Koganei 600 Solenoid valve Instruction manual

Koganei 600 series solenoid valves are designed for air applications. These valves feature a compact design and versatile configurations, enabling them to handle diverse control tasks in pneumatic systems. The 600 series includes single and double solenoid models for 2 and 3 position control, providing options for closed-center or exhaust-center valve functions. Manuals override for both single and double solenoid models allow for manual control when necessary. These valves are capable of handling a wide range of operating pressures and possess a high switching frequency, making them suitable for a variety of demanding applications.

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BK-UV002 Ver.1.0
Air Valve
SOLENOID VALVES 600 SERIES
INSTRUCTION MANUAL Ver.1.0
Handling Instructions and Precautions
Terminal type connector
Manual override
Non-locking type
To operate the manual override, press it all
the way down. For the single solenoid, the
valve works the same as when in the
energized state as long as the manual
override is pushed down, and returns to the
normal position upon release.
For the double solenoid, pressing the
manual override on the 12(S1) side
switches the 12(S1) to enter the energized
position, and the unit remains in that state
even after the manual override is released.
To return it to the normal position, operate
the manual override on the 14(S2) side.
This is the same for the solenoid 14(S2).
Wiring instructions
(a) Remove the terminal cover mounting
screw w, pull out and lift off the terminal
cover e from the solenoid body q.
(b) Insert the cable from the wiring port on
the terminal cover e, and connect the
cable to the terminal r of the solenoid
body q.
(c) While pulling the cable, place the
terminal cover e on the solenoid body
q, and use the terminal cover mounting
screw w to secure the terminal cover on
the solenoid body q in place.
1
PUSH
1
2
3
4
2
※Illustration shows the 200 series.
Caution: In the pilot type valve, the manual
override cannot switch the main valve
without air supplied from the 1(P) port.
For DC
1 : (＋)
2 : (−)
SOLENOID VALVES
SERIES
Basic Models and Valve Functions
Basic model
Item
600-4E1
600-4E2
603-4E2
A600-4E1
A600-4E2
A603-4E2
2
Number of positions
3
5
Number of ports
Valve function
Single solenoid
Double solenoid
Double solenoid
Remark: For optional specifications and order codes, see p.775〜776.
Specifications
Basic model
Item
600-4E1
600-4E2
603-4E2
A600-4E1
A600-4E2
A603-4E2
Media
Air
Operation type
Internal pilot type
mm2
Effective area〔Cv〕
60〔3.33〕
Port sizeNote
Rc1/2 or Rc3/8
Not required
Lubrication
Operating pressure range
Mpa{kgf/cm2} [psi.]
Proof pressure
Mpa{kgf/cm2} [psi.]
0.15〜0.9｛1.5〜9.2｝[22〜131]
Response time ms DC24V
ON/OFF
AC100V, AC200V
40/40 or below
25 or below
35 or below
35/40 or below
25 or below
35 or below
2
Maximum operating frequency Hz
Minimum time to energize for self holding
1
─
ms
50
Operating temperature range (atmosphere and media) &deg;C [&deg;F]
5〜50 [41〜122]
m/s2{G}
Shock resistance
0.2〜0.9｛2.0〜9.2｝[29〜131]
1.35｛13.8｝[196]
980.7{100.0}
Mounting direction
Any
Note: For details, see the port size.
Solenoid Specifications
Rated voltage
Item
DC24V
AC100V
Type
AC200V
AC solenoid (Shading coil type)
Operating voltage range
21.6〜26.4
（24&plusmn;10％）
V
Frequency Hz
Current
Starting mA(r.m.s)
(when rated
voltage is applied)
EnergizingNotemA(r.m.s)
Insulation resistance
90〜130
（100 ＋30
−10 ％）
180〜260
（200 ＋30
−10 ％）
60
─
50
60
50
─
106
94
51
46
240〔252（6.0W）
〕
55〔57〕
44〔44〕
27〔26〕
22〔21〕
MΩ
Over 10
Wiring type
With terminal
Lead wire color
Red
Yellow
White
Color of LED indicator
Red
Yellow
Green
Surge suppression
─
Solenoids with LED indicators employ a surge absorber
Note: Figures in brackets〔 〕are for solenoids with LED indicator.
Manifold Connection Port Size
Manifold model
LM□F
LM□A
Port
Location of piping connection
1（P）,3（R2）,5（R1）
Manifold
Port size
Rc3/4
4
（A）
,2
（B）
Valve
Rc1/2, Rc3/8
1（P）,3（R2）,5（R1）
Manifold
Rc3/4
4
（A）
,2
（B）
Manifold
Rc1/2, Rc3/8
Solenoid Valve Mass
g [oz.]
Basic model
Mass
600-4E1
900 [31.75]
600-4E2
603-4E2
A600-4E1
900 [31.75]
A600-4E2
1140 [40.21]
A603-4E2
1400 [49.38]
600-4A
700 [24.69]
600-4A2
780 [27.51]
A600-4A
700 [24.69]
A600-4A2
780 [27.51]
Manifold model
Block-off plate
1140 [40.21]
LM□F
(330&times;n)＋640 [(11.64&times;n)＋22.57]
175 [6.17]
1400 [49.38]
LM□A
(330&times;n)＋640 [(11.64&times;n)＋22.57]
175 [6.17]
Supply pressure (MPa)
Valve outlet pressure
0.9
0.6
0.5
0.4
0.3
0.2
0.1
0
0.4
0.7
0.6
0.5
0.8
0.3
0.2
0.1
2000
4000
6000
Flow rate R/min(ANR)
1MPa=145psi.
g [oz.]
Mass calculation of each unit
(n＝number of units)
Flow Rate
MPa 0.9
0.8
0.7
Manifold Mass
1R/min.=0.0353ft.3/min.
How to read the graph
When the supply pressure is 0.5MPa [73psi.] and
the flow rate is 2550R/min [90.0ft.3/min.] (ANR),
the valve outlet pressure becomes 0.4 MPa
[58psi.].
Solenoid Valve, Air-piloted Valve Order Codes
3-position valve
Valve function
Port size
Closed center
Blank : Rc1/2
-03 : Rc3/8
2（B）
3（R2）
4（A）
1（P）
Mounting base
Without
mounting base
Sub-base
Manual override
Blank : Without sub-base
-25
: With sub-base
(port size Rc1/2)
-03-25 : With sub-base
(port size Rc3/8)
Non-locking type
5（R1）
Blank
Blank
Exhaust center
With mounting
base
Locking type
-21
-81
2（B）
3（R2）
4（A）
1（P）
Blank
5（R1）
-13
For single
solenoid only
Basic model
For F type
manifold
For A type
manifold
Single solenoid
600-4E1
2-position
double solenoid
3-position
double solenoid
600-4E2
Single solenoid
A600-4E1
2-position
double solenoid
3-position
double solenoid
A600-4E2
Voltage
-21
-03
603-4E2
-25
-03-25
-13
600-4A
Single pilot
Double pilot
600-4A2
Base piping
air-piloted valve
(made to order)
Single pilot
A600-4A
Double pilot
A600-4A2
-03
-21
●For direct piping
●Not available for
double solenoid
Sub-base
-25
-03-25
-21
-25
Options
Mounting base
AC100V
AC200V
DC24V
-81
AC100V
AC200V
DC24V
-13
A603-4E2
Direct piping
air-piloted valve
(made to order)
-81
Manual override
-81
●-25 (Port size Rc1/2)
●Locking type
●-03-25 (Port size Rc3/8)
Manifold Order Codes
Port size
3-position
Valve function
Port size
Manual override
Blank : Rc1/2
-03 : Rc3/8
Closed center
Blank : Rc1/2
-03 : Rc3/8
Non-locking type
2（B）
3（R2）
4（A）
1（P）
5（R1）
Blank
Blank
Exhaust center
2（B）
3（R2）
4（A）
1（P）
Locking type
5（R1）
-13
-81
Manifold for mounting
5-port valves
(made to order)
Manifold for mounting
5-port valves
Basic model
2
・
・
・
10
LM
2
・
・
・
10
LM
stn.□
・
・
・
stn.□
F
A
-03
stn.□
・
・
・
stn.□
stn.□
・
・
・
stn.□
F
A
-03
stn.□
・
・
・
stn.□
●Valve mounting location from
the left-hand side when facing
the 4(A), 2(B) ports.
Made to Order
Air-piloted valve
600 series
Grommet type
with LED indicator
-L
●5-port, 2-position
●Single pilot
●Double pilot
Voltage
-600-4E1
-600-4E2
-603-4E2
-03
-81
AC100V
AC200V
DC24V
-81
AC100V
AC200V
DC24V
-13
-A600-4E1
-A600-4E2
-A603-4E2
-600-4A
-600-4A2
-13
-03
-A600-4A
-A600-4A2
●Specify the valve model for each station.
●Enter -BP when closing a station with a block-off plate
without mounting a valve.
Operating Principles and Symbols
5-port, 2-position
Single solenoid
Double solenoid
600-4E1
De-energized
14（S2）
Energized
Terminal for wiring
5
（R1）
1
（P）
3
（R2）
Terminal box
4
（A）
2
（B）
5
（R1）
1
（P）
3
（R2）
4
（A）
2
（B）
Manual override Plunger
12（S1）
Plunger spring
Solenoid
Plunger pin
600-4E2
Shading coil
Core
(De-energized condition after energizing solenoid S1)
Cover
Poppet
Spring
2（B）
Lip seal
3（R2） Ball
3（R2）Lip seal
Terminal for wiring
Terminal box
Piston
Ball
Spring
4（A）
2（B）
1（P）
12
（S1）
Body
14
（S2）
1（P）
Stem
4（A）
4（A）
2（B）
5（R1）
5（R1）
5
（R1）
Plunger
Solenoid
Poppet
Filter
Plunger pin
Stem spring
3（R2）
1（P）
Manual override
Piston
Stem
Core
Body
Plunger spring
Shading coil
5-port, 3-position
Closed center
Exhaust center
14
（S2）
603-4E2
De-energized
3
（R2）
1
（P）
5
（R1）
2
（B）
4
（A）
14（S2）
603-4E2-13
De-energized
3
（R2）
1
（P）
5
（R1）
2
（B）
4
（A）
Manual override
Plunger spring
12
（S1）
Plunger
12（S1）
Solenoid
Shading coil
14（S2）
Core
14（S2）
Poppet
Piston
Ball
Lip seal
Body
3（R2）
Stem
3（R2）
2（B）
2（B）
Major Parts and Materials
Parts
1（P）
1（P）
4（A）
O-ring
5（R1）
Body
Stem
4
（A）
Materials
Aluminum alloy (anodized)
Plunger
5（R1）
Plunger pin
Valve
Stainless steel
Stem spring
Lip seal
Seal
Synthetic rubber
O-ring
12（S1）
12（S1）
Base
Mild steel (zinc plated)
Body
Aluminum alloy (anodized)
Manifold Block-off plate
Seal
Mild steel (zinc plated)
Synthetic rubber
Dimensions of Solenoid Valve (mm)
Locking type manual override
（Order code：-81）
（5）
600-4E1
84
Manual override
39
（14）
72
PR
3（R2）
（2 places）
184
2（B）
3（R2）
6
8
40
4-M4&times;0.7 Depth 9
25
27
1（P）
50
End cover and
base mounting thread
27
1（P）
44
4（A）
5（R1）
9
3.2
40.5
40.5
52
5（R1）
4（A）
44
Counterbore φ9.5 Depth4
Mounting hole φ6.5
2（B）
65.5
Mounting hole φ5.5 (2 places)
（198）
5-Rc1/2
or Rc3/8
（-03）
Mounting hole φ6.5
（2 places）
25
60
36
Mounting base（-21）
56
74
600-4E2
84
Manual override
（14）
72
56
39
2-PR
Voltage
marked label
40
8
237
6
25
27
50
27
2-φ6.5
3（R2）
1（P）
5（R1）
118.5
93.5
93.5
105
4（A）
44
2（B）
44
2-φ5.5
Counterbore φ9.5
14（S2）
（265）
5-Rc1/2
（14）
12（S1）
Dimensions of Solenoid Valve (mm)
603-4E2 Closed center
603-4E2-13 Exhaust center
84
72
Manual override
39
(14)
56
2-PR
14（S2）
5-Rc1/2
or Rc3/8
(-03)
Mounting hole φ5.5 (2 places)
Counterbore φ9.5 Depth4
3（R2）
2（B）
2（B）
44
3（R2）
1（P）
287
1（P）
40
(315)
6
25
27
50
27
Mounting hole φ6.5
(2 places)
8
44
4（A）
5（R1）
118.5
118.5
130
143.5
5（R1）
4（A）
(14)
12（S1）
46
25
44
44
5-Rc1/2
or Rc3/8
4-φ6.5
52
131
119
Dimensions of mounting sub-base for all port piping
132
145
65
Dimensions of Manifold (mm)
4-φ8.5 Mounting hole
291
LM7F
307
331
LM8F
347
371
LM9F
387
411
LM10F
427
451
12.5
4（A）
4（A）
4（A）
4（A）
165
267
50
251
LM6F
140
227
45
211
LM5F
2（B）
12.5
187
2（B）
3
（R2）
171
LM4F
2（B）
1（P）
131
147
2（B）
5（R1）
107
LM3F
70
L
12（S1）
P
5（R1）
Code
Number
of units
LM2F
（265）
Unit dimensions
14（S2）
3（R2）
（118.5）
F type
Pilot connection port
Rc1/8
600-4E2
600-4E2-03
P
L
600-4E1.600-4E1-03
2-Rc1/2
or Rc3/8
600-4E1-81.600-4E1-03-81
50
2（B）
600-4A
600-4A2
600-4A-03
600-4A2-03
4（A）
Block-off plate（-BP）
22
40
98
69
125
113
12（PB）
44
（5）
44
118.5
45.5
6-Rc3/4
（with 3 plugs）
40
stn.1
1
39
1
stn.2
stn.3
stn.4
40
45.5
stn.5
A type
4-φ8.5 Mounting hole
331
LM8A
347
371
LM9A
387
411
LM10A
427
451
12.5
Pilot connection port
Rc1/8
A600-4E2
A600-4E2-81
165
307
50
291
LM7A
140
267
45
251
LM6A
12.5
227
3（R2）
211
LM5A
1（P）
187
5（R1）
171
LM4A
70
131
147
（265）
107
LM3A
14（S2）
12（S1）
L
5（R1）
P
3（R2）
Code
Number
of units
LM2A
（118.5）
Unit dimensions
P
L
A600-4E1.A600-4E1-81
A600-4A
A600-4A2
Block-off plate（-BP）
2（B）
（5）
118.5
40
98
4（A）
44
44
69
125
22
2-Rc1/2
or Rc3/8
113
12（PB）
44
6-Rc3/4
（with 3 plugs）
45.5
40
stn.1
1
39
1
stn.2
stn.3
stn.4
40
45.5
stn.5
Made to Order
Air-piloted valve 600 series
●The optimum air-piloted valves for master valves or
pilot valves for all-pneumatic control.
Manifold Mass
g [oz.]
Manifold model
Mass calculation of each unit (n＝Number of units)
LM□F
（330&times;n）＋640 （11.64&times;n）
[
＋22.57]
175 [6.17]
LM□A
（330&times;n）＋640 （11.64&times;n）
[
＋22.57]
175 [6.17]
Minimum Pilot Pressure
Model
Basic Models and Valve Functions
600-4A
600-4A2
Sub-base piping,
A type manifold
A600-4A
A600-4A2
Item
Number of positions
0.12｛1.2｝[17] 0.15｛1.5｝[22] 0.2｛2.0｝[29] 0.25｛2.5｝[36] 0.33｛3.4｝[48] 0.4｛4.1｝[58]
0.1｛1.0｝[15]
600-4A2
Model
5 ports
Valve function
Single pilot
0.12｛1.2｝[17]
0.15｛1.5｝[22]
Time Required for Switching
2 positions
Number of ports
MPa {kgf/cm2} [psi.]
Main pressure 0.02｛0.2｝ 0.1｛1.0｝ 0.3｛3.1｝ 0.5｛5.1｝ 0.7｛7.1｝ 0.9｛9.2｝
[3]
[15]
[44]
[73]
[102]
[131]
600-4A
Basic Direct piping,
model F type manifold
Block-off plate
Operation
Double pilot
600-4A
Remarks: For optional specifications and order codes, see p.775〜776.
600-4A2
Specifications
Basic model For direct piping, F type manifold For sub-base piping, A type manifold
s
Pilot line lengthR m [ft.]
2 [6.6]
6 [19.7]
10 [32.8]
20 [65.6]
ON
0.06
0.12
0.18
0.36
1.20
OFF
0.09
0.20
0.30
0.62
2.40
0.06
0.12
0.20
0.40
1.40
ON
OFF
50 [164]
Measurement conditions: Air pressure (both main and pilot)＝0.5MPa [73psi.]
Tube inner diameter＝4mm [0.16in.]
Single pilot Double pilot Single pilot Double pilot
Item
600-4A
600-4A2
Media
A600-4A
A600-4A2
Air
Note 1 mm2
Effective area〔Cv〕
Port sizeNote 2
LED indicator
60〔3.33〕
Main
60〔3.33〕
Rc1/2 or Rc3/8
Rc1/8
Pilot
Lubrication
Not required
0〜0.9｛0〜9.2｝[0〜131]
Operating pressure range Main
MPa{kgf/cm2} [psi.] Pilot
See the table “Minimum Pilot Pressure”
Proof pressure MPa{kgf/cm2}
1.35｛13.8｝[196]
Operating temperature range
&deg;C [&deg;F]
(atmosphere and media)
5〜50 [41〜122]
-L
980.7{100.0}
Shock resistance Lateral direction 980.7{100.0} 980.7{100.0}
m/s2 {G} Axial direction 980.7{100.0} 294.2{30.0}Note 3 980.7{100.0} 294.2{30.0}Note 3
Mounting direction
Any
Notes: 1. For details, see the effective area.
2. For details, see the port size.
3. Value when pilot is off.
When pilot is on, the value is 980.7{100.0}m/s2 {G}.
Effective Area〔Cv〕
The LED indicator for confirmation of
operation offers a clean monoblock look
with a compact cover.
●When ordering, enter -L before the
voltage specification.
AC100V
AC200V
LED indicator
(Light Emitting Diode)
mm2
Basic model
Standard (single valve)
600-4A
600-4A2
60
〔3.33〕
A600-4A
A600-4A2
60
〔3.33〕
Color of lead wire
AC100V : Yellow
AC200V : White
Color of LED indicator AC100V : Yellow
AC200V : Green
DC24V
Manifold Connection Port Size
Manifold model
LM□F
LM□A
LED indicator
(Light Emitting Diode)
Port
Location of piping connection
Port size
1（P）, 3（R2）, 5（R1）
Manifold
Rc3/4
Rc1/2, Rc3/8
4
（A）
,2
（B）
Valve
1（P）, 3（R2）, 5（R1）
Manifold
Rc3/4
4
（A）
,2
（B）
Manifold
Rc1/2, Rc3/8
Air-piloted Valve Mass
Basic model
g [oz.]
Mass
600-4A
700 [24.69]
600-4A2
780 [27.51]
A600-4A
750 [26.46]（1570 [55.38]）
A600-4A2
830 [29.28]（1650 [58.20]）
Remark: Figures in parentheses (
) are the mass with sub-base: -25.
Red
1：
（＋）
Blue
2：
（ー）
LED indicator
Red
Flow Rate
Valve outlet pressure
MPa 0.9
0.8
0.7
Supply pressure (MPa)
0.9
0.6
0.5
0.4
0.3
0.2
0.1
0
0.2
0.1
0.8
0.7
0.6
0.5
0.4
0.3
6000
2000
4000
Flow rate R/min(ANR)
1MPa=145psi.
1R/min.=0.0353ft3/min.
Operating Principles and Symbols
5-port, 2-position
Single pilot
Double pilot
14（PA）
5（R1）
1（P）
3（R2）
600-4A
Normal condition
4（A）
2（B）
Actuated condition
4（A）
2（B）
5（R1）
1（P）
3（R2）
600-4A2
12（PB）
(Pressure applied on pilot connection port PB)
Pilot connection port
Piston
4（A）
2（B）
Filter
3
（R2）
2（B）
3（R2）
2（B）
1
（P）
12
（PB）
Stem
3（R2）
1（P）
Filter
Body
4（A）
4（A）
5（R1）
Major Parts and Materials
Parts
Body
Materials
Stem
Aluminum alloy
(anodized)
Stem spring
Stainless steel
Lip seal
Seal
Synthetic rubber
O-ring
Base
Mild steel (zinc plated)
14
（PA）
Lip seal
5（R1）
Stem spring
5（R1）Body 1（P）
Stem
Lip seal
Piston
Pilot connection port
Dimensions of Air-piloted Valve (mm)
600-4A
Pilot connection port
Rc1/8
56
39
5-Rc1/2
or Rc3/8
(-03)
3（R2）
2（B）
44
Mounting hole φ5.5（2 places）
Counterbore φ9.5 Depth4
3（R2）
2（B）
6
148
1（P）
1（P）
End cover and
base mounting thread
4-M4&times;0.7 Depth9
40
8
25
27
50
27
Mounting hole φ6.5
（2 places）
44
4（A）
65.5
5（R1）
40.5
4（A）
9
3.2
40.5
52
5（R1）
25
60
36
Mounting hole φ6.5（2 places）
Mounting base
(-21)
74
600-4A2
Pilot connection port
2-Rc1/8
Marked PA
39
56
2
（B）
3（R2）
3（R2）
2（B）
44
Mounting hole φ5.5（2 places）
Counterbore φ9.5 Depth4
5-Rc1/2
or Rc3/8
(-03)
1（P）
1（P）
40
8
165
6
25
27
50
27
Mounting hole φ6.5
（2 places）
44
4（A）
5（R1）
57.5
57.5
69
4（A）
Marked PB
82.5
5（R1）
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Key Features

Compact design
Single & Double Solenoid
2 & 3 Position Control
Closed & Exhaust Center
Manual Override
Air Operation
Versatile configuration
High switching frequency

Frequently Answers and Questions

How do I operate the manual override on a Koganei 600 series solenoid valve?

For single solenoid valves, the manual override operates similar to the energized state. Press down on the override, and release to return to normal. For double solenoids, pressing the override on the 12 (S1) side activates it, remaining in the energized position even after releasing. To return to normal, operate the override on the 14 (S2) side. This operation is the same for solenoid 14 (S2).

What is the operating pressure range for Koganei 600 series solenoid valves?

The operating pressure range for Koganei 600 series solenoid valves is 0.15 to 0.9 Mpa (1.5 to 9.2 kgf/cm2) or 22 to 131 psi.

What is the difference between a closed center and exhaust center valve function?

A closed-center valve function maintains a closed state when de-energized, while an exhaust-center valve function discharges air to the atmosphere when de-energized.