Koganei 112 Solenoid valve Instruction manual
The Koganei 112 is an external pilot type solenoid valve designed for air actuation. It offers multiple configurations, including 2-port and 3-port options, and is available for both positive pressure and vacuum applications. The valve utilizes a manual override for manual operation and features surge suppression via a flywheel diode for DC models and a varistor for AC models. The 112 series supports manifold mounting and is compatible with a range of accessories like mufflers and mounting bases.
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BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES 112 182 SERIES INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Solenoid Plug connector Attaching and removing plug connector Internal circuit ●DC12V, DC24V Standard solenoid (Surge suppression) Short circuit protection diode w(+) Lead wire: DC12V: Brown DC24V: Red Solenoid Flywheel diode e(−) Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section of the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. 1. Pre-wired common terminal at DC positive side or AC Order code With straight connector: -CPSL With L connector: -CPLL (−)(−)(−)(−)(−)(−) Connector Pin Connector housing Connector housing wand e are for with DIN connector (Order code: -39). Lever Solenoid with LED indicator (Surge suppression) Order code: -PSL, -PLL Connector assembly LED indicator (Light Emitting Diode) (+) Lead wire: DC12V: Brown DC24V: Red Indication of polarity Connector (DC) Contact (−) Lead wire: Black LED indicator: Red C ※Illustration shows the 110 series. ●AC100V, AC200V COM(+) Crossover wire Protruded section Lead wire: Black Polarity is for DC. Color of COM, crossover wire: DC12V: Brown DC24V: Red AC100V: Yellow AC200V: White 2. Pre-wired common terminal at DC negative side Order code With straight connector: -CMSL With L connector: -CMLL COM(−) Standard solenoid (Surge suppression) w or e Solenoid Varistor e or w Lead wire: AC100V: Yellow AC200V: White Crimping of connecting lead wire and contact To crimp lead wires into contacts, strip off 4mm [0.16in.] of the insulation from the end of the lead wire, insert it into the contact, and crimp it. Be sure to avoid catching the insulation on the exposed wire crimping section. Exposed wire 4mm wand e are for with DIN connector (Order code: -39). Contact Lead wire Equivalent to AWG22〜26 Solenoid with LED indicator (Surge suppression) Order code: -PSL, -PLL LED indicator (Light Emitting Diode) Lead wire: AC100V: Yellow AC200V: White Common terminal prewired plug connector Diode LED indicator: AC100V: Yellow AC200V: Green Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return or in other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc. cause the leakage current to exceed the allowable leakage current, consult us. Hook Insulation crimp tab Insulation (Maximum Exposed wire outer diameterφ1.7) crimping section Cautions: 1. Do not pull hard on the lead wire. 2. Always use a dedicated tool for crimping of connecting lead wire and contact. Contact: Model 702062-2M Manufactured by Sumiko Tech, Inc. Crimping tool: Model F1-702062 Manufactured by Sumiko Tech, Inc. Attaching and removing contact and connector Insert the contact with a lead wire into a plug connector □ hole until the contact hook latches on and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove it, insert a tool with a fine tip (such as a small screwdriver) into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. Cautions: 1. Do not pull hard on the lead wire. It could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc. to gently straighten out the pin, and then complete the connection to the plug connector. (+)(+)(+)(+)(+)(+) Crossover wire Connector Connector housing Color of COM, crossover wire: DC12V: Black DC24V: Black Cautions: 1. The diagrams show the straight connector configuration. While the connector’s orientation is different in the case of the L connector, in every case the first COM lead wire comes from the last station’s mounted valve. 2. Since the COM terminal is connected to a crossover terminal inside the connector housing, the connector cannot be switched between a positive common and a negative common by changing the connectors. Mounting base 110-21,180-21 Manual override Non-locking type Piping To operate the manual override, press it all the way down. The valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the normal position upon release. PU When installing a mounting base to the valve, always use the provided screws. The recommended tightening torque for the screws is 49N・cm {5kgf・cm} [4.3in・lbf]. External pilot 1. Since the 112 and 182 Series valves are external pilot type solenoid valves, always supply pilot air (pressure 0.2〜 0.7MPa [29〜102psi.]) to the X(P2) port. 2. Because there is no restriction of flow direction on piping to the main port (1(P), 2(A), and 3(R) ports), a single valve can be used for multiple functions. The air path between the 1(P) and 2(A) ports is normally closed (NC), while the air path between the 2(A) and 3(R) ports is normally open (NO). For the actual piping, see the piping examples in the diagram below: Valve functions and connection port locations SH ●For positive pressure 112E1 and 182E1 De-energized ※Illustration shows the 110 series. 3 (R) (Plug) 1 (P) 2 (A) 3 (R) 1 (P) (Plug) 2 (A) 3 (R) 1 (P) 2 (A) 3 (R) 1 (P) Selector valve 2 (A) 3 (R) 1 (P) Divider valve 2 (A) 3 (R) 1 (P) 2-port 2 (A) 3-port SH Cautions: 1. The 112 and 118 series valves are pilot type solenoid valves. As a result, the manual override cannot switch the main valve without air supplied from the X(P2) port. 2. Always release the lock of the locking type and locking protruding type manual override before commencing normal operation. 3. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. 4. Do not turn the adjusting knob more than needed. It could result in defective operation. Vacuum breaking PU ※Illustration shows the 110 series. Energized ●For vacuum V112E1 and V182E1 2-port Use a small screwdriver to turn the adjusting knob several times in the clockwise direction, and lock the manual override in place. When locked, turning the adjusting knob several times in the counterclockwise direction releases a spring on the manual override, returns it to the normal position, and releases the lock. For the locking protruding type, when the adjusting knob is not turned, this type acts just like the non-locking type; the valve enters the energized position as long as the manual override is pushed down, and returns to the normal position upon release. 3-port Locking protruding type Normally closed (NC) Normally open (NO) Normally closed (NC) Normally open (NO) De-energized Normally 3 (R) (Plug) 2 (A) 1 (P) closed pad, etc. ) ( Vacuum ( Vacuum pump, etc. ) (NC) Normally 3 (R) 2 (A) ( Vacuum pump, etc.) open Vacuum 1 ( P) (Plug) pad, etc. ( ) (NO) Normally 3 (R) 2 (A) 1 (P) closed Vacuum Vacuum (NC) ( pad, etc. ) ( pump, etc.) Normally 3 (R) 2 (A) open ( Vacuum pump, etc.) Vacuum 1 (P) (NO) ( pad, etc. ) Normally 3 (R) A) 1 (P) closed 2(Vacuum Vacuum pad, etc. ) ( ( pump, etc.) (NC) ( ) Normally 3 (R) 2 (A) pump, etc.) ( Vacuum open Vacuum 1 (P) (NO) ( pad, etc.) Energized Cautions: 1. The valve inner construction differs between the positive pressure (112 and 182E1) and vacuum (V112E1 and V182E1) types. While the vacuum valve is capable of combining low positive pressure and vacuum piping, positive pressure valves cannot be used under vacuum. 2. When positive pressure is applied to a vacuum valve for vacuum breaking, etc., the air pressure should be at 0.15MPa [22psi.] or less. For higher pressure applications, consult us. 3. Always supply 0.2 〜 0.7MPa [29 〜 102psi.] of pilot air to the X(P2) port. The valve will not activate without pilot air. Mounting valves on manifold When mounting valves on manifold, apply the following recommended tightening torque for the valve mounting screws. 112 series: 39.2N・cm {4kgf・cm} [3.5in・lbf] 182 series: 49N・cm {5kgf・cm} [4.3in・lbf] Made to Order In the 112, 182 series solenoid valves, various types of made to order items are available. Plug connector Straight connector with LED indicator DIN connector L connector with LED indicator -PSLN ●Without lead wire ●Connector and contacts included LED indicator -PLLN -39 ●Without lead wire ●Connector and contacts included ●When ordering, enter -PSLN or -PLLN in place of the normal option code for the wiring type. Lead wire length -1L -3L ●For plug connector ●Length -1L:1000 (mm) -3L:3000 A compact connector that is highly resistant to dust and water splashes. Employs a self-stripping method that eliminates the need for de-sheathing the lead wire. ●When ordering, enter -39 in place of the normal option code for the wiring type. ●A varistor for surge suppression equipped as standard. (For the AC100V and AC200V only. For the DC12V and DC24V, a flywheel diode for surge suppression is installed as standard equipment.) ●LED indicator is not available. Built-in interface unit -L The LED indicator for confirmation of operation is also available without a plug connector. This creates a clean monoblock look with the compact cover. ●When ordering, enter -L in place of the normal option code for the wiring type. ●A varistor for surge suppression equipped as standard. (For the AC100V and AC200V only. For the DC12V and DC24V, a flywheel diode for surge suppression is installed as standard equipment.) Sub-base regulator ●For lead wire length, -1L is 1000mm [39in.] and -3L is 3000mm [118in.]. When ordering, enter -1L or -3L following the wiring type option code. -FA Includes an interface unit with photo transistor. Can be directly controlled by a microcomputer and logic devices, and is equipped with fully electric noise countermeasures and LED indicators. ●When ordering, enter -FA in place of the normal option code for the wiring type. ● Cannot be ordered in combination with any other solenoid option. ● Solenoid voltages are AC100V and AC200V only. -52 ●Only for 182 series Specifications Item Function Order code -52(180MA-52)Note 1(P) port pressure regulating type Media Air Operating pressure range 0.15〜0.5 {1.5〜5.1} MPa {kgf/cm2} [psi.] [22〜73] Maximum operating pressure 0.7 {7.1} [102] 2 MPa {kgf/cm } [psi.] Proof pressure MPa {kgf/cm2} [psi.] 1.05 {10.7} [152] Operating temperature range °C [°F] 5〜50 [41〜122] Mass g [oz.] 80 [2.82] Note: The order code in parentheses ( ) is for the sub-base regulator only. ※For made to order details, see the solenoid valves 180 series on p.353〜356. 112, 182 Series Solenoid Valve Order Codes 2-, 3-port valve Number of ports Manual override Wiring type ●Lead wire length: 300mm [11.8in.] is standard. 3-port Non-locking type Grommet type 2(A) 1(P) 3(R) Blank Blank Locking protruding type 2-port 2(A) Blank Straight connector with LED indicator 1(P) -2 -83 -PSL L connector with LED indicator -PLL Basic model For positive pressure Direct piping for 112M□F, FE 112E1 For 112M□A A112E1 Direct piping for 112M□F, FE V112E1 For 112M□A AV112E1 Voltage -2 112 series For vacuum For positive pressure Direct piping for 182M□F, FE 182E1 For 182M□A A182E1 Direct piping for 182M□F, FE V182E1 For 182M□A AV182E1 -2 182 series For vacuum -83 -PSL -PLL DC12V DC24V AC100V AC200V -83 -PSL -PLL DC12V DC24V AC100V AC200V ●When ordering the non-ion specification, enter -NCU after the basic model code. Additional Parts (To be ordered separately) Muffler Mounting base KM-05 KM-10 ●For direct piping ●Not available for manifold mounting. 110-21 ●For direct piping Block-off plate 180-21 ● M -BP 112 — For 112M 182 — For 182M F — For F type manifold FE— For FE type manifold A — For A type manifold 112, 182 Series Manifold Order Codes 2-, 3-port valve Number of ports Manual override Wiring type 3-port Non-locking type Grommet type 2(A) Straight connector with LED indicator L connector with LED indicator 1(P) 3(R) Blank Blank Blank 2(A) -PLL ●Lead wire length: 300mm [11.8in.] is standard. Straight connector L connector with LED indicator with LED indicator Locking protruding type 2-port -PSL 1(P) -2 -CPSL -CMSL -83 -CPLL -CMLL □ L: DC12V and DC24V positive side, and ●-CP□ AC100V, AC200V. □ L: DC12V and DC24V negative side. ●-CM□ Manifold model Station Number of units 112M F FE 2 ⁝ 20 Basic model Voltage -83 -PSL -PLL -CPSL -CMSL -CPLL -CMLL DC12V DC24V AC100V AC200V -83 -PSL -PLL -CPSL -CMSL -CPLL -CMLL DC12V DC24V AC100V AC200V 112E1 □ stn.□ ⁝ □ stn.□ V112E1 -2 A112E1 A AV112E1 182M F FE 2 ⁝ 20 182E1 □ stn.□ ⁝ □ stn.□ V182E1 -2 A182E1 A AV182E1 ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●Positive pressure and vacuum valves can be used on the same manifolds, but they cannot be mounted together. ●When ordering the non-ion specification, enter -NCU after the basic model code. ●Valve mounting location from the lefthand side when facing the 2(A) port. Made to Order The 112,182 series includes made to order items for further system development. For details, see p.379. Straight connector with LED indicator L connector with LED indicator Lead wire length -PSLN -PLLN -1L -3L ●Without lead wire ●Connector and contacts included ●Pre-wired common terminal for AC100V and AC200V is either -CPSL or -CPLL. ●Without lead wire ●Connector and contacts included ●For plug connector ●Length -1L: 1000 (mm) [39in.] -3L: 3000 [118in.] DIN connector -39 ●Cannot be used with -L. LED indicator with built-in varistor -L ●Cannot be used with -39. Built-in interface unit -FA ●Enables direct control by output from micro computer or other logic devices. ●With LED indicator Sub-base regulator -52 ●Only for 182 series ●Regulates the pressure at each station on the manifold. SOLENOID VALVES SERIES Specifications For positive pressure For vacuum 112E1 V112E1 A112E1 AV112E1 Basic model Direct piping, F, FE type manifolds A type manifold Item Media Air Operation type External pilot type Effective area〔Cv〕 mm2 Port size Note 1 4.2〔0.23〕 Main M5×0.8 Pilot M5×0.8 Lubrication MPa {kgf/cm2} [psi.] For positive pressure F, FE type manifolds A type manifold Item Number of positions Main Operating pressure range Basic Models and Functions Basic model Direct piping, Not required V112E1 A112E1 {2.0〜7.1} [29〜102] MPa {kgf/cm2} [psi.] 1.05 {10.7} [152] Response timeNote 2 DC12V, DC24V 15/25 or below ms AC100V, AC200V Maximum operating frequency 2 positions 〜0.15 {1.5} [22] 0.2〜0.7 Proof pressure ON/OFF AV112E1 –750mmHg [–29.53in.Hg] {0〜7.1} [0〜102] Pilot For vacuum 112E1 0〜0.7 15/15 or below Hz 5 Operating temperature range (atmosphere and media) °C [°F] Number of ports 2, 3 ports Shock resistance Valve functionNote Dual use for normally closed (NC) and normally open (NO) types Mounting direction 5〜50 [41〜122] m/s2 {G} 1373.0 {140.0} (Axial direction 294.2 {30.0} ) Any Notes: 1. For details, see the manifold connection port size on p.370. 2. Values when air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. Remark: For optional specifications and order codes, see p.367〜368. Note: For details, see the handling instructions and precautions on p.381. Solenoid Specifications Rated voltage Item Type DC12V DC24V AC100V AC200V Flywheel diode incorporated for surge suppression Operating voltage range 10.8〜13.2 (12±10%) V Frequency Current Starting (when rated voltage is applied) Energizing mA (r.m.s) mA MΩ 130 (1.6W) 65 (1.6W) 140 (1.7W) with LED indicator 75 (1.8W) with LED indicator 8 4 50 60 50 60 36 32 18 16 24 20 12 10 4 2 Standard Grommet type: 300mm [11.8in.] Optional Plug connector type: 300mm [11.8in.] See made to order on p.379. Brown (+) Black (−) Red (+) Black (−) Color of LED indicator (optional) Red Surge suppression (as standard) Flywheel diode Solenoid Valve Mass g [oz.] Mass 112E1 A112E1 V112E1 AV112E1 80 [2.82] Green Varistor Flow Rate 112 series 0.7 0.7 0.6 80 [2.82] 85 [3.00] g [oz.] Mass calculation of each unit (n=number of units) White Yellow MPa 85 [3.00] Manifold Mass Yellow Valve outlet pressure Basic model □F 112M□ □ FE 112M□ □A 112M□ 180〜264 (200 +32 -10 %) Over 100 Color of lead wire Manifold model 90〜132 (100 +32 -10 %) Hz Insulation resistance and lead wire length 21.6〜26.4 (24±10%) mA (r.m.s) Allowable leakage current Wiring type Shading type Block-off plate (20×n)+30 [(0.71×n)+1.06] 6 [0.21] (40×n)+50 [(1.41×n)+1.76] 11 [0.39] (60×n)+60 [(2.12×n)+2.12] 11 [0.39] 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0 Supply pressure (MPa) 0.1 100 200 300 400 Flow rate R/min (ANR) 1MPa = 145psi., 1R/min = 0.0353ft.3/min. How to read the graph When the supply pressure is 0.5MPa [73psi.] and flow rate is 210R/min [7.41ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Manifold Connection Port Size Manifold model □F 112M□ Port Location of connection port 1(P) Manifold Rc1/8 2(A) Valve M5×0.8 Manifold Rc1/8 3(R) X(P2) □ FE 112M□ Port size PR Valve − 1(P) Manifold Rc1/8 2(A) Valve M5×0.8 3(R) X(P2) Rc1/8 Manifold PR M5×0.8 1(P) Rc1/8 2(A) □A 112M□ 3(R) Rc1/4 Manifold X(P2) M5×0.8 PR Operating Principles and Symbols 112E1 V112E1 X(P2) X(P2) 2(A) Solenoid cover 2(A) 1(P) 3(R) De-energized Column 1(P) 3(R) De-energized Energized Shading coil Molded solenoid (for AC solenoid only) Plunger Plunger spring Plunger pin Flapper Manual override PR (Pilot EXH) Pilot valve body 3(R) Piston 1(P) 3(R) 2 (A) 1(P) 1 (P) Body X(P2) X (P2) X(P2) (Pilot air supply port) End cover air ( Pilot supply port ) air ( Pilot supply port ) Stem Return spring Parts Body Stem Lip seal Flapper Materials Aluminum alloy (anodized) Synthetic rubber Mounting base Mild steel (zinc plated) Sub-base Aluminum alloy (anodized) Plunger Column Manifold (Pilot EXH) 2(A) Major Parts and Materials Valve PR (Pilot EXH) 3(R) 2(A) Lip seal PR Magnetic stainless steel Body Aluminum alloy (anodized) Block-off plate Mild steel (nickel plated) Seal Synthetic rubber Remark: Materials that generate copper ions are not used for the non-ion specification. Dimensions of Solenoid Valve (mm) 112E1 V112E1 Approximately 300 15 24 Manual override Non-locking type: Standard Locking protruding type: -83 PR 80.7 4-M5×0.8 3(R) 16.5 12.5 26.5 5 3 5.5 5.5 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 20 1(P) X (P2) 11.5 1(P) 21.5 18 2(A) 2(A) 10 3(R) X(P2) 3 2-φ3.2 Mounting hole 3 9 9 2-M2.6×0.45 Depth 3 Mounting thread 4.5 4.5 Additional Parts (To be ordered separately) Options ●Mounting base: 110-21 ● Locking protruding type manual override: -83 85.7 (To the top surface of the valve) 5 φ6 6.5 1.6 ● Solenoid with straight connector: -PSL 34 34 10 88.5 (Overall length of valve) 36 R 10 24 2-φ4.5 Mounting hole LED indicator 14 14 ● Solenoid with L connector: -PLL 40 44.5 R ●Muffler: KM-05 81.5 14 φ8 3.5 M5×0.8 (Overall length of valve) 29 20.5 LED indicator ●Lead wire lengthR -PSL, -PLL: 300 Made to order -1L: 1000, -3L: 3000 Made to Order ●Solenoid with DIN connector: -39 13 (2.4) ●Solenoid with LED indicator: -L ●Built-in interface unit: -FA 54 34 M12×1.25 Approximately 300 28.2 24.5 7.5 (34.5) (27) (44.1) (96.6) (Overall length of valve) 10 44 Approximately 300 83.2 (Overall length of valve) 30.5 φ14.8 20 LED indicator LED indicator Dimensions of Manifold (mm) 112M□F Approximately 300 L P 3.5 Manual override Non-locking type: Standard Locking protruding type: -83 16 16 16 15 8.5 43 18 24 3.5 11 8 16 15 3 6-Rc1/8 (with 3 plugs) M5×0.8 32 46 20 1(P) 23 15 X(P2) 2(A) 21.5 2(A) 16 2(A) 2(A) 30 5 3(R) 31 59.2 4-φ4.2 Mounting hole 3 Unit dimensions 112E1 or V112E1 stn.1 stn.2 stn.3 stn.4 Model L P L P 112M2F 48 41 12F 208 201 3F 64 57 13F 224 217 4F 80 73 14F 240 233 5F 96 89 15F 256 249 6F 112 105 16F 272 265 7F 128 121 17F 288 281 8F 144 137 18F 304 297 9F 160 153 19F 320 313 10F 176 169 20F 336 329 11F 192 185 stn.5 Block-off plate (-BP) 112M□FE 3.5 Manual override Non-locking type: Standard Locking protruding type: -83 Approximately 300 L P 16 8.5 16 16 50 24 3.5 Model 25 19.5 16 15 15 12 2-M5×0.8 (with 1 plug) 8.5 4 6-Rc1/8 (with 3 plugs) M5×0.8 22.5 60 32 20 30 2(A) 50 2(A) 16 2(A) 21.5 2(A) 1(P) X(P2) 5 31 PR 3(R) 59.2 4-φ4.2 Mounting hole 3 Unit dimensions 112E1 or V112E1 stn.1 stn.2 stn.3 stn.4 stn.5 Block-off plate (-BP) Model L P L P 112M2FE 48 41 Model 12FE 208 201 3FE 64 57 13FE 224 217 4FE 80 73 14FE 240 233 5FE 96 89 15FE 256 249 6FE 112 105 16FE 272 265 7FE 128 121 17FE 288 281 8FE 144 137 18FE 304 297 9FE 160 153 19FE 320 313 10FE 176 169 20FE 336 329 11FE 192 185 Dimensions of Manifold (mm) 112M□A Approximately 300 L 3.5 P 16 8.5 Manual override Non-locking type: Standard Locking protruding type: -83 60 24 3.5 16 16 15 35 29.5 16 2-M5×0.8 (with 1 plug) 15 13 15 2-Rc1/4 (with 1 plug) 2-Rc1/8 (with 1 plug) 53 42 24.5 11 2-M5×0.8 (with 1 plug) A112E1 or AV112E1 stn.1 stn.2 stn.3 stn.4 stn.5 Unit dimensions Block-off plate (-BP) Rc1/8 (per each station) Model L P L P 112M2A 48 41 12A 208 201 3A 64 57 13A 224 217 4A 80 73 14A 240 233 5A 96 89 15A 256 249 6A 112 105 16A 272 265 7A 128 121 17A 288 281 8A 144 137 18A 304 297 9A 160 153 19A 320 313 10A 176 169 20A 336 329 11A 192 185 2 (A) 7.5 45.5 3(R) X(P2) 21.5 32.5 50 1(P) PR 31 59.2 2-φ4.2 Mounting hole 19 16 Model Options ●Locking protruding type manual override: -83 ●Solenoid with straight connector: -PSL ●Solenoid with L connector: -PLL 34 10 R R φ6 6.5 44.5 81.5 (Overall length of valve) 29 88.5 (Overall length of valve) 36 20.5 LED indicator LED indicator ● Lead wire lengthR -PSL, -PLL: 300 Made to order -1L: 1000, -3L: 3000 Made to Order ●Solenoid with DIN connector: -39 ●Solenoid with LED indicator: -L 34 Approximately 300 10 28.2 24.5 7.5 (27) (34.5) ●Built-in interface unit: -FA 54 M12×1.25 (44.1) (96.6) (Overall length of valve) 13 (2.4) LED indicator 44 Approximately 300 83.2 (Overall length of valve) 30.5 φ14.8 20 LED indicator SOLENOID VALVES SERIES Specifications For positive pressure For vacuum 182E1 V182E1 A182E1 AV182E1 Basic model Direct piping, F, FE type manifolds A type manifold Item Media Air Operation type External pilot type Effective area〔Cv〕 mm2 Port size Note 1 10.2〔0.57〕 Main Rc1/8 Pilot M5×0.8 Lubrication MPa {kgf/cm2} [psi.] For positive pressure F, FE type manifolds A type manifold Item Number of positions Main Operating pressure range Basic Models and Functions Basic model Direct piping, Not required V182E1 A182E1 {2.0〜7.1} [29〜102] MPa {kgf/cm2} [psi.] 1.05 {10.7} [152] Response timeNote 2 DC12V, DC24V 15/25 or below ms AC100V, AC200V Maximum operating frequency 2 positions 〜0.15 {1.5} [22] 0.2〜0.7 Proof pressure ON/OFF AV182E1 –750mmHg [–29.53in.Hg] {0〜7.1} [0〜102] Pilot For vacuum 182E1 0〜0.7 15/15 or below Hz 5 Operating temperature range (atmosphere and media) °C [°F] Number of ports 2, 3 ports Shock resistance Valve functionNote Dual use for normally closed (NC) and normally open (NO) types Mounting direction 5〜50 [41〜122] m/s2 {G} 1373.0 {140.0} (Axial direction 294.2 {30.0} ) Any Notes: 1. For details, see the manifold connection port size on p.375. 2. Values when air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. Remark: For optional specifications and order codes, see p.367〜368. Note: For details, see the handling instructions, and precautions on p.381. Solenoid Specifications Rated voltage Item DC12V Type DC24V AC100V AC200V Flywheel diode incorporated for surge suppression Operating voltage range Frequency Current Starting (when rated voltage is applied) Energizing mA (r.m.s) mA MΩ 130 (1.6W) 65 (1.6W) 140 (1.7W) with LED indicator 75 (1.8W) with LED indicator 8 4 50 60 50 60 36 32 18 16 24 20 12 10 4 2 Standard Grommet type:300mm [11.8in.] Optional Plug connector type:300mm [11.8in.] See made to order on p.379. Brown (+) Black (−) Red (+) Black (−) Color of LED indicator (optional) Red Surge suppression (as standard) Flywheel diode Solenoid Valve Mass g [oz.] Mass 182E1 A182E1 V182E1 AV182E1 105 [3.70] White Yellow Green Varistor 182 series Flow Rate MPa Supply pressure (MPa) 0.7 0.7 0.6 115 [4.06] 105 [3.70] 115 [4.06] Manifold Mass Yellow Valve outlet pressure Basic model □F 182M□ □ FE 182M□ □A 182M□ 180〜264 (200 +32 -10 %) Over 100 Color of lead wire Manifold model 90〜132 (100 +32 -10 %) Hz Insulation resistance and lead wire length 21.6〜26.4 (24±10%) mA (r.m.s) Allowable leakage current Wiring type 10.8〜13.2 (12±10%) V Shading type g [oz.] Mass calculation of each unit (n=number of units) Block-off plate 11(42×n)+40 [(1.48×n)+1.41] 19 [0.67] 11(60×n)+70 [(2.12×n)+2.47] 30 [1.06] (120×n)+120 [(4.23×n)+4.23] 30 [1.06] 0.6 0.5 0.5 0.4 0.4 0.3 0.2 0.1 0 0.3 0.2 0.1 200 1MPa = 145psi., 400 600 Flow rate 800 1000 R/min (ANR) 1R/min = 0.0353ft.3/min. How to read the graph When the supply pressure is 0.5MPa [73psi.] and flow rate is 460R/min [16.2ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. Manifold Connection Port Size Manifold model 182M□F Port Location of connection port Port size 1(P) Manifold Rc1/4 2(A) Valve Rc1/8 Manifold Rc1/4 3(R) X(P2) 182M□FE PR Valve ─ 1(P) Manifold Rc1/4 2(A) Valve Rc1/8 3(R) X(P2) Rc1/4 Manifold PR M5×0.8 1(P) Rc1/4 2(A) 182M□A Rc1/8 3(R) Manifold Rc1/4 X(P2) PR M5×0.8 Operating Principles and Symbols 182E1 V182E1 X(P2) 2 (A) Column X(P2) 1(P) 3(R) 2(A) De-energized De-energized Energized Solenoid cover 1(P) 3(R) Shading coil (for AC solenoid only) Molded solenoid Plunger spring Plunger Plunger pin Manual override Pilot valve body PR PR (Pilot EXH) PR (Pilot EXH) (Pilot EXH) Flapper Piston 3(R) Lip seal 1(P) X(P2) X(P2) Stem 2(A) 2(A) 1(P) Body 3(R) 3(R) 2(A) (Pilot air supply port) Pilot air supply port End cover Return spring Major Parts and Materials Parts Body Stem Lip seal Valve Flapper Aluminum alloy (anodized) Synthetic rubber Mounting base Mild steel (zinc plated) Sub-base Aluminum alloy (anodized) Plunger Column Manifold Materials Magnetic stainless steel Body Aluminum alloy (anodized) Block-off plate Mild steel (nickel plated) Seal Synthetic rubber Remark: Materials that generate copper ions are not used for the non-ion specification. 1(P) X(P2) Pilot air supply port Dimensions of Solenoid Valve (mm) 18 182E1 V182E1 27 Approximately 300 15 24 Manual override Non-locking type: Standard Locking protruding type: -83 PR 2-φ3.2 Counterboreφ6 Depth 3 Mounting hole 96.8 2-φ3.2 Mounting hole 3(R) 2(A) 1(P) 6.5 3-Rc1/8 21 2-M3×0.5 Depth 3 Mounting thread 0.5 M5×0.8 9.5 9.5 X(P2) 16.2 X(P2) 24.4 14.4 6.5 29.4 1(P) 36.4 30 2(A) 26.4 20 68.6 3(R) 5 5 Additional Parts (To be ordered separately) Options ●Mounting base: 180-21 ●Locking protruding type manual override: -83 101.8 (To the top surface of the valve) 5 φ6 6.5 1.6 ●Solenoid with straight connector: -PSL 35.5 35.5 10 R 10 26 104.6 (Overall length of valve) 36 2-φ4.5 Mounting hole 16.5 16.5 LED indicator 45 ●Solenoid with L connector: -PLL 46 R 20.5 97.6 (Overall length of valve) 29 ●Muffler: KM-10 16 10 Width across flats (11.5) φ9.8 10 LED indicator ●Lead wire lengthR -PSL, -PLL: 300 R1/8 Made to order -1L: 1000, -3L: 3000 Made to Order φ14.8 ●Solenoid with LED indicator: -L 55.5 10 28.2 24.5 Approximately 300 7.5 (27) (34.5) ●Built-in interface unit: -FA 45.5 35.5 M12×1.25 (44.1) (112.7) (Overall length of valve) 13 (2.4) LED indicator Approximately 300 99.1 (Overall length of valve) 30.5 ●Solenoid with DIN connector: -39 20 LED indicator Dimensions of Manifold (mm) 182M□F L 5 19 Manual override Non-locking type: Standard Locking protruding type: -83 10 19 19 53 Approximately 300 5 P 27 25 24 19 16 11 18 18 7 15 6-Rc1/4 (with 3 plugs) 19 1(P) 58 stn.4 40 stn.3 22 stn.2 29 2(A) X(P2) 2(A) 42 2(A) 29.4 2(A) 20 7 39.2 3 (R) 67.4 4-φ4.2 Mounting hole Rc1/8 Unit dimensions 182E1 or V182E1 stn.1 stn.5 Block-off plate Model L P Model L P 182M2F 57 47 12F 247 237 3F 76 66 13F 266 256 4F 95 85 14F 285 275 5F 114 104 15F 304 294 6F 133 123 16F 323 313 7F 152 142 17F 342 332 8F 171 161 18F 361 351 9F 190 180 19F 380 370 10F 209 199 20F 399 389 11F 228 218 (-BP) 182M□FE L 5 P 19 Manual override Non-locking type: Standard Locking protruding type: -83 10 19 19 18 55 Approximately 300 5 19 27 27 24 21 18 13 15 2-M5×0.8 (with 1 plug) 11 4 6-Rc1/4 (with 3 plugs) 27 74 31 40 26 37 2(A) X(P2) 1(P) 2(A) 68 2(A) 29.4 2(A) 20 7 39.2 PR 3(R) 67.4 4-φ4.2 Mounting hole Rc1/8 Unit dimensions 182E1 or V182E1 stn.1 stn.2 stn.3 stn.4 stn.5 Block-off plate (-BP) Model L P Model L P 182M2FE 57 47 12FE 247 237 3FE 76 66 13FE 266 256 4FE 95 85 14FE 285 275 5FE 114 104 15FE 304 294 6FE 133 123 16FE 323 313 7FE 152 142 17FE 342 332 8FE 171 161 18FE 361 351 9FE 190 180 19FE 380 370 10FE 209 199 20FE 399 389 11FE 228 218 Dimensions of Manifold (mm) 182M□A L 5 P 19 Manual override Non-locking type: Standard Locking protruding type: -83 10 19 19 18 68 Approximately 300 5 27 19 40 24 34 18 16.5 15 2-M5×0.8 (with 1 plug) 6-Rc1/4 (with 3 plugs) stn.2 stn.3 stn.4 74 20 Unit dimensions stn.5 Model L P Model L P 182M2A 57 47 12A 247 237 3A 76 66 13A 266 256 4A 95 85 14A 285 275 5A 114 104 15A 304 294 6A 133 123 16A 323 313 7A 152 142 17A 342 332 8A 171 161 18A 361 351 9A 190 180 19A 380 370 10A 209 199 20A 399 389 11A 228 218 Block-off plate (-BP) Rc1/8(per each station) 8 2(A) 21 37 X(P2) 27 A182E1 or AV182E1 stn.1 68 1 (P) 68 29.4 20 20 39.2 PR 3 (R) 67.4 4-φ4.2 Mounting hole 19 Options ●Locking protruding type manual override: -83 ●Solenoid with straight connector: -PSL ●Solenoid with L connector: -PLL 35.5 10 6.5 46 R φ6 R ●Lead wire lengthR -PSL, -PLL: 300 97.6 (Overall length of valve) 29 104.6 (Overall length of valve) 36 20.5 LED indicator LED indicator Made to order -1L: 1000, -3L: 3000 Made to Order ●Solenoid with DIN connector: -39 ●Solenoid with LED indicator: -L 55.5 45.5 LED indicator Approximately 300 99.1 28.2 24.5 7.5 Approximately 300 10 (27) (34.5) ●Built-in interface unit: -FA 35.5 M12×1.25 (44.1) (112.7) (Overall length of valve) 13 (2.4) 20 (Overall length of valve) 30.5 φ14.8 LED indicator ">
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Key Features
- External pilot type
- 2/3-port
- Positive pressure
- Vacuum
- Manual override
- Surge suppression
- Manifold mounting
Frequently Answers and Questions
What are the operating pressure ranges for the Koganei 112?
The operating pressure range for the Koganei 112 is 0.15〜0.5 MPa {1.5〜5.1} kgf/cm2 [22〜73] psi. However, the maximum operating pressure is 0.7 MPa {7.1} kgf/cm2 [102] psi.
What is the difference between the 112E1 and V112E1 models?
The 112E1 is designed for positive pressure, while the V112E1 is designed for vacuum applications.
Can I use the manual override to control the valve without pilot air?
No. The manual override cannot switch the main valve without air supplied from the X(P2) port as it is an external pilot type valve.