Koganei 430 Solenoid valve Instruction manual
The Koganei 430 is a 5-port, 2-position solenoid valve designed for controlling pneumatic actuators. It offers a variety of features including closed center, exhaust center, and pressure center functions. With its versatile design, it can be used in a wide range of applications such as automation, robotics, and manufacturing. The 430 series is known for its durability, reliability, and ease of use.
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BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES 430 630 830 SERIES INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Solenoid Internal circuit Voltage specification Internal circuit A SOL.A Single solenoid COM q e q Bridge diode (input nonpolarized element) w w LED indicator DC24V COM A SOL.A B SOL.B e Surge voltage absorption element Double solenoid SOL.A A Single solenoid q COM q Varistor (surge voltage absorption element) w AC100V AC200V SOL.A A COM B SOL.B w LED indicator Double solenoid Cautions: 1. Do not apply megger between the lead wires. 2. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. Always use at or below the allowable leakage current listed in the solenoid specifications on p.729 (or p.741, 753). When circuit conditions, etc. cause the current leakage to exceed the allowable leakage current, consult us. 3. Since the DC24V specification does not have polarity, it can be used with either positive or negative common. 4. For a double solenoid, avoid energizing both solenoids simultaneously. Valve switching will not operate normally. Wiring instructions ●When using a sub-base ●When using individual wiring manifolds (430, 630 series only) Grommet type DIN connector The terminal block is attached to the subbase, as shown in the illustration below. Remove the wiring cover, and follow the internal circuitry to connect lead wires to each terminal on the terminal block. The applicable cable outer diameter is φ6 [0.24in.]〜φ10 [0.39in.]. For wiring, remove the cover mounting screws and lift off the terminal cover from the base body. Insert a screwdriver (blade width of 4〜4.5mm [0.16 〜0.18in.]), into the groove on the boundary between the terminal body and the terminal cover, and remove the terminal body from the terminal cover. Slip a cable gland, washer, and cable gasket over a cabtyre cable (outer diameter φ6 [0.24in.]〜φ10 [0.39in.]), insert the cable into the wiring outlet of the terminal cover, and connect the wires to each of the terminals on the terminal block. B A C GND Grommet type “Wiring instructions” are the same as for the grommet type when using a sub-base. Conduit type “Wiring instructions” are the same as for the conduit type when using a sub-base. DIN connector “Wiring instructions” are the same as for the DIN connector when using a sub-base. Caution: For the 4E2 type or GND, pass lead wires through wiring outlet B and the lower hole GND, and then connect them to the terminal block. Conduit type The applicable cable outer diameter is φ6 [0.24in.]〜φ12 [0.47in.]. When using φ 10 [0.39in.]〜 φ 12 [0.47in.] cable, disengage the gland screw and pull out the grommet. The interior ring of the grommet is slitted for easy removal. Remove the interior ring only and leave the exterior ring in place for use. Exterior ring Interior ring ●Applicable crimping terminal JIS C 2805 R type 1.25-3 or equivalent Cabtyre cable (outer diameter 6〜10mm) Screwdriver Cable gland Terminal w (B) Terminal e (COM) Washer N·cm {kgf·cm} [in·lbf] Terminal body Cable gasket Terminal q (A) Terminal Terminal cover (GND.) Lead wire (equivalent to AWG 18〜20) The terminal locations and terminal numbers are as shown below: 3 1 2 Caution: The connection to the terminal is identical to the grommet type. ● Recommended tightening torque for each screw Lift Terminal number SOL.A SOL.B Base A 1 B 2 COM 3 GND Screw parts Recommended tightening torque Terminal screw 58.8 {6.0} [5.2] Sub-base wiring cover mounting screw 58.8 {6.0} [5.2] Collective wiring manifold wiring cover mounting screw 68.6 {7.0} [6.1] Individual wiring manifold wiring cover mounting screw 58.8 {6.0} [5.2] Handling Instructions and Precautions ● When using collective wiring manifolds (430, 630 series only) Terminal block Multi connector The terminal block is available on the manifold as shown in the illustration below. Remove the wiring cover, and following the internal circuit described above, connect lead wires to each terminal on the terminal block. The wiring cover can be removed by only loosening the wiring cover mounting screws. As shown in the illustration below, align the pin numbers on the multi connector and those on the multi connector assembly to connect them. D-sub connector Align the pin numbers on the D-sub connector and those on the D-sub connector assembly to connect them. D-sub connector assembly Multi connector assembly (to be ordered separately) (to be ordered separately) The pin locations and pin numbers are as shown below: The pin locations and pin numbers are as shown below: 1 1 5 10 4 Pin number 20 24 Pin number Serial transmission system Pin number (For 430 series only) SOL.A For the usage and system configuration methods, see the relevant User’s Manual. stn.1 MB FJ SP MS OMRON Document: HV007 SOL.B SOL.A Optional code Applicable PC manufacturer User’s manual No. Note OR stn.2 SOL.B SHARP Hitachi 1 B 2 COM 23 A 3 B 4 Pin number SOL.A stn.1 SOL.B SOL.A stn.2 SOL.B SOL.A stn.3 SOL.B A 1 B 2 COM 23 A 3 B 4 COM A 5 B 6 SOL.A stn.3 SOL.B COM A 5 B 6 COM Document: V107 Matsushita Electric Document: V109 Works HT A COM Mitsubishi Electric Document: HV006 Fuji Electric FA Components & Document: HV012 Systems 25 9 15 16 21 13 14 Document: V108 Note : When you require a User’s Manual, consult us. Remark : The address number is placed on the solenoid at shipping. ●Conduit cap A conduit cap is attached to a manifold’s end block. Attach it to a wiring outlet that is not in use on one side. SOL.A stn.8 SOL.B A 15 B 16 COM 24 Caution: Since the DC24V specification does not have polarity, it can be used with either positive or negative common. Additional parts (to be ordered separately) Multi connector assembly order code 430M-AM240-A-□ Cable length 150 : 1500mm [59in.] 300 : 3000mm [118in.] 500 : 5000mm [197in.] Component parts Plug: 206837-1 (1 pc.) Cable clamp: 206138-1 (1 pc.) Socket: 66101-2 (18 pcs.) Manufactured by Tyco Electronics AMP K.K. SOL.A stn.8 SOL.B A 15 B 16 COM 24 Cautions: 1. Since the DC24V specification does not have polarity, it can be used with either positive or negative common. 2. Use M3 for the connector mounting screw. Additional parts (to be ordered separately) D-sub connector assembly order code 430M-AD250-A-□ Cable length 150 : 1500mm [59in.] 300 : 3000mm [118in.] 500 : 5000mm [197in.] Component parts Plug: D type connector in accordance with MIL Number of pins: 25 Connector mounting screw (molded type): M3× 0.5 Plug-in Manual override Attaching and removing valves Manual override This series is a plug-in type valve that enables valve replacement without removing the air piping and electrical wiring. To remove the valve body from the sub-base or manifold, loosen the valve mounting screws (4 places), and pull the valve body straight out. To mount the valve body, align the valve body plugs to the socket on the upper surface of the sub-base or manifold, fit it straight in, and then tighten the valve mounting screws. The recommended tightening torques for the valve mounting screws are as shown below. Using a fingertip, press the manual override all the way down to operate. The manual override’s protruding dimension is 0.7mm [0.028in.]. ●For the single solenoid, the valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the normal position upon release. ● For the double solenoid, pressing the manual override on the 14(SA) side switches the 14(SA) to enter the energized position, and the unit remains in that state even after the manual override is released. To return it to the normal position, operate the manual override on the 12(SB). This is the same for the solenoid 12(SB). Locking type manual lever override Series name Recommended tightening torque 430 series 105.9 {10.8} [9.37] 630 series 137.3 {14.0} [12.15] 830 series 137.3 {14.0} [12.15] ●Shown in the illustration below, the locking type manual lever override is normally (when lock is released) set to 0 on the slit in the lever. To lock it, turn the lever slit 90 degrees in the direction of 1. Locked Unlocked AC200V 1 AC200V 0 1 0 Dimensions AC200V 1 0 φ10 N·cm {kgf·cm} [in·lbf] (430,630 series only) 45.6 Caution: Do not attempt to remove the pilot valve. 4 Cautions: 1. The 430, 630 series valves are pilot type solenoid valves. As a result, the manual override cannot switch the main valve without air supplied from the 1(P) port. 2. Always release the lock of the locking type manual lever override before commencing normal operation. Handling Instructions and Precautions Manifold (430, 630 series only) Piping Block-off plate Since the 1(P), 3(R2), 5(R1) ports are on both ends of the manifold, the piping direction can be selected depending on the application. At shipping, plugs are temporarily plugged on ports at one end, but are not firmly tightened. Regardless of which end the piping is connected to, always remove the plug, apply sealing tape or another sealing agent, and securely tighten the plug into the unused ports. Parts ordering Port isolator To close the unused stations, use the blockoff plate available as additional parts (Order code for 430: 430M-BP, Order code for 630: 630M-BP). Cautions: 1. For the 1(P) port piping, use a size that matches the manifold’s piping connection port. 2. When installing piping or mufflers to the 3(R2), 5(R1) ports, ensure there will be minimum exhaust resistance. 3. On rare occasions, exhaust can interfere with other valves and actuators. In this case, let exhaust from 3(R2), 5(R1) ports on both ends. 4. When a multiple number of valves are operating simultaneously on a multi-unit manifold, or during high frequency applications, supply air from the 1(P) ports on both ends, and exhaust air from the 3(R2), 5(R1) ports on both ends. When additional parts are required due to manifold increases or replacements, examine the disassembly diagram below to place orders, using the following order codes: <Collective wiring manifold> (Wiring type is terminal block only) No. Parts Order Codes For 430 series For 630 series q Manifold additional unit Note 1 430M□ Note 2A(B)Note 3S 630M□ Note 2A(B)Note 3S w Manifold block assembly 430MA(B)Note 3-MB 630MA(B)Note 3-MB e Auxiliary parts set 430MA-MHB 630M-MHB r End block set 430MA-EB 630MA-EB t Wiring cover 430MA-MC□ Note 4 630MA-MC□ Note 4 When entering a port isolator order code (-MSP, -MSR, -MSD) to the manifold order code, the port isolators are installed at shipping in the space between the designated station and the station to its right (with the larger stn. number). Inserting port isolators in the 1(P) and 3(R2), 5(R1) ports between the designated station and the station to its right can isolate the air path by the port isolator position into stations with smaller station numbers and stations with larger station numbers. ● Port isolator for 1(P) port (-MSP) ● Port isolator for 3(R2), 5(R1) ports (-MSR) ● Port isolator for 1(P), 3(R2), 5(R1) ports (-MSD) Can supply 2 different pressure. Can prevent exhaust air interference. Can supply 2 different pressure, and prevent exhaust air interference. Example: When a port isolator order code has been placed for stn.2 stn.1 stn.2 stn.3 stn.4 Remark: The recommended tightening torque for manifold connecting bolts is 196.1N・cm {20kgf・cm} [17.4in・lbf]. Notes: 1. When ordering an additional manifold unit, first list the order code, and then enter the solenoid valve model required for the number of units. For the method of order entry, see the manifold order codes. (Example) 430M2AS stn. 1 430-4E1 DC24V stn. 2 433-4E2 DC24V 1 set When ordering additional manifold units, it is necessary to order a new wiring cover (corresponds to the total number of units). 2. Enter the number of units 1〜n into □. However, the total number of units on the manifold after adding new units should be 10 units or less. 3. When ordering bottom piping (made to order), enter B instead of A. 4. Enter the number of units 2〜10 into □. RB PB(0.5MPa) RB RA PA(0.3MPa) RA Port isolator for 1(P) port Port isolator for 3(R2), 5(R1) ports PA air is supplied to stn.1 and stn.2, while PB air is supplied to stn.3 and stn.4. Moreover, RA on stn.1 and stn.2 is exhausted from the left side, and RB on stn.3 and stn.4 is exhausted from the right side. <Collective wiring manifold disassembly diagram> e Valve mounting screw r Single valve unit Gasket Joint End block e q Gasket w Wiring cover mounting screw r Port isolator t Wiring cover q <Individual wiring manifold> No. Parts Order Codes For 430 series For 630 series y Manifold additional unit Note 1 430M□ Note 2A (B) TS-□ Note 3 630M□ Note 2A(B) TS-□ Note 3 u Auxiliary parts set 430MA-MHB 630M-MHB i End block set 430MAT-EB 630MAT-EB Remark:The recommended tightening torque for manifold connecting bolts is 196.1N·cm {20kgf·cm} [17.4in·lbf]. Notes: 1. When ordering a manifold additional unit, first list the order code, and then enter the solenoid valve model required for the number of units. For the method of order entry, see the manifold order codes. (Example) 430M2ATS-37 stn. 1 430-4E1 DC24V stn. 2 433-4E2 DC24V 1 set 2. Enter the number of units 1〜n into □. However, the total number of units on the manifold after adding new units should be 10 units or less. 3. Enter wiring type: Blank (Grommet type), -37 (Conduit type), -39 (DIN connector) into □. <Individual wiring manifold disassembly diagram> u i y u i SOLENOID VALVES SERIES Cylinder Operating Speed Basic Models and Valve Functions 430-4E1 Number of positions 430-4E2 430-4E1-263 433-4E2 3 positions 2 positions Number of ports Maximum operating speed 5 ports ── Valve function Closed center (standard) Exhaust center (optional) Pressure center (optional) ── Remark: For optional specifications and order codes, see p.731〜733. mm/s 1500 1400 Maximum operating speed Basic model Item Specifications Basic model Item 430-4E2 430-4E1 1000 600 400 φ80 [3.150in.] φ100 [3.937in.] 200 φ125 [4.921in.] 0 433-4E2 φ50 [1.969in.] φ63 [2.480in.] 800 10 20 30 40 Load ratio Air Rc3/8 Effective areaNote 1 2 mm Port size Note 2 〔Cv〕 Rc1/4 40〔2.2〕 35〔1.9〕 35〔1.9〕 30〔1.7〕 Not required Lubrication Operating pressure range MPa {kgf/cm2} [psi.] 0.2〜0.9 {2.0〜9.2} [29〜131] 0.1〜0.9 {1.0〜9.2} [15〜131] 0.2〜0.9 {2.0〜9.2} [29〜131] MPa {kgf/cm2} [psi.] DC24V Response time Note 3 ms ON/OFF AC100V, AC200V Maximum operating frequency Hz Minimum time to energize for self holding ms 1.35 {13.8} [196] 25/25 or below 20/20 or below 25/35 or below 20/30 or below 15/15 or below 20/35 or below ── φ125 [4.921in.] φ100 [3.937in.] φ80 [3.150in.] φ63 [2.480in.] φ50 [1.969in.] 10 20 ── 50 30 40 50 60 70 % Measurement conditions 294 {30} Any Mounting direction 70 % 1mm/s = 0.0394in./sec. Load ratio 5〜50 [41〜122] m/s2 {G} Shock resistance 60 s 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 5 Operating temperature range (atmosphere and media) °C [°F] 50 Delay time Pilot type Operation type Delay time Media Proof pressure 1200 Notes: 1. For details, see the effective area on p.730. 2. For details, see the port size on p.730. 3. Values when the air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. The values for 430-4E2 are when switching from the opposite position, and for 433-4E2 are those of closed center, when switching from the neutral valve position. ●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length: φ7.5×1000mm [39in.] ●Fitting: Quick fitting (Model: TS10-03) Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] Solenoid Specifications DC24V AC100V AC200V 90〜110 (100±10%) 180〜220 (200±10%) Operating voltage range V 21.6〜26.4 (24±10%) Rated frequency Hz ── 50 60 50 60 ── 68 58 34 27 72 42 32 21 Current (when rated voltage is Starting applied) mA (r.m.s) Energizing W 1.7 Allowable leakage current mA 4 Insulation resistanceNote MΩ Power consumption Color of LED indicator Surge suppression (as standard) Note: Value at DC500V megger. 16 ── ── 6 3 Over 100 Red Surge absorption transistor Green Yellow Varistor How to obtain cylinder speed Cylinder stroke Rated voltage Item t1 Solenoid Cylinder valve start energized t2 t3 Time Cushioning Cylinder impact stop t =Time required for the cylinder to complete =1 stroke t1 =Cylinder delay time t2 =Time moving at maximum speed t3 =Time required for cushioning (about 0.2s) ●Without cushion t=t1+t2 ●With cushion t=t1+t2+t3 Effective Area〔Cv〕 Model 433-4E2-263 40 〔2.22〕 430-4E1 430-4E2 mm/s 1500 1400 Maximum operating speed Standard mm2 Note 1 Effective area mm2 Note 2 Rc3/8 Maximum operating speed 35 〔1.94〕 Rc1/4 1200 1000 600 433-4E2 400 φ80 φ100 200 φ125 10 20 30 40 50 60 70 Load ratio % 1mm/s = 0.0394in./sec. 30 〔1.66〕 Rc1/4 Fitting size 34〔1.9〕 TS 12-03 30〔1.7〕 TS 10-03 22〔1.2〕 TS 8-03 30〔1.7〕 TS 12-02 29〔1.6〕 TS 10-02 22〔1.2〕 TS 8-02 29〔1.6〕 TS 12-03 25〔1.4〕 TS 10-03 19〔1.1〕 TS 8-03 26〔1.4〕 TS 12-02 25〔1.4〕 TS 10-02 19〔1.1〕 TS 8-02 Notes: 1. Values for single valve unit. 2. Values when fittings are attached on 1(P), 4(A), and 2(B) ports. Fitting size is as shown in the table above. Solenoid Valve Port Size Delay time Model s 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 35 〔1.94〕 Rc3/8 φ50 φ63 800 0 Delay time Port size φ125 φ100 φ80 430-4E□-263 433-4E2-263 φ63 φ50 10 20 30 40 50 60 Load ratio 70 Port specification Sub-base port size 1 (P) 4 (A) ,2 (B) 3 (R2) ,5 (R1) Rc 3/8 Female thread Rc 1/8 PR 1 (P) 430-4E□-262 433-4E2-262 % 4 (A) ,2 (B) 3 (R2) ,5 (R1) Rc 1/4 Female thread Rc 1/8 PR Measurement conditions ●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length: φ7.5×1000mm [39in.] ●Fitting: Quick fitting (Model: TS10-03) Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] Manifold Connection Port Size Manifold model 430M□A Solenoid Valve Mass Port Piping size 1 (P) Rc 1/2 4 (A) ,2 (B) Rc 3/8 3 (R2) ,5 (R1) Rc 1/2 PR Rc 1/8 g [oz.] Manifold Mass Basic model Mass 430-4E1 390 [13.76] (800 [28.22]) 430-4E2 490 [17.28] (900 [31.75]) 433-4E2 540 [19.05] (950 [33.51]) 430M□A (430 ×n)+830 [(15.17 × n)+29.28] Remark: Figures in parentheses ( ) are the mass with sub-base. 430M□AT (430 ×n)+630 [(15.17 × n)+22.22] 430M□ASR 430M□ASL (430 ×n)+2000 [(15.17× n)+70.55] Manifold model Mass calculation of each unit (n=Number of units) g [oz.] Block-off plate (Model: 430M-BP) 100 [3.53] Flow Rate 430-4E1-263 430-4E2-263 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0.9 Supply pressure (MPa) 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 1000 2000 3000 4000 Flow rate R/min (ANR) MPa 0.9 Valve outlet pressure Valve outlet pressure MPa 0.9 433-4E2-263 Supply pressure (MPa) 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0.1 0 1000 2000 3000 4000 Flow rate R/min (ANR) 1Mpa = 145psi., 1R/min = 0.0353ft.3/min. How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 1300R/min [45.9ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 430 Series Solenoid Valve Order Codes ■3-position valve ■Sub-base ■Manual override ■Wiring type Valve function Closed center 4(A) 5(R1) 2(B) 1(P) Port size Rc1/4, side piping Non-locking type Manual override -262 Blank Grommet type 3(R2) Blank Exhaust center 4(A) 5(R1) 2(B) 1(P) Locking type Manual lever override Port size Rc3/8, side piping Blank Conduit type 3(R2) -13 -263 Pressure center Port size Rc1/4, bottom piping (made to order) DIN connector -282 -39 4(A) 5(R1) 2(B) 1(P) -84 -37 3(R2) -14 Port size Rc3/8, bottom piping (made to order) -283 ●When ordering single valve units, omit this code from the order code. The single valve unit includes 4 mounting screws and 1 gasket. Basic model Internal pilot sub-base External pilot sub-base (made to order) 5-port, 2-position single solenoid 430-4E1 5-port, 2-position double solenoid 5-port, 3-position double solenoid 430-4E2 Voltage -262 -263 433-4E2 5-port, 2-position single solenoid 432-4E1 5-port, 2-position double solenoid 432-4E2 -13,-14 -84 -282 -283 For made to order details, see p.759. Additional Parts (To be ordered separately) Speed controller SCE-02 ●For Rc1/4 Muffler SCE-03 ●For Rc3/8 Block-off plate KM-22 ●For Rc1/4 KM-31 ●For Rc3/8 -84 430M-BP -84 -37 -39 DC24V AC100V AC200V 430 Series Collective Wiring Manifold Order Codes ■Wiring type ■Serial transmission ■3-position valve module Terminal block On left side ■Port isolator override Non-locking type manual override Closed center -OR OMRON -MB Mitsubishi Electric -FJ Fuji Electric 4(A) 5(R1) FA Components & Systems 2(B) 1(P) -SP SHARP 3(R2) -MS Matsushita Electric Works Blank -HT Hitachi Blank Multi connector On right side ■Manual Valve function Blank Blank : Without port isolator -MSP : For 1(P) port -MSR : For 3(R2), 5(R1) ports -MSD : For 1(P), 3(R2), 5(R1) ports Locking type manual lever override Exhaust center 4(A) 5(R1) 2(B) 1(P) 3(R2) MR ML D-sub connector On right side -13 On left side -84 Pressure center 4(A) 5(R1) 2(B) 1(P) 3(R2) DR DL -14 Serial transmission module On left side On right side SR SL Manifold model Number of units Internal pilot manifold 430M 2 A ⁝ 10 External pilot manifold (made to order) 432M B Station MR ML DR DL SR SL -OR -MB -FJ -SP -MS -HT Basic model Voltage -430-4E1 stn.□ -430-4E2 ⁝ -433-4E2 stn.□ -432-4E1 -84 -13,-14 -84 -84 -MSP -MSR -MSD -432-4E2 For made to order details, see p.759. ●A : Side piping ●Maximum 8 units for B : Bottom piping (made to order) multi connectors, D-sub connectors, and serial transmission modules. ●Valve mounting location from the left, with wiring cover on top and the 4(A), 2(B) ports in front (□:1〜10) ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●To increase the units in the manifold, order additional manifold units. (For order codes, see p.765.) ●When one of these port isolator order codes is entered to the designated station, the port isolator is installed in the space between the designated station and the station to its right (the side with the larger station number). For details, see the port isolators item on p.765. Note: The port isolator can be installed to only 1 station on each manifold set. DC24V AC100V AC200V 430 Series Individual Wiring Manifold Order Codes ■Wiring type Grommet type ■3-position valve ■Manual ■Port isolator Valve function override Closed center Non-locking type manual override 4(A) 5(R1) 2(B) 1(P) 3(R2) Blank Conduit type Blank Blank : Without port isolator -MSP : For 1(P) port -MSR : For 3(R2), 5(R1) ports -MSD : For 1(P), 3(R2), 5(R1) ports Blank Locking type manual lever override Exhaust center 4(A) 5(R1) 2(B) 1(P) 3(R2) -37 -13 DIN connector Pressure center -84 4(A) 5(R1) 2(B) 1(P) 3(R2) -39 Manifold model Number of units Station -14 Basic model Voltage -430-4E1 Internal pilot manifold 430M 2 AT ⁝ 10 External pilot manifold (made to order) -37 -39 stn.□ -430-4E2 ⁝ -433-4E2 stn.□ -432-4E1 BT 432M -84 -13,-14 -84 -84 -MSP -MSR -MSD -432-4E2 For made to order details, see p.759. ●AT : Side piping BT : Bottom piping (made to order) ●Valve mounting location from the left, with wiring cover on top and the 4(A), 2(B) ports in front (□:1〜10) ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●To increase the units in the manifold, order the manifold additional units. (For order codes, see p.766.) ●When one of these port isolator order codes is entered to the designated station, the port isolator is installed in the space between the designated station and the station to its right (the side with the larger station number). For details, see the port isolators item on p.765. Note: The port isolator can be installed to only 1 station on each manifold set. DC24V AC100V AC200V Operating Principles, Major Parts and Materials 5-port, 2-position Single solenoid Double solenoid 14(SA) 5 (R1) 1(P) 3(R2) 5(R1) 1(P) 3(R2) 4(A) 2(B) 4(A) 2(B) 12(SB) 430-4E1 430-4E2 (De-energized) (De-energized condition after energizing solenoid 12(SB)) Plunger Column 14(SA) Poppet Stem Major Parts and Materials Seal Valve body 5(R1) 5(R1) 4 (A) 4(A) Parts Materials Body Aluminum alloy (painted) Aluminum alloy (anodized) 1(P) 1(P) Stem 2(B) 2(B) Poppet 3(R2) 3(R2) Valve Seal Plunger 12(SB) Synthetic rubber Column Magnetic stainless steel Sub-base Aluminum alloy (painted) Body Aluminum alloy (painted) Manifold Block-off plate Mild steel (nickel plated) Seal Synthetic rubber 5-port, 3-position 14(SA) 14(SA) 14(SA) Closed center Exhaust center 5(R1) 1(P) 3(R2) 12(SB) 433-4E2 Pressure center 5(R1) 1(P) 3(R2) 4(A) 2(B) 12(SB) 433-4E2-13 (Both solenoids 14(SA) and 12(SB) are de-energized.) 5(R1) 1(P) 3(R2) 4(A) 2(B) 12(SB) 433-4E2-14 (Both solenoids 14(SA) and 12(SB) are de-energized.) (Both solenoids 14(SA) and 12(SB) are de-energized.) 14(SA) 14(SA) 14(SA) 5(R1) 5(R1) 5(R1) 4(A) 4(A) 4(A) 1(P) 1(P) 1(P) 2(B) 2(B) 2(B) 3(R2) 3(R2) 3(R2) 12(SB) 12(SB) 12(SB) 4(A) 2(B) Dimensions of Solenoid Valve (mm) 430-4E1 430-4E1-262 (Grommet type) 430-4E1-263 (Grommet type) 430-37-1 -37 (Conduit type) Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) 4-φ2.1 (Through hole for pulling out lead wire) Manual override For wiring outlet: G1/2 Rc1/8 34 19.5 44.1 55 134 (90.6) (Width 22 across flats) (10) (For wiring outlet: G1/2) 17.3 PR 16.5 32 〈Viewed from A〉 24.5 24.5 44 3(R2)1(P)5 (R1) 5(R1) 26 51 □27.5 16 A 11.3 134 124 74 1(P) 3(R2) 3-Rc3/8 (-263) 3-Rc1/4 (-262) 42 4.5 16 29.3 (10) (145.4) 2-Rc3/8 (-263) 2-Rc1/4 (-262) 430-39-1 For wiring outlet: Pg11 13 31.5 25 B (A) 2 4 (B) (A) 2 4 (B) A -39 (DIN connector) Applicable cable outer diameter φ6〜φ10 430-4E2 430-4E2-262 (Grommet type) 430-4E2-263 (Grommet type) 19 (Width across flats) 2-φ5.5 (Mounting hole) -37 (Conduit type) 17.3 430-37-2 Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) Manual override For wiring outlet: G1/2 Rc1/8 34 19.5 44.1 55 158 (90.6) (Width 22 across flats) (10) (For wiring outlet: G1/2) 4-φ2.1 (Through hole for pulling out lead wire) 17.3 PR 16.5 32 2-φ5.5 〈Viewed from A〉 (Mounting hole) 42 51 11.3 (24) 4.5 3-Rc3/8 (-263) 3-Rc1/4 (-262) (169.4) 26 16 19 (Width across flats) For wiring outlet: Pg11 44 24.5 24.5 3(R2)1 (P)5 (R1) 134 74 3(R2) 1(P) 16 430-39-2 29.3 (10) Applicable cable □27.5 outer diameter φ6〜φ10 13 148 158 31.5 25 B (A) 2 4 (B) (A)2 4 (B) 2-Rc3/8 (-263) 2-Rc1/4 (-262) A 5(R1) -39 (DIN connector) 17.3 A 433-4E2 433-4E2-262 (Grommet type) 433-4E2-263 (Grommet type) -37 (Conduit type) 433-37-4 Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) (10) For wiring outlet: G1/2 (10) Manual override 158 34 Rc1/8 19.5 44.1 (90.6) 55 (Width 22 across flats) (For wiring outlet: G1/2) 4-φ2.1 (Through hole for pulling out lead wire) 17.3 PR 16.5 〈Viewed from A〉 26 3-Rc3/8 (-263) 3-Rc1/4 (-262) 16 42 51 (169.4) 4.5 19 (Width across flats) For wiring outlet: Pg11 11.3 134 (24) 16 433-39-4 29.3 (10) Applicable cable □27.5 outer diameter φ6〜φ10 13 24.5 24.5 -39 (DIN connector) 3(R2) 1 (P)5(R1) B 2-Rc3/8 (-263) 2-Rc1/4 (-262) 74 3(R2) 1(P) 167 (B) 2 (B) 2 (B) 2 31.5 25 (A) 4 (A) 4 (A) 4 A 5(R1) 2-φ5.5 (Mounting hole) 44 32 17.3 A Dimensions of Additional Parts (To be ordered separately) (mm) ●Speed controller: SCE-02 ●Muffler: KM-22 (30) φ16 (16.2) (19.91) 14 Width across flats 14 Width across flats R 1/4 R 1/4 ●Speed controller: SCE-03 ●Muffler: KM-31 (61.5) R3/8 21 Width across flats φ26 (24.2) (36) R3/8 24 Width across flats 430-AD Dimensions of Collective Wiring Manifold (mm) 430M-A 430M□A (Terminal block) L 6 P 33 39 2-G11/4 32.5 161 18 A 97 124 167 14 13 19 36 Unit dimensions 9 9 11 25 148 B 25 A B 55 A B 13 5 (R1)1 (R2) (P)3 PR 135 4-R4.5 40 (Pitch) 2-Rc1/8 31.5 6 33 mm 6-Rc1/2 Model Manual override 32 4(A) Port 2-Rc3/8 (per each station) 44.1 55 9 A 16 34 62 (118.6) stn.1 stn.2 stn.3 stn.4 12 B 3 2(B) Port L 430M2A 140 128 430M3A 173 161 430M4A 206 194 430M5A 239 227 430M6A 272 260 430M7A 305 293 430M8A 338 326 430M9A 371 359 430M10A 404 392 4 430M-AM 430M□AMR (With multi connector on right side) 430M□AML (With multi connector on left side) 32.5 4-R4.5 40 161 A A 97 124 167 A 148 9 36 14 13 19 9 11 25 25 6 33 (Pitch) B 135 33 39 B 31.5 P B 5 (R1)1(P)3 (R2) PR 55 L 6 18 2-Rc1/8 13 3.4 Multi connector (CPC connector manufactured by Tyco Electronics AMP K.K.) Part number: 206838-1 P 6-Rc1/2 Unit dimensions mm Manual override 32 44.1 55 9 17.4 A 16 34 12 B Remark : The above drawing shows 430M□AML. 2-Rc3/8 (per each station) stn.1 stn.2 stn.3 stn.4 62 (118.6) 4(A) Port 2(B) Port 3 4 Model L P 430M2AMR (ML) 140 128 430M3AMR (ML) 173 161 430M4AMR (ML) 206 194 430M5AMR (ML) 239 227 430M6AMR (ML) 272 260 430M7AMR (ML) 305 293 430M8AMR (ML) 338 326 430M-AD 430M□ADR (With D-sub connector on right side) 430M□ADL (With D-sub connector on left side) L D-sub connector 6 (D-sub connector manufactured by Japan Aviation Electronics Industry) Part number: DBU-25P-FO 32.5 4-R4.5 40 161 A A 97 124 167 148 9 36 14 13 19 9 11 25 25 A B 135 33 (Pitch) B 31.5 6 33 B 55 5 (R1)1 (P)3(R2) PR 13 39 18 2-Rc1/8 P Unit dimensions 6-Rc1/2 mm Manual override 32 4(A) port 2-Rc3/8 (per each station) 44.1 55 9 8.5 A 16 34 62 (118.6) stn.1 stn.2 stn.3 stn.4 12 B 3 2(B) port Model L P 430M2ADR (DL) 140 128 430M3ADR (DL) 173 161 430M4ADR (DL) 206 194 430M5ADR (DL) 239 227 430M6ADR (DL) 272 260 430M7ADR (DL) 305 293 430M8ADR (DL) 338 326 4 Remark : The above drawing shows 430M□ADL. 430M□ASR (With serial transmission module on right side) 430M□ASL (With serial transmission module on left side) 430M-AS L 6 4-R4.5 33 40 (Pitch) 11 14 23 65 Unit dimensions mm 4(A) port 32 Manual override 2-Rc3/8 (per each station) 158.5 9 55 44.1 stn.1 stn.2 stn.3 stn.4 stn.5 stn.6 12 B 53.5 32 2(B) port Remark : The above drawing shows 430M□ASL. 3 4 62 16 34 66 A (118.6) Applicable cable outer diameter φ8.5〜φ12.5 13 9 (51) 36 36.5 (MAX) 19 6-Rc1/2 167 124 A 148 18 B 9 B 161 A 97 A B 25 A B 55 A B 13 5 (R1)1(P)3 (R2) PR 25 33 33 104 2-Rc1/8 31.5 6 P Model L P 430M2ASR (SL) 205 193 430M3ASR (SL) 238 226 430M4ASR (SL) 271 259 430M5ASR (SL) 304 292 430M6ASR (SL) 337 325 430M7ASR (SL) 370 358 430M8ASR (SL) 403 391 Dimensions of Individual Wiring Manifold (mm) 430M-AT 430M□AT (Grommet type) A L 6 4-R4.5 40 (1) 33 33 39 2-Rc1/8 161 A 97 124 167 148 B 25 A B 25 A Unit dimensions B mm Model 430M2AT 140 128 Manual override 430M3AT 173 161 9 9 11 55 5(R1)1(P)3 (R2) 13 18 (Pitch) PR 31.5 6 P 19 14 13 6-Rc1/2 36 (For wiring outlet: G1/2) 32 4(A) Port 2-Rc3/8 (per each station) 44.1 55 A 16 34 4-φ2.1 (Through hole for pulling out lead wire) 62 (118.6) stn.1 stn.2 stn.3 stn.4 12 B 3 2(B) Port 〈Viewed from A〉 L P 430M4AT 206 194 430M5AT 239 227 430M6AT 272 260 430M7AT 305 293 430M8AT 338 326 430M9AT 371 359 430M10AT 404 392 4 430M□AT-37 (Conduit type) 430-37-3 A L 6 6 P 33 39 2-Rc1/8 33 40 (10) (For wiring outlet: G1/2) (Pitch) 161 A 97 124 167 25 31.5 148 B 25 A B Unit dimensions mm 9 19 14 13 6-Rc1/2 Applicable cable outer diameter φ6〜φ10(φ8〜φ12) Manual override 2-Rc3/8 stn.1 stn.2 stn.3 stn.4 (per each station) 32 55 44.1 B 12 22 (Width across flats) A 62 (118.6) 23.8 4(A) Port 16 34 36 〈Viewed from A〉 9 11 55 A B 5 (R1)1 (P)3(R2) PR 13 18 4-R4.5 2(B) Port 3 4 Model L P 430M2AT-37 140 128 430M3AT-37 173 161 430M4AT-37 206 194 430M5AT-37 239 227 430M6AT-37 272 260 430M7AT-37 305 293 430M8AT-37 338 326 430M9AT-37 371 359 430M10AT-37 404 392 430-39-3 430M□AT-39 (DIN connector) A L 29.3 (10) For wiring outlet: Pg11 11.3 □27.5 P 6 Applicable cable outer diameter φ6〜φ10 39 33 6 33 40 (Pitch) 2-Rc1/8 18 A 97 124 167 25 31.5 148 B 25 A Unit dimensions 11 B 55 A B 5 (R1)1 (R2) (P)3 PR 13 (181.4) 4-R4.5 9 36 9 mm 14 13 19 6-Rc1/2 Manual override 32 4(A) Port 44.1 55 16 34 (118.6) 19 (Width across flats) B 12 〈Viewed from A〉 2-Rc3/8 (per each station) A 62 32.8 stn.1 stn.2 stn.3 stn.4 2(B) Port 3 4 Model L P 430M2AT-39 140 128 430M3AT-39 173 161 430M4AT-39 206 194 430M5AT-39 239 227 430M6AT-39 272 260 430M7AT-39 305 293 430M8AT-39 338 326 430M9AT-39 371 359 430M10AT-39 404 392 SOLENOID VALVES SERIES Cylinder Operating Speed Basic Models and Valve Functions 630-4E1 Number of positions 630-4E2 630-4E1-263 633-4E2 3 positions 2 positions Number of ports Maximum operating speed 5 ports ── Valve function Closed center (standard) Exhaust center (optional) Pressure center (optional) ── Remark: For optional specifications and order codes, see p.743〜745. mm/s 1000 Maximum operating speed Basic model Item φ100 [3.937in.] 800 600 φ125 [4.921in.] φ140 [5.512in.] φ160 [6.299in.] φ180 [7.087in.] 400 200 0 10 20 Specifications Basic model Item 630-4E2 630-4E1 633-4E2 Rc1/2 Effective areaNote 1 2 mm Port sizeNote 2 〔Cv〕 Rc3/8 60〔3.3〕 50〔2.8〕 55〔3.1〕 45〔2.5〕 Not required Lubrication Operating pressure range MPa {kgf/cm2} [psi.] 0.2〜0.9 {2.0〜9.2} [29〜131] 0.1〜0.9 {1.0〜9.2} [15〜131] 0.2〜0.9 {2.0〜9.2} [29〜131] Proof pressure MPa {kgf/cm2} [psi.] DC24V Response time Note 3 ms ON/OFF AC100V, AC200V Maximum operating frequency Hz Minimum time to energize for self holding ms 1.35 {13.8} [196] 20/20 or below 25/40 or below 20/45 or below 15/15 or below 20/40 or below 5 5〜50 [41〜122] Operating temperature range (atmosphere and media) °C [°F] m/s2 {G} Shock resistance ── 50 294 {30} Any Mounting direction Notes: 1. For details, see the effective area on p.742. 2. For details, see the port size on p.742. 3. Values when the air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. The values for 630-4E2 are when switching from the opposite position, and for 633-4E2 are those of closed center, when switching from the neutral position. 60 % 1mm/s = 0.0394in./sec. s 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 25/45 or below ── Delay time Pilot type Operation type 50 70 Delay time Air Media 30 40 Load ratio φ180 [7.087in.] φ160 [6.299in.] φ140 [5.512in.] φ125 [4.921in.] φ100 [3.937in.] 10 20 30 40 50 60 70 % Load ratio Measurement conditions ●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length: φ7.5×1000mm [39in.] ●Fitting: Quick fitting (Model: TS10-04) Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] Solenoid Specifications DC24V AC100V AC200V 90〜110 (100±10%) 180〜220 (200±10%) Operating voltage range V 21.6〜26.4 (24±10%) Rated frequency Hz ── 50 60 50 60 ── 68 58 34 27 72 42 32 21 Current (when rated voltage is Starting applied) mA (r.m.s) Energizing Power consumption W Allowable leakage current mA Insulation resistanceNote MΩ Color of LED indicator Surge suppression (as standard) Note: Value at DC500V megger. 1.7 4 ── 16 ── 6 3 Over 100 Red Surge absorption transistor Green Yellow Varistor How to obtain cylinder speed Cylinder stroke Rated voltage Item t1 Solenoid Cylinder valve start energized t2 t3 Time Cushioning Cylinder impact stop t =Time required for the cylinder to complete t =1 stroke t1 =Cylinder delay time t2 =Time moving at maximum speed t3 =Time required for cushioning (about 0.2s) ●Without cushion t=t1+t2 ●With cushion t=t1+t2+t3 Effective Area〔Cv〕 Model 633-4E2-263 Maximum operating speed Maximum operating speed Standard mm2 Note 1 Effective area mm2 Note 2 Rc1/2 60 〔3.33〕 Rc3/8 55 〔3.05〕 630-4E1 630-4E2 mm/s 1000 φ100 800 50 〔2.77〕 Rc1/2 600 φ125 φ140 φ160 φ180 400 200 0 Port size 10 20 30 40 50 60 70 % Load ratio 1mm/s = 0.0394in./sec. 633-4E2 45 〔2.5〕 Rc3/8 Fitting size 53〔2.9〕 TS 12-04 38〔2.1〕 TS 10-04 52〔2.9〕 TS 12-03 36〔2.0〕 TS 10-03 24〔1.3〕 TS 8-03 42〔2.3〕 TS 12-04 27〔1.5〕 TS 10-04 38〔2.1〕 TS 12-03 27〔1.5〕 TS 10-03 17〔0.9〕 TS 8-03 Notes: 1. Values for a single valve unit. 2. Values when fittings are attached on 1(P), 4(A), and 2(B) ports. Fitting size is as shown in the table above. Delay time Delay time s 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 φ180 φ160 φ140 Solenoid Valve Port Size Sub-base port size 1 (P) φ125 φ100 Port specification Model 630-4E□-264 633-4E2-264 4 (A) ,2 (B) 3 (R2) ,5 (R1) Rc 1/2 Female thread Rc 1/8 PR 10 20 30 40 50 60 70 % Load ratio 1 (P) 630-4E□-263 633-4E2-263 Measurement conditions 4 (A) ,2 (B) 3 (R2) ,5 (R1) Rc 3/8 Female thread Rc 1/8 PR 2 ●Air pressure: 0.5MPa {5.1kgf/cm } [73psi.] ●Piping inner diameter and length: φ7.5×1000mm [39in.] ●Fitting: Quick fitting (Model: TS10-04) Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] Manifold Connection Port Size Manifold model Port Piping size 1 (P) Rc1/2 4 (A) ,2 (B) 630M□A 3 (R2) ,5 (R1) Rc1/8 PR Solenoid Valve Mass g [oz.] Basic model Mass 630-4E1 490 [17.28] (1070 [37.74]) 630-4E2 610 [21.52] (1190 [41.98]) 633-4E2 590 [20.81] (1170 [41.27]) Remark: Figures in parentheses ( ) are the mass with sub-base. Manifold Mass Manifold model Mass calculation of each unit (n=Number of units) 630M□A (590 × n)+1040 [(20.81 × n)+36.68] g [oz.] Block-off plate (Model: 630M-BP) 630M□AT (650 × n)+830 [(22.93 × n)+29.28] 130 [4.59] Flow Rate 630-4E1-263 630-4E2-263 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 (MPa) 2000 6000 4000 Flow rate R/min(ANR) MPa 0.9 Valve outlet pressure Valve outlet pressure MPa 0.9 633-4E2-263 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure (MPa) 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 2000 4000 6000 Flow rate R/min(ANR) 1Mpa = 145psi., 1R/min = 0.0353ft.3/min. How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 2420R/min [85.4ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 630 Series Solenoid Valve Order Codes ■3-position valve ■Sub-base ■Manual override ■Wiring type Valve function Closed center 4(A) 5(R1) 2(B) 1(P) Port size Rc3/8, side piping Non-locking type Manual override -263 Blank Grommet type 3(R2) Blank Exhaust center 4(A) 5(R1) 2(B) 1(P) Locking type Manual lever override Port size Rc1/2, side piping Blank Conduit type 3(R2) -13 -264 Pressure center Port size Rc3/8, bottom piping (made to order) DIN connector -283 -39 4(A) 5(R1) 2(B) 1(P) -84 -37 3(R2) -14 Port size Rc1/2, bottom piping (made to order) -284 ●When ordering single valve units, omit this code from the order code. The single valve includes 4 mounting screws and 1 gasket. Basic model Internal pilot sub-base External pilot sub-base (made to order) 5-port, 2-position single solenoid 630-4E1 5-port, 2-position double solenoid 5-port, 3-position double solenoid 630-4E2 Voltage -263 -264 633-4E2 5-port, 2-position single solenoid 632-4E1 5-port, 2-position double solenoid 632-4E2 -13,-14 -84 -283 -284 For made to order details, see p.759. Additional Parts (To be ordered separately) Speed controller SCE-03 ●For Rc3/8 Muffler SCE-04 ●For Rc1/2 Block-off plate KM-31 ●For Rc3/8 KM-41 ●For Rc1/2 -84 630M-BP -84 -37 -39 DC24V AC100V AC200V 630 Series Collective Wiring Manifold Order Codes ■Wiring type ■3-position valve Terminal block ■Manual ■Port isolator Valve function override Closed center Non-locking type manual override 4(A) 5(R1) 2(B) 1(P) 3(R2) Blank Multi connector On right side Blank On left side Exhaust center 4(A) 5(R1) 2(B) 1(P) Blank Blank : Without port isolator -MSP : For 1(P) port -MSR : For 3(R2), 5(R1) ports -MSD : For 1(P), 3(R2), 5(R1) ports Locking type manual lever override 3(R2) MR D-sub connector On right side ML On left side -13 -84 Pressure center 4(A) 5(R1) 2(B) 1(P) 3(R2) DR Manifold model Number of units Station DL Basic model Voltage -630-4E1 Internal pilot manifold 630M 2 A ⁝ 10 External pilot manifold (made to order) B 632M MR ML DR DL -14 stn.□ -630-4E2 ⁝ -633-4E2 stn.□ -632-4E1 -84 -13,-14 -84 -84 -MSP -MSR -MSD -632-4E2 For made to order details, see p.759. ●Maximum 8 units for multi connectors and D-sub connectors. ●A : Side piping B : Bottom piping (made to order) ●Valve mounting location from the left, with wiring cover on top and the 4(A), 2(B) ports in front (□:1〜10) ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●To increase the units in the manifold, order additional manifold units. (For order codes, see p.765.) ●When one of these port isolator order codes is entered to the designated station, the port isolator is installed in the space between the designated station and the station to its right (the side with the larger station number). For details, see the port isolators item on p.765. Note: The port isolator can be installed to only 1 station on each manifold set. DC24V AC100V AC200V 630 Series Individual Wiring Manifold Order Codes ■Wiring type Grommet type ■3-position valve ■Manual ■Port isolator Valve function override Closed center Non-locking type manual override 4(A) 5(R1) 2(B) 1(P) 3(R2) Blank Conduit type Blank Blank Blank : Without port isolator -MSP : For 1(P) port -MSR : For 3(R2), 5(R1) ports -MSD : For 1(P), 3(R2), 5(R1) ports Locking type manual lever override Exhaust center 4(A) 5(R1) 2(B) 1(P) 3(R2) -37 -13 DIN connector Pressure center -84 4(A) 5(R1) 2(B) 1(P) 3(R2) -39 Manifold model Number of units Station -14 Basic model Voltage -630-4E1 Internal pilot manifold 630M 2 AT ⁝ 10 External pilot manifold (made to order) 632M -37 -39 stn.□ -630-4E2 ⁝ -633-4E2 stn.□ -632-4E1 BT -84 -13,-14 -84 -84 -MSP -MSR -MSD -632-4E2 For made to order details, see p.759. ●AT : Side piping BT : Bottom piping (made to order) ●Valve mounting location from the left, with wiring cover on top and the 4(A), 2(B) ports in front (□:1〜10) ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●To increase the units in the manifold, order additional manifold units. (For order codes, see p.766.) ●When one of these port isolator order codes is entered to the designated station, the port isolator is installed in the space between the designated station and the station to its right (the side with the larger station number). For details, see the port isolators item on p.765. Note: The port isolator can be installed to only 1 station on each manifold set. DC24V AC100V AC200V Operating Principles, Major Parts and Materials 5-port, 2-position Single solenoid Double solenoid 14(SA) 5(R1) 1(P) 3(R2) 5(R1) 1(P) 3(R2) 4(A) 2(B) 4(A) 2(B) 12(SB) 630-4E1 630-4E2 (De-energized) (De-energized condition after energizing solenoid 12(SB)) Plunger Column 14(SA) Poppet Valve body Stem Seal (R1) 5 ( 5 R1) 4(A) 4(A) 1(P) 1(P) 2(B) 2(B) (R2) 3 ( 3 R2) Major Parts and Materials Parts Materials Body Aluminum alloy (painted) Stem Aluminum alloy (anodized) Poppet Valve Synthetic rubber Seal Plunger 12(SB) Column Magnetic stainless steel Sub-base Aluminum alloy (painted) Body Aluminum alloy (painted) Manifold Block-off plate Mild steel (nickel plated) Seal Synthetic rubber 5-port, 3-position Closed center Exhaust center 14 (SA) 5(R1) 1(P) 3(R2) 5(R1) 1(P) 3(R2) 4(A) 2(B) 12 (SB) 633-4E2 14(SA) 12(SB) 633-4E2-13 (Both solenoids 14(SA) and 12(SB) are de-energized.) Pressure center 14(SA) 5(R1) 1(P) 3(R2) 4(A) 2(B) 12(SB) 633-4E2-14 (Both solenoids 14(SA) and 12(SB) are de-energized.) (Both solenoids 14(SA) and 12(SB) are de-energized.) 14 (SA) 14(SA) 14(SA) ( 5 R1) ( 5 R1) ( 5 R1) 4(A) 4(A) 4(A) 1(P) 1(P) 1(P) 2(B) 2(B) 2(B) ( 3 R2) ( 3 R2) ( 3 R2) 12 (SB) 12(SB) 12(SB) 4(A) 2(B) Dimensions of Solenoid Valve (mm) 630-4E1 630-4E1-263 (Grommet type) 630-4E1-264 (Grommet type) Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) (For wiring outlet: G1/2) For wiring outlet: G1/2 -39 (DIN connector) For wiring outlet: Pg11 45 30 30 630-39-1 3-Rc1/2 (-264) 3-Rc3/8 (-263) (156.9) 62 29.3 (10) φ6〜φ10 22 A □27.5 11.3 31 20 Applicable cable outer diameter (5.5) 10 53 4.5 3(R2) 1 (P) 5(R1) 140 5(R1) 85 1(P) 3(R2) 125 145.5 101 30 29 B (A) 2 4 (B) (A) 2 4 (B) A 20 145.5 8.5 29 2-φ7 〈Viewed from A〉 (Mounting hole) 32 19 (Width across flats) 44.1 55 PR 42 2-Rc1/2 (-264) 2-Rc3/8 (-263) (Width across flats) 22 Rc1/8 60 (100.6) 39 Manual override (10) 4-φ2.1 (Through hole for pulling out lead wire) 630-37-1 -37 (Conduit type) 20 630-4E2 630-4E2-263 (Grommet type) 630-4E2-264 (Grommet type) 630-37-2 -37 (Conduit type) (For wiring outlet: G1/2) 4-φ2.1 (Through hole for pulling out lead wire) (Width across flats) 22 44.1 169.5 Rc1/8 PR 20 8.5 29 2-φ7 31 53 62 A 22 -39 (DIN connector) 630-39-2 For wiring outlet: Pg11 29.3 (10) φ6〜φ10 45 30 30 Applicable cable outer diameter 3-Rc1/2 (-264) 3-Rc3/8 (-263) □27.5 11.3 (29.5) 10 4.5 (R1) (R2)1 3 (P) 5 140 85 5(R1) 1(P) 24 20 3(R2) 101 169.5 29 2-Rc1/2 (-264) 2-Rc3/8 (-263) B (A) 2 4 (B) 149 A (A) 2 4 (B) 30 〈Viewed from A〉 (Mounting hole) (180.9) 42 32 19 (Width across flats) 55 (100.6) 60 39 Manual override (10) Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) For wiring outlet: G1/2 20 630-4E2 633-4E2-263 (Grommet type) 633-4E2-264 (Grommet type) 39 169.5 44.1 PR 8.5 55 Rc1/8 (10) For wiring outlet: G1/2 22 (Width across flats) Manual override (100.6) 630-37-2 Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) (For wiring outlet: G1/2) 4-φ2.1 (Through hole for pulling out lead wire) 60 -37 (Conduit type) 20 42 29 4.5 30 Applicable cable outer diameter 3-Rc1/2 (-264) 3-Rc3/8 (-263) 53 62 □27.5 11.3 45 29.3 (10) φ6〜φ10 19 (Width across flats) 630-39-2 For wiring outlet: Pg11 30 (R2) 1 3 (P)5 (R1) 140 5(R1) 1(P) 85 22 -39 (DIN connector) (180.9) 31 (29.5) 20 〈Viewed from A〉 3(R2) 24 10 101 149 169.5 29 B (A) 2 4 (B) 2-Rc1/2 (-264) 2-Rc3/8 (-263) 2-φ7 (Mounting hole) A (A) 2 4 (B) 30 32 20 A Dimensions of Additional Parts (To be ordered separately) (mm) (36) (34) R3/8 (24.2) ●Speed controller: SCE-04 (24.2) ●Speed controller: SCE-03 21 Width across flats 21 Width across flats R1/2 ●Muffler:KM-31 ●Muffler: KM-41 (61.5) R3/8 24 Width across flats φ28 φ26 (64.5) R1/2 24 Width across flats 630-AD Dimensions of Collective Wiring Manifold (mm) 630M-A 630M□A (Terminal block) L 6 2-G11/4 41.5 49 43 168 A A 105 125 149 29 4-R4.5 37 14 14.5 27 6-Rc1/2 Unit dimensions stn.2 stn.3 stn.4 44.1 60 stn.1 630M2A 170 158 630M3A 213 201 630M4A 256 244 630M5A 299 287 630M6A 342 330 630M7A 385 373 630M8A 428 416 630M9A 471 459 630M10A 514 502 36 71 20 12 L 9 B 5 Model 2-Rc1/2 (per each station) A 2(B)port 8 630M-AM 630M□AMR (With multi connector on right side) 630M□AML (With multi connector on left side) 50 4-R4.5 18 43 (Pitch) 125 149 A A 105 29 A 9 6-Rc1/2 14 44.1 stn.3 stn.4 17.4 2-Rc1/2 (per each station) 9 A 36 12 2 (B)port Remark: The above drawing shows 630M□AML. stn.2 71 (132.6) 60 stn.1 Unit dimensions Manual override 42 4(A)port B 20 37 14.5 27 9 9.5 B 29 43 B 35.5 49 B 60 5 (R1)1(P)3 (R2) PR 12 6 P Part number: 206838-1 2-Rc1/8 143 L 3.4 Multi connector (CPC connector manufactured by Tyco Electronics AMP K.K.) 168 41.5 mm P Manual override 42 4(A)port (132.6) 9 9 9.5 B 35.5 A B 29 50 B 143 5(R1)1 (P)3(R2) PR 60 43 (Pitch) 18 2-Rc1/8 12 6 P 5 8 mm P Model L 630M2AMR(ML) 170 158 630M3AMR(ML) 213 201 630M4AMR(ML) 256 244 630M5AMR(ML) 299 287 630M6AMR(ML) 342 330 630M7AMR(ML) 385 373 630M8AMR(ML) 428 416 630M-AD 630M□ADR (With D-sub connector on right side) 630M□ADL (With D-sub connector on left side) L 41.5 50 4-R4.5 168 A A 105 125 149 29 35.5 29 43 (Pitch) 37 9 14 14.5 27 6-Rc1/2 Manual override 42 44.1 stn.1 stn.2 stn.3 stn.4 8.5 L 630M2ADR(DL) 170 158 9 630M3ADR(DL) 213 201 630M4ADR(DL) 256 244 630M5ADR(DL) 299 287 630M6ADR(DL) 342 330 630M7ADR(DL) 385 373 630M8ADR(DL) 428 416 36 5 8 mm Model 20 12 2(B)port B Unit dimensions 2-Rc1/2 (per each station) A 71 (132.6) 60 4(A)port Remark: The above drawing shows 630M□ADL. 9 9.5 B 143 A B 60 5 (R1)1 (P)3(R2) PR 12 43 18 2-Rc1/8 6 P 49 B 2-M3 D-sub connector 6 (D-sub connector manufactured by Japan Aviation Electronics Industry) Part number: DBU-25P-FO P Dimensions of Individual Wiring Manifold (mm) 630M-AT 630M□AT (Grommet type) A L 6 6 P 168 105 125 149 29 A Unit dimensions 9 6-Rc1/2 37 4-φ2.1 (Through hole for pulling out lead wire) Model Manual override 42 (For wiring outlet: G1/2) stn.1 stn.2 stn.3 stn.4 2-Rc1/2 (per each station) 60 44.1 4(A) port (132.6) mm 14 14.5 27 9 9.5 B 35.5 A B 29 A B 60 5 (R1)1 (P)3(R2) PR 12 4-R4.5 18 2-Rc1/8 50 (1) 43 (Pitch) 43 49 36 71 A 20 12 B 5 L P 630M2AT 170 158 630M3AT 213 201 630M4AT 256 244 630M5AT 299 287 630M6AT 342 330 630M7AT 385 373 630M8AT 428 416 630M9AT 471 459 630M10AT 514 502 8 2(B) port 〈Viewed from A〉 630-37-3 630M□AT-37 (Conduit type) A L 6 6 P (For wiring outlet: G1/2) 43 4-R4.5 50 (10) 43 49 (Pitch) 168 A 105 125 29 35.5 149 B 29 A B Unit dimensions 9 6-Rc1/2 stn.3 stn.4 2-Rc1/2 (per each station) 5 8 L P 630M2AT-37 170 158 630M3AT-37 213 201 630M4AT-37 256 244 630M5AT-37 299 287 342 330 385 373 630M8AT-37 428 416 36 630M6AT-37 630M7AT-37 630M9AT-37 471 459 20 B 2(B) port 〈Viewed from A〉 stn.2 A 12 (Width 22 across flats) stn.1 71 (132.6) 60 32.8 4(A) port mm Model Manual override 42 Applicable cable outer diameter φ6〜10 (φ8〜12) 44.1 37 14 14.5 27 9 9.5 60 A B 5 (R1)1 (P)3(R2) PR 12 18 2-Rc1/8 630M10AT-37 514 502 630-39-3 630M□AT-39 (DIN connector) A L 29.3 (10) (For wiring outlet: Pg11) 6 Applicable cable outer diameter 11.3 □27.5 6 P 43 49 43 4-R4.5 50 (Pitch) φ6〜φ10 105 9 6-Rc1/2 4(A) port stn.1 stn.2 stn.3 stn.4 2-Rc1/2 (per each station) A B 2(B) port 20 12 36 71 (132.6) 60 42 〈Viewed from A〉 Manual override 42 (For wiring outlet: G1/2) φ6〜10 (φ8〜12) (Width 19 across flats) 14 44.1 37 mm 9 9.5 Unit dimensions 14.5 27 (176.2) A 125 29 35.5 149 B 29 A B 60 A B 5 (R1)1 (R2) (P)3 PR 12 18 2-Rc1/8 5 8 Model L P 630M2AT-39 170 158 630M3AT-39 213 201 630M4AT-39 256 244 630M5AT-39 299 287 630M6AT-39 342 330 630M7AT-39 385 373 630M8AT-39 428 416 630M9AT-39 471 459 630M10AT-39 514 502 SOLENOID VALVES SERIES Basic Models and Valve Functions Basic model 830-4E1 Item Number of positions Cylinder Operating Speed 830-4E2 ●For tube piping 833-4E2 830-4E□-264 833-4E2-264 3 positions 2 positions Number of ports 5 ports Closed center (standard) Exhaust center (optional) Pressure center (optional) ── Remark: For optional specifications and order codes, see p.755. Specifications Basic model Item Maximum operating speed mm/s 1500 1400 Maximum operating speed ── Valve function 1000 400 830-4E2 Operation type Pilot type Rc3/4 Effective areaNote 1 2 mm Port sizeNote 2 〔Cv〕 Rc1/2 120〔6.7〕 Lubrication Not required s 20/20 or below 25/70 or below 25/75 or below 20/20 or below 25/80 or below 5 ── Shock resistance ── 50 5〜50 [41〜122] Operating temperature range (atmosphere and media) °C [°F] 294 {30} m/s2 {G} Any Mounting direction Notes: 1. For details, see the effective area on p.754. 2. For details, see the port size on p. 754. 3. Values when the air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. The values for 830-4E2 are when switching from the opposite position, and for 833-4E2 are those of closed center, when switching from the neutral position. Solenoid Specifications Rated voltage Item DC24V AC100V AC200V 90〜110 (100±10%) 180〜220 (200±10%) Operating voltage range V 21.6〜26.4 (24±10%) Rated frequency Hz ── 50 60 50 60 ── 68 58 34 27 72 42 32 21 Current (When rated voltage is Starting applied) mA (r.m.s) Energizing 16 Power consumption W 1.7 ── ── Allowable leakage current mA 4 6 3 Insulation resistance Note MΩ Color of LED indicator Surge suppression (as standard) Note: Value at DC500V megger. Over 100 Red Surge absorption transistor 30 40 50 Green Yellow Varistor 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 60 70 % 1mm/s = 0.0394in./sec. φ300 [11.811in.] φ250 [9.843in.] φ200 [7.874in.] φ180 [7.087in.] φ160 [6.299in.] φ140 [5.512in.] φ125 [4.921in.] 10 20 30 40 50 60 70 % Load ratio Measurement conditions ●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length: φ13×1000mm [39in.] ●Fitting: Quick fitting (Model: TS16-04) Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] How to obtain cylinder speed Cylinder stroke ms 1.35 {13.8} [196] 30/60 or below Delay time Minimum time to energize for self holding 20 Delay time Operating pressure range MPa {kgf/cm2} [psi.] 0.2〜0.9 {2.0〜9.2} [29〜131] 0.1〜0.9 {1.0〜9.2} [15〜131] 0.2〜0.9 {2.0〜9.2} [29〜131] MPa {kgf/cm2} [psi.] 10 Load ratio 100〔5.6〕 Hz φ250 [9.843in.] φ300 [11.811in.] 833-4E2 0 Maximum operating frequency φ160 [6.299in.] φ180 [7.087in.] φ200 [7.874in.] 600 Air DC24V Response time Note 3 ms ON/OFF AC100V, AC200V φ125 [4.921in.] φ140 [5.512in.] 800 200 830-4E1 Media Proof pressure 1200 t1 t2 t3 Time Solenoid Cylinder Cushioning Cylinder valve start impact stop energized t =Time required for the cylinder to complete 1 stroke t1 =Cylinder delay time t2 =Time moving at maximum speed t3 =Time required for cushioning (about 0.2s) ●Without cushion t=t1+t2 ●With cushion t=t1+t2+t3 Effective Area〔Cv〕 Effective area mm2 ●For steel piping Tube piping 830-4E□-266 833-4E2-266 Model Port size Maximum operating speed 830-4E1 Rc3/4 mm/s 120 〔6.7〕 72 〔4.0〕 830-4E2 Rc1/2 100 〔5.6〕 68 〔3.8〕 Maximum operating speed 1400 833-4E2 1200 800 φ140 600 φ180 φ200 400 0 R1/2× 2m Elbow 2 pcs. 68 〔3.8〕 105 〔5.8〕 77 〔4.3〕 64 〔3.6〕 ── 75 〔4.2〕 Solenoid Valve Port Size 10 20 30 40 50 60 Sub-base port size 1 (P) 830-4E□-266 833-4E2-266 70 Load ratio 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Port specification Model φ250 φ300 % 1mm/s = 0.0394in./sec. Delay time Delay time Steel piping R3/4× 2m Elbow 2 pcs. Inner diameter φ13×1m Inner diameterφ13×2m TS16-04 2 pcs. TS16-04 2 pcs. 1000 200 s Standard (without fitting) 4 (A) ,2 (B) 3 (R2) ,5 (R1) Female thread Rc 1/8 PR 1 (P) 830-4E□-264 833-4E2-264 4 (A) ,2 (B) 3 (R2) ,5 (R1) Female thread φ300 Solenoid Valve Mass 10 20 30 40 50 60 70 g [oz.] Basic model Mass 830-4E1 760 [26.81] (1640 [57.85]) 830-4E2 870 [30.69] (1760 [62.08]) 833-4E2 850 [29.98] (1740 [61.38]) φ200 φ180 φ140 Remark: Figures in parentheses ( ) are the mass with sub-base. % Load ratio Measurement conditions ●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping length: 20A steel piping 2m, elbow in 2 places ●Fitting: R3/4 steel piping fitting Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke: 300mm [11.8in.] Flow Rate MPa 0.9 Valve outlet pressure 830-4E1-266 830-4E2-266 833-4E2-266 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 (MPa) 2000 4000 6000 8000 10000 12000 14000 Flow rate R/min (ANR) Rc 1/2 Rc 1/8 PR φ250 Rc 3/4 1Mpa = 145psi., 1R/min = 0.0353ft.3/min. How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 5800R/min [205ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. 830 Series Solenoid Valve Order Codes ■3-position valve ■Sub-base ■Manual override ■Wiring type Valve function Closed center 4(A) 5(R1) 2(B) 1(P) Port size Rc1/2, side piping Non-locking type manual override -264 Blank Grommet type 3(R2) Blank Exhaust center 4(A) 5(R1) 2(B) 1(P) Port size Rc3/4, side piping Blank Conduit type 3(R2) -13 -266 -37 Pressure center Port size Rc1/2, bottom piping (made to order) DIN connector -284 -39 4(A) 5(R1) 2(B) 1(P) 3(R2) -14 Port size Rc3/4, bottom piping (made to order) -286 ●When ordering single valve units, omit this code from the order code. The single valve includes 4 mounting screws and 1 gasket. Basic model Sub-base 5-port, 2-position single solenoid 830-4E1 5-port, 2-position double solenoid 5-port, 3-position double solenoid 830-4E2 Voltage 833-4E2 -13,-14 For made to order details, see p.759. Additional Parts (To be ordered separately) Speed controller SCE-04 ●For Rc1/2 Muffler SCE-06 ●For Rc3/4 KM-41 ●For Rc1/2 KM-6 ●For Rc3/4 -264 -266 -284 -286 -37 -39 DC24V AC100V AC200V Operating Principles, Major Parts and Materials 5-port, 2-position Single solenoid Double solenoid 14(SA) 5(R1) ( 1 P) 3 (R2) 5(R1) ( 1 P) 3(R2) 4(A) 2(B) 4(A) 2(B) 12(SB) Plunger 830-4E1 830-4E2 (De-energized) (De-energized condition after energizing solenoid 12(SB)) Column 14(SA) Poppet Valve body Stem Seal 5(R1) 5(R1) 4(A) 4(A) (P) 1 ( 1 P) 2(B) 2(B) 3(R2) 3(R2) Major Parts and Materials Valve 12(SB) Parts Materials Body Aluminum alloy (painted) Stem Aluminum alloy (anodized) Poppet Synthetic rubber Seal Urethane rubber Plunger Column Magnetic stainless steel Sub-base Aluminum alloy (painted) 5-port, 3-position Closed center Exhaust center 14(SA) 5 (R1) ( 1 P) 3(R2) 12(SB) 833-4E2 14(SA) 5(R1) ( 1 P) 3(R2) 4(A) 2(B) 12(SB) 833-4E2-13 (Both solenoids 14(SA) and 12(SB) are de-energized.) Pressure center 14(SA) 4(A) 2(B) 5(R1) ( 1 P) 3(R2) 4 (A) 2 (B) 12(SB) 833-4E2-14 (Both solenoids 14(SA) and 12(SB) are de-energized.) (Both solenoids 14(SA) and 12(SB) are de-energized.) 14(SA) 14(SA) 14(SA) 5(R1) 5(R1) 5(R1) 4(A) 4(A) 4(A) ( 1 P) ( 1 P) ( 1 P) 2(B) 2(B) 2(B) 3(R2) 3(R2) 3(R2) 12(SB) 12(SB) 12(SB) Dimensions of Solenoid Valve (mm) 830-4E1 830-4E1-264 (Grommet type) 830-4E1-266 (Grommet type) 8.5 173.5 44.1 32 36.5 28 〈Viewed from A〉 62 2-φ7 (Mounting hole) 37.5 11.3 (184.9) 59.5 (R2) 3 Applicable cable outer diameter 29.3 (10) φ6〜φ10 □27.5 22 3-Rc3/4 (-266) 3-Rc1/2 (-264) 73 39 1 (P) 8.5 62 For wiring outlet: Pg11 37.5 105 131 16.5 5(R1) 5 (R1) 1(P) 173.5 160 38 5.5 (R2) 3 B (B) 2 40.5 A B (A) 2 4 (B) (A) 4 A 830-39-1 27 19 (Width across flats) -39 (DIN connector) 34 48 14 47 38 55 PR 38 (10) (Width 22 across flats) Rc1/8 65 (113.6) Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) For wiring outlet: G1/2 Manual override 22 830-37-1 (For wiring outlet: G1/2) 4-φ2.1 (Through hole for pulling out lead wire) 2-Rc3/4 (-266) 2-Rc1/2 (-264) -37 (Conduit type) 28 A 830-4E2-264 (Grommet type) 830-4E2-266 (Grommet type) 830-4E2 (For wiring outlet: G1/2) (Width 22 across flats) 197.5 8.5 44.1 28 〈Viewed from A〉 2-φ7 (Mounting hole) 39 5.5 62 73 A 3-Rc3/4 (-266) 3-Rc1/2 (-264) 11.3 59.5 Applicable cable outer diameter 29.3 (10) φ6〜φ10 □27.5 14 22 27 830-39-2 For wiring outlet: Pg11 37.5 1 (P) 37.5 5 (R1) (R2) 3 105 131 32.5 5 (R1) 16.5 184 197.5 38 1 (P) B 22 3(R2) B (B) 2 (B) 2 40.5 (A) 4 (A) 4 A -39 (DIN connector) 19 (Width across flats) 34 48 (208.9) 55 PR 36.5 62 A 38 (10) 38 Manual override 32 830-37-2 Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) For wiring outlet: G1/2 Rc1/8 65 (113.6) 47 4-φ2.1 (Through hole for pulling out lead wire) 2-Rc3/4 (-266) 2-Rc1/2 (-264) -37 (Conduit type) 28 830-4E2 833-4E2-264 (Grommet type) 833-4E2-266 (Grommet type) For wiring outlet: G1/2 8.5 32 197.5 44.1 PR 36.5 28 〈Viewed from A〉 62 2-φ7 (Mounting hole) 5.5 73 11.3 14 59.5 (R2) 3 22 27 3-Rc3/4 (-266) 3-Rc1/2 (-264) 62 Applicable cable outer diameter 29.3 (10) φ6〜φ10 □27.5 37.5 1 (P) For wiring outlet: Pg11 37.5 131 32.5 5 (R1) 5 (R1) 105 16.5 1 (P) 22 (R2) 3 184 197.5 38 40.5 B (B) 2 (B) 2 B (A) 4 (A) 4 A 830-39-2 19 (Width across flats) -39 (DIN connector) 34 48 A 38 (10) (Width 22 across flats) (208.9) 47 Manual override 38 55 65 (113.6) Applicable cable outer diameter φ6〜φ10 (φ8〜φ12) Rc1/8 39 830-37-2 (For wiring outlet: G1/2) 4-φ2.1 (Through hole for pulling out lead wire) 2-Rc3/4 (-266) 2-Rc1/2 (-264) -37 (Conduit type) 28 A Dimensions of Additional Parts (To be ordered separately) (mm) ●Speed controller: SCE-04 ●Speed controller: SCE-06 (34) 21 Width across flats R3/4 ●Muffler: KM-41 27 Width across flats ●Muffler: KM-6 (55.5) R1/2 24 Width across flats φ24 φ28 (64.5) 32 Width across flats R3/4 (37) R1/2 (31.2) (24.2) (36) 830-AD Made to Order Bottom piping sub-base (Internal pilot solenoid valve) Bottom piping manifold The standard sub-base employs side piping, but the use of this subbase enables the bottom piping. Use it when there is not enough piping space in the sub-base side-surface application. Two types of port sizes are provided for the bottom piping sub-base in each series (the PR port size, however, is Rc1/8). 430 series 630 series Bottom piping sub-base Bottom piping sub-base B Manifold model 430M□B -282 -283 -283 ●Rc 1/4 specification ●Rc 3/8 specification (Internal pilot solenoid valve) The standard manifold employs side piping, but the use of this manifold enables the bottom piping. Use it when there is not enough piping space in the manifold side-surface application. Port Piping size 1 (P) Rc 1/2 Manifold model 1 (P) Rc 1/2 4(A),2(B) Rc 1/4 4(A),2(B) Rc 3/8 3(R2),5(R1) Rc 1/2 PR Rc 1/8 630M□B Port Piping size 3(R2),5(R1) Rc 1/2 PR Rc 1/8 -284 ●Rc 3/8 specification ●Rc 1/2 specification 〈Bottom dimensions〉(mm) 830 series Bottom piping sub-base ●430 series Order code: 430M□B -284 2-Rc1/4 (per each station) -286 ●Rc 1/2 specification ●Rc 3/4 specification 4(A) 4(A) 4(A) 4(A) 〈Bottom dimensions〉(mm) 38 ● 630 series 15.5 Rc1/8 2(B) 2(B) 2(B) 2(B) 3 3 3 3 Note1 54 33 30 ●430 series Note2 33 53 30 45 16 14 30 4(A) 77 2(B) 12.5 (3 R2) ( 3 R2) 44 12.5 4(A) 2(B) 1(P) 1(P) 24.5 24.5 PR 5(R1) 5(R1) Notes: 1. With serial transmission module :-BSR, the length is 119. 2. With serial transmission module :-BSL, the length is 118. 5-Rc3/8 (-283) 5-Rc1/4 (-282) 25 13 32 ●630 series Order code: 630M□B 15 5-Rc1/2 (-284) 5-Rc3/8 (-283) 2-Rc3/8 (per each station) ●830 series 4(A) 26.5 4(A) 4(A) 4(A) 2(B) 2(B) 5 5 5 5 51 38 43 43 63 3(R2) 59.5 19 19 1(P) 2(B) 2(B) 64 38 4(A) 5(R1) 2(B) 35 PR 40 Rc1/8 Manifold Mass 35 19 5-Rc3/4 (-286) 5-Rc1/2 (-284) Remarks: The sub-base mass is the same as the standard one. For the 430 series, see “Solenoid Valve Mass” on p.730, for the 630 series, see p.742, and for the 830 series, see p.754. g [oz.] Block-off plate Manifold model Mass calculation of each unit (n=number of units) for 430 : 430-BP ( Model Model for 630 : 630-BP ) 430M□B□ (430 ×n)+830 [(15.17 ×n)+29.28] 100 [3.53] 630M□B□ (590×n)+1040 [(20.81 ×n)+36.68] 130 [4.59] External pilot solenoid valve The standard solenoid valve and sub-base is an internal pilot type. Use of this solenoid valve enables stable switching from low pressure to high pressure range (0〜0.9MPa {0〜9.2kgf/cm2} [0〜131psi.]). Cautions: For the external pilot solenoid valve, use the dedicated sub-base. Use the external pilot pressures of 0.2MPa {2kgf/cm2} [29psi.] or more. 432-4E1 432-4E2 X(P2) X(P2) 4(A) 2(B) 5(R1) 1(P) 3 (R2) 5(R1) 1(P) 3(R2) 632-4E1 X(P2) X(P2) 4(A) 2(B) 〈632 sub-base dimensions〉(mm) 33 26 PR:Rc1/8 19.5 P2: Rc1/8 15 29 90 30 16 14 ( 2 B) ( 4 A) ( 4 A) 82 3(R2) 2 (B) 3(R2) 32 2 (B) 12.5 12.5 24.5 24.5 44 33 ( 1 P) ( 2 B) 4 (A) 5(R1) 4 (A) PR 1 (P) 5-Rc3/8 (-283) 5-Rc1/4 (-282) 25 13 PR 5(R1) X(P2) PR:M6×1 30 45 X(P2):Rc1/8 5-Rc3/8 (-283) 5-Rc1/4 (-282) X (P2) 16.5 4(A) 2(B) 5(R1) 1(P) 3(R2) 4(A) 2(B) 5(R1) 1(P) 3(R2) 〈432 sub-base dimensions〉(mm) 15.5 632-4E2 8.5 〈Symbols〉 33 PR PR PR: Rc1/8 PR:M6×1 P2:Rc1/8 8 15 29 8.5 16.5 PR X (P2) 16 P2:Rc1/8 For bottom piping 4.5 15 For bottom piping PR X (P2) PR: Rc1/8 PR:Rc1/8 For side piping For side piping Caution: X(P2) is a piping port for the external pilot. The mounting dimensions for ports other than the PR and X(P2) ports are the same as the 430 and 630 series. 〈Dimensions of manifold side〉 432M□A 432M□B 432M□AT 432M□BT 632M□A 632M□B 632M□AT 632M□BT 12 12 13 13 PR:Rc1/8 PR:Rc1/8 19 35.5 60 19 35.5 60 25 31.5 25 31.5 55 X(P2) P2:Rc1/8 5 (R1)1 (P)( 3 R2) PR P2:Rc1/8 5 (R1)1 (P)( 3 R2) P2:Rc1/8 PR X(P2) 9 5 (R1)1 (P)( 3 R2) X(P2) P2:Rc1/8 PR:Rc1/8 PR X(P2) 5 (R1)1 (P)( 3 R2) PR 9 55 PR:Rc1/8 ">
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Key features
- 5-port valve
- 2-position solenoid
- Closed center
- Exhaust center
- Pressure center
- Multiple mounting options
- Plug-in type
- Manual override
- Collective wiring manifold
- Individual wiring manifold
Frequently asked questions
The Koganei 430 solenoid valve is available in DC24V, AC100V, and AC200V options. The specific voltage needed will depend on the application and power source.
To use the manual override, press it down with a fingertip. For single solenoids, the valve will function as if energized while the manual override is pressed. For double solenoids, pressing the manual override on one side will switch the corresponding solenoid to the energized position.
The Koganei 430 solenoid valve offers various wiring types, including grommet type, conduit type, and DIN connector. The chosen wiring type will depend on the specific application and wiring requirements.