Koganei 200 Solenoid valve Instruction manual
Koganei 200 is a solenoid valve designed for air applications. It features a direct acting operation and provides a wide range of operating pressure and temperature capabilities. The 200 series comes in various models, including single and double solenoid configurations for 2, 3, or 5 ports. You can choose from normally closed or normally open valves with various options like an LED indicator, surge suppression, and DIN connector. The valve can be used in different configurations, including direct piping, T, C, F, U, or L-type manifolds, and the A-type manifold. It is also compatible with sub-base regulators (for pressure regulation) and block-off plates. The valve is easy to install and maintain.
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BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES 200 SERIES INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions energizing both solenoids simultaneously. The valve could fall into the neutral position. 5. Since the AC solenoid uses diodes for the solenoid, always use lead wires of the same color when connecting a number of solenoid units in parallel. The DC24V standard solenoid, however, has no polarity, so either lead wire connection is acceptable. Solenoid Internal circuit ●DC24V Standard solenoid Red Changing lead wire direction Red Solenoid with LED indicator Order code: -L LED indicator(Light Emitting Diode) Red (+) Blue (−) The lead wire direction can be changed in the case of the add-on mounting of a subbase regulator, etc. Remove the two solenoid mounting screws, and rotate the solenoid 180 degrees to change the lead wire direction. DIN connector Wiring instructions Remove the cover mounting screws, and lift the terminal cover off from the solenoid. Use a screwdriver (blade width 4 〜 4.5mm [0.16 〜 0.18in.]), etc. to push strongly against the terminal body through the hole of the terminal cover’s mounting screw, and remove the terminal body. Slip a cable gland, washer, and cable gasket over a cable (outer diameter 6 〜 8mm [0.24 〜 0.31in.]), insert the cable into the terminal cover’s wiring port, and connect the lead wire to the terminal body (screwdriver blade width of about 3mm [0.12in.]). LED indicator: Red Solenoid (Surge suppression) Order code: -SR Terminal cover Terminal body Red or q(+) Short circuit protection diode Screwdriver (Blade width 4〜4.5mm) Black or w(−) q and w are for with DIN connector (order code: -39). Note: The appropriate tightening torque for the cover mounting screw is 29.4N・cm {3kgf・cm} [2.6in・lbf]. Solenoid with LED indicator (Surge suppression) Order code: -L-SR LED indicator(Light Emitting Diode) Short circuit protection diode Red (+) Cable (Outer diameter 6〜8mm) Cable gland Black (−) Manual override Washer Screwdriver (Blade width approx. 3mm) Terminal q(+) Terminal w(+) Cable gasket LED indicator: Red ●AC100V, AC200V (Surge suppression) Standard solenoid AC100V:Yellow Varistor AC200V:White or w Flywheel diode Solenoid Black or q q and w are for with DIN connector (order code: -39). Solenoid with LED indicator Order code: -L LED indicator(Light Emitting Diode) Zener diode Solenoid Black AC100V:Yellow AC200V:White Cover mounting screw Note Color of LED indicator: AC100V:Yellow AC200V:Green Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc. cause the leakage current to exceed the maximum allowable leakage current, consult us. 4. For a double solenoid valve, avoid Terminal body Non-locking type To operate the manual override, press it all the way down. The single solenoid valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the rest position upon release. For the double solenoid valve, pressing the manual override on the 12(S1) side switches the 12(S1) to the energized state, and the unit remains in that state even after the manual override is released. To return it to the rest position, operate the manual override on the 14(S2) side. This is the same for the solenoid 14(S2). PUSH Terminal cover Lead wire Terminal w(−) Terminal body (Solenoid side) Terminal q(+) ※For the DC24V solenoid with surge suppression, connect (+) to Terminal q, and (−) to Terminal w. Sub-base regulator Application example ●1(P) port pressure regulating type Order code: -52 The 4(A) and 2(B) ports are regulated to the same pressure. 2 (B)1(P)4 (A) Pressure Pressure regulation regulation ●2(B) port pressure regulating type Order code: -54 Regulates 2(B) port pressure 2 (B)1(P)4 (A) Pressure regulation ●2(B) port pressure regulating type Order code: -54 While using the 2(B) port pressure regulating type to regulate 4(A) port pressure Mounting The sub-base regulator is mounted between the manifold and the valve. While the subbase regulator’s knob is on the 5(R1) port side of the manifold for the standard type, the knob for the 2(B) port pressure regulating type is mounted so that the handle comes to the 3(R2) port side of the manifold, and can also regulate the pressure of the 4(A) port. For mounting directions and functions, see the Application example. Cautions: 1. Pay attention to the sub-base regulator facing and the front/back sides when newly mounting a subbase regulator, or when changing the pressure regulating port. In the 1(P) port pressure regulating type: -52, the knob is on the 5(R1) side, and the pressure gauge connection port is on the valve side. In the 2(B) port pressure regulating type: -54, the knob is on the 5(R1) side for 2(B) port pressure regulation, and on the 3(R2) side for 4(A) port pressure regulation. In both cases, the pressure gauge connection port is on the manifold side. Pressure gauge connection port 3(R2) 1(P) 5(R1) 1(P) port pressure regulating type 3(R2) 1(P) 5(R1) 2(B) port pressure regulating type (regulates 2(B) port pressure) 2 (B)1 (P)4(A) Pressure regulation When the 2(B) port pressure regulating type (order code: -54) is used to regulate 4(A) port pressure, mount the sub-base regulator so that the knob is on the 3(R2) port side of the manifold. 3(R2) 1(P) 5(R1) When the 2(B) port pressure regulating type is used to regulate 4(A) port pressure Pressure regulation 1. Connect a pressure gauge to check the pressure setting. A compact pressure gauge (Model G1-20) is recommended. 2. To regulate the pressure, pull the knob out firmly, and turn it to the right (clockwise rotation) to increase the pressure, and to the left (counterclockwise rotation) to reduce the pressure. After pressure regulation, push the knob back into the body and lock in place. 2. When the solenoid is a grommet type, change the solenoid orientation after confirming the “Changing lead wire direction” on the previous page, to prevent interference between the lead wires and the sub-base regulator. SOLENOID VALVES SERIES Basic Models and Functions Basic model Direct piping, T, C, F, U, L type manifolds A type manifold Item 200E1 (M200E1Note) 200-4E1 200-4E2 203-4E2 ── A200-4E1 A200-4E2 A203-4E2 Number of positions 2 positions Number of ports 2, 3 ports Valve function Normally closed (NC) or Normally open (NO) 3 positions 5 ports Single solenoid Double solenoid Closed center (standard), exhaust center or pressure center (option) Remark: For optional specifications and order codes, see p.163〜164. Note: M200E1 is a dedicated valve for the manifold. For details, see “About M200E1” on p.163. Specifications Basic model Direct piping, T, C, F, U, L type manifolds Item A type manifold 200E1 (M200E1) 200-4E1 200-4E2 203-4E2 ── A200-4E1 A200-4E2 A203-4E2 Media Air Operation type Direct acting type mm2 Effective area〔Cv〕 8.5〔0.47〕 7.5〔0.42〕 Lubrication Not required Operating pressure range MPa {kgf/cm2} [psi.] 0〜0.9 {0〜9.2} [0〜131] MPa {kgf/cm2} [psi.] Proof pressure Maximum operating frequency 0.15〜0.7 {1.5〜7.1} [22〜102] 1.35 {13.8} [196] Response time Note ms DC24V ON/OFF AC100V, AC200V 0〜0.7 {0〜7.1} [0〜102] 1.05 {10.7} [152] 20/20 or below 20 or below 20/20 or below 20/20 or below 20 or below 20/20 or below 50 ─ 294.2 {30.0} 588.4 {60.0} 5 Hz ─ Minimum time to energize for self holding ms Operating temperature range (atmosphere and media) °C [°F] Shock resistance m/s2 {G} 6.5〔0.36〕 Rc1/4 Port size 0〜50 [32〜122] Lateral direction 980.7 {100.0} 588.4 {60.0} Axial direction 392.3 {40.0} Mounting direction Any Note: Values when air pressure is 0.5MPa {5.1 kgf/cm2} [73psi.]. Values for □200-4E2 are switching time from the opposite-side position, and for □203-4E2 are switching time from the neutral valve position. Solenoid Specifications Rated voltage Item Type Frequency V Hz EnergizingNote 2 mA(r.m.s) Maximum allowable leakage current mA Insulation resistance MΩ Wiring type and lead wire length AC100V AC200V DC type Operating voltage range CurrentNote 1 (when rated voltage is applied) DC24V Flywheel diode type 21.6〜26.4 (24 + − 10%) 90〜110 (100 + − 10%) 180〜220 (200 + − 10%) ─ 50 60 50 60 420(10.1W) 〔432(10.4W) 〕 160 〔170〕 150 〔160〕 70 〔72〕 65 〔68〕 30 15 7 10 Standard Grommet type: 300mm [11.8in.] Optional With DIN connector Red Note 1 〔Red (+), Blue (−)〕 Red (+), Black (−)Note 3 Yellow, Black Color of LED indicator (optional) Red Yellow Standard ── Flywheel diodeNote 4 Optional Flywheel diode ── Color of lead wire Surge suppression White, Black Green Notes: 1. Figures and descriptions in brackets〔 〕are for solenoids with LED indicators. 2. Since the AC types have built-in flywheel diodes, the starting current value and energizing current value are virtually the same. 3. For solenoids with surge suppression, and solenoids with surge suppression and LED indicators. 4. Since the AC types have built-in flywheel diodes, they are sometimes not turned on by the solid-state relay (SSR) with zero-cross function. For this reason, use it only after confirming the solid-state relay’s ratings and precautions. Manifold Port Size Manifold model BM□T BM□C BM□U BM□L Port Location of piping port 1 (P) Manifold Port size 200-4E1 330 [11.64] 200-4E2 520 [18.34] 1 (P) Manifold 203-4E2 500 [17.64] 4 (A) ,2 (B) Valve A200-4E1 330 [11.64] ( 3 R2),( 5 R1) Manifold A200-4E2 520 [18.34] 1 (P) Manifold A203-4E2 525 [18.52] 4 (A) ,2 (B) Valve ( 3 R2),( 5 R1) Valve 1 (P) Manifold 4 (A) ,2 (B) Valve ( 3 R2),( 5 R1) Valve Cylinder stroke t3 Time Cushioning impact Cylinder stop t2 Cylinder start 300 [10.58] Note Valve Rc 1/4 Rc 1/4 Rc 1/4 Note: Sub-plate not included. For sub-plate mass, see p.167. Manifold Mass Rc 1/4 Manifold Cylinder Operating Speed Solenoid valve energized 300 [10.58] Manifold Mass calculation of each unit (n=number of units) Block-off plate BM□T (138×n)+125 [(4.87×n)+4.41] 30 [1.06] BM□C (138×n)+125 [(4.87×n)+4.41] 30 [1.06] BM□F (163×n)+175 [(5.75×n)+6.17] 42 [1.48] BM□U 1(50×n)+200 [(1.76×n)+7.05] 15 [0.53] BM□L 1(50×n)+200 [(1.76×n)+7.05] 15 [0.53] BM□A (145×n)+150 [(5.11×n)+5.29] 42 [1.48] Rc 1/4 Maximum operating speed To obtain the time required for the cylinder to complete 1 stroke, add the cylinder’s delay time t 1 (time between energizing of the solenoid valve and actual starting of the cylinder), to the cylinder’s max. operating speed time t2. When a cushion is used, add the cushioning time t 3, to the above calculations. The standard cushioning time t3 is approximately 0.2 seconds. mm/s 1200 s Delay time Solenoid valve 200-4E1 200-4E2 0.5MPa Load (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] Cylinder ●Piping inner diameter and length: φ6×600mm (Bore sizeφ32,φ40) TS8-02 φ8×1000mm (Bore sizeφ50〜φ80) (TS12-04) ●Fitting: Quick fitting TS8-02(TS12-02, TS12-04) Delay time Load ●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.] 1000 800 600 400 φ40 [1.575in.] φ50 [1.969in.] 200 φ63 [2.480in.] φ80 [3.150in.] 0 200-4E1, 200-4E2 Measurement conditions g [oz.] Manifold model ( 3 R2),( 5 R1) ●Load ratio= 200E1 M200E1 2 (A) 1 (P) t1 Mass 3 (R) 4 (A) ,2 (B) BM□A g [oz.] Basic model Maximum operating speed BM□F Solenoid Valve Mass 10 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 20 30 40 50 Load ratio 60 70 % φ80 [3.150in.] φ63 [2.480in.] φ50 [1.969in.] φ40 [1.575in.] φ32 [1.260in.] 10 TS8-02 (TS12-02) 20 30 40 50 Load ratio 60 70 % 1mm/s = 0.0394in./sec. Flow Rate MPa 0.9 Supply pressure (MPa) 0.8 0.7 0.6 0.9 0.5 0.7 0.4 0.5 0.3 0.2 0 0.9 MPa Supply pressure (MPa) 0.8 0.7 0.1 0.9 0.2 0.3 0.8 0.6 0.4 0.1 200 600 800 1000 Flow rate R/min (ANR) How to read the graph When the supply pressure is 0.5MPa [73psi.] and flow rate is 415R/min [14.6ft.3/min.] (ANR), the valve outlet pressure becomes 0.4 MPa [58psi.]. 0.8 0.7 0.6 0.5 0.4 0.5 0.4 0.3 0.3 0.2 0.1 400 0.7 0.9 0.6 0 0.2 400 600 800 1000 Flow rate R/min (ANR) 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Supply pressure (MPa) 0.6 0.5 0.4 0.3 0.2 0.1 0.1 200 Valve outlet pressure Valve outlet pressure 0.8 Valve outlet pressure MPa 203-4E2 200-4E1, 200-4E2 200E1 0 0.7 0.6 0.5 0.4 0.3 0.2 0.1 200 400 1000 800 600 Flow rate R/min (ANR) 200 Series Solenoid Valve Order Codes 2-, 3-port valve Number of ports 3-port 2(A) 2-, 3-port valve Valve function 3-position valve Valve function Normally closed (NC) Closed center 2(A) 1(P) 1(P) 3(R) 3(R) Mounting base Wiring type Speed controller LED indicator Flywheel diode Without mounting base Grommet type Without speed controller Without LED indicator With flywheel diode (+) 4(A) 5(R1) 2(B) 1(P) (−) 3(R2) Blank 2-port Blank Blank Blank Blank Normally open (NO)Note Exhaust center With mounting base DIN connector 1(P) 2(A) 1(P) 2(A) 3(R) Blank With speed controller Blank Blank With LED indicator With flywheel diode (+) 4(A) 5(R1) 2(B) 1(P) (−) 3(R2) -2 -11 -13 -21 -39 -70 -L -SR Note: When using as a Pressure center normally open (NO) single unit, see the 2-, 3-port valves valve 4(A) 5(R1) functions and connec- 2(B) 1(P) tion port configurations 3(R2) on p.159. -14 Basic model Voltage 2-, 3-port 200E1 -2Note 3 -11Note 2 single solenoid -21 5-port 200-4E1 single solenoid Direct piping 5-port 200-4E2 double solenoid 5-port -13 203-4E2 -14 3-position 2-, 3-port M200E1 -2 -11 single solenoid 5-port A200-4E1 For manifold single solenoid Note 1 only 5-port A200-4E2 double solenoid 5-port -13 A203-4E2 -14 3-position Notes : 1. Cannot be used as a single unit. 2. For 2-port only. Always enter 200E1-2-11. ●M200E1 includes a sub-plate for mounting on the For the 3-port, supplying air through the F type manifold, gaskets, and mounting screws. 3(R) port and exhausting through the 1(P) ●When ordering the non-ion specification, enter port makes it possible to use as a -NCU after the basic model code. normally open (NO) type valve. 3. A plug is included. Always install it in position before use. -39 -70 -39 -L -SR DC24V AC100V AC200V -L -SR DC24V AC100V AC200V ●Not available with DIN connector ●For DC24V only. For AC100V and AC200V, equipped as standard. Manifold Models and Applicable Valves Basic Models Valve specification Manifold model BM□T BM□CNote 2-, 3-port ●About M200E1 5-port Single solenoid Single solenoid Double solenoid 200E1 M200E1-11 3-position ― M200E1 M200E1-11 200-4E1 BM□L 200E1 M200E1-11 200-4E1 200-4E2 203-4E2 BM□A ― A200-4E1 A200-4E2 A203-4E2 BM□F BM□U Note: BM□C is made to order. 200-4E2 203-4E2 M200E1 is a dedicated valve for the manifold. Differences with 200E1 are as shown in the table below. Model Point of difference Remarks M200E1 With sub-plateNote For F type manifold only M200E1-11 With sub-plate Note Port location For T, C, F, U, L type manifolds Note: The sub-plate is only used for mounting on F type manifolds. For details, see p.167. 200 Series Manifold Order Codes Sub-base regulator Without sub-base regulator 2-, 3-port valve Number of ports 3-port 2(A) 1(P) 2-, 3-port valve Valve function 3-position valve Valve function Wiring type Speed controller LED indicator Flywheel diode Normally closed (NC) Closed center Grommet type Without speed controller Without LED indicator Without flywheel diode 2(A) 3(R) 1(P) 3(R) (+) 4(A) 5(R1) 2(B) 1(P) (−) 3(R2) Blank With sub-base regulator Blank 2-port Blank Blank Blank Normally open (NO) Exhaust center DIN connector 1(P) 2(A) 1(P) 2(A) 3(R) Blank With speed controller Blank Blank With flywheel diode LED indicator (+) 4(A) 5(R1) 2(B) 1(P) (−) 3(R2) -52 -54 -2 -11 -13 -39 -70 -L -SR Pressure center 4(A) 5(R1) 2(B) 1(P) 3(R2) -14 Manifold model Number of units T C Station Basic model stn.□ ⁝ stn.□ -200E1 -M200E1Note -M200E1Note F stn.□ ⁝ stn.□ Voltage -2 -2 -11 2 ⁝ 10 -200-4E1 -200-4E2 -200E1 U L -M200E1Note stn.□ ⁝ stn.□ A -SR DC24V AC100V AC200V -39 -L -SR DC24V AC100V AC200V -39 -L -SR DC24V AC100V AC200V -L -SR DC24V AC100V AC200V -13 -14 -2 -11 -200-4E1 -200-4E2 -70 -13 -14 -203-4E2 stn.□ ⁝ stn.□ -L -11 -203-4E2 BM -39 -A200-4E1 -52 -54 -A200-4E2 -39 -13 -14 -A203-4E2 ●BM□C is made to order. ●Specify the valve type for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●When ordering the non-ion specification, enter -NCU after the basic model code. ●For details, see p.171. ●Valve mounting location from the left-hand side when facing the 4(A), 2(B) ports. ●For DC24V only. For AC100V and AC200V, equipped as standard. ●Not available with DIN connector Note: -M200E1 should be used in the normally open (optional code: -11) type only. Options Mounting base DIN connector Speed controller Built-in LED indicator Built-in flywheel diode Sub-base regulator Block-off plate (+) (−) -21 -39 ●For direct piping ●Cannot be ●Not available with used with -L double solenoid -70 -L -SR ●Only for DC24V -52 -54 ●For BM□A manifold only ●-52: 1(P) port pressure regulating -54: 2(B) port pressure regulating -BP Operating Principles and Symbols 3-port 5-port, 2-position Single solenoid Double solenoid 14 (S2) 2(A) 4(A) 2(B) 1(P) 3(R) 4(A) 2(B) 5(R1) 1(P) 3(R2) 5(R1) 1 (P) 3(R2) 12 (S1) 200E1 De-energized Manual override 200-4E1 200-4E2 De-energized (De-energized condition after energizing solenoid S1) 14(S2) Plunger Molded solenoid Column Stem Insert V-seal O-ring 5 (R1) 4(A) Seal 5(R1) 1(P) 4(A) 1 (P) 2 (B) 2(A) 3(R2) 1(P) 3(R) 2(B) 3(R2) Body End cover Spring 12(S1) Valve Major Parts and Materials Parts Materials Body Stem Aluminum alloy (anodized) Seal Synthetic rubber Insert Aluminum alloy and brass Spring Stainless steel 5-port, 3-position Closed center Exhaust center 14(S2) 14(S2) 4(A) 2(B) Pressure center 5(R1) 4(A) 1(P) 2(B) 3(R2) 4(A) 2(B) 5(R1) 1(P) 3(R2) 14 (S2) 5(R1) 1 (P) 3(R2) Manifold Mounting base Mild steel (zinc plated) Plunger Magnetic stainless steel Column Magnetic steel (zinc plated) Body Aluminum alloy (anodized) Block-off plate Mild steel (zinc plated) Seal Synthetic rubber Mounting bracket Mild steel (zinc plated) 12(S1) 12(S1) 12 (S1) 203-4E2 203-4E2-13 203-4E2-14 (Both solenoid 12(S1) and 14(S2) are de-energized) (Both solenoid 12(S1) and 14(S2) are de-energized) (Both solenoid 12(S1) and 14(S2) are de-energized) 14(S2) 14 (S2) 14 (S2) Remark: Materials that generate copper ions are not used for the nonion specification. 4(A) 2(B) 3(R2) 12 (S1) 4(A) 1(P) 1(P) 2(B) 5(R1) 5(R1) 5(R1) 4(A) 1(P) 2(B) 3(R2) 3(R2) 12 (S1) 12 (S1) Dimensions of Solenoid Valve (mm) 2-, 3-port 200E1 37 Approximately 300 1(P) 21 16.5 26 32.5 2(A) 18.5 19 11 99 10 27 28 4.5 2-φ4.4 Counterboreφ8 Depth 3 Mounting hole 2-φ4.4 Mounting hole 21 3-Rc1/4 3(R) 25 6 2-M3×0.5 Depth12 Mounting thread 5-port, 2-position 200-4E1 200-4E2 Approximately 300 37 21 4.5 2-φ4.4 Counterboreφ8 Depth 3 Mounting hole 5-Rc1/4 27 2-φ4.4 Counterboreφ8 Depth 3 Mounting hole 2(B) 5-Rc1/4 2-φ4.4 Mounting hole 21 4.5 6 2-M3×0.5 Depth 12 Mounting thread 5-port, 3-position 27 37 Approximately 300 2(B) 2-φ4.4 Counterboreφ8 Depth 3 Mounting hole 9.5 11.5 5-Rc1/4 21 For options, see p.170. 4.5 1(P) 5(R1) 58 19 19 5 150 4(A) 5 11.5 2-φ4.4 Mounting hole 9.5 203-4E2 9.5 5 3(R 2) 3(R 2) 1(P) 5(R 1) 58 19 19 5 4(A) 21 25 9.5 11.5 5(R1) Approximately 300 150 1(P) 37 2-φ4.4 Mounting hole 11.5 13 19 19 10 2(B) 22.5 19 20.5 23 4(A) 27 107 27 3(R 2) Dimensions of Manifold (mm) For 2-, 3-port L P 6 28 27 28 Approximately 300 14.5 27 3(R) 57 46 2(A) 13 25.5 26.5 2(A) 0.5 42.5 56.5 99 1(P) 14.5 6 28 28 38 BM□T BM□C Unit dimensions 2-φ5.5 Mounting hole Rc1/4 13 4-Rc1/4 (With 2 plugs) 19 200E1 M200E1-11 ●For BM□C 30 67.5 Block-off plate (-BP) Model L P BM2T BM2C 184 172 3T 3C 112 100 4T 4C 140 128 5T 5C 168 156 6T 6C 196 184 7T 7C 224 212 8T 8C 252 240 9T 9C 280 268 10T 10C 308 296 Check mechanism stn.1 stn.2 For combination mounting of 2-, 3-, 5-port L P 27 4(A) 2(B) 2(B) 2(B) 50 4(A) 74 4(A) 25 64 2(A) Approximately 300 14.5 5(R1) 11.5 27 11.5 79.5 61.5 28 2(A) 37.5 19.5 28 75 32 75 14.5 6 28 1(P) 28 3(R 2) 6 74 BM□F 4-φ5.5 Mounting hole Rc1/4 13 M200E1 Model L P BM2F 184 172 3F 112 100 4F 140 128 5F 168 156 6F 196 184 7F 224 212 8F 252 240 9F 280 268 10F 308 296 6-Rc1/4 (With 3 plugs) 19 200-4E1 M200E1-11 Unit dimensions 200-4E2 203-4E2 Block-off plate (-BP) 1. Mounting normally closed type 2. Mounting normally open type 30 70 67.5 ●Mounting 2-, 3-port valves on BM□F stn.1 stn. 2 stn. 3 stn. 4 stn. 5 stn. 6 M200E1 Gasket Sub-plate For options, see p.170. Standard attachment for M200E1 additional mass 27g [0.95oz.] M200E1-11 Standard attachment for M200E1-11 additional mass 27g [0.95oz.] Dimensions of Manifold (mm) For combination mounting of 2-, 3-, 5-port BM□U L P 27 4(A) 4(A) 22 4(A) 2(B) 2(B) 21 2(A) Approximately 300 20.5 1(P) 11.5 61.5 34 2(A) 37.5 75 27 11.5 18.5 28 2(B) 75 32 80.5 20.5 10 28 70 34 52 10 20 2-Rc 1/4 (With 1 plug) 4-φ5.5 Mounting hole Rc1/4 11.5 200-4E1 M200E1-11 200-4E2 200E1 Unit dimensions 203-4E2 3.2 27 65 Block-off plate (-BP) BM□L P P 196 176 3U 124 104 4U 152 132 5U 180 160 6U 208 188 7U 236 216 8U 264 244 9U 292 272 10U 320 300 27 34 27 4(A) 4(A) 22 4(A) 2(B) 2(B) 3.2 37.5 11.5 2(A) 2(B) 21 2(A) Approximately 300 20.5 1(P) 11.5 61.5 28 75 18.5 80.5 20.5 10 28 40 34 75 L BM2U L 10 32 30 stn.1 stn.2 stn.3 stn.4 stn.5 stn.6 Model 2-Rc 1/4 (With 1 plug) Rc1/4 11 200-4E2 200-4E1 203-4E2 M200E1-11 200E1 20 Block-off plate (-BP) 20 27 64.5 20 50 Unit dimensions stn.1 stn.2 stn.3 stn.4 stn.5 stn.6 For options, see p.170. 4-φ5.5 Mounting hole Model L P BM2L 196 176 3L 124 104 4L 152 132 5L 180 160 6L 208 188 7L 236 216 8L 264 244 9L 292 272 10L 320 300 Dimensions of Manifold (mm) For 5-port BM□A L P 6 28 6 28 28 28 27 27 Approximately 300 14.5 75 32 3(R2) 50 1(P) 74 25 64 75 5(R1) 14.5 4-φ5.5 Mounting hole 13 19 A200-4E2 A200-4E1 6-Rc1/4 (With 3 plugs) Block-off plate (-BP) A203-4E2 30 67.5 Unit dimensions stn.1 stn.2 28 stn.6 28 30 2 (B) 2(B) 2(B) 2(B) 4(A) 4(A) 4(A) 4 (A) 4(A) 4(A) Rc1/4 For options, see p.170. 28 2(B) 2 (B) 28 stn.3 Model L P BM2A 184 172 3A 112 100 4A 140 128 5A 168 156 6A 196 184 7A 224 212 8A 252 240 9A 280 268 10A 308 296 Dimensions of Options (mm) For single unit A 9(Overall length of valve) ●Mounting base: -21 2 2(A) 2-φ5.5 Mounting hole Code A 37 Model 200E1 108 200-4E1 116 45 56 For single unit and manifold ●Solenoid with DIN connector: -39 20 58.5 LED indicator 27 A B 32 12.5 16.2 27 77.5 Pg9 40 (10) 16 φ18 Width across flats φ6〜φ8 Cabtyre outer diameter ● Speed controller: -70 Note: Not available in 2-, 3-port 26 Approx. 300 21 ●Solenoid with LED indicator: -L (21) R1/4 2(A) 2(A) Code A Model B 200E1 117 99 200-4E1 125 107 186 150 200-4E2 203-4E2 14 Width across flats Remark Overall length of valve For manifold 96 58 □28 Knob φ21 88.5 M5×0.8 for -52 Pressure gauge connection port (with plug) M5×0.8 for -54 Pressure gauge connection port (with plug) 51 38 74 14.5 (When locked: 11.5) ●Sub-base regulator: -52 -54 5 A 〈Viewed from A〉 Note: When mounting the sub-base regulator, the solenoid valve lead wire direction is reversed (solenoid rotated). For details, see p.171. Sub-base Regulator Operating Principles and Symbols 1(P) port pressure regulating type -52 -54 Pressure gauge connection port Specifications Order code -52 (BMA-52)Note Item Functions -54 (BMA-54)Note Media Air Operating pressure range MPa {kgf/cm2} [psi.] 0.05〜0.7 {0.5〜7.1} [7〜102] Maximum operating pressure MPa {kgf/cm2} [psi.] 0.9 {9.2} [131] Proof pressure MPa {kgf/cm2} [psi.] 5 (R1) °C [°F] 5〜60 [41〜140] Mass g [oz.] 200 [7.05] Flow Rate Characteristics Pressure gauge connection port Knob (with locking mechanism) Pressure Characteristics Primary pressure 0.7MPa [102psi.] 0.7 MPa 3(R2) 0.3 Secondary pressure 0.6 0.5 0.4 0.3 0.2 0.1 0 Body Valve Diaphragm Bonnet Pressure regulating spring Check mechanism Note: Order codes in parentheses ( ) are those for the sub-base regulator which must be ordered separately. MPa 3 (R2) 1.35 {13.8} [196] Operating temperature range Secondary pressure 4 (A) 2 (B) 1 (P) 1(P) port pressure regulating type 2(B) port pressure regulating type O-ring Pressure regulating valve Setting point 0.2 (A) 1 (P)4 2 (B) Manifold 0.15 0 50 100 150 200 Flow rate R/min (ANR) 5 (R1) 0.25 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Primary pressure 2(B) port pressure regulating type MPa Pressure gauge connection port 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Order Code BM□A stn. 4(A) ─ ⁝ ─ ⁝ 2(B) 1(P) ⁝ 5(R1) 3(R2) Type of mounting valve Sub-base regulator Blank Station not mounting a sub-base regulator 52 1(P) port pressure regulating type 54 2(B) port pressure regulating typeNote Station Manifold model Note: 2(B) port pressure regulating type also has a 4(A) port pressure regulating type which is mounted so that the knob is on the 3(R2) port side of the manifold (Order code: 54A). 3(R2) 5(R1) ●For sub-base regulator only BMA-52 BMA-54 1(P)4(A) 2(B) 1(P) port pressure regulating type 2(B) port pressure regulating type Major Parts and Materials Parts Materials Body Aluminum alloy (anodized) Knob Plastic (POM) Diaphragm Synthetic rubber (NBR) Pressure regulating spring Piano wire (chromating) Seal Synthetic rubber (NBR) ">
Key Features
- Direct acting operation
- Wide operating pressure range
- Various models (2, 3, or 5 ports)
- Single and double solenoid
- Normally closed or normally open
- LED indicator
- Surge suppression
- DIN connector
- Sub-base regulator compatible
- Block-off plate compatible
Frequently Answers and Questions
What is the operating pressure range for the Koganei 200 solenoid valve?
The operating pressure range for the Koganei 200 solenoid valve is 0 to 0.9 MPa {0 to 9.2 kgf/cm2} [0 to 131 psi.].
What is the maximum operating frequency of the Koganei 200 solenoid valve?
The maximum operating frequency is 20 Hz for both DC24V and AC100V/AC200V types.
What type of wiring can be used with the Koganei 200 solenoid valve?
The Koganei 200 solenoid valve can be wired with a grommet type (lead wire length of 300mm) or with a DIN connector.
How do I change the lead wire direction on the Koganei 200 solenoid valve?
To change the lead wire direction, remove the two solenoid mounting screws and rotate the solenoid 180 degrees.
Can I use the Koganei 200 solenoid valve with a sub-base regulator?
Yes, you can use the Koganei 200 solenoid valve with a sub-base regulator. The sub-base regulator is mounted between the manifold and the valve.