Koganei 600_4A Air piloted valve Instruction manual
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BK-UV002 Ver.1.0 Air Valve SOLENOID VALVES 600 SERIES INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Terminal type connector Manual override Non-locking type To operate the manual override, press it all the way down. For the single solenoid, the valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the normal position upon release. For the double solenoid, pressing the manual override on the 12(S1) side switches the 12(S1) to enter the energized position, and the unit remains in that state even after the manual override is released. To return it to the normal position, operate the manual override on the 14(S2) side. This is the same for the solenoid 14(S2). Wiring instructions (a) Remove the terminal cover mounting screw w, pull out and lift off the terminal cover e from the solenoid body q. (b) Insert the cable from the wiring port on the terminal cover e, and connect the cable to the terminal r of the solenoid body q. (c) While pulling the cable, place the terminal cover e on the solenoid body q, and use the terminal cover mounting screw w to secure the terminal cover on the solenoid body q in place. 1 PUSH 1 2 3 4 2 ※Illustration shows the 200 series. Caution: In the pilot type valve, the manual override cannot switch the main valve without air supplied from the 1(P) port. For DC 1 : (+) 2 : (−) SOLENOID VALVES SERIES Basic Models and Valve Functions Basic model Item 600-4E1 600-4E2 603-4E2 A600-4E1 A600-4E2 A603-4E2 2 Number of positions 3 5 Number of ports Valve function Single solenoid Double solenoid Double solenoid Remark: For optional specifications and order codes, see p.775〜776. Specifications Basic model Item 600-4E1 600-4E2 603-4E2 A600-4E1 A600-4E2 A603-4E2 Media Air Operation type Internal pilot type mm2 Effective area〔Cv〕 60〔3.33〕 Port sizeNote Rc1/2 or Rc3/8 Not required Lubrication Operating pressure range Mpa{kgf/cm2} [psi.] Proof pressure Mpa{kgf/cm2} [psi.] 0.15〜0.9{1.5〜9.2}[22〜131] Response time ms DC24V ON/OFF AC100V, AC200V 40/40 or below 25 or below 35 or below 35/40 or below 25 or below 35 or below 2 Maximum operating frequency Hz Minimum time to energize for self holding 1 ─ ms 50 Operating temperature range (atmosphere and media) °C [°F] 5〜50 [41〜122] m/s2{G} Shock resistance 0.2〜0.9{2.0〜9.2}[29〜131] 1.35{13.8}[196] 980.7{100.0} Mounting direction Any Note: For details, see the port size. Solenoid Specifications Rated voltage Item DC24V AC100V Type AC200V AC solenoid (Shading coil type) Operating voltage range 21.6〜26.4 (24±10%) V Frequency Hz Current Starting mA(r.m.s) (when rated voltage is applied) EnergizingNotemA(r.m.s) Insulation resistance 90〜130 (100 +30 −10 %) 180〜260 (200 +30 −10 %) 60 ─ 50 60 50 ─ 106 94 51 46 240〔252(6.0W) 〕 55〔57〕 44〔44〕 27〔26〕 22〔21〕 MΩ Over 10 Wiring type With terminal Lead wire color Red Yellow White Color of LED indicator Red Yellow Green Surge suppression ─ Solenoids with LED indicators employ a surge absorber Note: Figures in brackets〔 〕are for solenoids with LED indicator. Manifold Connection Port Size Manifold model LM□F LM□A Port Location of piping connection 1(P),3(R2),5(R1) Manifold Port size Rc3/4 4 (A) ,2 (B) Valve Rc1/2, Rc3/8 1(P),3(R2),5(R1) Manifold Rc3/4 4 (A) ,2 (B) Manifold Rc1/2, Rc3/8 Solenoid Valve Mass g [oz.] Basic model Mass 600-4E1 900 [31.75] 600-4E2 603-4E2 A600-4E1 900 [31.75] A600-4E2 1140 [40.21] A603-4E2 1400 [49.38] 600-4A 700 [24.69] 600-4A2 780 [27.51] A600-4A 700 [24.69] A600-4A2 780 [27.51] Manifold model Block-off plate 1140 [40.21] LM□F (330×n)+640 [(11.64×n)+22.57] 175 [6.17] 1400 [49.38] LM□A (330×n)+640 [(11.64×n)+22.57] 175 [6.17] Supply pressure (MPa) Valve outlet pressure 0.9 0.6 0.5 0.4 0.3 0.2 0.1 0 0.4 0.7 0.6 0.5 0.8 0.3 0.2 0.1 2000 4000 6000 Flow rate R/min(ANR) 1MPa=145psi. g [oz.] Mass calculation of each unit (n=number of units) Flow Rate MPa 0.9 0.8 0.7 Manifold Mass 1R/min.=0.0353ft.3/min. How to read the graph When the supply pressure is 0.5MPa [73psi.] and the flow rate is 2550R/min [90.0ft.3/min.] (ANR), the valve outlet pressure becomes 0.4 MPa [58psi.]. Solenoid Valve, Air-piloted Valve Order Codes 3-position valve Valve function Port size Closed center Blank : Rc1/2 -03 : Rc3/8 2(B) 3(R2) 4(A) 1(P) Mounting base Without mounting base Sub-base Manual override Blank : Without sub-base -25 : With sub-base (port size Rc1/2) -03-25 : With sub-base (port size Rc3/8) Non-locking type 5(R1) Blank Blank Exhaust center With mounting base Locking type -21 -81 2(B) 3(R2) 4(A) 1(P) Blank 5(R1) -13 For single solenoid only Basic model For F type manifold For A type manifold Single solenoid 600-4E1 2-position double solenoid 3-position double solenoid 600-4E2 Single solenoid A600-4E1 2-position double solenoid 3-position double solenoid A600-4E2 Voltage -21 -03 603-4E2 -25 -03-25 -13 600-4A Single pilot Double pilot 600-4A2 Base piping air-piloted valve (made to order) Single pilot A600-4A Double pilot A600-4A2 -03 -21 ●For direct piping ●Not available for double solenoid Sub-base -25 -03-25 -21 -25 Options Mounting base AC100V AC200V DC24V -81 AC100V AC200V DC24V -13 A603-4E2 Direct piping air-piloted valve (made to order) -81 Manual override -81 ●-25 (Port size Rc1/2) ●Locking type ●-03-25 (Port size Rc3/8) Manifold Order Codes Port size 3-position Valve function Port size Manual override Blank : Rc1/2 -03 : Rc3/8 Closed center Blank : Rc1/2 -03 : Rc3/8 Non-locking type 2(B) 3(R2) 4(A) 1(P) 5(R1) Blank Blank Exhaust center 2(B) 3(R2) 4(A) 1(P) Locking type 5(R1) -13 -81 Manifold for mounting 5-port valves (made to order) Manifold for mounting 5-port valves Basic model 2 ・ ・ ・ 10 LM 2 ・ ・ ・ 10 LM stn.□ ・ ・ ・ stn.□ F A -03 stn.□ ・ ・ ・ stn.□ stn.□ ・ ・ ・ stn.□ F A -03 stn.□ ・ ・ ・ stn.□ ●Valve mounting location from the left-hand side when facing the 4(A), 2(B) ports. Made to Order Air-piloted valve 600 series Grommet type with LED indicator -L ●5-port, 2-position ●Single pilot ●Double pilot Voltage -600-4E1 -600-4E2 -603-4E2 -03 -81 AC100V AC200V DC24V -81 AC100V AC200V DC24V -13 -A600-4E1 -A600-4E2 -A603-4E2 -600-4A -600-4A2 -13 -03 -A600-4A -A600-4A2 ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. Operating Principles and Symbols 5-port, 2-position Single solenoid Double solenoid 600-4E1 De-energized 14(S2) Energized Terminal for wiring 5 (R1) 1 (P) 3 (R2) Terminal box 4 (A) 2 (B) 5 (R1) 1 (P) 3 (R2) 4 (A) 2 (B) Manual override Plunger 12(S1) Plunger spring Solenoid Plunger pin 600-4E2 Shading coil Core (De-energized condition after energizing solenoid S1) Cover Poppet Spring 2(B) Lip seal 3(R2) Ball 3(R2)Lip seal Terminal for wiring Terminal box Piston Ball Spring 4(A) 2(B) 1(P) 12 (S1) Body 14 (S2) 1(P) Stem 4(A) 4(A) 2(B) 5(R1) 5(R1) 5 (R1) Plunger Solenoid Poppet Filter Plunger pin Stem spring 3(R2) 1(P) Manual override Piston Stem Core Body Plunger spring Shading coil 5-port, 3-position Closed center Exhaust center 14 (S2) 603-4E2 De-energized 3 (R2) 1 (P) 5 (R1) 2 (B) 4 (A) 14(S2) 603-4E2-13 De-energized 3 (R2) 1 (P) 5 (R1) 2 (B) 4 (A) Manual override Plunger spring 12 (S1) Plunger 12(S1) Solenoid Shading coil 14(S2) Core 14(S2) Poppet Piston Ball Lip seal Body 3(R2) Stem 3(R2) 2(B) 2(B) Major Parts and Materials Parts 1(P) 1(P) 4(A) O-ring 5(R1) Body Stem 4 (A) Materials Aluminum alloy (anodized) Plunger 5(R1) Plunger pin Valve Stainless steel Stem spring Lip seal Seal Synthetic rubber O-ring 12(S1) 12(S1) Base Mild steel (zinc plated) Body Aluminum alloy (anodized) Manifold Block-off plate Seal Mild steel (zinc plated) Synthetic rubber Dimensions of Solenoid Valve (mm) Locking type manual override (Order code:-81) (5) 600-4E1 84 Manual override 39 (14) 72 PR 3(R2) (2 places) 184 2(B) 3(R2) 6 8 40 4-M4×0.7 Depth 9 25 27 1(P) 50 End cover and base mounting thread 27 1(P) 44 4(A) 5(R1) 9 3.2 40.5 40.5 52 5(R1) 4(A) 44 Counterbore φ9.5 Depth4 Mounting hole φ6.5 2(B) 65.5 Mounting hole φ5.5 (2 places) (198) 5-Rc1/2 or Rc3/8 (-03) Mounting hole φ6.5 (2 places) 25 60 36 Mounting base(-21) 56 74 600-4E2 84 Manual override (14) 72 56 39 2-PR Voltage marked label 40 8 237 6 25 27 50 27 2-φ6.5 3(R2) 1(P) 5(R1) 118.5 93.5 93.5 105 4(A) 44 2(B) 44 2-φ5.5 Counterbore φ9.5 14(S2) (265) 5-Rc1/2 (14) 12(S1) Dimensions of Solenoid Valve (mm) 603-4E2 Closed center 603-4E2-13 Exhaust center 84 72 Manual override 39 (14) 56 2-PR 14(S2) 5-Rc1/2 or Rc3/8 (-03) Mounting hole φ5.5 (2 places) Counterbore φ9.5 Depth4 3(R2) 2(B) 2(B) 44 3(R2) 1(P) 287 1(P) 40 (315) 6 25 27 50 27 Mounting hole φ6.5 (2 places) 8 44 4(A) 5(R1) 118.5 118.5 130 143.5 5(R1) 4(A) (14) 12(S1) 46 25 44 44 5-Rc1/2 or Rc3/8 4-φ6.5 52 131 119 Dimensions of mounting sub-base for all port piping 132 145 65 Dimensions of Manifold (mm) 4-φ8.5 Mounting hole 291 LM7F 307 331 LM8F 347 371 LM9F 387 411 LM10F 427 451 12.5 4(A) 4(A) 4(A) 4(A) 165 267 50 251 LM6F 140 227 45 211 LM5F 2(B) 12.5 187 2(B) 3 (R2) 171 LM4F 2(B) 1(P) 131 147 2(B) 5(R1) 107 LM3F 70 L 12(S1) P 5(R1) Code Number of units LM2F (265) Unit dimensions 14(S2) 3(R2) (118.5) F type Pilot connection port Rc1/8 600-4E2 600-4E2-03 P L 600-4E1.600-4E1-03 2-Rc1/2 or Rc3/8 600-4E1-81.600-4E1-03-81 50 2(B) 600-4A 600-4A2 600-4A-03 600-4A2-03 4(A) Block-off plate(-BP) 22 40 98 69 125 113 12(PB) 44 (5) 44 118.5 45.5 6-Rc3/4 (with 3 plugs) 40 stn.1 1 39 1 stn.2 stn.3 stn.4 40 45.5 stn.5 A type 4-φ8.5 Mounting hole 331 LM8A 347 371 LM9A 387 411 LM10A 427 451 12.5 Pilot connection port Rc1/8 A600-4E2 A600-4E2-81 165 307 50 291 LM7A 140 267 45 251 LM6A 12.5 227 3(R2) 211 LM5A 1(P) 187 5(R1) 171 LM4A 70 131 147 (265) 107 LM3A 14(S2) 12(S1) L 5(R1) P 3(R2) Code Number of units LM2A (118.5) Unit dimensions P L A600-4E1.A600-4E1-81 A600-4A A600-4A2 Block-off plate(-BP) 2(B) (5) 118.5 40 98 4(A) 44 44 69 125 22 2-Rc1/2 or Rc3/8 113 12(PB) 44 6-Rc3/4 (with 3 plugs) 45.5 40 stn.1 1 39 1 stn.2 stn.3 stn.4 40 45.5 stn.5 Made to Order Air-piloted valve 600 series ●The optimum air-piloted valves for master valves or pilot valves for all-pneumatic control. Manifold Mass g [oz.] Manifold model Mass calculation of each unit (n=Number of units) LM□F (330×n)+640 (11.64×n) [ +22.57] 175 [6.17] LM□A (330×n)+640 (11.64×n) [ +22.57] 175 [6.17] Minimum Pilot Pressure Model Basic Models and Valve Functions 600-4A 600-4A2 Sub-base piping, A type manifold A600-4A A600-4A2 Item Number of positions 0.12{1.2}[17] 0.15{1.5}[22] 0.2{2.0}[29] 0.25{2.5}[36] 0.33{3.4}[48] 0.4{4.1}[58] 0.1{1.0}[15] 600-4A2 Model 5 ports Valve function Single pilot 0.12{1.2}[17] 0.15{1.5}[22] Time Required for Switching 2 positions Number of ports MPa {kgf/cm2} [psi.] Main pressure 0.02{0.2} 0.1{1.0} 0.3{3.1} 0.5{5.1} 0.7{7.1} 0.9{9.2} [3] [15] [44] [73] [102] [131] 600-4A Basic Direct piping, model F type manifold Block-off plate Operation Double pilot 600-4A Remarks: For optional specifications and order codes, see p.775〜776. 600-4A2 Specifications Basic model For direct piping, F type manifold For sub-base piping, A type manifold s Pilot line lengthR m [ft.] 2 [6.6] 6 [19.7] 10 [32.8] 20 [65.6] ON 0.06 0.12 0.18 0.36 1.20 OFF 0.09 0.20 0.30 0.62 2.40 0.06 0.12 0.20 0.40 1.40 ON OFF 50 [164] Measurement conditions: Air pressure (both main and pilot)=0.5MPa [73psi.] Tube inner diameter=4mm [0.16in.] Single pilot Double pilot Single pilot Double pilot Item 600-4A 600-4A2 Media A600-4A A600-4A2 Air Note 1 mm2 Effective area〔Cv〕 Port sizeNote 2 LED indicator 60〔3.33〕 Main 60〔3.33〕 Rc1/2 or Rc3/8 Rc1/8 Pilot Lubrication Not required 0〜0.9{0〜9.2}[0〜131] Operating pressure range Main MPa{kgf/cm2} [psi.] Pilot See the table “Minimum Pilot Pressure” Proof pressure MPa{kgf/cm2} 1.35{13.8}[196] Operating temperature range °C [°F] (atmosphere and media) 5〜50 [41〜122] -L 980.7{100.0} Shock resistance Lateral direction 980.7{100.0} 980.7{100.0} m/s2 {G} Axial direction 980.7{100.0} 294.2{30.0}Note 3 980.7{100.0} 294.2{30.0}Note 3 Mounting direction Any Notes: 1. For details, see the effective area. 2. For details, see the port size. 3. Value when pilot is off. When pilot is on, the value is 980.7{100.0}m/s2 {G}. Effective Area〔Cv〕 The LED indicator for confirmation of operation offers a clean monoblock look with a compact cover. ●When ordering, enter -L before the voltage specification. AC100V AC200V LED indicator (Light Emitting Diode) mm2 Basic model Standard (single valve) 600-4A 600-4A2 60 〔3.33〕 A600-4A A600-4A2 60 〔3.33〕 Color of lead wire AC100V : Yellow AC200V : White Color of LED indicator AC100V : Yellow AC200V : Green DC24V Manifold Connection Port Size Manifold model LM□F LM□A LED indicator (Light Emitting Diode) Port Location of piping connection Port size 1(P), 3(R2), 5(R1) Manifold Rc3/4 Rc1/2, Rc3/8 4 (A) ,2 (B) Valve 1(P), 3(R2), 5(R1) Manifold Rc3/4 4 (A) ,2 (B) Manifold Rc1/2, Rc3/8 Air-piloted Valve Mass Basic model g [oz.] Mass 600-4A 700 [24.69] 600-4A2 780 [27.51] A600-4A 750 [26.46](1570 [55.38]) A600-4A2 830 [29.28](1650 [58.20]) Remark: Figures in parentheses ( ) are the mass with sub-base: -25. Red 1: (+) Blue 2: (ー) LED indicator Red Flow Rate Valve outlet pressure MPa 0.9 0.8 0.7 Supply pressure (MPa) 0.9 0.6 0.5 0.4 0.3 0.2 0.1 0 0.2 0.1 0.8 0.7 0.6 0.5 0.4 0.3 6000 2000 4000 Flow rate R/min(ANR) 1MPa=145psi. 1R/min.=0.0353ft3/min. Operating Principles and Symbols 5-port, 2-position Single pilot Double pilot 14(PA) 5(R1) 1(P) 3(R2) 600-4A Normal condition 4(A) 2(B) Actuated condition 4(A) 2(B) 5(R1) 1(P) 3(R2) 600-4A2 12(PB) (Pressure applied on pilot connection port PB) Pilot connection port Piston 4(A) 2(B) Filter 3 (R2) 2(B) 3(R2) 2(B) 1 (P) 12 (PB) Stem 3(R2) 1(P) Filter Body 4(A) 4(A) 5(R1) Major Parts and Materials Parts Body Materials Stem Aluminum alloy (anodized) Stem spring Stainless steel Lip seal Seal Synthetic rubber O-ring Base Mild steel (zinc plated) 14 (PA) Lip seal 5(R1) Stem spring 5(R1)Body 1(P) Stem Lip seal Piston Pilot connection port Dimensions of Air-piloted Valve (mm) 600-4A Pilot connection port Rc1/8 56 39 5-Rc1/2 or Rc3/8 (-03) 3(R2) 2(B) 44 Mounting hole φ5.5(2 places) Counterbore φ9.5 Depth4 3(R2) 2(B) 6 148 1(P) 1(P) End cover and base mounting thread 4-M4×0.7 Depth9 40 8 25 27 50 27 Mounting hole φ6.5 (2 places) 44 4(A) 65.5 5(R1) 40.5 4(A) 9 3.2 40.5 52 5(R1) 25 60 36 Mounting hole φ6.5(2 places) Mounting base (-21) 74 600-4A2 Pilot connection port 2-Rc1/8 Marked PA 39 56 2 (B) 3(R2) 3(R2) 2(B) 44 Mounting hole φ5.5(2 places) Counterbore φ9.5 Depth4 5-Rc1/2 or Rc3/8 (-03) 1(P) 1(P) 40 8 165 6 25 27 50 27 Mounting hole φ6.5 (2 places) 44 4(A) 5(R1) 57.5 57.5 69 4(A) Marked PB 82.5 5(R1) ">

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