Koganei 100 Solenoid valve Instruction manual

BK-UV002 Ver.1.0
Air Valve
SOLENOID VALVES 100 SERIES
INSTRUCTION MANUAL Ver.1.0
Handling Instructions and Precautions
Solenoid
Internal circuit
●DC24V
Standard solenoid
Red
Red
Solenoid with LED indicator
Order code: -LF
LED indicator
（Light Emitting Diode）
Red
（＋）
Blue
（−）
LED indicator: Red
Solenoid (Surge suppression)
Order code: -SR
Cautions: 1. Do not apply megger between the
lead wires.
2. The DC solenoid will not short
circuit even if the wrong polarity
is applied, but the valve will not
operate.
3. Leakage current inside the circuit
could result in failure of the solenoid valve to return, or in other
erratic operation. Always use it
within the range of the allowable
leakage current. If circuit conditions, etc. cause the leakage
current to exceed the maximum
allowable leakage current, consult
us.
4. For a double solenoid valve, avoid
energizing both solenoids simultaneously. The valve could fall into
the neutral position.
5. Since the AC solenoid uses diodes
for the solenoid, always use lead
wires of the same color when connecting a number of solenoid units
in parallel. The DC24V standard
solenoid, however, has no polarity,
so either lead wire connection is
acceptable.
DIN connector
Wiring instructions
Remove the cover mounting screws, and lift
the terminal cover off from the solenoid. Use
a screwdriver (blade width 4 〜 4.5mm
[0.16 〜 0.18in.]), etc. to push strongly
against the terminal body through the hole
of the terminal cover’s mounting screw, and
remove the terminal body.
Slip a cable gland, washer, and cable gasket over a cable (outer diameter 6 〜 8mm
[0.24 〜 0.31in.]), insert the cable into the terminal cover’s wiring port, and connect the
lead wire to the terminal body (screwdriver
blade width of about 3mm [0.12in.]).
Terminal cover
Terminal body
Red or q（＋）
Screwdriver
(Blade width
4〜4.5mm)
Black or w（−）
Cover mounting screw
Manual override
q and w are for with DIN connector (order code: -39).
Solenoid with LED indicator (Surge suppression)
Order code: -LF-SR
LED indicator
（Light Emitting Diode）
Red
（＋）
Black
（−）
LED indicator: Red
●AC100V, AC200V (Surge suppression)
Standard solenoid
Short circuit protection diode
AC100V：Yellow Varistor
AC200V：White
or w
Flywheel
diode
Solenoid
Black or q
Non-locking type
To operate the manual override, press it all
the way down. The single solenoid valve
works the same as when in the energized
state as long as the manual override is
pushed down, and returns to the rest position upon release.
For the double solenoid valve, pressing the
manual override on the 12(S1) side switches the 12(S1) to the energized state, and
the unit remains in that state even after the
manual override is released. To return it to
the rest position, operate the manual override on the 14(S2) side. This is the same for
the solenoid 14(S2).
PUSH
q and w are for with DIN connector (order code: -39).
Solenoid with LED indicator
Order code: -LF
LED indicator
（Light Emitting Diode）
Zener diode
Solenoid
Black
AC100V：Yellow
AC200V：White
Note
Note: The appropriate tightening torque for
the cover mounting screw is
29.4N･cm {3kgf･cm} [2.6in･lbf].
Color of LED indicator: AC100V：Yellow
AC200V：Green
※Illustration shows the 200 series.
Cable
(Outer diameter 6〜8mm)
Cable gland
Washer
Screwdriver
(Blade width
approx. 3mm)
Terminal q（＋）
Terminal w（ー）
Cable gasket
Terminal body
Terminal cover
Lead wire
Terminal w（−）
Terminal body
（Solenoid side）
Terminal q（＋）
※ For the DC24V solenoid with surge suppression,
connect（＋）to Terminal q, and（−）to
Terminal w.
SOLENOID VALVES
SERIES
Basic Models and Functions
Basic model Direct piping,
T, F, U, L type manifolds
A type manifold
Item
100E1
(M100E1Note)
100-4E1
100-4E2
──
A100-4E1
A100-4E2
Number of positions
2 positions
Number of ports
2, 3 ports
5 ports
Normally closed (NC) or
Normally open (NO)
Valve function
Single solenoid
Double solenoid
100E1
(M100E1)
100-4E1
100-4E2
──
A100-4E1
A100-4E2
Remark: For optional specifications and order codes, see p.149〜150.
Note: M100E1 is a dedicated valve for the manifold. For details, see “About M100E1” on p.149.
Specifications
Basic model Direct piping,
T, F, U, L type manifolds
Item
A type manifold
Media
Air
Operation type
Direct acting type
mm2
Effective area〔Cv〕
5.0〔0.28〕
3.4〔0.19〕
3.0〔0.17〕
Rc1/8
Port size
Lubrication
Not required
Operating pressure range MPa{kgf/cm2} [psi.]
0〜0.9 {0〜9.2} [0〜131]
0.2〜0.7 {2〜7.1} [29〜102]
1.35 {13.8} [196]
1.05 {10.7} [152]
MPa{kgf/cm2} [psi.]
Proof pressure
Response time Note ms DC24V
ON/OFF
AC100V, AC200V
Maximum operating frequency
20/20 or below
20 or below
20/20 or below
20 or below
5
Hz
Minimum time to energize for self holding ms
─
50
Operating temperature range (atmosphere and media) °C [°F]
0〜50 [32〜122]
５〜50 [41〜122]
Shock resistance m/s2{G}
Lateral direction
1373.0 {140.0}
392.3 {40.0}
Axial direction
147.1 {15.0}
Mounting direction
Any
Note: Values when air pressure is 0.5MPa {5.1 kgf/cm2} [73psi.]. Values of double solenoid valves are switching time from the opposite position.
Solenoid Specifications
Rated voltage
Item
Type
AC100V
AC200V
DC type
Operating voltage range
V
Frequency
Hz
CurrentNote 1
(when rated voltage is
EnergizingNote 2 mA(r.m.s)
applied)
Maximum allowable leakage current
mA
Insulation resistance
MΩ
Wiring type and
lead wire length
DC24V
Flywheel diode type
21.6〜26.4
（24 ＋
− 10％）
90〜110
（100 ＋
− 10％）
180〜220
（200 ＋
− 10％）
─
50
60
50
60
270（6.5W）
〔282（6.8W）
〕
100
〔107〕
95
〔101〕
48
〔50〕
46
〔48〕
20
10
5
10
Standard
Grommet type: 300mm [11.8in.]
Optional
With DIN connector
Red
Note 1
〔Red
（＋）
, Blue
（−）
〕
Note 3
Red
（＋）
, Black
（−）
Yellow, Black
Color of LED indicator (optional)
Red
Yellow
Standard
──
Flywheel diodeNote 4
Optional
Flywheel diode
──
Color of lead wire
Surge suppression
White, Black
Green
Notes: 1. Figures in brackets〔 〕are for solenoids with LED indicators.
2. Since the AC types have built-in flywheel diodes, the starting current value and energizing current value are virtually the same.
3. For solenoids with surge suppression, and solenoids with surge suppression and LED indicators.
4. Since the AC model has a built-in flywheel diode, they are sometimes not turned on by the solid-state relay (SSR) with zero-cross function.
For this reason, use it only after confirming the solid-state relay’s ratings and precautions.
Solenoid Valve Mass
Manifold Port Size
HM□T
Port
Location of piping
port
1
（P）
Manifold
2
（A）
Valve
3
（R）
Manifold
1
（P）
Manifold
4
（A）
,2
（B）
Valve
（
3 R2）
,（
5 R1）
Manifold
1
（P）
Manifold
4
（A）
,2
（B）
Valve
（
3 R2）
,（
5 R1）
Valve
HM□F
HM□U
1
（P）
Manifold
4
（A）
,2
（B）
Valve
（
3 R2）
,（
5 R1）
Valve
HM□L
Port size
Rc 1/8
Rc 1/8
Rc 1/8
Manifold
Rc 1/8
Cylinder stroke
Cylinder stop
Cushioning
impact
Cylinder start
Solenoid valve
energized
220 [7.76]
100-4E2
400 [14.11]
A100-4E1
230 [8.11]
A100-4E2
410 [14.46]
(73×n)＋73
[(2.57×n)＋2.57]1
21 [0.74]
HM□F
(64×n)＋64
[(2.26×n)＋2.26]1
26 [0.92]
HM□U
(26×n)＋130 [(0.92×n)＋4.59]
11 [0.39]
HM□L
(26×n)＋130 [(0.92×n)＋4.59]
11 [0.39]
HM□A
(64×n)＋64
26 [0.92]
s
Delay time
Delay time
1000
800
600
φ20 [0.787in.]
φ25 [0.984in.]
φ32 [1.260in.]
φ40 [1.575in.]
φ50 [1.969in.]
400
200
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
50
30
40
Load ratio
60
70
％
φ50 [1.969in.]
φ40 [1.575in.]
φ32 [1.260in.]
φ25 [0.984in.]
φ20 [0.787in.]
10
0.5
20
50
30 40
Load ratio
0.5
0.4
0.4
0.3
0.3
0.2
0.1
100
200
300 400 500 600
Flow rate R/min（ANR）
60
70
％
1mm/s = 0.0394in./sec.
0.9
0.8
Valve outlet pressure
Maximum operating speed
mm/s 1200
20
0.7
0.6
100-4E1,100-4E2
MPa
TS8-01
10
0.8
0.6
0.2
0.5MPa
●Cylinder stroke: 150mm [5.91in.]
0
0.7
Cylinder
Solenoid valve
100-4E1
100-4E2
Supply pressure
(MPa)
0.9
0.8
0
Load
(%)
Cylinder theoretical thrust
Maximum
operating
speed
0.9
0.1
●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.]
●Load ratio＝
[(2.26×n)＋2.26]1
100E1
MPa
Measurement conditions
●Fitting: Quick fitting TS8-01
Block-off plate
HM□T
Load
100-4E1, 100-4E2
●Piping inner diameter and length:φ6×600mm
g [oz.]
Mass calculation of each unit
(n＝number of units)
Flow Rate
To obtain the time required for the
cylinder to complete 1 stroke, add the
cylinder’s delay time t1 (time between
energizing of the solenoid valve and
actual starting of the cylinder), to the
cylinder’s max. operating speed time
t2. When a cushion is used, add the
cushioning time t 3 , to the above
calculations. The standard cushioning
time t3 is approximately 0.2 seconds.
t3 Time
100-4E1
Manifold model
Rc 1/8
Cylinder Operating Speed
t2
190 [6.70]
190 [6.70]Note
Manifold Mass
（
3 R2）
,（
5 R1）
t1
100E1
Note: Sub-plate not included. For sub-plate mass, see p.153.
1
（P）
4
（A）
,2
（B）
HM□A
Mass
M100E1
Valve outlet pressure
Manifold model
g [oz.]
Basic model
Supply pressure
(MPa)
0.9
0.8
0.7
0.6
0.5
0.7
0.6
0.4
0.3
0.2
0.1
0
0.3
0.5
0.4
0.2
0.1
100
200
300 400 500 600
Flow rate R/min（ANR）
1MPa = 145 psi., 1R/min = 0.0353ft.3/min.
How to read the graph
When the supply pressure is 0.5MPa [73psi.] and
flow rate is 175R/min [6.18ft.3/min.] (ANR), the
valve outlet pressure becomes 0.4 MPa [58psi.].
100 Series Solenoid Valve Order Codes
■ 2-, 3-port valve
■ 2-, 3-port valve
Number of ports
Valve function
3-port
Normally closed (NC)
2（A）
1（P）
2（A）
3（R）
■ Mounting base
■ Wiring type
■ Speed controller ■ Muffler
■ LED indicator
■ Flywheel diode
Without LED
indicator
Without flywheel
diode
●Lead wire length:
300mm [11.8in.] is
standard.
Without mounting
base
Grommet type
Without speed
controller
Without muffler
1（P）
（＋）
3（R）
（−）
Blank
Blank
Normally open
Note
(NO)
2-port
2（A）
Blank
Blank
With mounting base DIN connector
Blank
With speed controller
Blank
Blank
With muffler
Blank
With flywheel diode
With LED indicator
（＋）
1（P）
1（P）
2（A）
3（R）
（−）
-2
-11
-21
-39
-70
-75
-LF
-SR
Note:
When using as a
normally open (NO)
single unit, see the
2-, 3-port valves
valve functions and
connection port
configurations on
p.145.
Basic model
2-, 3-port
single solenoid
100E1
5-port
single solenoid
100-4E1
5-port
double solenoid
100-4E2
2-, 3-port
single solenoid
M100E1
5-port
For manifold onlyNote1 single solenoid
A100-4E1
5-port
double solenoid
A100-4E2
Direct piping
Voltage
-2 Note4
-11Note2
-LF
-SR
DC24V
AC100V
AC200V
-LF
-SR
DC24V
AC100V
AC200V
-21
Notes : 1. Cannot be used as a single unit.
2. For 2-port only. Always enter
100E1-2-11. For the 3-port, supplying air through the 3(R) port and
exhausting through the 1(P) port
makes it possible to use as a
normally open (NO) type valve.
3. For U, L type manifolds only.
4. A plug is included. Always install it
in position before use.
-39
-2
-70
-11
-75
-75Note3
-39
●M100E1 includes sub-plates for mounting on the
●For DC24V only.
F type manifold, gaskets, and mounting screws. ●Not available with DIN connector.
For AC100V and
●When ordering the non-ion specification,
AC200V,
enter -NCU after the basic model code.
equipped as
standard.
Manifold Models and the Applicable Valves Basic Models
Valve specification
Manifold model
HM□T
HM□F
HM□U
HM□L
HM□A
2-, 3-port
Single solenoid
●About M100E1
5-port
Single solenoid
100E1
M100E1-11
Double solenoid
──
M100E1
M100E1-11
100-4E1
100E1
M100E1-11
100-4E1
100-4E2
──
A100-4E1
A100-4E2
M100E1 is a dedicated valve for the manifold.
Differences with 100E1 are as shown in the table below:
Model
Point of difference
Remarks
M100E1
With sub-plateNote
For F type manifold only
M100E1-11
With sub-plateNote
Port location
For T, F, U, L type
manifolds
100-4E2
Note: The sub-plate is only used for mounting on F type manifolds. For details,
see p.153.
100 Series Manifold Order Codes
■ 2-, 3-port valve
■ 2-, 3-port valve
Number of ports
Valve function
●Lead wire length:
300mm [11.8in.] is
standard.
3-port
Normally closed (NC)
Grommet type
2（A）
1（P）
2（A）
■ Wiring type
■ Speed controller ■ Muffler
Without speed
controller
■ LED indicator
■ Flywheel diode
Without LED
indicator
Without flywheel
diode
Without muffler
1（P）
3（R）
（＋）
3（R）
（−）
Blank
Blank
Normally open (NO)
2-port
Blank
With speed controller
DIN connector
Blank
Blank
With muffler
Blank
With LED indicator
With flywheel diode
（＋）
1（P）
2（A）
2（A）
Blank
1（P）
3（R）
（−）
-2
-11
-39
-70
-75
-LF
-SR
Basic model
T
F
Voltage
-100E1
stn.□
⁝
stn.□ -M100E1Note
-2
-M100E1Note
-2
stn.□
⁝
stn.□
-39
-LF
-SR
DC24V
AC100V
AC200V
-39
-LF
-SR
DC24V
AC100V
AC200V
-LF
-SR
DC24V
AC100V
AC200V
-LF
-SR
DC24V
AC100V
AC200V
-11
-11
-100-4E1
-100-4E2
HM
2
⁝
10
-100E1
U
L
-2
stn.□ -M100E1Note
⁝
-100-4E1
stn.□
-11
-39
-75
-70
-100-4E2
A
stn.□
⁝
stn.□
-A100-4E1
-39
-A100-4E2
Note: -M100E1 should be used in the
normally open type (optional
code: -11) only.
Options
Mounting base
●For DC24V only.
For AC100V and
AC200V, equipped
as standard.
●Specify the valve model for each station.
●Enter -BP when closing a station with a block-off plate
without mounting a valve.
●When ordering the non-ion specification, enter -NCU after
the basic model code.
●Not available with DIN
connector.
●Valve mounting location from the left-hand side when facing the 4(A), 2(B) ports.
Speed controller
Muffler
DIN connector
Built-in
LED indicator
Built-in
flywheel diode
Block-off plate
（＋）
（−）
-21
●For direct piping
●Not available with
double solenoid
-70
●For direct piping
●Not available
with 2-, 3-port
-75
-39
●Cannot be used
with -LF
-LF
-SR
●Only for DC24V
-BP
Operating Principles and Symbols
3-port
2（A）
1（P）
3（R）
100E1
De-energized
Manual override
Solenoid cover
Plunger
Molded solenoid
Major Parts and Materials
Column
Parts
Body
O-ring
Insert
Stem
Stem
Body
Seal
Valve
1（P）
Aluminum alloy
(anodized)
Seal
Synthetic rubber
Insert
Aluminum alloy and brass
Spring
Stainless steel
Mounting base Mild steel (zinc plated)
2（A）
3（R）
Manifold
Spring
Materials
End cover
Plunger
Magnetic stainless steel
Column
Magnetic steel(zinc plated)
Body
Aluminum alloy (anodized)
Block-off plate
Mild steel (zinc plated)
Seal
Synthetic rubber
Mounting bracket
Mild steel (zinc plated)
Remark: Materials that generate copper ions are
not used for the non-ion specification.
5-port
Single solenoid
Double solenoid
14
（S2）
4（A）
2（B）
5（R1）
1
（P）
3
（R2）
5（R1）
1（P）
3（R2）
4（A）
2（B）
12
（S1）
100-4E1
100-4E2
De-energized
(De-energized condition after energizing solenoid 12(S1))
14
（S2）
5
（R1）
4（A）
5（R1）
1（P）
4（A）
1（P）
2（B）
3（R2）
2
（B）
3（R2）
12
（S1）
Dimensions of Solenoid Valve (mm)
2-, 3-port
5-port
100E1
100-4E1
Approximately
300
37.5
10.5
□27
22
10.5
3-Rc1/8
21
18
4.5 2-φ3.2
Mounting hole
2-φ4.4 Counterboreφ8 Depth 3
Mounting hole
5-Rc1/8
5（R1）
1（P）
3（R2）
4.5
21
2-φ3.2
Mounting hole
2-φ4.4 Counterboreφ8 Depth 3
Mounting hole
18
18
2-M4×0.7 Depth 9
Mounting thread
11 14.5 14.5
14.4
18.5
2（B）
20.5 10
43
3（R）
17 17.2
4（A）
1（P）
11 14.5
9 9
2（A）
20.5 10
17
90
81.5
30.5
30.5
22
51.5
□27
Approximately
300
37.5
18
4.5
2-M4×0.7 Depth 9
Mounting thread
18
4.5
100-4E2
Approximately
300
37.5
10.5
22
2-φ4.4 Counterboreφ8 Depth 3
Mounting hole
5-Rc1/8
3（R2）
34.5
1（P） 5（R1）
31
14.5 14.5
7.2
7.2
2（B）
5
8.6
146
4（A）
5
8.6
30.5
□27
2-φ3.2
Mounting hole
21
4.5
Options (mm)
●Solenoid with DIN connector: -39
4.5
26
25
69.5
16
10
40
R1/8
（21）
B
Mounting hole
（2 places）
Pg9
10
Width
across flats
4（A）
10
Width across flats
（11.5）
2
6
2（B）
φ6〜φ8
Cabtyre outer diameter
φ9.8
16
φ18
Width
across flats
4（A）
●Muffler: -75
11.4
A
21
●Speed controller: -70
（10）
●Mounting base: -21
R1/8
●Solenoid with LED indicator: -LF
38
LED indicator
40
48
Code
A
B
Remarks
100E1
87.5
94
4（A）
100-4E1
96
103
A: Overall length to the top surface of the valve
B: Overall length to the bottom of the valve
2（B）
100-4E2
─
172
Model
Overall length to the end of the
opposite side solenoid
Dimensions of Manifold (mm)
For 2-, 3-port
L
HM□T
6
P
28
6
28
28
27
Approximately
300
14.5
27
24.5
Unit dimensions
8.5
40
3（R）
2-φ4.5
Mounting hole
Rc1/8
100E1
40.5
32.5
2（A）
1
2（A）
16.5
16
41.5
1（P）
80.5
14.5
28
4-Rc1/8
（With 2 plugs）
10
M100E1-11
13
23
51
Block-off plate
（-BP）
Model
L
HM2T
84
P
72
3T
112
100
4T
140
128
5T
168
156
6T
196
184
7T
224
212
8T
252
240
9T
280
268
10T
308
296
stn.1 stn. 2
For combination mounting of 2-, 3-, 5-port
L
4（A）
8.6
25.5
2（A）
2（B）
2（B）
73
17
16
4（A）
14.5
6-Rc1/8
（With 3 plugs）
4-φ4.5
Mounting hole
Rc1/8
13
100-4E2
M100E1
Unit dimensions
10
100-4E1
M100E1-11
32
27
2（A）
Approximately
300
28
3（R2） 5（R1）
8.6
56
28
27
14.5
73
28
1（P）
28
64.5
6
P
49
6
41
HM□F
51
23
53.5
60.5
Block-off plate
（-BP）
Model
L
HM2F
84
P
72
3F
112
100
128
4F
140
5F
168
156
6F
196
184
7F
224
212
8F
252
240
9F
280
268
10F
308
296
● Mounting 2-, 3-port valves on HM□F
1. Mounting normally closed type
2. Mounting normally open type
3. Mounting normally closed or
normally open with DIN
connector
M100E1
Gasket
Sub-plate
Sub-plate
Standard attachment
for M100E1
additional mass
42g [1.48oz.]
M100E1-11
Standard attachment
for M100E1-11
additional mass
20g [0.71oz.]
M100E1-39,
M100E1-11-39
Standard
attachment for
M100E1-39,
M100E1-11-39
additional mass
20g [0.71oz.]
Dimensions of Manifold (mm)
For combination mounting of 2-, 3-, 5-port
HM□U
L
27
34
4（A）
25.5
8.6
2（B）
73
17
2（B）
2（A）
70
4（A）
17
2（A）
Approximately
300
20.5
27
16
28
1（P）
28
56
8.6
73
20.5
64.5
10
P
34
52
10
2-Rc1/8
（With 1 plug ）
4-φ5.5
Mounting hole
20
Rc1/8
11.5
M100E1-11
100-4E1
100E1
100-4E2
Unit dimensions
Block-off plate
Model
L
HM2U
96
76
3U
124
104
4U
152
132
5U
180
160
6U
208
188
30.5
3.2
27.5
55.5
（-BP）
stn.1 stn. 2 stn. 3 stn. 4
HM□L
P
7U
236
216
8U
264
244
9U
292
272
10U
320
300
L
56
8.6
27
34
27
4（A）
Approximately
300
20.5
4（A）
2（B）
2（B）
40
2（A）
3.2
25.5
17
2（A）
8.6
73
28
73
17
64.5
20.5
10
28
16
P
34
1（P）
10
2-Rc1/8
（With 1 plug）
Rc1/8
11.5
M100E1-11
100-4E1
20 Block-off plate
（-BP）
27
55
20
20
100-4E2
50
100E1
stn.1 stn. 2 stn. 3 stn. 4
For options, see p.152.
4-φ5.5
Mounting hole
Unit dimensions
Model
L
HM2L
96
P
76
3L
124
104
4L
152
132
5L
180
160
6L
208
188
7L
236
216
8L
264
244
9L
292
272
10L
320
300
Dimensions of Manifold (mm)
For 5-port
HM□A
L
P
6
28
28
6
28
Approximately
300
27 14.5
32
1（P）
3（R 2）
41
49
73
25.5
16
5（R 1）
64.5
14.5 27
73
28
6-Rc1/8
（With 3 plugs）
4-φ4.5
Mounting hole
10
A100-4E2
A100-4E1
13
23
51
Block-off plate
（-BP）
stn. 1 stn.2
28
28
20
28
Rc1/8
For options, see p.152.
28
Unit dimensions
Model
L
HM2A
84
P
72
3A
112
100
4A
140
128
5A
168
156
6A
196
184
7A
224
212
8A
252
240
9A
280
268
10A
308
296
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