further, until the air stops leaking. ( In the one-half to one full rotation back position, confirm that some play with the cam exists. ) 2. Align slotted groove on the base to the nut ○ A slot. When it is not aligned to the slot, loosen nut ○ A and realign it. 3. Use nut ○ B to lock. Insert a screwdriver into the aligned groove, and lock it so that it cannot rotate. Do not tighten more than needed. Note: Place the cam under the side with the black mark. Slotted groove Slot Flat blade screwdriver B Nut ○ A Nut ○ Cam(Note) Base Support 2. From the position where the air stops leaking, screw in a further 10 degrees. Do not screw in more than needed. 3. Use nut ○ C to lock the adjusting screw. Lock it with a screwdriver inserted condition. Flat blade screwdriver C Nut ○ Button Adjusting screw B Nut ○ A Nut ○ SOLENOID VALVES 062 SERIES Direct acting 2-, 3-, 4-port Symbols Single solenoid (E1) type 2-port NC P NO A 062E1-2 Double solenoid (E2) type 3-port P NC NO R P A 062E1-2-11 A 062E1 R P A 062E1-11 Keep solenoid (SE2) type 4-port 2-port 3-port 4-port 2-port 3-port NC/NO NC/NO NC/NO ――― NC/NO NC/NO ――― S R S R S R R P P A B 062-4E1 R P A 062E2-2 R P A 062E2 A B 062-4E2 P R P A 062SE2-2 4-port R P A 062SE2 A B 062-4SE2 Basic Models and Valve Functions Model 062E1-2 062E1-2-11 Item Number of positions 062E1 062E1-11 062-4E1 062E2-2 062E2 062-4E2 062SE2-2 062SE2 062-4SE2 2 Number of ports 2 3 4 2 Single solenoid Valve function 3 4 2 Double solenoid Normally closed Normally open Normally closed Normally open (NC, standard) (NO, optional) (NC, standard) (NO, optional) ――― 3 4 Keep solenoid Normally closed (NC) or Normally open (NO) ――― Normally closed (NC) or Normally open (NO) 062E2-2 062-4E2 062SE2-2 062SE2 062-4SE2 ――― Specifications Model 062E1-2 062E1-2-11 Item Media 062E1 062E1-11 062-4E1 Operation type Direct acting Effective area〔Cv〕 mm2 Port size 2.5 〔0.12〕 1.8〔0.08〕 Rc 1.8 〔0.08〕 2.5 〔0.12〕 1.8 〔0.08〕 Not required Operating pressure range MPa{kgf/cm2} [psi.] 0〜0.9 {0〜9.2} [0〜131] MPa{kgf/cm2} [psi.] 1.35 {13.8} [196] ON 30 Response time ms ON/OFF OFF 30 Maximum operating frequency Hz 5 | Minimum time to energize for self holding ms 50 Operating temperature range (atmosphere and media) °C [°F] 0〜60 [32〜140] Mounting direction Mass 2.5 〔0.12〕 1/4 Lubrication Proof pressure 062E2 Air Any kg [lb.] 0.3 [0.66] 0.5 [1.1] 0.4 [0.88] Solenoid Specifications Item Voltage type Solenoid type V Voltage range % Current mA Energizing type Double solenoid (E2) Rated voltage ±10% Rated voltage +10%, −5% See the Voltage Types and Current. Common type for momentarily and continuously energizing B type Wiring type Grommet type mm [in.] Keep solenoid (SE2) See the Voltage Types and Current. Continuously energizing type Insulation type Lead wire length Single solenoid (E1) Approximately 300 [11.8] Inner Construction, Major Parts and Materials Flow Rate ●2-, 3-port ●2-, 3-port Energized De-energized Silicon diode MPa 0.8 Solenoid 0.7 Armature P R When using as a 2-port valve, plug here. Poppet P R Valve outlet pressure Armature spring Poppet stem setting screw Supply pressure 0.9 0.9 0.6 0.6 0.4 0.5 0.3 0.1 A 0.8 0.7 0.5 0.2 A MPa 0.3 0.4 0.2 0.1 0 100 ●For the keep solenoid (SE2) type and double solenoid (E2) type, see p.881. 300 200 Flow rate How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 120R/min [4.24ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. ●4-port De-energized Silicon diode 400 R/min (ANR) Energized Armature spring 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Solenoid Armature ●4-port Poppet stem setting screw MPa 0.9 B R1 B Supply pressure R1 0.8 A R2 R2 P P ●Although the Inner construction schematic diagram shows R1 and R2 separately, these are in fact combined inside the body, with just the Rc1/4 female thread leading to the outside. ●For the keep solenoid (SE2) type and double solenoid (E2) type, see p.881. 0.7 Valve outlet pressure A Poppet Materials Aluminum alloy (anodized) Poppet stem Brass Poppet Seal Synthetic rubber 0.7 0.5 0.6 0.4 0.4 0.3 0.1 Body 0.9 0.8 0.6 0.2 Parts MPa 0 0.5 0.3 0.2 0.1 50 100 150 Flow rate 200 250 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 85R/min [3.0ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. 2-, 3-port Order Codes ●Keep solenoid − Number of ports Series 062SE2− − Voltage − Keep solenoid − Voltage Number of ports Series Double solenoid Voltage − Option − 062E2− Energizing type − Option ●Double solenoid − Option Valve function Number of ports Series Single solenoid − Wiring type − 062E1− Wiring type ●Single solenoid Number of ports Option Number of ports Option Number of ports Option Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Blank 3-port 21 Blank 3-port 21 With mounting base Blank 3-port 21 With mounting base 2 2-port 2 2-port 80 With manual override 2 2-port 80 With manual override T With terminal box With mounting base manual override 80Note With (non-locking type) manual override 81Note With(locking type) Valve function Note: Conduit (-37) is standard for -80 and -81, which removes the -37 code designation. Code Specifications Blank NC (normally closed) 11 Wiring type Code Specifications Conduit AC100V AC100V 50/60Hz Code Specifications T With terminal box AC200V AC200V 50/60Hz AC100V AC100V 50/60Hz DC24V DC24V AC200V AC200V 50/60Hz Code Specifications Wiring type AC100V AC100V 50/60Hz Energizing type Code Specifications AC200V AC200V 50/60Hz Code Specifications Grommet DC24V DC24V Blank Continuously energizing type 37 Conduit T With terminal box See notes 1 and 2. For other voltages, see p.882. Blank Voltage Code Specifications Blank Voltage NO (normally open) Voltage See notes 1 and 2. For other voltages, see p.882. Example: 062SE2-21-80-AC100V Example: 062E2-21-AC100V Momentarily energizing type D Example: 062E1-37-AC100V Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Dimensions of 2-, 3-port (mm) ●Single solenoid(with conduit cover)062E1-37 Lead wire length approximately 300mm 46 φ30 φ26 49.5 16 (26.5) 97 (107.5) R Mounting base (Order code:-21) φ42 67 64 A P 22 50 64 50 4-φ5.5 Mounting hole 22 P 64 A 2-M5×0.8 Depth 9 Mounting thread 50 Plug for 2-port (Order code:-2) 22 4-φ5.5 Mounting hole A P 1.2 Plug for 2-port (Order code:-2) R A G1/2 Lead wire length approximately 300mm 8 φ42 1.2 Mounting base (Order code:-21) 73 P 14.5 14.5 17.5 R 9.5 R P 8 9.5 3-Rc1/4 81 73 3-Rc1/4 A Manual override code: ( Order ) -80 or -81 Conduit outlet 17.5 ●Single solenoid (standard type) 062E1 2-M5×0.8 Depth 9 Mounting thread R 22 50 64 Note: Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). Dimensions of 2-, 3-port (mm) ( 062E1-T 062E2-T 062SE2-T Single solenoid Double solenoid Keep solenoid ) 88 16(26.5Note1) (21Note2) 54 Manual override (Order code:-80) 64 SCR S1S2 112 100 3-Rc 1/4 Inside of the terminal of keep solenoid 43 R Wiring outlet φ22 R P A 14.5 124 (134.5Note1) (129 Note2 ) φ30 φ42 1.2 99 9.5 8 P 17.5 ●With terminal box Plug for 2-port (Order code:-2) R 50 22 4-φ5.5 Mounting hole 64 P S1S2 A 22 2-M5×0.8 Depth 9 Mounting thread Inside of the terminal of single solenoid Mounting base (Order code:-21) 50 64 Notes: 1. For the single solenoid with locking type manual override (-81). 2. For double solenoid ※For wiring instructions, see p.882. ●Double solenoid (standard type) 062E2 ●Keep solenoid (standard type) 062SE2 46 φ30 21 (16) φ26 A R 17.5 A 65 (65.5) 100(89) 129(113) Lead wire length approximtely 300mm 8 14.5 G 1/2 9.5 3-Rc 1/4 P Manual override (Order code:-80) Conduit outlet 1.2 Mounting base (Order code:-21) φ42 67 64 A 50 4-φ5.5 Mounting hole P 2-M5×0.8 Depth 9 Mounting thread 22 Plug for 2-port(Order code:-2) R 22 50 64 Note: Figures in parentheses ( ) are for the keep solenoid. Inside of the terminal of double solenoid 4-port Order Codes − Keep solenoid Option 062−4SE2− Voltage − Series − Voltage Wiring type Double solenoid Series ●Keep solenoid Option − 062−4E2− Voltage Wiring type Single solenoid Series − Option − 062−4E1− ●Double solenoid Energizing type ●Single solenoid Wiring type Option Wiring type Option Option Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Blank 21 With mounting base Blank Conduit 21 With mounting base AC100V AC100V 50/60Hz 70 With speed controller T With terminal box AC200V AC200V 50/60Hz Grommet 37 Conduit T With terminal box manual override 80Note With (non-locking type) With mounting base 21 70 With speed controller 70 With speed controller 80 With manual override 80 With manual override T With terminal box manual override 81Note With(locking type) Voltage Energizing type Note: Conduit (-37) is standard for -80 and -81, which removes the -37 code designation. Code Specifications Code Specifications Blank Continuously energizing type AC100V AC100V 50/60Hz Momentarily energizing type AC200V AC200V 50/60Hz Voltage Code Specifications AC100V AC100V 50/60Hz D AC200V AC200V 50/60Hz DC24V DC24V DC24V DC24V See notes 1 and 2. For other voltages, see p.882. See notes 1 and 2. For other voltages, see p.882. Voltage Example: 062-4SE2-21-70-AC100V Example: 062-4E2-21-70-AC100V Example: 062-4E1-21-70-AC100V Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Dimensions of 4-port (mm) ●Single solenoid (standard type) 062-4E1 ●Single solenoid (with conduit cover) 062-4E1-37 Lead wire length approximately 300mm Manual override (Order code:-80 or -81) 1.2 73 P Speed controller (Order code:-70) Mounting base (Order code:-21) B A R A 8 A φ42 φ42 1.2 P Mounting base (Order code:-21) 49.5 8 14.5 B 4-Rc1/4 P 81 R Lead wire length approximately 300mm φ26 73 81 4-Rc 1/4 A φ30 Speed controller (Order code:-70) 16 (26.5) 97(107.5) 46 14.5 Conduit outlet G1/2 67 P 2-M5×0.8 Depth 9 Mounting thread R 22 50 64 2-M5×0.8 Depth 9 Mounting thread Note: Figures in parentheses ( 64 R P 50 4-φ5.5 Mounting hole 22 64 A 22 50 A 4-φ5.5 Mounting hole B B 22 50 64 ) are for the single solenoid with locking type manual override (-81). Dimensions of 4-port (mm) ●With terminal box ( ) 88 16(26.5Note1) (21Note2) φ30 54 Manual override (Order code:-80) 112 64 SCR 100 124(134.5 Note1) (129 Note2 ) 062-4E1-T 062-4E2-T 062-4SE2-T Single solenoid Double solenoid Keep solenoid Speed controller (Order code:-70) 43 S1S2 Inside of the terminal of keep solenoid Wiring outlet φ22 R B 14.5 P φ42 1.2 99 A P 8 B Mounting base (Order code:-21) 4-Rc 1/4 64 50 P 22 B 4-φ5.5 Mounting hole R 2-M5×0.8 Depth 9 Mounting thread S1S2 A 22 50 64 Inside of the terminal of single solenoid Inside of the terminal of double solenoid ※For wiring instructions, see p.882. Notes: 1. For single solenoid with locking type manual override (-81). 2. For double solenoid ●Double solenoid (standard type) 062-4E2 ●Keep solenoid (standard type) 062-4SE2 φ30 46 21 (16) Manual override (Order code:-80) Conduit port G1/2 14.5 65(65.5) φ26 4-Rc 1/4 100(89) 129(113) Lead wire length approximately 300mm A B R 22.5 P A 8 P 1.2 Mounting base (Order code:-21) φ42 67 P 2-M5×0.8 Depth 9 Mounting thread 64 A 50 B 22 4-φ5.5 Mounting hole Speed controller (Order code:-70) Note: Figures in parentheses ( ) are for the keep solenoid. R 22 50 64 Speed Controller Mounting and Adjustment Instructions Mounting instructions Differs from the 125 series. Adjusting instructions 1. Return the adjusting screws 1 and 2, without excessive force, to their original positions (the A dimension in the right figure of about 6mm [0.24in.]). 2. Screw the plug in until the dimension from the plug end surface to the lock nut becomes 3〜3.5mm [0.118〜0.138in.] (the B dimension in the diagram) and align the plug’s groove for screwdriver to be vertical, and then secure the lock nut in place. (Since the brake ring serves as the lock ring for the adjusting screws, it can still be used even if the outer surface is scratched.) 3. Screw in the adjusting screws until the end rubber of the adjusting screws lightly strikes the seat surface (the A dimension at this time is 2.5〜3mm [0.098〜 0.118in.]), and then return 1 rotation. Tightening the adjusting screw throttles the exhaust and reduces the cylinder speed. Returning about 0.5mm [0.020in.] (1 rotation) from the fully tightened position leaves it virtually full open, and any further return rotation will not increase the speed. Do not return more than 6mm [0.236in.] (the A dimension in the diagram) from the plug end. Plug Lock nut Adjusting screw 2 A Groove for screwdriver (Set vertically) R2 R1 B Brake ring Adjusting screw 1 SOLENOID VALVES 062 SERIES Manifold Order Codes ●Number of units (number of mounting valves) Valve model Stn. 1〜3 M062E1-AC100V Stn. 4 M062-4E1-AC100V Stn. 5 BP Stn. 6 M062-4E1-70-AC100V Station Number of units With bottom piping port (Special order) MM6 Code Number of units 1 1 2 2 3 ・ ・ ・ 10 3 ・ ・ ・ 10 ●Station (valve mounting position) Code Details 1st station from the left when Stn.1 facing A, B ports. Stn.2 2nd station from the left when facing A, B ports. Stn.3 3rd station from the left when facing A, B ports. ・ ・ ・ ・ ・ ・ Stn.10 10th station from the left when facing A, B ports. ●With bottom piping port (A, B port) Code Blank A Side piping port only With bottom piping port (special order) Manifold Mass (with valves) M 062SE2 M 062E2 M 062-4E1 M 062-4SE2 M 062-4E2 Enter the solenoid valve models required for each station. Major Parts and Materials kg [lb.] Manifold model Model M 062E1 M 126E1 Block-off plate (order code: BP) Details Notes: 1. The prefix M for each valve model signifies a “solenoid valve for manifolds.” Enter M to all valves for manifold types. The order code for the Slim Cylinder Valpack is VPS062-4E1-70. For details about valve models, see the Actuators General Catalog (Slim Cylinder). 2. The 126 series can be mounted together on this manifold base. 3. The “block-off plate” is used to close unused stations. Mounting valve model ●Valve model Parts Materials Single solenoid Keep solenoid Double solenoid Base Aluminum alloy (anodized) M062E1 M062-4E1 M126E1 M062SE2 M062-4SE2 M062E2 M062-4E2 Block-off plate Aluminum alloy (anodized) Bracket Steel plate (zinc plated) MM1 0.47 [1.04]1 0.63 [1.39]1 MM2 0.96 [2.12]1 1.28 [2.82]1 MM3 1.44 [3.18]1 1.92 [4.23]1 MM4 1.93 [4.26]1 2.57 [5.67]1 MM5 2.42 [5.34]1 3.22 [7.10]1 MM6 2.91 [6.42]1 3.87 [8.53]1 MM7 3.40 [7.50]1 4.52 [9.97]1 MM8 3.89 [8.58]1 5.17 [11.40] MM9 4.37 [9.64]1 5.81 [12.81] MM10 4.86 [10.72] 6.46 [14.24] Single valve unit 0.33 [0.73]1 0.49 [1.08]1 Dimensions of Manifold (mm) Conduit cover (Order code: - 37) 4-φ5.5 Mounting hole Mounting method for manifold can be changed Bracket depending on the bracket installation positions. 40.5 26.5 Wiring outlet φ22 18.5 stn.8 28 A 9 B A B A B B, A:Rc1/8(A plugged) 60 60 A R B A B A R B A R R B A B Base piping A:Rc1/8 (Order code:A) L P:Rc1/4 both sides The port on one side is temporarily plugged. R Speed controller (Order code:-70) 60 9 61 M062-4E1 -70 M062-4E1-T M062-4SE2-T M062-4E2-T 126 series 062 series 2-, 3-port 062 series 28 40.5 4-port Unit dimensions Model MM1 MM2 MM3 MM4 MM5 MM6 MM7 MM8 MM9 MM10 L dimension 56 116 176 236 296 356 416 476 536 596 147 (157.5Note1) (152Note3) 54 M062E1-T M062E2-T M062SE2-T 34 B 13.5 A M062-4SE2-70-80 21(16 Note2) M062-4E1-70-80 131(120Note2) M062-4E2-70-80 2.3 4 27 19 9.5 R stn.10 143 104 143 M062E1 16(26.5 Note1) M126E1-T M126E1 104 120(130.5Note1) Manual override M062E2-80 (Order code:-80) M062SE2-80 M062E1-80 M126E1-37 stn.9 stn.7 64 stn.6 54 stn.4 120(130.5Note1) stn.3 Block-off plate (Order code: BP) stn.5 104 stn.2 43 stn.1 23 43.5 64 12 12 89.5 42 4 35 12 12 6 φ14 Notes: 1. For single solenoid with locking type manual override (-81). 2. For keep solenoid 3. For double solenoid SOLENOID VALVES 126 SERIES Direct acting 2-port Symbols Inner Construction and Major Parts NC NO De-energized Silicon diode Armature spring P P A A Solenoid Armature 126E1 126E1-11 Poppet stem setting screw Basic Models and Valve Functions Poppet A Model Item Number of positions 126E1 P 126E1-11 Energized 2 Number of ports 2 Single solenoid Valve function Normally closed (NC, standard) Normally open (NO, optional) Specifications Model Item Media 126E1-11 Air Operation type Port size mm2 5.5〔0.27〕 Rc 1/4 P Flow Rate Not required Lubrication Operating pressure range MPa {kgf/cm2} [psi.] MPa {kgf/cm2} [psi.] 0〜0.5 {0〜5.1} [0〜73] MPa 0.9 0.75 {7.7} [109] 0.8 30 Response time ms ON ON/OFF OFF 0.7 Hz 4 Minimum time to energize for self holding ms − Operating temperature range (atmosphere and media) °C [°F] 0〜60 [32〜140] Any Mounting direction kg [lb.] 0.3 [0.66] Valve outlet pressure 30 Maximum operating frequency Mass A Direct acting type Effective area〔Cv〕 Proof pressure 126E1 0.6 Supply pressure MPa 0.5 0.4 0.4 0.3 0.3 0.2 0.1 0.2 0.1 0 Solenoid Specifications 0.5 200 600 400 Flow rate Item Voltage type Solenoid type Voltage range % Rated voltage ±10% Current mA See the Voltage Types and Current. % Single solenoid (E1) See the Voltage Types and Current. Energizing type Continuously energizing type Insulation type B type How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 275R/min [9.71ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. ●Manifold Manifold base is shared with the 062 series. See p.894. Grommet type Wiring type Lead wire length R/min (ANR) mm [in.] Approximately 300 [11.8] Major Parts and Materials Parts Materials Body Aluminum alloy (anodized) Poppet stem Brass Poppet Seal Synthetic rubber Order Codes Voltage − Option − Wiring type − Valve function Series Single solenoid 126E1− Valve function Option Code Specifications Code Specification Blank NC (normally closed) 21 With mounting base 11 NO (normally open) Wiring type Voltage Code Specifications Code Specifications Blank Grommet AC100V AC100V 50/60HZ 37 Conduit AC200V AC200V 50/60HZ T With terminal box DC24V DC24V See notes 1 and 2. For other voltages, see p.882. Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Example: 126E1-21-AC100V Dimensions (mm) ●Standard type 126E1 73 81 Lead wire length approximately 300mm 2-Rc1/4 P P 8 17.5 9.5 A 1.2 Mounting base (Order code:-21) φ42 P 64 A 50 2-M5×0.8 Depth 9 Mounting thread 22 4-φ5.5 Mounting hole 22 50 64 ●With conduit cover 126E1-37 67 46 Conduit outlet G1/2 φ26 49.5 81 73 Lead wire length approximately 300mm A A 8 9.5 P 1.2 Mounting base (Order code:-21) 64 22 A 50 4-φ5.5 Mounting hole P 2-M5×0.8 Depth 9 Mounting thread φ42 22 50 64 ●With terminal box 126E1-T 88 9.5 ※For wiring instructions, see p.882. φ42 1.2 Mounting base (Order code:-21) 22 50 64 64 A 22 P 50 4-φ5.5 Mounting hole 2-M5×0.8 Depth 9 Mounting thread A 17.5 A P 100 43 Wiring outlet φ22 8 Inside of the terminal 2-Rc1/4 120 64 54 SOLENOID VALVES 125 SERIES Direct acting 4-port Symbols Inner Construction and Major Parts Single solenoid (E1) type Silicon diode Keep solenoid (SE2) type De-energized Armature spring S R Solenoid R P R P A B Armature A B Poppet stem setting screw 125-4E1 125-4SE2 Basic Models and Valve Functions Model Item Number of positions 125-4E1 125-4SE2 R1 B A R2 2 Valve function P Poppet 4 Number of ports Single solenoid Keep solenoid Energized Specifications Model Item Media 125-4E1 125-4SE2 Air Direct acting type Operation type mm2 Effective area〔Cv〕 Port size 3.5〔0.17〕 1/4 Rc Required (Turbine Oil Class 1 (ISO VG32) or equivalent) Lubrication Operating pressure range MPa {kgf/cm2} [psi.] 30 ms 5 − Operating temperature range (atmosphere and media) °C [°F] 50 0〜60 [32〜140] Mounting direction Any kg [lb.] 0.4 [0.88] Solenoid Specifications Item Voltage type Solenoid type Voltage range % Current mA 0.9 Single solenoid(E1) Rated voltage+10%,−5% See the Voltage Types and Current. Common type for momentarily and continuously energizing B type (Insulation resistance over 10MΩ) Insulation type Grommet type Wiring type 300 [11.8] mm [in.] 0.7 0.8 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.2 0.1 Major Parts and Materials MPa 0.9 See the Voltage Types and Current. Rated voltage ±10% Supply pressure 0.8 Keep solenoid(SE1) solenoid(SE2) Continuously energizing type Lead wire length Flow Rate MPa % Energizing type ●Although the inner construction schematic diagram shows R1 and R2 separately, these are in fact combined inside the body, with just a Rc1/4 female thread leading to the outside. ●For the keep solenoid (SE2) type, see p.881. Valve outlet pressure Hz Mass P 35 Minimum time to energize for self holding R2 1.35 {13.8} [196] Response time ms ON ON/OFF OFF Maximum operating frequency B 0〜0.9 {0〜9.2} [0〜131] MPa {kgf/cm2} [psi.] Proof pressure R1 A 0 0.3 0.2 0.1 100 200 Flow rate Parts Materials Body Aluminum alloy (anodized) Poppet stem Brass Poppet Seal Synthetic rubber 300 400 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 175R/min [6.18ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Order Codes ●Keep solenoid Wiring type Voltage Note 1 Code Specifications Code Specifications Blank Grommet AC100V AC100V 50/60Hz 37 Conduit AC200V AC200V 50/60Hz T With terminal box See notes 1 and 2. For other voltages, see p.882. Code Specifications Option Keep solenoid DC24V DC24V OptionNote 2 − 125−4SE2− Series Voltage Wiring type Single solenoid Series − Option − 125−4E1− Voltage ●Single solenoid 21 With mounting base OptionNote 2 70 With speed controller With manual override (non-locking type) With manual override (locking type) Code Specifications Code Specifications With mounting base AC100V AC100V 50/60Hz 70 With speed controller AC200V AC200V 50/60Hz 80 With manual override T With terminal box 80 81 Example: 125-4E1-21-70-AC100V 21 Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Example: 125-4SE2-21-70-AC100V Dimensions (mm) ●Single solenoid (standard type) 125-4E1 φ42 Lead wire length approximately 300mm 14.5 89 81 4-Rc1/4 A 22.5 8 P A Speed controller (Order code:-70) This is different from 062 series. 46 1.2 Mounting base (Order code:-21) R P B 2-M5×0.8 Depth 4 Mounting thread 64 22 A B 50 P 4-φ5.5 Mounting hole R 22 50 64 φ26 Manual override (Order code:-80 or -81) P 14.5 P A 46 R A 8 B Lead wire length approximately 300mm 64.5 (64:Note2) 88(99 Note2) 4-Rc1/4 69 φ30 Conduit outlet G1/2 104 (114.5Note1) (115Note2) 16 (26.5 Note1) ●Single solenoid (with conduit cover ) 125-4E1-37 ●Keep solenoid (standard type) 125-4SE2 φ42 φ46 1.2 Mounting base (Order code:-21) Speed controller (Order code:-70) P ※For wiring instructions, see p.882. 64 A 50 B 22 4-φ5.5 Mounting hole 2-M5×0.8 Depth 4 Mounting thread R 22 50 64 Notes: 1. For the single solenoid with locking type manual override (-81). 2. For keep solenoid Voltage Note 1 Dimensions (mm) Speed controller (Order code:-70) 16 (26.5) ( Single solenoid Keep solenoid 125-4E1-T 125-4SE2-T ) 90 54 φ42 Manual override (Order code:-80 or -81) 111 64 φ30 99 123 (133.5) ●With terminal box S CR 43 4-Rc1/4 Wiring outlet φ22 R 14.5 P Inside of the terminal of keep solenoid A P 99 1.2 8 B S1 S2 B φ46 Mounting base(Order code:-21) B 64 P 50 ※For wiring instructions, see p.882. R 22 4-φ5.5 Mounting hole Inside of the terminal of single solenoid 2-M5×0.8 Depth 9 Mounting thread A 22 50 64 Note: For the single solenoid with locking type manual override (-81). Speed Controller Mounting and Adjustment Instructions Mounting instructions Differs from the 062 series. Adjusting instructions 1. Leave adjusting screws 1 and 2 protruding about 4mm [0.16in.] from the plug (the A dimension in the right diagram). This position is where the adjusting screw’s end rubber comes in contact with the brake ring. Tightening the adjusting screw throttles the exhaust and reduces the cylinder speed. Returning about 0.5mm [0.020in.] (1 rotation) from the fully tightened position leaves it virtually full open, and any further return rotation will not increase the speed. Do not return more than 5mm [0.20in.] (the A dimension in the diagram) from the plug end. 2. Screw the plug about 2 rotations into the valve body, and then return adjusting screws 1 and 2, without excessive force, to their original positions (the A dimension in the diagram of about 5mm [0.20in.]). At this time, the adjusting screw’s end rubber makes the brake ring expand outward and comes into contact with the plug end. 3. Screw the plug in until the dimension from the plug end surface to the lock nut becomes 2.5〜3mm [0.098〜0.118in.] (the B dimension in the diagram), align the plug’s groove for screwdriver to be vertical, and then secure the lock nut in place. (Since the brake ring serves as the lock ring for the adjusting screws, it can still be used even if the outer surface is scratched.) 4. Screw the adjusting screws in until the end rubber of the adjusting screws lightly strikes the seat surface (the A dimension at this time is 3〜3.5mm [0.118〜 0.138in.]), and then return 1 rotation. Plug Lock nut Adjusting screw 2 A Groove for screwdriver (Set vertically) R2 R1 B Brake ring Adjusting screw 1 SOLENOID VALVES 125 SERIES Manifold Order Codes Valve model Station Number of units MM6 Stn. 1〜3 M125-4E1-AC100V Stn. 4 M125-4E1-70-AC100V Stn. 5 BP Stn. 6 M125-4E1-AC100V ●Number of units (number of mounting valves) ●Station (valve mounting position) Code Number of units Code 1 1 2 2 3 ・ ・ ・ 10 3 ・ ・ ・ 10 ●Valve model Details 1st station from the left when Stn.1 facing A, B ports. Stn.2 2nd station from the left when facing A, B ports. Model M125-4E1 Stn.3 3rd station from the left when facing A, B ports. ・ ・ ・ ・ ・ ・ Stn.10 10th station from the left when facing A, B ports. M125-4SE2 Block-off plate (order code: BP) Enter the solenoid valve models required for each station. Notes: 1. The prefix M of each valve model signifies a “solenoid valve for manifolds.” Enter M to all valves for manifold types. The valve type for the valpack is VPS125-4E1-70. For details about valve models, see “Order Codes” on p.899. 2. The “block-off plate” is used to close unused stations. Major Parts and Materials Manifold Mass (with valves) kg [lb.] Mounting valve model Manifold model Single solenoid Keep solenoid M125-4E1 M125-4SE2 MM1 0.59 [1.30]1 MM2 1.13 [2.49]1 MM3 1.67 [3.68]1 MM4 2.22 [4.90]1 MM5 2.76 [6.09]1 MM6 3.30 [7.28]1 MM7 3.84 [8.47]1 MM8 4.38 [9.66]1 MM9 4.93 [10.87] MM10 5.47 [12.06] Single valve unit 0.37 [0.82]1 Parts Materials Base Aluminum alloy (anodized) Block-off plate Aluminum alloy (anodized) Dimensions (mm) Unit dimensions Model L MM1 76 MM2 134 MM3 192 MM4 250 MM5 308 MM6 366 MM7 424 MM8 482 MM9 540 MM10 598 L 58 58 58 58 4-φ6 Mounting hole 38 5 5 38 46 43 44 5 69 46 90 18 36 4 5 Wiring outlet φ22 Speed controller (Order code:-70) 54 M125-4E1-70-80(-81) M125-4SE2-70-80 φ30 Manual override Order code: -80 or -81 ( M125-4E1-80-T(-81-T) M125-4SE2-80-T ) 19 9.5 4 Block-off plate (Order code: BP) A B 9 A B A B A B A B 9 18 B, A stn.1 Notes: 1. For the single solenoid with locking type manual override (-81). 2. For keep solenoid Rc1/8 stn.2 stn.3 stn.4 P:Rc1/4 both sides (The port on one side is temporarily plugged.) stn.5 142(152.5:Note1) 138 91.5(91Note2) 108 27 131 (141.5:Note1) 115 (126:Note2) 64 16 M125-4E1-37-70 M125-4SE2-70 (26.5 Note1) M125-4E1-70 Conduit cover (Order code:-37) SOLENOID VALVES 250 SERIES Indirect acting diaphragm 2-, 3-, 5-port Symbols Single solenoid (E1) type 2-port NC P NO A 250E1-2 2503E1-2 Double solenoid (E2) type 3-port NC R P A P 250E1-2-11 2503E1-2-11 NO A 250E1 2503E1 R P A 250E1-11 2503E1-11 Keep solenoid (SE2) type 5-port 2-port 3-port 5-port 2-port 3port 5-port ――― NC/NO NC/NO ――― NC/NO NC/NO ――― S R S R S R R1 P R2 A B 250-4E1 2503-4E1 P R P A 250E2-2 2503E2-2 R1 P R2 A 250E2 2503E2 A B 250-4E2 2503-4E2 R P A P 250SE2-2 2503SE2-2 R1 P R2 A 250SE2 2503SE2 A B 250-4SE2 2503-4SE2 Basic Models and Valve Functions Model 250E1-2 250E1-2-11 250E1 250E1-11 250-4E1 250E2-2 2503E1-2 2503E1-2-11 2503E1 2503E1-11 2503-4E1 2503E2-2 Item Number of positions 250E2 2503E2 250-4E2 250SE2-2 250SE2 250-4SE2 2503-4E2 2503SE2-2 2503SE2 2503-4SE2 2 Number of ports 2 3 5 2 3 Single solenoid Valve function 5 Double solenoid Normally closed Normally open Normally closed Normally open (NC, standard) (NO, optional) (NC, standard) (NO, optional) Normally closed (NC) or Normally open (NO) ――― 2 3 5 Keep solenoid ――― Normally closed (NC) or Normally open (NO) ――― Specifications Model 250E1-2 250E1-2-11 250E1 250E1-11 250-4E1 250E2-2 2503E1-2 2503E1-2-11 2503E1 2503E1-11 2503-4E1 2503E2-2 Item Media 250-4E2 250SE2-2 250SE2 250-4SE2 2503-4E2 2503SE2-2 2503SE2 2503-4SE2 Air Operation type Internal pilot type Effective area〔Cv〕 Port size 250E2 2503E2 Rc 15〔0.76〕 mm2 1/4 250□ 2503□ 3/8 Lubrication Not required Operating pressure range 0.2〜0.9 {2.0〜9.2} [29〜131] MPa {kgf/cm2} [psi.] Proof pressure MPa {kgf/cm2} [psi.] Response time ms ON/OFF ON 30 70 30 70 30 70 OFF 50 60 50 60 50 60 Maximum operating frequency 1.35 {13.8} [196] Hz 5 | Minimum time to energize for self holding ms Operating temperature range (atmosphere and media) °C [°F] 50 0〜60 [32〜140] Mounting direction Mass kg Any 250□ 0.6 [1.3] 0.9 [2.0] 0.7 [1.5] 1.0 [2.2] 0.7 [1.5] 1.0 [2.2] 2503□ 0.7 [1.5] 0.9 [2.0] 0.8 [1.8] 1.0 [2.2] 0.8 [1.8] 1.0 [2.2] Solenoid Specifications Item Voltage type Solenoid type V Voltage range % Current mA Energizing type Double solenoid (E2) Rated voltage ±10% Rated voltage +10%, –5% See the Voltage Types and Current. Common type for momentarily and continuously energizing B type Wiring type Grommet type mm [in.] Keep solenoid (SE2) See the Voltage Types and Current. Continuously energizing type Insulation type Lead wire length Single solenoid (E1) Approximately 300 [11.8] Inner Construction, Major parts and Materials Flow Rate ●2-,3-port ●2-, 3-port De-energized Manual override Energized MPa 0.9 Silicon diode 0.8 Solenoid 0.7 Valve outlet pressure Armature spring Armature Poppet stem setting screw When using as a 2-port valve, plug here. Poppet R R Diaphragm A P P MPa 0.9 0.8 0.7 0.6 0.5 0.6 0.5 0.4 0.4 0.3 0.2 A Supply pressure 0.3 0.2 0.1 Stem 0 ●For keep solenoid (SE2) type and double solenoid (E2) type, see p.881. How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. ●5-port Manual override Energized De-energized 800 1200 1600 2000 Flow rate R/min (ANR) 400 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Silicon diode Armature spring ●5-port Solenoid Armature MPa Poppet stem setting screw 0.9 Supply pressure 0.8 Poppet 2(B) 4(A) 3(R2) 5(R1) 2(B) 4(A) 3(R2) Stem 1(P) 1(P) ●For keep solenoid (SE2) type and double solenoid (E2) type, see p.881. Valve outlet pressure Diaphragm 5(R1) MPa 0.7 0.9 0.8 0.6 0.7 0.5 0.6 0.4 0.4 0.5 0.3 0.3 0.2 0.2 0.1 Parts Materials Body Aluminum alloy(anodized) Stem Brass Diaphragm Seal Synthetic rubber 0 400 800 1200 1600 2000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Rc1/4, 3/8 and 2-, 3-port Order Codes ●Double solenoid (semi-standard) − − Blank Conduit Momentarily energizing type 2503 Port size Rc3/8 T With terminal box 81 2503 Port size Rc3/8 D Number of ports Voltage Code Specifications 250 Port size Rc1/4 Wiring type Series Code Specifications Blank Non-locking type Keep solenoid Voltage Code Specifications Blank Continuously energizing type Code Specifications Port size Rc1/4 Locking type − 250 Port size Rc1/4 Code Specifications 2503 Port size Rc3/8 − 250 SE2− Code Specifications Series 250 − Series Manual overrideNote 2 Series ●Keep solenoid (semi-standard) Energizing typeNote 2 Series Voltage Number of ports 250 E2− Energizing type − Double solenoid − Wiring type Valve function Number of ports Series Single solenoid − Manual override − 250 E1− Wiring type ●Single solenoid Wiring typeNote 2 Number of portsNote 2 Wiring typeNote 2 Number of portsNote 2 VoltageNote 1 Number of portsNote 2 Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Blank 3-port Blank Conduit Blank 3-port AC100V AC100V 50/60Hz Blank 3-port AC100V AC100V 50/60Hz 2 2-port T With terminal box 2 2-port AC200V AC200V 50/60Hz 2 2-port AC200V AC200V 50/60Hz Valve functionNote 2 VoltageNote 1 Wiring typeNote 2 Code Specifications Code Specifications Code Specifications Blank NC (normally closed) AC100V AC100V 50/60Hz Blank Conduit NO (normally open) AC200V AC200V 50/60Hz T With terminal box 11 DC24V DC24V DC24V DC24V Example: 250SE2-2-AC100V Example 2503SE2-AC100V See notes 1 and 2. For other voltages, see p.882. Example: 250E2-2-AC100V See notes 1 and 2. For other voltages, see p.882. Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Example: 250E1-2-11-T-AC100V Example 2503E1-2-AC100V Dimensions of Rc1/4, 2-, 3-port (mm) ●Single solenoid (standard type) 250E1 67 46 4-φ5.5 Mounting hole A 16 3-Rc1/4 (3 places) A P R 57 40 φ42 R ※For wiring instructions, see p.882. P 40 57 Note: Figures in parentheses ( 25.5 Plug for 2-port (Order code:-2) 1.2 R 111.5 φ26 Lead wire length approximately 300mm 76.5 127.5(138) Manual override ) are for the single solenoid with locking type manual override (-81). (26.5) φ30 Conduit outlet G1/2 A VoltageNote 1 Dimensions of Rc1/4, 2-, 3-port (mm) ●With terminal box 88 Manual override ) 54 φ30 43 R A S1S2 Inside of the terminal of keep solenoid R A Wiring outlet φ22 25.5 P SCR 64 123.5 (133.5 Note4) 111.5(121.5Note4) 95.5 A 57 4-φ5.5 Mounting hole 57 40 P Plug for 2-port (Order code:-2) φ42 1.2 1 3-Rc/ 4 40 127.5 (138 Note1) (142.5 Note2) (137.5 Note3) 16 (26.5 Note1) (21Note2) ( 250E1-T 250E2-T 250SE2-T Single solenoid Double solenoid Keep solenoid S1S2 Inside of the terminal of double solenoid Inside of the terminal of single solenoid R ※For wiring instructions, see p.882. Notes: 1. Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). 2. For double solenoid 3. For keep solenoid 4. For double solenoid and keep solenoid ●Double solenoid (standard type) 250E2 ●Keep solenoid (standard type) 250SE2 67 φ30 Manual override 46 21 (16) Conduit outlet G1/2 121.5 φ26 1 3-Rc/ 4 Plug for 2-port (Order code:-2) A P R φ42 57 R 40 4-φ5.5 Mounting hole A P 40 57 Note: Figures in parentheses ( 25.5 R 1.2 A 86.5 142.5(137.5) Lead wire length approximately 300mm ) are for the keep solenoid. ※For wiring instructions, see p.882. Dimensions of Rc3/8, 2-, 3-port (mm) ●Single solenoid (standard type ) 2503E1 69 φ42 φ30 16 (26.5) Conduit outlet G1/2 86 φ26 121 137(147.5) 46.5 30.3 R 3 3-Rc/ 8 Plug for 2-port (Order code:-2) Note: Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). R ※For wiring instructions, see p.882. 57 40 4-φ5.5 Mounting hole A P A 1.2 φ46 Manual override Lead wire length approximately 300mm R A 46 P 40 57 ●With terminal box ( 2503E1-T 2503E2-T 2503SE2-T Single solenoid Double solenoid Keep solenoid ) 88 Manual override 54 P A 64 137 (147.5 Note1) (152 Note2) (147 Note3) 43 R A S1S2 Inside of the terminal of keep solenoid R 30.3 3 3-Rc/ 8 133(143Note4) 121 (131Note4) SCR φ46 95.5 Plug for 2-port (Order code:-2) Wiring outletφ22 1.2 46.5 16(26.5 Note1) (21Note2) φ42 φ30 57 A P 40 4-φ5.5 Mounting hole Inside of the terminal of single solenoid R 40 57 S1S2 Inside of the terminal of double solenoid Notes: 1. Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). 2. For double solenoid 3. For keep solenoid 4. For double solenoid and keep solenoid ※For wiring instructions, see p.882. ●Double solenoid (standard type) 2503E2 ●Keep solenoid (standard type) 2503SE2 69 φ42 46 Conduit outlet G1/2 φ26 96 131 Manual override Lead wire length approximately 300mm 152(147) 20 (16) φ30 46.5 A R Plug for 2-port (Order code:-2) 1.2 4-φ5.5 Mounting hole R P 40 57 Note: Figures in parentheses ( P 3 3-Rc/ 8 ※For wiring instructions, see p.882. 57 A 40 φ46 30.3 R A ) are for the keep solenoid. 5-port Order Codes ●Double solenoid (semi-standard) ●Keep solenoid (semi-standard) 250 −4E1− 250 −4E2− Wiring type Keep solenoid Voltage − VoltageNote 1 Series Energizing typeNote 2 Voltage 250 −4SE2− Series − Energizing type Wiring type − Series Wiring typeNote 2 Series Double solenoid Voltage Wiring type − Series − Manual override Single solenoid Series ●Single solenoid Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Code 250 Port size Rc1/4 Blank Conduit 250 Port size Rc1/4 Blank Continuously energizing type 250 Port size Rc1/4 AC100V AC100V 50/60Hz 2503 Port size Rc3/8 T With terminal box 2503 Port size Rc3/8 D Momentarily energizing type 2503 Port size Rc3/8 AC200V AC200V 50/60Hz Manual overrideNote 2 Code VoltageNote 1 Code Wiring typeNote 2 Specifications Code Blank Non-locking type AC100V AC100V 50/60Hz Blank Locking type AC200V AC200V 50/60Hz T 81 Specifications VoltageNote 1 Specifications Wiring typeNote 2 Specifications Code Conduit AC100V AC100V 50/60Hz Blank Conduit With terminal box AC200V AC200V 50/60Hz T With terminal box DC24V DC24V Code DC24V See notes 1 and 2. For other voltages, see p.882. DC24V See notes 1 and 2. For other voltages, see p.882. Example: 250-4E2-T-AC100V Example 2503-4E2-T-AC100V Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Example: 250-4E1-AC100V Example 2503-4E1-81-T-AC100V Dimensions of 5-port (mm) ●Single solenoid (standard type) 250-4E1 16 (26.5) 46 φ30 Manual override φ42 144.5 109.5 φ26 Lead wire length approx. 300mm 160.5(171) 2503-4E1 Conduit outlet G1/2 250-4E1:5-Rc1/4 2503-4E1:5-Rc3/8 55 2(B) 5(R1) 4(A) 5(R1) 2(B) 4(A) 12 22.5 3(R2) 28 φ 5(R1) 7 3(R2) 22 2-Mounting holes 65 4(A) 43 82 2(B) 42 1(P) 100 Note: Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). 1(P) Specifications Specifications Example: 250-4SE2-AC100V Example 2503-4SE2-AC100V Dimensions of 5-port (mm) 16(26.5 Note1) (21Note2) ●With terminal box ( Single solenoid Double solenoid Keep solenoid 250-4E1-T 250-4E2-T 250-4SE2-T ) φ30 54 67 12 156.5 (166.5 Note4) 64 3(R2) φ 28 5(R1) S CR S1S2 Inside of the terminal of keep solenoid 250 series:5-RC1 4 2503 series:5-RC3 8 55 Wiring outlet φ22 43 (P) 1 Manual override 3(R2) 2(B) 4(A) 1(P) 22.5 144.5 (154.5 Note4) φ42 160.5 (171Note1) (175.5 Note2) (170.5 Note3) 2503-4E1-T 2503-4E2-T 2503-4SE2-T 117 2-Mounting holes 82 65 3(R2) 7 22 5(R1) 43 (P) 1 4(A) 42 100 2(B) S1S2 Inside of the terminal of double solenoid Inside of the terminal of single solenoid Notes: 1. For the single solenoid with locking type manual override (-81). 2. For double solenoid 3. For keep solenoid 4. For double solenoid and keep solenoid ●Double solenoid (standard type) 250-4E2 ●Keep solenoid (standard type) 250-4SE2 2503-4E2 2503-4SE2 21 (16) φ30 46 φ42 φ26 119.5 154.5 (170.5) 175.5 Lead wire length approx. 300mm Manual override Conduit outlet 1 G/ 2 250 series:5-RC1 4 2503 series:5-RC3 8 2(B) 5(R1) 4(A) 12 22.5 55 5(R1) 4(A) 2(B) 3(R2) 28 φ 5(R1) 7 3(R2) 22 2-Mounting holes 42 1(P) 100 Note: Figures in parentheses ( ) are for the keep solenoid. 65 4(A) 43 82 2(B) 1(P) SOLENOID VALVES 254 SERIES Internal pilot type 4-port Symbols Inner Construction and Major Parts Single solenoid (E1) type ●Single solenoid (E1) type Double solenoid (E2) type Keep solenoid (SE2) type S R Manual override De-energized Silicon diode R P A B R P A B R P A B Armature spring Solenoid 254-4E1 254-4E2 254-4SE2 Poppet stem setting screw Armature Basic Models and Valve Functions Poppet Model 254-4E1 254-4E1-03 254-4E2 254-4E2-03 254-4SE2 254-4SE2-03 Item Number of positions Number of ports Valve function Single solenoid R Main valve poppet 2 Piston and stem 4 Valve body Double solenoid B Keep solenoid A P Energized Specifications Model 254-4E1 254-4E1-03 254-4E2 254-4E2-03 254-4SE2 254-4SE2-03 Item Media Air Operation type Internal pilot type Effective area〔Cv〕 15〔0.76〕 mm2 Port size Rc 1/4 3/8 1/4 Lubrication 3/8 1/4 3/8 R Not required 0.1〜0.9 {1.0〜9.2} [15〜131] Operating pressure range MPa {kgf/cm2} [psi.] Proof pressure MPa {kgf/cm2}[psi.] Response time ON ms ON/OFF 1.35 {13.8} [196] OFF Hz Minimum time to energize for self holding ms 5 | Operating temperature range (atmosphere and media) °C [°F] 50 0〜60 [32〜140] Mounting direction Flow Rate Any kg [lb.] 1.1 [2.4] 1.4 [3.1] 1.3 [2.9] MPa 0.9 Supply pressure 0.8 Solenoid Specifications Voltage range % Current mA Energizing type Insulation type See the Voltage Types and Current. Rated voltage ±10% Rated voltage +10%, −5% See the Voltage Types and Current. Common type for momentarily and Continuously energizing type continuously energizing B type (Insulation resistance over 10MΩ) Wiring type Conduit type Lead wire length mm [in.] With terminal box 300 [11.8] Parts Materials Body Aluminum alloy (anodized) Stem Brass Seal 0.9 0.8 0.6 0.7 0.5 0.6 0.4 0.4 0.5 0.3 0.3 0.2 0.1 0 0.2 0.1 400 800 1200 Flow rate 1600 2000 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Major Parts and Materials Main valve poppet Valve outlet pressure V MPa 0.7 Solenoid type Single solenoid (E1) Double solenoid (E2) Keep solenoid (SE2) Item Voltage type A P ●For keep solenoid (SE2) type and double solenoid (E2) type, see p.881. 90 Maximum operating frequency Mass B 70 Synthetic rubber 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Order Codes Code Specifications Rc1/4 70 03 Rc3/8 81 Blank Rc1/4 03 Rc3/8 Port size Series Voltage Keep solenoid VoltageNote 1 Port size Code Specification Code Specifications 70 With speed controller Blank Rc1/4 AC100V AC 100V 50/60Hz 03 Rc3/8 AC200V AC 200V 50/60Hz VoltageNote 1 VoltageNote 1 Wiring typeNote 2 Code Specifications Energizing typeNote 2 Parts Specifications OptionNote 2 Code Specifications Code Specifications AC100V AC 100V 50/60Hz Code Specification Conduit AC100V AC 100V 50/60Hz Blank Continuously energizing type AC200V AC 200V 50/60Hz 70 With speed controller T With terminal box AC200V AC 200V 50/60Hz D Momentarily energizing type DC24V DC24V DC24V See notes 1 and 2. For other voltages, see p.882. See notes 1 and 2. For other voltages, see p.882. Example: 254-4E2-AC100V Example 254-4E2-03-70-AC100V Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Example: 254-4E1-70-AC100V Example 250-4E1-03-70-T-AC100V Dimensions (mm) B A 16 16 72 4 P 15 30 10 B A Rc 1/4 R 68 A P Manual override 78 A φ30 125 Speed controller (Order code:-70) 166(176.5) Conduit outlet G1/2 Lead wire length approximately 300mm 150 16 (26.5) ●Single solenoid (standard type) 254-4E1 39 40 90 4ーφ7 Mounting hole 1 3ーRc/ 4 3 Rc /(Order code:-03) 8 76 B P A 30 Section A—A 44 B 9 2ーφ7 Mounting hole 13 9 A 10 26 70 Note: Figures in parentheses ( manual override (-81). ) are for the single solenoid with locking type ※For wiring instructions, see p.882. 82 68 16 16 25 9 This hole is not required for use. Parts Specifications Example: 254-4SE2-70-AC100V Blank DC24V − Voltage − 254−4SE2− OptionNote 2 Parts Specifications With speed controller With locking type manual override − Option Port size − Port size Code Specifications Blank Double solenoid Series Voltage OptionNote 2 Port size − 254−4E2− Energizing type − Option Port size Single solenoid Series − Wiring type − 254−4E1− ●Keep solenoid Option ●Double solenoid ●Single solenoid Dimensions (mm) ●Double solenoid (standard type) 254-4E2 ●Keep solenoid (standard type) 254-4SE2 ●Single solenoid (with terminal box) 254-4E1-T (26.5 Note1) (21Note2) P 10 A, B 107.5 32 A S1S2 15 B 72 4 Rc 1/4 R 15 P S1 S2 RCS 164 Inside of the terminal of keep solenoid 30 68 134 R 180(190.5 Note1) (185 Note2) Speed controller (Order code:-70) φ30 16 Conduit outlet G1/2 78 67.5 Manual override Inside of the terminal of double solenoid 40 90 3-Rc 1/4 Rc 3/8(Order code:-03) 4-φ7 Mounting hole Inside of the terminal of single solenoid 76 B P A 30 44 ※For wiring instructions, see p.882. Notes: 1. For the single solenoid with locking type manual override (-81). 2. For double solenoid SOLENOID VALVES 254 SERIES Manifold Order Codes Major Parts and Materials Valve model Station Number of units M6 Stn. 1〜3 M254-4E1-AC100V Stn. 4 M254-4E1-70-AC100V Stn. 5 BP Stn. 6 M254-4E1-AC100V Parts Materials Base Aluminum alloy (anodized) Block-off plate Aluminum alloy (anodized) Manifold Mass (with valves) kg [lb.] ●Number of units (number of mounting valves) ●Station (valve mounting position) Code Number of units Code Details Mounting valve model Model Stn.1 1st station from the left when facing A, B ports. 1 1 ●Valve model Solenoid valves 2 2 Stn.2 2nd station from the left when facing A, B ports. M254-4SE2 3 3 Stn.3 3rd station from the left when facing A, B ports. M254-4E2 ⁝ ⁝ ⁝ 6 6 Stn.6 6th station from the left when facing A, B ports. Double solenoid Single solenoid M254-4E1 Manifold model M2 Air-piloted valves Keep solenoid M254-4E1 M254-4E2 M254-4SE2 2.8 [6.2] 3.3 [7.3] 3.1 [6.8] M254-4A M254-4AA 2.2 [4.9] Block-off plate M3 4.2 [9.3] 4.9 [10.8] 4.6 [10.1] 3.3 [7.3] (Order code: BP) M4 5.6 [12.3] 6.5 [14.3] 6.1 [13.5] 4.4 [9.7] Enter the solenoid valve models required for each station. M5 7.0 [15.4] 8.1 [17.9] 7.6 [16.8] 5.5 [12.1] M6 8.4 [18.5] 9.7 [21.4] 9.1 [20.1] 6.6 [14.6] ⁝ Single valve 0.9 [2.0] 1.2 [2.6] 1.1 [2.4] 0.6 [1.3] Notes: 1. The prefix M of each valve model signifies a “solenoid valve for manifolds.” Enter M to all valves for manifold types. The order code for Slim Cylinder Valpack is 254-4E1-70. 2. The “block-off plate” is used to close unused stations. Dimensions (mm) Speed controller (Order code:-70) 430 M6 515 118 345 M5 M6×1 15 260 M4 16 30 175 M3 16 6 M2 72 L 60 Model 7 Unit dimensions stn.2 stn.3 stn.4 7 7 4-φ7 Mounting hole stn.1 45 85 85 45 Manual override R port Rc 1/4 254-4A-70 254-4AA Pilot port Rc 1/8 17 R port Rc 1/4 Wrench flats width 68 78 8 78 68 100 125 134 254-4E2-70 254-4SE2-70 254-4E1-70-T 164 16(26.5Note1) (21Note2) 254-4E1-70 150 166 (176.5 Note1) 180 (190.5 Note1) (185 Note2) 16 (26.5 Note1) L B A B A B A B A P 15 30 P A(NC)Rc 1/4 20 B(NO)Rc 1/4 40 Notes: 1. For the single solenoid with locking type manual override (-81) 2. For double solenoid Block-off plate (Order code: BP) Rc3/8 both sides (The port on one side is temporarily plugged.) ※For wiring instructions, see p.882. SOLENOID VALVES 375, 501 SERIES Internal pilot type 2-, 3-, 4-port Rc1/2, Rc3/8 Symbols Single solenoid (E1) type 2-port Double solenoid (E2) type 3-port NC NO NC NO Keep solenoid (SE2) type 4-port 2-port 3-port 4-port 4-port ――― NC/NO NC/NO ――― ――― S R P P A 375E1-2 501E1-2 R P A 375E1-2-11 501E1-2-11 R P A 375E1 501E1 R P A 375E1-11 501E1-11 A B P 375-4E1 501-4E1 R P A 375E2-2 501E2-2 R P A 375E2 501E2 A B R P 375-4E2 501-4E2 A B 375-4SE2 501-4SE2 Basic Models and Valve Functions Model Item 375E1-2 375E1-2-11 375E1 375E1-11 375-4E1 375E2-2 375E2 375-4E2 375-4SE2 501E1-2 501E1-2-11 501E1 501E1-11 501-4E1 501E2-2 501E2 501-4E2 501-4SE2 3 4 Number of positions 2 Number of ports 2 3 4 2 Single solenoid Valve function Double solenoid Normally closed Normally open Normally closed Normally open (NC, standard) (NO, optional) (NC, standard) (NO, optional) 4 Keep solenoid ――― Normally closed (NC) or Normally open (NO) ――― ――― Specifications Model Item Media 375E1-2 375E1-2-11 375E1 375E1-11 375-4E1 375E2-2 375E2 375-4E2 375-4SE2 501E1-2 501E1-2-11 501E1 501E1-11 501-4E1 501E2-2 501E2 501-4E2 501-4SE2 50〔2.5〕 50〔2.5〕 Air Operation type Internal pilot type mm2 Effective area〔Cv〕 Port size Rc 70〔3.5〕 Proof pressure 501 1/2 Required (Turbine Oil Class 1 (ISO VG32) or equivalent) MPa {kgf/cm2} [psi.] 0.1〜0.9 {1.0〜9.2} [15〜131] MPa {kgf/cm2} [psi.] Horizontal direction Response time ms ON/OFF Vertical direction Maximum operating frequency 1.35 {13.8} [196] 30 70 30 70 70 60 90 60 90 90 Hz 5 Minimum time to energize for self holding ms − Operating temperature range (atmosphere and media) °C [°F] 0〜60 [32〜140] Mounting direction Mass 70〔3.5〕 3/8 Lubrication Operating pressure range 50〔2.5〕 375 50 Any kg [lb.] 0.9 [2.0] 1.3 [2.9] 1.0 [2.2] 1.4 [3.1] 1.3 [2.9] Solenoid Specifications Item Voltage type Solenoid type Single solenoid (E1) Double solenoid (E2) % See the Voltage Types and Current. Voltage range % Rated voltage ±10% Current mA See the Voltage Types and Current. Energizing type Continuously energizing type Continuously energizing type Conduit type Wiring type Lead wire length Rated voltage +10%, −5% B type (Insulation resistance over 10MΩ) Insulation type mm [in.] 300 [11.8] Keep solenoid (SE2) Common type for momentarily and continuously energizing Inner Construction, Major Parts and Materials Flow Rate ●2-, 3-port ●2-, 3-port De-energized Manual override Energized MPa Supply pressure 0.9 Silicon diode Armature spring 0.8 Solenoid Armature 0.7 MPa Valve outlet pressure 0.9 When using as a 2-port valve, plug here. Poppet stem setting screw Poppet Main valve poppet Piston and stem R R P P 0.6 0.7 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 A A 0.8 0.1 0.1 ●For keep solenoid (SE2) type and double solenoid (E2) type, see p.881. 0 De-energized Silicon diode 4000 Flow rate 6000 8000 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 3500R/min [124ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. ●4-port Manual override 2000 Energized 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Armature spring Solenoid Armature ●4-port Poppet stem setting screw MPa 0.9 Poppet P A B Main valve poppet R P A B Piston and stem ●For keep solenoid (SE2) type and double solenoid (E2) type, see p.881. Supply pressure 0.8 0.8 0.6 Materials 0.1 Aluminum alloy (anodized) 0 Stem Brass 0.5 0.4 0.3 Body Synthetic rubber 0.6 0.4 Parts Seal 0.7 0.5 0.2 Main valve poppet MPa 0.9 0.7 Valve outlet pressure R 0.3 0.2 0.1 2000 4000 Flow rate 6000 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 2500R/min [88.3ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. 2-, 3-port Order Codes ●Double solenoid Number of ports Series Voltage − − Voltage − E2− Energizing type − Double solenoid − Wiring type Valve function Number of ports Series Single solenoid − Manual override − E1− Wiring type ●Single solenoid Series Manual overrideNote 2 Series Code Specifications Code Specifications Code Specifications Code Specifications 375 Port size Rc3/8 Blank Non-locking type 375 Port size Rc3/8 Blank Continuously energizing type 501 Port size Rc1/2 81 501 Port size Rc1/2 Note 2 Number of ports Locking type Wiring type Code Specifications Note 2 Energizing typeNote 2 Number of ports Note 2 D Momentarily energizing type VoltageNote 1 Code Specifications Code Specifications Code Specifications Blank 3-port Blank Conduit Blank 3-port AC100V AC100V 50/60Hz 2 2-port T With terminal box 2 2-port AC200V AC200V 50/60Hz DC24V DC24V Valve functionNote 2 VoltageNote 1 Code Specifications Code Specifications Code Specifications Blank NC (Normally closed) AC100V AC100V 50/60Hz Blank Conduit AC200V AC200V 50/60Hz T With terminal box 11 NO (Normally open) Wiring typeNote 2 DC24V DC24V See notes 1 and 2. For other voltages, see p.882. Example: 375E1-2-11-T-AC100V Example 501E1-2-AC100V Notes: 1. Also specify Hz for AC110V and 220V. 2. For the code, first enter numbers, in order from small to large, and then enter alphabetic characters. Dimensions of 2-, 3-port (mm) ●Single solenoid (standard type) 375E1 501E1 φ30 16 Conduit outlet G1/2 φ42 R R 71 5 A P 24 129.5 φ3 Plug for 2-port (Order code:-2) 164.5 180.5(191) φ26 Lead wire length approximately 300mm 8 P 375E1:3-Rc 3 8, 5 0 1 E 1 : 3 - R c 1 2 90 P A R 4-φ6 Mounting hole Note: Figures in parentheses ( 40 55 ) are for the single solenoid with locking type manual override (-81). 55 45 40 45 (26.5) Manual override 46 See notes 1 and 2. For other voltages, see p.882. Example: 375E2-2-AC100V Example 501E2-T-AC100V Dimensions of 2-, 3-port (mm) Single solenoid Double solenoid 375E1-T 375E2-T 501E1-T 501E2-T ) 16 (26.5 Note1) (21Note2) 164.5 112 φ30 (174.5 Note2) ( ●With terminal box 67 Manual override 54 180.5(191Note1) (195.5 Note2) Plug for 2-port Wiring outlet (Order code:-2) φ22 R A P 24 71 R 47 35 φ 175.5(185.5 Note2) 64 φ42 43 Inside of the terminal of single solenoid 8 P 375 series:3-RC3 8 , 501 series:3-RC12 90 45 45 55 A 4-φ6 Mounting hole Inside of the terminal of double solenoid 40 55 ※For wiring instructions, see p.882. Notes: 1. For the single solenoid with locking type manual override (-81) 2. For double solenoid ●Double solenoid (standard type) 375E2 40 S1S2 P R 501E2 φ30 46 Manual override 21 Conduit outlet G1/2 Lead wire length approximately 300mm R 174.5 R 71 A 24 P P 8 375E2:3-RC3 8 , 501E2:3-RC1 2 90 P R 4-φ6 Mounting hole A 55 45 45 40 35 φ Plug for 2-port (Order code:-2) 139.5 195.5 φ26 φ42 40 55 ※For wiring instructions, see p.882. 4-port Order Codes ●Keep solenoid (semi-standard) Voltage − Wiring type −4SE2− Keep solenoid − Series − Wiring type Double solenoid Voltage Series −4E2− Energizing type − Wiring type − Manual override Single solenoid Series −4E1− Voltage ●Double solenoid ●Single solenoid Series Wiring typeNote 1 Series Energizing typeNote 1 Series Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Conduit 375 Port size Rc3/8 Blank Continuously energizing type 375 Port size Rc3/8 AC100V AC100V 50/60Hz With terminal box 501 Port size Rc1/2 Momentarily energizing type 501 Port size Rc1/2 AC200V AC200V 50/60Hz 375 Port size Rc3/8 Blank 501 Port size Rc1/2 T Note 1 Note 2 D VoltageNote 2 Manual override Voltage Wiring typeNote 1 VoltageNote 2 Wiring typeNote 1 Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Blank Non-locking type AC100V AC100V 50/60Hz Blank Conduit AC100V AC100V 50/60Hz Blank Conduit 81 AC200V AC200V 50/60Hz T With terminal box AC200V AC200V 50/60Hz T With terminal box Locking type DC24V DC24V DC24V DC24V See notes 1 and 2. For other voltages, see p.882. Example: 375-4E1-2-AC100V Example 501-4E1-11-AC100V See notes 1 and 2. For other voltages, see p.882. Example: 375-4E2-2-AC100V Example 501-4E2-T-AC100V Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Dimensions of 4-port (mm) ●Single solenoid (standard type) 375-4E1 170.5 Lead wire length approximately 300mm φ26 16 (26.5) A B 8.7 35.7 94.5 φ 32 186.5(197) 42 46 Conduit outlet G1/2 135.5 φ30 Manual override 501-4E1 B A 24 24 375 series : 4-RC3 8 , 501 series : 4-RC12 83 2-Mounting holes P Note: Figures in parentheses ( 10 30 95 44.5 32 41.5 A 46 87.5 B R ) are for the single solenoid with locking type manual override (-81). P R Example: 375-4SE2-AC100V 501-4SE2-AC100V Dimensions of 4-port (mm) ●With terminal box ( 375-4E1-T 501-4E1-T 375-4E2-T 501-4E2-T 375-4SE2-T 501-4SE2-T ) Single solenoid Double solenoid Keep solenoid 67 B 16 SCR φ42 43 S1S2 Inside of the terminal of keep solenoid Wiring outlet φ22 B A P R 24 24 375 series:4-RC3 8 , 501 series:4-RC12 83 44.5 95 32 41.5 A 41.5 P 10 30 Notes: 1. For the single solenoid with locking type manual override (-81) 2. For double solenoid 3. For keep solenoid 4. For double solenoid and keep solenoid ●Double solenoid (standard type) ●Keep solenoid (standard type) S1S2 Inside of the terminal of double solenoid Inside of the terminal of single solenoid R ※For wiring instructions, see p.882. 375-4E2 501-4E2 375-4SE2 501-4SE2 Conduit outlet G1/2 φ30 21 (16) 180.5 201.5(196.5) Manual override B A 94.5 8.7 35.7 φ 32 φ42 46 Lead wire length approximately 300mm φ26 2-Mounting holes 145.5 87.5 B B A P R 24 24 375 series:4-RC3 8 , 501 series:4-RC12 ※For wiring instructions, see p.882. 83 44.5 95 32 41.5 A 46 87.5 B 2-Mounting holes Note: Figures in parentheses ( P 10 30 R ) are for the keep solenoid. 170.5(180.5Note4) 64 183(193Note3) 94.5 φ 32 8.7 35.7 A Note1 54 186.5(197 ) (201.5 Note2) (196.5 Note3) Manual override (26.5 Note1) (21Note2) 130.5 φ30 SOLENOID VALVES 750 SERIES Internal pilot type 2-,3-, 4-port Rc3/4 Symbols Single solenoid (E1) type 2-port 3-port NC P NO A P 750E1-2 4-port NC R P A 750E1-2-11 ――― NO R P A 750E1 R P A 750E1-11 A B 750-4E1 Basic Models and Valve Functions Model Item Number of positions 750E1-2 750E1-2-11 750E1 750E1-11 750-4E1 2 Number of ports 2 3 4 Single solenoid Valve function Normally closed (NC, standard) Normally open (NO, optional) Normally closed (NC, standard) Normally open (NO, optional) ――― 750E1-2 750E1-2-11 750E1 750E1-11 750-4E1 Specifications Model Item Media Air Operation type Internal pilot type mm2 Effective area〔Cv〕 Port size 140〔7.0〕 Required (Turbine Oil Class 1 (ISO VG32) or equivalent) Lubrication Operating pressure range MPa {kgf/cm2} [psi.] 0.1〜0.9 {1.0〜9.2} [15〜131] Proof pressure MPa {kgf/cm2} [psi.] Response time ON/OFF ON 60 OFF 120 ms Maximum operating frequency Hz Minimum time to energize for self holding ms Operating temperature range (atmosphere and media) °C [°F] 1.35 {13.8} [196] 140 140 3 ― 0〜60 [32〜140] Mounting direction Mass 100〔5.0〕 3/4 Rc Any kg [lb.] 2.0 [4.4] 3.5 [7.7] Solenoid Specifications Item Voltage type Solenoid type % Single solenoid (E1) See the Voltage Types and Current. Voltage range % Rated voltage ±10% Current mA See the Voltage Types and Current. Energizing type Continuously energizing type Insulation type B type (Insulation resistance over 10MΩ) Terminal connection Wiring type Lead wire length mm ───── Inner Construction, Major Parts and Materials Flow Rate ●2-, 3-port ●2-, 3-port De-energized Energized Manual override MPa Silicon diode 0.9 Armature spring 0.8 Supply pressure MPa 0.9 Solenoid When using as a 2-port valve, plug here. Poppet stem setting screw Poppet Main valve poppet Piston and stem R R P P Valve outlet pressure 0.7 Armature 0.7 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 A A 0.8 0.6 0.1 0.2 0.1 4000 0 ●4-port De-energized Manual override 8000 Flow rate 12000 20000 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 7000R/min [247ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Energized Silicon diode Armature spring 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Solenoid ●4-port Armature Poppet stem setting screw MPa Supply pressure 0.9 R P R P A B A B Main valve poppet Piston and stem Parts Materials Body Aluminum alloy (anodized) Stem Brass Main valve poppet Seal Synthetic rubber MPa 0.8 0.9 0.7 Valve outlet pressure Poppet 0.8 0.6 0.7 0.6 0.5 0.5 0.4 0.4 0.3 0.2 0.1 0 0.3 0.2 0.1 4000 8000 12000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 4900R/min [173ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. 2-, 3-port Order Codes ●Single solenoid − Voltage Valve function Number of ports Series Single solenoid − Manual override − 750E1− Manual overrideNote 2 Number of ports Code Specifications Code Specifications Blank 3-port Blank Non-locking type 2 2-port 81 Valve functionNote 2 Locking type Code Specifications Code Specifications Blank NC (normally closed) AC100V AC100V 50/60Hz 11 Notes: 1. Also specify Hz for AC110V and 220V. For other voltages, see the on p.882. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. VoltageNote 1 Example: 750E1-AC100V Example 750E1-2-11-AC100V AC200V AC200V 50/60Hz NO (normally open) DC24V DC24V Dimensions of 2-, 3-port (mm) ●Single solenoid (standard type) 750E1 68 Manual override φ30 16 (26.5) Terminal box Conduit outlet G1/2 99 139 6 φ4 75 P 65 217.5 □17 2-φ10 Side mounting hole R 188.3 3 3-Rc/ 4 233.5(244) 79.3 Inside of the terminal 33 A 45 14 A Plug for 2-port (Order code:-2) 35 ※For wiring instructions, see p.882. 120 80 50 A 74 P 60 10 R 4-Mounting holes Note: Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). 4-port Order Codes ●Single solenoid Manual override Single solenoid Series Manual override Voltage − 750−4E1− Voltage Code Specifications Code Specifications Blank Non-locking type AC100V AC100V 50/60Hz Locking type AC200V AC200V 50/60Hz 81 Note: Also specify Hz for AC110V and 220V. Note: For other voltages, see the on p.882. DC24V DC24V Example: 750-4E1-AC100V Dimensions of 4-port (mm) ●Single solenoid (standard type) 750-4E1 52 Terminal box φ30 Manual override 16 (26.5) 68 224.5 Inside of the terminal 194.5 46 φ P A R 14 56 B P 139 R 34 34 136 4-Rc 3/4 ※For wiring instructions, see p.882. A R B P 12 2-Mounting holes 35 35 120 65 50 60 125 Note: Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). 240.5(251) 85.3 Conduit outlet G1/2 SOLENOID VALVES 1000, 1250 SERIES Internal pilot type 2-, 3-, 4-port Rc1, Rc1 1/4 Symbols Single solenoid (E1) type 2-port 3-port NC NO P A P 1000E1-2 1250E1-2 4-port NC R P A 1000E1-2-11 1250E1-2-11 ――― NO R P A 1000E1 1250E1 R P A 1000E1-11 1250E1-11 A B 1000-4E1 1250-4E1 Basic Models and Valve Functions Model Item 1000E1-2 1250E1-2 1000E1-2-11 1250E1-2-11 1000E1 1250E1 Number of positions 1000E1-11 1250E1-11 1000-4E1 1250-4E1 2 Number of ports 2 3 4 Single solenoid Valve function Normally closed (NC, standard) Normally open (NO, optional) Normally closed (NC, standard) Normally open (NO, optional) ――― 1000E1-2 1250E1-2 1000E1-2-11 1250E1-2-11 1000E1 1250E1 1000E1-11 1250E1-11 1000-4E1 1250-4E1 Specifications Model Item Media Air Operation type Internal pilot type mm2 Effective area〔Cv〕 Port size Rc 280〔14〕 1 1 1 1 1 1250 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 Required (Turbine Oil Class 1 (ISO VG32) or equivalent) Lubrication Operating pressure range MPa {kgf/cm2} [psi.] 0.1〜0.9 {1.0〜9.2} [15〜131] Proof pressure MPa {kgf/cm2} [psi.] Response time ON/OFF ON 60 OFF 140 ms Maximum operating frequency Hz Minimum time to energize for self holding ms Operating temperature range (atmosphere and media) °C [°F] 1.35 {13.8} [196] 160 160 2 − 0〜60 [32〜140] Mounting direction Mass 240〔12〕 1000 Any kg [lb.] 3.5 [7.7] 5.5 [12.1] Solenoid Specifications Item Voltage type Solenoid type % Single solenoid (E1) See the Voltage Types and Current. Voltage range % Rated voltage ±10% Current mA See the Voltage Types and Current. Energizing type Continuously energizing type Insulation type B type (Insulation resistance over 10MΩ) Terminal connection Wiring type Lead wire length mm ───── Inner Construction, Major Parts and Materials Flow Rate ●2-, 3-port ●2-, 3-port Energized De-energized Manual override MPa Silicon diode Supply pressure 0.9 MPa Armature spring 0.8 Solenoid 0.9 When using as a 2-port valve, plug here. Poppet stem setting screw Poppet Main valve poppet Piston and stem R R P P Valve outlet pressure 0.7 Armature 0.6 0.7 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 A A 0.8 0.1 0 0.2 0.1 8000 16000 Flow rate ●4-port De-energized 24000 32000 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 13900R/min [491ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Energized Manual override Silicon diode 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Armature spring ●4-port Solenoid Armature Poppet stem setting screw MPa 0.9 Poppet R P R Supply pressure MPa 0.8 P 0.9 B A B Main valve poppet Piston and stem A Valve outlet pressure 0.7 0.6 0.6 0.4 0.4 0.3 Materials Body Aluminum alloy (anodized) 0.2 Stem Brass 0.1 Seal 0.7 0.5 Parts Main valve poppet 0.8 0.5 0.3 0.2 0.1 Synthetic rubber 0 8000 16000 Flow rate 24000 R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 12000R/min [424ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. 2-, 3-port Order Codes ●Single solenoid − Voltage Valve function Number of ports Series Single solenoid − Manual override − E1− Series Valve functionNote 1 Code Specifications Code Specifications Code Specifications 1000 Port size Rc1 Blank NC (normally closed) AC100V AC100V 50/60Hz 1250 Port size Rc1 1/4 Number of portsNote 1 11 VoltageNote 2 AC200V AC200V 50/60Hz NO (normally open) DC24V DC24V Manual overrideNote 1 Code Specifications See notes 1 and 2. For other voltages, see p.882. Code Specifications Blank 3-port Blank Non-locking type 2 2-port 81 Locking type Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Example: 1000E1-AC100V Example 1250E1-2-11-AC100V Dimensions of 2-, 3-port (mm) ●Single solenoid (standard type) 1000E1 φ30 Manual override Terminal box 16 (26.5) 76 Conduit outlet G1/2 Plug for 2-port (Order code:-2) 2-φ12 Inside of the terminal 230 R 85 0 φ6 50 A 15 40 P 105 60 252.5 □ 19 Side mounting hole 128 266(276.5) 1250E1 A 1000 series:3-Rc1 , 1250 series:3-Rc114 ※For wiring instructions, see p.882. 160 A 84 P R 68 80 80 42 12 84 116 Note: Figures in parentheses ( 4-Mounting holes ) are for the single solenoid with locking type manual override (-81). 4-port Order Codes ●Single solenoid Series Voltage − Manual override Single solenoid Series −4E1− Voltage Code Specifications Code Specifications 1000 Port size Rc1 AC100V AC100V 50/60Hz 1250 Port size Rc1 1/4 Manual override Code Specifications Blank Non-locking type 81 AC200V AC200V 50/60Hz DC24V DC24V See note. For other voltages, see p.882. Note: Also specify Hz for AC110V and 220V. Note: For other voltages, see p.882. Locking type Example: 1000-4E1-AC100V Example 1250-4E1-AC100V Dimensions of 4-port (mm) 16 (26.5) ●Single solenoid (standard type) 1000-4E1 1250-4E1 76 φ30 Manual override 78 1 Conduit outlet G/ 2 269.5(280) P A R φ P 18 77.5 B 58 R 175.5 233.5 256 Inside of the terminal 170 1000 series:4-Rc1 , 1250 series:4-Rc114 90 45 45 P 2 65 50 140 125 151 153 75 75 R A 12 40 Note: Figures in parentheses ( ) are for the single solenoid with locking type manual override (-81). B 2-Mounting holes 3-position Solenoid Valves Flow Rate Internal pilot type 4-port ●253-4E2 MPa 0.9 Symbols Supply pressure 0.8 MPa 0.9 Closed center R P Valve outlet pressure 0.7 Exhaust center R P A B 253-4E2 503-4E2 753-4E2 A B 253-4E2-13 503-4E2-13 0.7 0.6 0.5 0.4 0.4 0.3 0.2 0.5 0.3 0.2 0.1 0.1 0 400 800 1200 1600 2000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Basic Models and Valve Functions Item Number of positions 0.8 0.6 Model 253-4E2 253-4E2-03 503-4E2 503-4E2-03 503-4E2-06 753-4E2 753-4E2-08 1MPa = 145psi., 1R/min = 0.0353ft.3/min. 3 Number of ports 4 Valve function Double solenoid ●503-4E2 MPa Supply pressure 0.9 MPa 0.8 Specifications Model 253-4E2 253-4E2-03 503-4E2 503-4E2-03 503-4E2-06 753-4E2 753-4E2-08 Air Operation type Internal pilot type Effective area〔Cv〕 mm Port size 2 Rc 15〔0.76〕 1/4 3/8 50〔2.5〕 1/2 3/8 100〔5.0〕 3/4 Valve outlet pressure Item Media 0.9 0.7 1 0.6 Required (Turbine Oil Class 1 (ISO VG32) or equivalent) 0.1〜0.9 {1.0〜9.2} Operating pressure range MPa {kgf/cm } [psi.] 0.2〜0.9 {2.0〜9.2} [29〜131] [15〜131] Proof pressure MPa {kgf/cm2} [psi.] 1.35 {13.8} [196] 0.6 0.5 0.4 0.4 0.3 0.2 0.1 Lubrication 0.8 0.7 0.3 0.2 0.1 0 2 0.5 2000 4000 6000 Flow rate R/min (ANR) Hz 5 How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 2500R/min [88.3ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Minimum time to energize for self holding ms − 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Operating temperature range (atmosphere and media) °C [°F] 0〜60 [32〜140] ON Response time ms ON/OFF OFF Maximum operating frequency 140 70 140 Any Mounting direction Mass 70 2.1 [4.6] kg [lb.] 4.3 [9.5] 8.5 [18.7] ●753-4E2 MPa Solenoid Specifications 0.9 Supply pressure MPa 0.8 Solenoid type % See the Voltage Types and Current. Voltage range % Rated voltage ±10% Current mA Double solenoid (E2) See the Voltage Types and Current. Energizing type Continuously energizing type Insulation type B type (Insulation resistance over 10MΩ) Wiring type Terminal connection 0.7 Valve outlet pressure Item Voltage type 0.9 0.8 0.6 0.7 0.6 0.5 0.5 0.4 0.3 0.2 0.1 0 0.4 0.3 0.2 0.1 4000 8000 12000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 4900R/min [173ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Inner Construction ●503-4E2 type, 753-4E2 type A pilot valve is not built into the 253-4E2 type. Cylinder operating condition (Solenoid S1 energized) Intermediate stopping condition (Both solenoids S1, S2 are de-energized) Solenoid S1 Solenoid S2 Poppet Solenoid S2 Solenoid S1 Main valve poppet Speed controller (Order code:-70) Pilot valve A A B B A R A B A B R B A B A P A P B B 3-position solenoid valve Stop Air cylinder Operation principles 1. Energizing the solenoid S1 in the intermediate stop condition causes the poppet to fall, and the pilot valve A"', and the main valve poppets A' and A" move to the left. As a result, the P port air flows to the B side, the cylinder piston moves to the right, and the head side air is exhausted from the R port. 3. Energizing both solenoids S1 and S2 simultaneously causes the 1. and 2. description at left to occur at the same time, with the air coming from the P port flowing to all of the B, A and R ports. In this case, be aware that the cylinder thrust is almost completely lost, and a large volume of air is exhausted from the R port. Parts Materials Body Aluminum alloy (anodized) Stem Brass Main valve poppet Seal Synthetic rubber 2. When the solenoid S2 is energized, the B side pilot valve and main valve poppet move to the right, as in the 1. above, and the piston moves to the left. Application Example (3-position solenoid valve closed center) Safety measures in an emergency Change in cylinder stroke 1. Pushing up wood material Dangerous when using the 2-position solenoid valve, due to power outage or emergencies. For instance, a 3-position solenoid valve sudden fall will occur. 2. Robot arm operation 3-position solenoid valve When using the 2-position solenoid valve, the arm retracts during a power outage, causing damage to the machinery and/or workpieces. 3. Container transfer Example shows a container being filled with liquid and transferred to the next process. The 2-position 3-position solenoid valve solenoid valve can cause a sudden return to the original position during a power outage. 1. Opening and closing door of heat treatment furnace The workpiece can be retracted or pushed inward without opening the door wider than necessary. 2. Height adjustment of sealing roller Even with boxes of different heights, the roller position can be changed to perform sealing operations. Note: When using for long periods at a set height, adjustment against drift is required. Inching 3-position solenoid valve Limit switches 1. Engine mounting operation Inch up the engine to raise it, and align it with the mounting bolt position. 3-position solenoid valve 3-position solenoid valve Sealing roller Height checker Order Codes Port size Double solenoid − Port size Option Port size Option Port size Code Specifications Code Specifications Parts Specifications Code Specifications Code Specifications Blank Rc1/4 70 03 Rc3/8 81 Valve function With speed controller With locking type manual override Blank Rc1/2 70 03 Rc3/8 81 06 Rc3/4 Voltage With speed controller With locking type manual override Voltage Rc3/4 AC100V AC 100V 50/60Hz 08 Rc 1 AC200V AC 200V 50/60Hz DC24V Voltage Option Code Specifications Code Specifications Valve function Parts Specifications Code Specifications AC100V AC 100V 50/60Hz Code Specifications AC100V AC 100V 50/60Hz 70 Exhaust center AC200V AC 200V 50/60Hz Blank Closed center AC200V AC 200V 50/60Hz 81 DC24V 13 DC24V Exhaust center DC24V DC24V See notes 1 and 2. For other voltages, see p.882. See notes 1 and 2. For other voltages, see p.882. Example: 253-4E2-AC100V Example 253-4E2-03-70-AC100V Example: 503-4E2-AC100V Example 503-4E2-03-70-AC100V With speed controller With locking type manual override Notes: 1. Also specify Hz for AC110V and 220V. 2. For the order code, first enter numbers, in order from small to large, and then enter alphabetic characters. Dimensions (mm) ●253-4E2 type 7 90 A B 68 S2 4-φ7 Mounting hole 76 22 46.5 S1 30 31.5 16(26.5) 68.5 R port Rc 1/4 68 3 162 (172.5) 56 18 36 A 82.5 33.5 93 130.5 Note: Figures in parentheses ( B P 40 15 25 90 Conduit outlet G1/2 Speed controller (Order code:-70) φ30 30 17 Manual override 36 Terminal box 146 7 14 7 Inside of the terminal box 4 Parts Specifications Blank Blank Closed center 13 Voltage − 753−4E2− Option − Series Port size Double solenoid Series Voltage − Voltage − 503−4E2− ● 753 series (semi-standard) Option − Option Port size Double solenoid − Valve function − 253−4E2− Series ● 503 series Valve function ● 253 series 1 3-Rc/ 4 3 Rc/(Order code:-03) 8 ) are for the double solenoid with locking type manual override (-81). ●About manifold valves Manifold valves that can be mounted on the same manifold base as the 254 series are available for the 253 series. 45 45 90 DC24V See notes 1 and 2. For other voltages, see p.882. Example: 753-4E2-AC100V Example 753-4E2-03-70-AC100V Dimensions (mm) ●503-4E2 type 61 38 11 31 42 16(26.5) 91 122 Manual override 194(204.5) 56 Conduit outlet G1/2 18 R port Rc 1/2 61 61 122 19 Pilot air exhaust port Rc1/8 (both sides) A 65 B 65 130 4 145 Note: Figures in parentheses ( P 60 22.5 38.5 122 Speed controller (Order code:-70) φ30 99 45 24 36 Terminal box 178 Inside of the terminal box 4-φ9 Mounting hole 130 A 100 B S1 9 S2 112 9 30 3-Rc1/2 Rc3/8(Order code:-03) Rc3/4(Order code:-06) ) are for the double solenoid with locking type manual override (-81). ●753-4E2 type 180 A 150 B S2 10 85 160 40 S1 Inside of the terminal box 54 13 45 58 10 36 163 18 Pilot air exhaust port Rc1/(both 8 sides) 35 Speed controller (Order code:-70) φ30 R port Rc 3/4 2 3 5( 2 4 5.5 ) 56 Manual override 219 Terminal box Conduit outlet G1/2 1 6( 2 6.5 ) 125 135 4-φ11 Mounting hole 27. 5 85 170 176 Note: Figures in parentheses ( P B 55 43.5 A 6 3 - R c 34 R c 1( Order code: - 0 8) ) are for the double solenoid with locking type manual override (-81). 80 90 90 180 Application Examples ●When placing bar-like objects into the box Cylinder 3 LS-3 LS-2 LS-1 Cylinder 2 Cylinder 1 Check valve Cylinder 4 F.R.L. unit 3-position solenoid valve ●Pneumatic circuit diagram ●Electric control circuit diagram SOL-3 Cylinder 3 PB start button LS-3 SOL-2 R2 R1 R1 Cylinder 2 LS-1 LS-2 R2 SOL-1 LS-2 Cylinder 1 LS-1 R3 LS-3 R4 R1 R6 TM1 TM1 R3 TM2 Cylinder 4 SOL-4S2 R4 SOL-4S1 R1 SOL-1 R3 SOL-2 R4 SOL-3 TM2 R3 R4 SOL-4S1 R6 R5 R5 ●Time chart R2 R6 R4 R6 TM1 TM2 TM1 TM2 Cylinder 4 3-position step feeding R6 R1 SOL-4S2 R2 TM1 TM2 Cylinder 1 Case feeding Cylinder 2 Work storage Cylinder 3 Pushing case LS-1 Start LS-2 LS-3 1cycle Note: In cases of large loads, the cylinder piston rod could move up and down and go out of the limit switch operating range. Countermeasures are needed. Applicable Cylinder Bore Size for Each Valve Valve model Bore sizeφ mm [in.] 253-4E2 40 [1.575], 50 [1.969], 63 [2.480], 80 [3.150], 100 [3.937] 503-4E2 100 [3.937], 125 [4.921], 140 [5.512], 160 [6.299] 753-4E2 160 [6.299], 180 [7.087], 200 [7.874] Stopping Positioning Accuracy for Cylinder Speed (Measurement Value) Using Koganei DYNA and SD Cylinder, Operating Pressure 0.5MPa, Horizontal Load, Piping Length 500mm mm [in.] Valve model 253-4E2 Bore size mm [in.] Load Load ratio to cylinder output φ50 [1.969] φ80 [3.150] φ100 [3.937] 503-4E2 φ80 [3.150] Solenoid valves 100 [3.9] 200 [7.9] 300 [11.8] 0 4±0.5 [0.157±0.020] 9±0.5 [0.354±0.020] 15±0.5 [0.591±0.020] 50% 5±0.5 [0.197±0.020] 12±1 [0.472±0.039] 20±2 [0.787±0.079] 0 3±1 [0.118±0.039] 5±1 [0.197±0.039] 9±1 [0.354±0.039] 50% 3±0.5 [0.118±0.020] 10±1 [0.394±0.039] − 0 4±0.5 [0.157±0.020] 9±1 [0.354±0.039] − 50% 4.5±0.5 [0.177±0.020] − − 0 3±0.3 [0.118±0.012] 6±0.5 [0.236±0.020] 10±1 [0.394±0.039] 50% 4±0.8 [0.157±0.031] 8±1 [0.315±0.039] 13±1.5 [0.512±0.059] 0 4.5±0.5 [0.177±0.020] 9±0.5 [0.354±0.020] 15.5±0.5 [0.610±0.020] 50% 4.5±0.3 [0.177±0.012] 9.5±0.5 [0.374±0.020] 15±1 [0.591±0.039] φ100 [3.937] 0 5±0.5 [0.197±0.020] 10±0.8 [0.394±0.031] 16±1 [0.630±0.039] 50% 5.5±0.3 [0.217±0.012] 11.5±0.8 [0.453±0.031] 18.5±1 [0.728±0.039] φ160 [6.299] 0 4.5±0.5 [0.177±0.020] 8±0.5 [0.315±0.020] 11±0.5 [0.433±0.020] 50% 3±0.8 [0.118±0.031] 5±1 [0.197±0.039] 9±1.5 [0.354±0.059] φ100 [3.937] 753-4E2 Cylinder speed mm/s [in./sec.] Air cylinder Load a Stop ±b signal position Stopping position a:Overrun distance b:Repeatability Note: Cylinder sliding resistance, etc., leads to quite large speed variations. In addition, vertical load can generate “vibration (damping vibration)” until stopped. Use this table as a guide. How to read the table For example, when the 253-4E2 type solenoid valve is used, and stops an operating φ80 [3.150in.] cylinder with no load and the horizontal operating speed of 200mm/s [7.9in./sec.], then it overruns by about 5mm [0.197in.] beyond the limit switch that sent the stop signal when it actuates the switch, until stopping. When the operation is repeated, then it stops within ±1mm [±0.039in.] of the range, or in other words, 4〜6mm [0.158〜0.236in.]. Handling Precautions For improving stopping accuracy For safety ●Keep the piping short, and ensure that the fittings, etc., do not leak. ●When a load has thrust force (vertical loads, etc.), it can momentarily move in the opposite direction when switching from forward to reverse. At this time, installation of a check valve just prior to the valve’s P port can prevent this phenomenon. ●Use a bore size with plenty of margin for the required thrust. A suitable level is 2〜4 times the thrust. ●Avoid selecting a valve that has too large a capacity for the cylinder bore size (see the table for appropriate cylinders). ●Do not use too fast of a cylinder speed. ●Use a speed controller valve built-in type (Order Code: -70). Mounting a speed controller between the cylinder and valve may result in a failure to stop, or in a bad response to a stop. ●Cannot be used in combination with the hydro checker. ●When left unused in an intermediate position for a long period, the air inside the cylinder could often leak out when operated again. In this case, it is impossible to control the speed, and high-speed cylinder operation is dangerous. Therefore, after completion of operations, or after having left the unit for long periods or when exhausted the pressure from the P side, use the following sequence to commence operations. Also take safety circuit measures into consideration: 1. Always position the piston rod either to the extended or to the retracted end after operation. 2. The next time the piston is moved, send a forward signal when the piston is stopped at the extended end, and send a backward signal when it is stopped at the retracted end. 3. Resume normal operations. ●For handling precautions common to the solenoid valves round type series, see p.884. Explosion Proof Solenoid Valves (Flameproof construction d2G4) Direct acting 3-port, internal pilot type 4-port Symbols Inner Construction 3-port 4-port De-energized Connection terminal R P R P A A B R Solenoid Armature Armature spring EP254-4E1 EP375-4E1 EP501-4E1 EP750-4E1 EP062E1-01 EP062E1-02 Manual override Piston and stem Basic Models and Valve Functions Main valve poppet R Valve body B Model EP062E1-01 EP062E1-02 EP254-4E1 EP254-4E1-03 EP375-4E1 EP501-4E1 EP750-4E1 Item Number of positions A P 2 Number of ports 3 4 Single solenoid Energized Normally closed (NC) or Normally open (NO) Valve function R Specifications Model EP062E1-01 EP062E1-02 EP254-4E1 EP254-4E1-03 EP375-4E1 EP501-4E1 EP750-4E1 Item Media Air Operation type Direct acting type mm2 Effective area〔Cv〕 Port size Internal pilot type 1.8〔0.08〕 Rc 1/8 15〔0.76〕 1/4 Lubrication Not required Operating pressure range MPa {kgf/cm2} [psi.] 0〜0.7 {0〜7.1} [0〜102] 70 140 50 70 140 Hz 5 − Operating temperature range (atmosphere and media) °C [°F] 0〜60 [32〜140] Any Mounting direction Mass 0.9 [2.0] kg [lb.] B A P 1.35 {13.8} [196] 50 Minimum time to energize for self holding ms Maximum operating frequency 3/4 0.1〜0.9 {1.0〜9.2} [15〜131] MPa {kgf/cm } [psi.] 1.05 {10.7} [152] ON Response time ms ON/OFF OFF R 100〔5.0〕 1/2 Required (Turbine Oil Class 1 (ISO VG32) or equivalent) 2 Proof pressure 50〔2.5〕 3/8 1.5 [3.3] 1.8 [4.0] 1.7 [3.7] 4.1 [9.0] Major Parts and Materials Parts Materials Body Aluminum alloy (anodized) Stem Brass Main valve poppet Seal Synthetic rubber Solenoid Specifications Solenoid type Item Voltage type Single solenoid (E1) See the Voltage Types and Current. % Voltage range % Rated voltage +10%, −15% Current mA See the Voltage Types and Current. Energizing type Continuously energizing type Insulation type H type (Continuously energizing type, Explosion proof code d2G4. Labor authorization 21092) PF1/2 explosion proof connector Wiring type Voltage Types and Current ●AC mA (r.m.s) Single solenoid (E1) Voltage V 50Hz 60Hz Starting Energizing Starting Energizing ※1 ●DC mA Voltage 110 ※2 V Single Solenoid (E1) 80 150 180 130 80 100 ※2 70 200 140 80 130 70 24 330 110 300 190 250 150 100 270 160 250 130 220 Notes: 1. For items with ※1, specify the frequency and consult us for the delivery. 2. For ※2 items, consult us for the delivery. 3. The return current will vary depending on the rated voltage, but within a range of 2〜20mA. Order Codes Port size Port size Voltage Single solenoid Voltage −4E1− EP Series Voltage Port size Single solenoid Series Explosion proof solenoid valve Voltage ●EP375 series (semi-standard) ●EP501 series (semi-standard) − Explosion proof solenoid valve − EP 254−4E1− Voltage Port size Single solenoid Explosion proof solenoid valve Series ●EP254 series − EP 062 E1− Option ●EP062 series Series Voltage Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications Code Specifications 01 Rc 1/8 AC 100V AC 100V 50/60} Blank Rc 1/4 AC 100V AC 100V 50/60} 375 Port size Rc3/8 AC 100V AC 100V 50/60} 02 Rc 1/4 AC 200V AC 200V 50/60} 03 Rc 3/8 AC 200V AC 200V 50/60} 501 Port size Rc1/2 AC 200V AC 200V 50/60} AC 110V AC 110V 50/60} AC 110V AC 110V 50/60} AC 110V AC 110V 50/60} AC 220V AC 220V 50/60} AC 220V AC 220V 50/60} Option AC 220V AC 220V 50/60} DC 24V DC 24V Code Specification DC 24V DC 24V DC 24V DC 24V DC 100V DC 100V 70 With speed controller DC 100V DC 100V DC 100V DC 100V DC 110V DC 110V DC 110V DC 110V Example: EP062E1-01-AC100V Example EP062E1-02-AC100V DC 110V DC 110V Example: EP254-4E1-AC100V Example EP254-4E1-03-70-AC100V Example: EP375-4E1-AC100V Example EP501-4E1-AC100V ●EP750series (semi-standard) Voltage Code Voltage Single solenoid Series Explosion proof solenoid valve EP 750−4E1− Specifications AC 100V AC 100V 50/60} AC 200V AC 200V 50/60} AC 110V AC 110V 50/60} AC 220V AC 220V 50/60} DC 24V DC 24V DC 100V DC 100V Example: EP750-4E1-AC100V DC 110V DC 110V Flow Rate Supply pressure 0.7 0.6 0.5 0.3 0.2 0.1 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure 0.8 MPa 0.7 0.6 0.5 0.4 0.3 0.2 0.1 50 100 150 200 250 Flow rate R/min (ANR) ●EP375, 501 series MPa 0.9 MPa (0.9) (0.8) 0.7 Valve outlet pressure Valve outlet pressure MPa 0.9 0.8 0.4 ●EP254 series 0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 Valve outlet pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.5 0.3 0.4 0.3 0.2 0.1 0 0.2 0.1 4000 8000 12000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 4900R/min [173ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 0.4 0.3 Supply pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 2000 4000 6000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 2500R/min [88.3ft.3 /min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 0.8 0.6 0.5 0 400 800 1200 1600 2000 Supply pressure 0.7 0.6 0.1 ●EP750 series MPa 0.9 0.7 0.2 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 740R/min [26.1ft.3 /min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 85R/min [3.0ft.3 /min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. MPa 0.9 0.8 Valve outlet pressure ●EP062 series 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Dimensions (mm) ●EP062E1-01 ●EP254-4E1 EP062E1-02 139 94 66 126.5 Wiring outlet G1/2 32.5 A(A) 194 156 Manual override Manual override R Rc1/4 15 P 10 30 EP062E1-01:3-Rc 1 8 EP062E1-02:3-Rc 1 4 (A, B, C) 16 16 90 A 2-M5×0.8 Depth 10 Mounting thread B Speed controller (Order code : -70) 76 P 72 44 37 37 30 37 35 35 4-φ7 Mounting hole 30°50 3-Rc1/4 Rc3/8(Order code : -03) 68 88 C(P) 55 11 22 Screw for external ground terminal(M4×0.7) Screw for external ground terminal(M4×0.7) 56 78 129.5 Hexagon bolt for changing the wiring outlet (M4) 56 Hexagon bolt for changing the wiring outlet (M4) B (R) 66 45 Pilot R port φ2.5 12 94 78 Wiring outlet G1/ 2 A 20 20 B ●EP750-4E1 EP501-4E1 135.5 94 66 Wiring outlet G1/2 41.5 Pilot R port φ2.5 162 Hexagon bolt for changing the wiring outlet (M4) Hexagon bolt for changing the wiring outlet (M4) 68 Pilot R port φ2.5 94 66 15 56 6 φ4 14 34 34 136 35 12 B 35 35 60 A 125 P 65 R 37 37 2-Mounting holes 95 B 46 A 41.5 P 35 R 44.5 7.5 30 10 50 4-Rc3/4 10 24 24 83 2-Mounting holes P 128 P 32 35.7 8.7 EP375-4E1:4-Rc3/8 EP501-4E1:4-Rc1/2 56 R 2 φ3 R Manual override 15 Screw for external ground terminal(M4×0.7) 237 Manual override 85.7 194.7 Screw for external ground terminal(M4×0.7) 156.7 56 Wiring outlet G1/2 199 ●EP375-4E1 Explanation of Explosion Proof Code [d2G4] and the Usable Range Explosion proof codes for the explosion proof solenoid valves are determined by the construction and the applications. The Koganei explosion proof solenoid valve’s explosion proof code is “d2G4.” In other words, the construction is “d: Flameproof construction” that can be used in Type 1 and Type 2 dangerous locations, and that can withstand explosive gases that reach dangerous densities up to “2: Gas with explosion class up to 2,” and “G4: Gas with ignition temperature up to G4” level. d2G4 Applicability to Explosive Gases : Explosive gases with which product can be used Ignition Code G1 G2 G3 G4 G5 temp. Ignition point Over 450 [842] Over 300 [572] Explosion class Over 200 [392] Over 135 [275] Over 100 [212] 450 [842] or less 300 [572] or less 200 [392] or less 135 [275] or less Code Degree of ignition extension °C [°F] ●Ethanol ●Gasoline ●Isoamyl acetate ●Hexane ●1-buthanol ●Butane ●Acetic anhydride 1 Over 0.6mm [0.024in.] for ●Acetone values that provide clearance ●Ammonia in cases in which ignition ●Carbon monoxide extension occurs at a depth ●Ethane of 25mm [0.984in.]. ●Acetic acid ●Ethyl acetate ●Toluene ●Propane Clearance ●Benzene ●Methanol 25mm ●Methane 2 Over 0.4mm [0.016in.] 0.6mm [0.024in.] or less ●Coal gas ●Ethylene ●Ethylene oxide 3 0.4mm [0.016in.] or less ●Water gas ●Hydrogen ●Acetylene ●Acetaldehyde ●Ethyl ethel ●Carbon disulfide Types of Explosion Proof Construction, and Applicability to Hazardous Locations Types of hazardous locations Explanation of hazardous locations Code Types of explosion proof construction Hazardous locations and other likely locations Construction Increased safety e construction Construction for areas where generation of sparks, arcs or over heating is never allowed during operations, and that prevents those occurrences, or construction that particularly increases safety when temperatures are rising. Internal pressure f explosion proof construction Construction that supplies protective gases into the container, or that supplies fresh air or non-flammable gases to discharge any explosive gases before commencing operations that might have intruded the container, and that prevents those gases from intruding during operations. Flameproof d construction Wholly sealed construction that can withstand the pressure even if explosions occur inside the container, and that will not allow ignition of explosive gases outside of the container. Intrinsically safe construction Construction that is certified by authorized institutions in ignition tests, etc., to prevent the threat of explosive gas ignition due to sparks, arcs, or heat generated by accidents (short circuits, earth fault, breaking wire, etc.) or during normal operations. i Type 0 location Type 1 location Locations that continuously generate dangerous ambient atmosphere, or threaten to do so, and where explosive gas concentrations are either continuously present or present for long periods, and exceed explosive limits. Locations where dangerous ambient atmosphere threaten to be generated in normal conditions, and where the following conditions prevail: (1) Locations where explosive gases threaten to be accumulated in dangerous concentrations in normal conditions. (2) Locations where repairs, maintenance, or leaks often threaten to let explosive gases be accumulated in dangerous concentrations. Type 2 location Locations where dangerous ambient atmosphere can be generated in abnormal conditions: (1) Locations where inflammable gases or inflamable liquid are handled on a normal basis, but are enclosed in sealed containers or facilities, and dangerous concentrations are threatened only when an accident or erroneous operation, or damage to the containers or facilities, causes the gases or liquids to leak. (2) Locations where mechanical ventilation devices serve to prevent the collection of (1) Locations such as a container of (1) Locations near the openings of tank lorries, explosive gases, so that ventilation system inflammable liquid, or space above the drums, or other containers storing failure can threaten the collection and dangerous concentration of explosive gases. liquid in a tank, in which the density of inflammable liquids. explosive gas is present continuously and (2) Locations near the opening of a relief valve (3) Locations on the periphery of Type 1 exceeds the explosion limit. locations, or in adjoining rooms, where which sometimes activates to release penetrations of explosive gases in dangerous (2) Inside of an inflammable gas container or explosive gases. concentrations are rare occurrences. tank, etc. (3) Locations near the opening of tank gas bends. (3) Locations near surface of an inflammable (4) Locations near opening of places where ■Cases likely to become Type 2 locations: liquid of an open container or equivalent. explosive gases are released during (1) Cases in which containers storing hazardous materials are damaged due to corrosion inspection and repair working. degradation, etc., and threaten to leak. (5) Locations inside rooms or otherwise poorly (2) Locations where misoperation of equipment can ventilated places where explosive gases may lead to emissions of hazardous materials or other be released. abnormal reactions, resulting in high pressures and temperatures that break equipment and (6) Areas inside the roof shell of a floating roof threaten to leak hazardous materials. tank. (7) Locations where explosive gases threaten to (3) Cases in which breakdowns in forced ventilation systems cause explosive gases to leak, and where gases can accumulate like stagnate and threaten to generate dangerous pitch. atmospheric conditions. Operation of Manual Override Handling Precautions Removing the lock pin on the manual override and pulling out the manual override button causes the valve to switch. Pulling it all the way out maintains the switched position, while pushing it in restores it to the normal position. When not using it, always secure it in place with a pin. ●Use only within the usage range detailed in “Explosion proof construction type d2G4.” ●Always firmly tighten all lock tightening portions. ●Do not apply tension force to the lead wire connecting portion and firmly secure the lead wires in appropriate locations. ●Use lead wires suited to the lead wire outlet. ●When releasing the lock tightening portion, shut off the power to ensure a non-voltage condition. ●When activating the solenoid, always leave the manual override lock pin in the inserted position. ●See the Safety Precautions on p.884. ">
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Key Features
- Compact design
- High-frequency operation
- Vibration & shock resistance
- Various mounting directions
- Manual override
- Multiple voltage options
- Silicon diode for reliable operation
- Poppet construction
Frequently Answers and Questions
What is the operating pressure range of the Koganei 750 solenoid valve?
The operating pressure range is 0 to 0.9 MPa {0 to 9.2} [0 to 131] psi.
What is the maximum operating frequency of the Koganei 750 solenoid valve?
The maximum operating frequency is 5 Hz.
How long is the minimum time to energize for self-holding?
The minimum time to energize for self-holding is 50ms.