Koganei ATBDA - Alpha series twin rod cylinders Instruction manual
Koganei ATBDA - Alpha series twin rod cylinders are robust and versatile pneumatic actuators designed for a range of industrial applications. They feature a compact design, side mounting, and a stroke adjustment range of -5 to 0 mm (single rod type) or -10 to 0 mm (double rod type). The cylinders operate on clean air with a pressure range of 0.15 to 0.7 MPa and are designed for speeds up to 500 mm/s. They offer optional sensor switches for position sensing and sub-plates for increased mounting flexibility.
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BK-UC003 Ver.1.0 Air Cylinder TWIN ROD CYLINDER INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Mounting and adjustment Mounting 1. While any mounting direction is allowed, the mounting surface should always be flat. Twisting or bending during mounting may disturb the accuracy and may also result in air leaks or improper operation. 2. Care should be taken that scratches or dents on the cylinder’s mounting surface may damage its flatness. 3. The hexagon socket head bolt on the rod end square plate has been mounted with a conical washer. Always confirm that the rod end square plate and hexagon socket head bolts are secured before using the cylinder. Stroke adjustment On the Twin Rod cylinder, stroke adjusting is easy within a range of –5〜0mm [–0.197〜0in.] (in the double rod end type, –10〜0 [–0.394〜0in.]). Turn the stopper to the left (counterclockwise) to shorten the stroke. Use a lock nut to tighten and secure the stopper in place after adjustment. Do not screw the bolt to the right (clockwise) beyond the standard position. The stroke at delivery is set to the standard stroke. Do not adjust it to larger than the standard stroke. Caution: Never use with the stopper bolt removed. Cylinder speed Use the cylinder at or below the speed of 500mm/s [19.7in./sec.] (use a speed controller for adjustment). For high speeds (500mm/s [19.7in./sec.]), install an external stopper, etc., to prevent applying direct shocks to the cylinder. Consult us if the situation will not permit installation of an external stopper, etc. General precautions Sensor switch 1. In the standard cylinder, the magnet for sensor switch is built-in. Mounting a sensor switch will enable use in sensor switch applications. 2. Do not use the body mounting hole to secure the sensor switch with its mounting screw. The sensor switch mounting screw could fall out. Moving sensor switch ● Loosening the mounting screw allows the sensor switch to be moved along the switch mounting groove of the cylinder body. ● Tighten the mounting screw with a tightening torque of 0.1 〜 0.2N·m [0.9 〜 1.8in·lbf]. Piping Always thoroughly blow off (use compressed air) the tubing before piping. Entering chips, sealing tape, rust, etc., generated during piping work could result in air leaks or other defective operation. Media 1. Use air for the media. For the use of any other media, consult us. 2. Air used for the cylinder should be clean air that contains no deteriorated compressor oil, etc. Install an air filter (filtration of a minimum 40 µm) near the cylinder or valve to remove collected liquid or dust. In addition, drain the air filter periodically. Collected liquid or dust entering the cylinder may cause improper operation. Lubrication The product can be used without lubrication, if lubrication is required, use Turbine Oil Class 1 (ISO VG32) or equivalent. Avoid using spindle oil or machine oil. Atmosphere 1. If using in locations subject to dripping water, dripping oil, etc., or to large amounts of dust, use a cover to protect the unit. 2. The product cannot be used when the media or ambient atmosphere contains any of the substances listed below. Organic solvents, phosphate ester type hydraulic oil, sulphur dioxide, chlorine gas, or acids, etc. ALPHA SERIES TWIN ROD CYLINDERS SERIES Single Rod Type Specifications Bore size mm [in.] 10 [0.394] Item 16 [0.630] Operation type 20 [0.787] 25 [0.984] 32 [1.260] Double acting type Media Air Mounting type Operating pressure range MPa [psi.] Proof pressure MPa [psi.] Operating temperature range Operating speed range Side mount 0.15〜0.7 [22〜102] 0.2〜0.7 [29〜102] 1.05 [152] °C [°F] 0〜60 [32〜140] mm/s [in./sec.] 100〜500 [3.9〜19.7] Cushion Rubber bumper Lubrication Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) Non-rotating accuracy Stroke adjusting range ±0.1° (At applying no load) mm [in.] −5〜0 [−0.197〜0] (To the specification stroke) M5×0.8 Port size Rc1/8 Order Codes ATBDA 10 × 70 Number of sensor switches 1 :With 1 sensor switch 2 :With 2 sensor switches Bore size×Stroke Alpha series Twin rod cylinder B series Lead wire length A:1000mm [39in.] B:3000mm [118in.] ●Order codes for sensor switch only ATBDA ZE135 ZE235 ZE155 ZE255 ZE101 ZE201 ZE102 ZE202 With mounting screw for alpha series twin rod cylinder B series Lead wire length A:1000mm [39in.] B:3000mm [118in.] Sensor switch Blank : No sensor switch ZE135 : 2-lead wire Solid state type with indicator lamp Horizontal lead wire DC10 〜28V ZE235 : 2-lead wire Solid state type with indicator lamp Vertical lead wireNote DC10 〜28V ZE155 : 3-lead wire Solid state type with indicator lamp Horizontal lead wire DC4.5〜28V ZE255 : 3-lead wire Solid state type with indicator lamp Vertical lead wireNote DC4.5〜28V ZE101 : 2-lead wire Reed switch type without indicator lamp Horizontal lead wire DC5〜28V, AC85〜115V ZE102 : 2-lead wire Reed switch type with indicator lamp Horizontal lead wire DC10〜28V, AC85〜115V ZE201 : 2-lead wire Reed switch type without indicator lamp Vertical lead wireNote DC5〜28V, AC85〜115V ZE202 : 2-lead wire Reed switch type with indicator lamp Vertical lead wireNote DC10〜28V, AC85〜115V Note: In the vertical lead wire type, the lead wire protrudes perpendicular to the sensor switch. ● For details of sensor switches, see p.1544. Bore Size and Stroke mm Bore size Standard strokes Maximum available strokeNote 10 10, 20, 30, 40, 50, 60, 70 140 10, 20, 30, 40, 50, 60 ,70, 80, 90 ,100 200 Pull side stroke adjusting range 16 20 25 32 Note: Consult us for delivery of strokes that exceed the standard strokes. −5〜0 Mass g [oz.] Additional mass Bore size mm [in.] Zero stroke mass Mass of 1 sensor switch Additional mass for each 10mm [0.394in.] stroke 10 [0.394] 132 [4.66] 18 [0.63] 16 [0.630] 1312 [11.01] 24 [0.85] 20 [0.787] 1477 [16.83] 33 [1.16] 25 [0.984] 1762 [26.88] 50 [1.76] 32 [1.260] 1630 [57.50] 91 [3.21] ZE□□□A ZE□□□B 15 [0.53] 35 [1.23] Remarks: 1. Values in the above table show the mass for the standard stroke. 2. The mass of the magnet for sensor switch is included into the zero stroke mass. Inner Construction q w e rt y u i o !0 !7 !8 !9 @0 !1 !2 !3 !4 !5 @1 @2 No. q q w w e e r r t t y y u u i i o o !0 !0 !1 !1 !2 !2 !3 !3 !4 !4 !5 !5 !6 !6 !7 !7 !8 !8 !9 !9 @0 @0 @1 @1 @2 @2 @3 @3 !6 y @3 Parts Hexagon socket head bolt Square plate Piston rod Stopper bolt Lock nut Snap ring Seal holder O-ring Housing Bearing Bumper (B)Note2 Piston Wear ring Magnet E-ring End plate Washer Bumper (A)Note2 Rod seal Cylinder body SleeveNote2 Piston seal O-ring Materials Steel (φ10, 20, 25 nickel plated; φ16, 32 black oxide) Mild steel (nickel plated) Steel (quenched) Steel (zinc plated) Steel (zinc plated) Steel (nickel plated) Mild steel (nickel plated) Synthetic rubber (NBR) Aluminum alloy (chromic acid anodic oxide coating) Made by NSKNote1 Synthetic rubber (NBR) Aluminum alloy (chromic acid anodic oxide coating) Plastic Plastic magnet Stainless steel Plastic (only φ32 is an aluminum alloy [anodized]) Steel (nickel plated) Synthetic rubber (NBR) Synthetic rubber (NBR) Aluminum alloy (anodized) Brass Synthetic rubber (NBR) Synthetic rubber (NBR) Notes: 1. Bearing types in use For φ10: LB6NY, For φ16: LB8NY, For φ20: LB10NY, For φ25: LB12NY, For φ32: LB16NY 2. Not available in a bore size of 10mm [0.394in.]. Allowable Lateral Load for ATBDA Allowable Eccentricity at Square Plate for ATBDA The lateral (side) load on the rod end square plate should be at or below the graph values shown below. For the eccentricity of the square plate without applying load, use the graph values shown below as guides. ●φ10,φ16,φ20,φ25,φ32 ●φ10,φ16,φ20,φ25,φ32 0.3 Eccentricity 30.0 Eccentricity mm W(N) Load N 20.0 ATBDA32 10.0 0.2 0.1 ATBDA25 ATBDA20 ATBDA16 0 Note: The graph is valid for all bore sizes. ATBDA10 20 40 60 Stroke mm 80 100 1N = 0.2248lbf. 1mm = 0.0394in. 0 20 40 60 Stroke mm 80 100 1mm = 0.0394in. Dimensions of ATBDA (mm) ATBDA10 ●φ10 ● Double acting type 68±0.8+(Stroke×2) 12±0.6+Stroke 56±0.2+Stroke 20±0.2+Stroke 15 51 17 E±0.2 Stroke (6) 5.2 Width across flats 2-M3×0.5 5 14 34±0.2 18 26±0.2 41 34±0.2 42 φ6 16 ※ For solid state type sensor switches 22 15※ 4-φ3.4 (Thru hole) CounterboreNoteφ6 Depth5 (Both sides) Mounting hole Stopper bolt (Stroke adjustment) 2-M3×0.5 Depth5 2-M5×0.8 Depth4 10 Connection port 2 32 Code Stro Bore mm [in.] E ke 10 20 30 40 50 60 70 10 [0.394] 40 40 45 50 55 60 65 Note: The counterbore depth is measured from the upper surface of the body. ■Dimensions of Rod End Portion PA±0.15 PH PB PF PD+0.1 0 −0.05 PG−0.15 φPE 2-PC mm Bore mm [in.] Code PA PB PC PD PE PF PG PH 6 3 5.2 M3×0.5 Depth6 8 3 6.2 M4×0.7 Depth8 8.2 10 3 8.2 M6×1 Depth9 3 10.2 M6×1 Depth9 10 [0.394] 18 0.5 φ3.3 Counterboreφ6.2 Depth3.5 5.2 16 [0.630] 24 1 φ4.3 Counterboreφ7.8 Depth4.6 6.2 20 [0.787] 28 1 φ6.5 Counterboreφ11 Depth6.8 25 [0.984] 34 1 φ6.5 Counterboreφ11 Depth6.8 10.2 12 32 [1.260] 42 2 φ11 Counterboreφ17 Depth12 14 16 4 14 M10×1.5 Depth14 Dimensions of ATBDA (mm) ●φ16,φ20,φ25 ● Double acting type ATBDA Bore size A±0.8+(Stroke×2) C±0.2+Stroke ±0.6 B +Stroke Stroke 4-P Mounting hole 22 15※ E±0.2 Z G±0.2 I Q±0.2 L K±0.2 S Y W Width across flats (H) φV F1 M ※ For solid state type sensor switches D±0.2+Stroke 15 T 2-J2 Stopper bolt (Stroke adjustment) 2-J1 2-M5×0.8 Depth4 Connection port N2 F H R N1 Code Stro Bore mm [in.] ke A B C D E 10 20 30 40 50 60 70 80 90 G I J1 J2 K 100 16 [0.630] 88 15 73 40 50 50 50 55 60 65 70 75 80 85 8 47 6 24 M4×0.7 Depth5 M4×0.7 47 20 [0.787] 100 20 80 40 55 55 55 60 65 70 75 80 85 90 10 55 9 28 M4×0.7 Depth5 M4×0.7 55 25 [0.984] 103 19 84 50 55 55 55 60 65 70 75 80 85 90 10 66 8 34 M5×0.8 Depth6 M4×0.7 66 Code L M N1 N2 P Note Q R S T V W Y Z 16 [0.630] 53 20 39 10 φ4.5 (Thru hole) Counterboreφ8 Depth5.5 (Both sides) 34 4 54 21 8 18.5 20 5.7 22.5 8.3 Bore mm [in.] 20 [0.787] 61 24 46 12 φ4.5 (Thru hole) Counterboreφ8 Depth5.5 (Both sides) 44 6 62 25 10 6.2 8.2 25 [0.984] 72 29 48 12 φ4.5 (Thru hole) Counterboreφ9 Depth6.0 (Both sides) 56 7 73 30 12 10.2 Note: The counterbore depth is measured from the upper surface of the body. 6.8 Dimensions of ATBDA (mm) ATBDA32 ●φ32 ● Double acting type 131±0.8+(Stroke×2) 30 101±0.2+Stroke ±0.6 +Stroke 40 55±0.2+Stroke 17 17 1 38 Stroke (12) E ±0.2 22 83±0.2 42 72±0.2 83±0.2 96 94 34 φ16 10.1 14 Width across flats 4-φ5.5 (Thru hole) CounterboreNoteφ9 Depth10.5 (Both sides) Mounting hole Stopper bolt (Stroke adjustment) 2-M8×1.25Depth10 2-M6×1 8 58 Code Stro Bore mm [in.] E ke 32 [1.260] 10 20 30 40 50 60 70 80 90 100 70 70 75 80 85 90 95 100 105 110 Note: The counterbore depth is measured from the upper surface of the body. 2-Rc1/8 Connection port 15 ALPHA SERIES TWIN ROD CYLINDERS SERIES Double Rod Type Specifications Bore size mm [in.] 16 [0.630] Item 20 [0.787] Operation type 25 [0.984] Double acting type Media Air Mounting type Side mount Operating pressure range MPa [psi.] Proof pressure MPa [psi.] Operating temperature range Operating speed range 0.15〜0.7 [22〜102] 1.05 [152] °C [°F] 0〜60 [32〜140] mm/s [in./sec.] 100〜500 [3.9〜19.7] Cushion Rubber bumper Lubrication Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) Non-rotating accuracy Stroke adjusting range ±0.1° (At applying no load) mm [in.] −10〜0 [−0.394〜0] (To the specification stroke) Port size M5×0.8 Order Codes ATBDAD 16 × 70 Bore size×Stroke Alpha series Twin rod cylinder B series double rod type Sub-plate P : With sub-plate Blank : No sub-plate ●Order codes for sensor switch only ATBDA ZE135 ZE235 ZE155 ZE255 ZE101 ZE201 ZE102 ZE202 With mounting screw for alpha series twin rod cylinder B series Lead wire length A:1000mm [39in.] B:3000mm [118in.] Number of sensor switches 1 :With 1 sensor switch 2 :With 2 sensor switches Lead wire length A:1000mm [39in.] B:3000mm [118in.] Sensor switch Blank : No sensor switch ZE135 : 2-lead wire Solid state type with indicator lamp Horizontal lead wire DC10 〜28V ZE235 : 2-lead wire Solid state type with indicator lamp Vertical lead wireNote DC10 〜28V ZE155 : 3-lead wire Solid state type with indicator lamp Horizontal lead wire DC4.5〜28V ZE255 : 3-lead wire Solid state type with indicator lamp Vertical lead wireNote DC4.5〜28V ZE101 : 2-lead wire Reed switch type without indicator lamp Horizontal lead wire DC5〜28V, AC85〜115V ZE102 : 2-lead wire Reed switch type with indicator lamp Horizontal lead wire DC10〜28V, AC85〜115V ZE201 : 2-lead wire Reed switch type without indicator lamp Vertical lead wireNote DC5〜28V, AC85〜115V ZE202 : 2-lead wire Reed switch type with indicator lamp Vertical lead wireNote DC10〜28V, AC85〜115V Note: In the vertical lead wire type, the lead wire protrudes perpendicular to the sensor switch. ● For details of sensor switches, see p.1544. Bore Size and Stroke mm Bore size Standard strokes Maximum available strokeNote Pull side stroke adjusting range 10, 20, 30, 40, 50, 60, 70, 80, 90, 100 200 −10〜0 16 20 25 Note: Consult us for delivery of strokes that exceed the standard strokes. Mass g [oz.] Additional mass Bore size mm [in.] Zero stroke mass Mass of 1 sensor switch Additional mass for each 10mm [0.394in.] stroke 16 [0.630] 1410 [14.46] 44 [1.55] 20 [0.787] 1855 [30.16] 47 [1.66] 25 [0.984] 1330 [46.91] 67 [2.36] ZE□□□A ZE□□□B 15 [0.53] 35 [1.23] Mass of sub-plate (For with sub-plate option) 164+(2.23×Stroke) [5.78+(0.0787×Stroke)] 272+(3.2×Stroke) [9.59+(0.1129×Stroke)] 332+(3.8×Stroke) [11.71+(0.1340×Stroke)] Remarks: 1. Values in the above table show the mass for the standard strokes. 2. The mass of the magnet for sensor switch is included into the zero stroke mass. 3. The unit of the stroke is 1mm [0.0394in.] for the calculation of the mass of the sub-plate. Inner Construction Materials Parts Hexagon socket Steel (φ10, 20, 25 nickel plated; q head bolt q φ16, 32 black oxide) No. q w e rt !5 !6 !7 y u i o !0 !1 !2 !3 !4 !8 @0 @1 @2 !9 w w e e r r t t y y u u i i o o !0 !0 !1 !1 !2 !2 !3 !3 !4 !4 !5 !5 !6 !6 !7 !7 !8 !8 !9 !9 @0 @0 @1 @1 @2 @2 Mild steel (nickel plated) Steel (quenched) Steel (zinc plated) Steel (zinc plated) Synthetic rubber (NBR) Aluminum alloy (anodized) Plastic magnet Aluminum alloy (anodized) Stainless steel Made by NSKNote Synthetic rubber (NBR) Synthetic rubber (NBR) Mild steel (nickel plated) Steel (nickel plated) Synthetic rubber (NBR) Aluminum alloy (anodized) Synthetic rubber (NBR) Aluminum alloy (anodized) Brass Aluminum alloy (chromic acid anodic oxide coating) Steel (nickel plated) Square plate Piston rod Stopper bolt Lock nut Piston seal Piston Magnet Holder E-ring Bearing O-ring Rod seal Seal holder Washer Bumper (A) Cylinder body O-ring Spacer Sleeve Housing Snap ring Note : Bearing types in use Forφ16----LB8NY Forφ20----LB10NY Forφ25----LB12NY ※ The sub-plate material is aluminum alloy (black anodized). Allowable Eccentricity at Square Plate for ATBDAD□ The lateral (side) load on the rod end square plate should be at or below the graph values shown below. For the eccentricity of the square plate without applying load, use the graph values shown below as guides. ●φ16,φ20,φ25 ●φ16,φ20,φ25 30.0 Eccentricity Allowable Lateral Load for ATBDAD□ ATBDAD25 W(N) 20.0 0.1 ATBDAD16 10.0 0 Eccentricity mm Load N ATBDAD20 20 40 60 Stroke mm 80 1N = 0.2248lbf. 1mm = 0.0394in. ATBDAD25 ATBDAD16 0 100 ATBDAD20 0.05 20 40 60 Stroke mm 80 100 1mm = 0.0394in. Dimensions of ATBDAD (mm) ●φ16,φ20 ,φ25 ● Double acting type ● No sub-plate ATBDAD Bore size A±0.8+(Stroke×2) C±0.2+Stroke B+Stroke D±0.2+Stroke 15 T Stroke ※ For solid state type 22 15※ E±0.2 sensor switches 4-J2 Same for opposite side Z G±0.2 I Q±0.2 L K±0.2 S Y W Width across flats (H) φV F1 M Stopper bolt (Stroke adjustment) 4-J1 Same for opposite side 4-P Mounting hole 2-M5×0.8 Depth4 Connection port N2 R N1 Code Stro ke A B C D Bore mm [in.] E 10 20 30 40 50 F 60 70 80 90 G H I J1 J2 K 100 16 [0.630] 135 15 105 75 60 65 70 75 80 85 90 95 100 105 8 47 6 24 M4×0.7 Depth5 M4×0.7 47 20 [0.787] 156 20 116 85 65 70 75 80 85 90 95 100 105 110 10 55 9 28 M4×0.7 Depth5 M4×0.7 55 25 [0.984] 162 19 124 90 65 70 75 80 85 90 95 100 105 110 10 66 8 34 M5×0.8 Depth6 M4×0.7 66 Code L M N1 N2 P Note Q R S T V W Y Z 16 [0.630] 53 20 39 39 φ4.5 (Thru hole) Counterbore φ8 Depth5.5 (Both sides) 34 4 54 21 8 6.2 5.7 20 [0.787] 61 24 46 46 φ4.5 (Thru hole) Counterbore φ8 Depth5.5 (Both sides) 44 6 62 25 10 8.2 18.5 20 25 [0.984] 72 29 48 48 φ4.5 (Thru hole) Counterbore φ9 Depth6.0 (Both sides) 56 7 73 30 12 10.2 22.5 8.3 Bore mm [in.] 6.8 Note: The counterbore depth is measured from the upper surface of the body. ■Dimensions of Rod End Portion PA±0.15 PH PB PF −0.05 PG−0.15 PD+0.1 0 φPE 2-PC mm Code PA PB 16 [0.630] 24 1 6.2 M4×0.7 Depth8 28 1 φ4.3 Counterboreφ7.8 Depth4.6 6.2 8 φ6.5 Counterboreφ11 Depth6.8 8.2 10 3 20 [0.787] 3 8.2 M6×1 Depth9 25 [0.984] 34 1 φ6.5 Counterboreφ11 Depth6.8 10.2 12 3 10.2 M6×1 Depth9 Bore mm [in.] PC PD PE PF PG PH Dimensions of ATBDAD (mm) ●φ16,φ20 ,φ25 ● Double acting type ● With sub-plate ATBDAD Bore size A±0.8+(Stroke×2) C±0.2+Stroke B+Stroke D±0.2+Stroke T F1 Stroke (H) ※ For solid state type 15 sensor switches 22 15※ E±0.2 G±0.2 I L K±0.2 S Y Z φV M 4-J Same for opposite side Stopper bolt (Stroke adjustment) W Width across flats 4-P Mounting hole 2-M5×0.8 Depth4 Connection port N2 X R 2.5 N1 Code Stro ke A B C D E Bore mm [in.] 10 20 30 40 50 F 60 70 80 90 G H I J K 100 16 [0.630] 135 15 105 75 60 65 70 75 80 85 90 95 100 105 8 47 6 24 M4×0.7 47 20 [0.787] 156 20 116 85 65 70 75 80 85 90 95 100 105 110 10 55 9 28 M4×0.7 55 25 [0.984] 162 19 124 90 65 70 75 80 85 90 95 100 105 110 10 66 8 34 M4×0.7 66 Code L M N1 N2 P Note R S T V W X Y Z 16 [0.630] 53 20 39 39 φ4.5 (Thru hole) Counterbore φ8 Depth5.5 (Both sides) 4 54 21 8 6.2 8 18.5 5.7 20 [0.787] 61 24 46 46 φ4.5 (Thru hole) Counterbore φ8 Depth5.5 (Both sides) 6 62 25 10 8.2 10 20 6.8 25 [0.984] 72 29 48 48 φ4.5 (Thru hole) Counterbore φ9 Depth6.0 (Both sides) 7 73 30 12 10.2 10 22.5 8.3 Bore mm [in.] Note: The counterbore depth is measured from the upper surface of the body. ■Dimensions of Rod End Portion PA±0.15 PH PB PF −0.05 PG−0.15 PD+0.1 0 φPE 2-PC mm Code PA PB 16 [0.630] 24 1 6.2 M4×0.7 Depth8 28 1 φ4.3 Counterboreφ7.8 Depth4.6 6.2 8 φ6.5 Counterboreφ11 Depth6.8 8.2 10 3 20 [0.787] 3 8.2 M6×1 Depth9 25 [0.984] 34 1 φ6.5 Counterboreφ11 Depth6.8 10.2 12 3 10.2 M6×1 Depth9 Bore mm [in.] PC PD PE PF PG PH Mountable or Unmountable Sensor Switch at End of Stroke There are restrictions on the number and positions of body mounting holes used, and cylinder strokes when the sensor switch is installed. ●Sensor switch mounting surface C D B E A Mounting a sensor switch in any of the grooves A〜E allows detection at either the head side or the rod side stroke end. The diagram shows the rod side with the square plate removed. Note: Detection in an intermediate position may sometimes not be possible due to interference between the sensor switch and the body mounting bolt. ●How to read the table Example: In the table below, when using either the A or E sensor groove (solid state type) with a bore size of φ10 and a 20mm stroke, the sensor switch can be mounted on either the head side or the rod side. When using the B, D or C groove, the sensor switch can be mounted only on the head side. ■ When the body is secured via 4 mounting holes or 3 head side mounting holes ●ATBDA (Single rod type) Note: When the body is secured via 4 mounting holes and a sensor switch is installed in the A or E groove’s rod extended side (the rod side of the body), ensure that the sensor switch is installed inside the groove between body mounting holes before tightening mounting bolts of the body, to avoid interference between the sensor switch and the bolts. This procedure is not necessary for φ 25 [0.984in.] and φ 32 [1.260in.], where no interference occurs. C Rod side Head side Rod side D B E A Head side ●Solid state type (ZE135, ZE155, ZE235, ZE255) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ10 Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Bore sizeφ32 Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke Stroke Stroke E D E D E D E D E D Head side ○ ○ ○ Head side × ○ ○ Head side ○ △ △ Head side ○ △ △ Head side ○ ○ △ 10 10 10 10 10 Rod side Rod side Rod side Rod side Rod side ××× ○×× ×△△ ○ △△ ○ ○△ Head side ○ ○ ○ Head side × ○ ○ Head side ○ △ △ Head side ○ ○ ○ Head side ○ ○ ○ 20 20 20 20 20 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○△△ ○ ○○ ○ ○○ Head side ○ ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 30 30 30 30 30 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○○○ ○ ○○ ○ ○× Head side ○ ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 40 40 40 40 40 Rod side Rod side Rod side Rod side Rod side ○×○ ○×× ○×× ○ ○○ ○ ○× Head side ○ ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 50〜140 50 50 50〜200 50 Rod side Rod side Rod side Rod side Rod side ○○○ ○×× ○×× ○ ×× ○○○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 60〜200 60 60 Rod side Rod side Rod side ○ ○○ ○×○ ○ ×× Head side ○ ○ ○ Head side ○ ○ ○ 70〜200 70 Rod side Rod side ○○○ ○ ×× Head side ○ ○ ○ 80〜200 Rod side ○ ○○ ●Reed switch type (ZE101, ZE102, ZE201, ZE202) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ10 Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Bore sizeφ32 Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke Stroke Stroke E D E D E D E D E D Head side × ○ ○ Head side × ○ ○ Head side × ○ △ Head side △ △ △ Head side ○ ○ △ 10 10 10 10 10 Rod side Rod side Rod side Rod side Rod side ××× ○×× ○×△ △△△ ○ ○△ Head side × ○ ○ Head side × ○ ○ Head side × ○ △ Head side ○ ○ ○ Head side ○ ○ △ 20 20 20 20 20 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○×△ ○○○ ○ ○△ Head side × ○ ○ Head side × ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 30 30 30 30 30 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○×○ ○○○ ○ ○× Head side × ○ ○ Head side × ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 40 40 40 40 40 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○×× ○○○ ○ ○× Head side × ○ ○ Head side × ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 50〜140 50 50 50 50〜200 Rod side Rod side Rod side Rod side Rod side ○○○ ○×× ○×× ○×× ○○○ Head side × ○ ○ Head side × ○ ○ Head side ○ ○ ○ 60〜200 60 60 Rod side Rod side Rod side ○○○ ○×× ○×× Head side × ○ ○ Head side ○ ○ ○ 70〜200 70 Rod side Rod side ○○○ ○×× Head side ○ ○ ○ 80〜200 Rod side ○○○ ■ When the body is secured via 2 mounting holes on the center line ●ATBDA (Single rod type) Note: When the body is secured via 2 mounting holes on its center line and a sensor switch is installed in the A or E groove’s rod extended side (the rod side of the body), ensure that the sensor switch is installed inside the groove between body mounting holes before tightening mounting bolts of the body, to avoid interference between the sensor switch and the bolts. This procedure is not necessary for φ25 [0.984in.] and φ32 [1.260in.] , where no interference occurs. C Rod side D B E A Head side ●Solid state type (ZE135, ZE155, ZE235, ZE255) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ32 Bore sizeφ25 Bore sizeφ16 Bore sizeφ20 Bore sizeφ10 Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke Stroke Stroke E D E D E D E D E D Head side ○ ○ ○ Head side ○ ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 10 10 10〜200 10〜200 10〜200 Rod side Rod side Rod side Rod side Rod side ○○○ ○ ○○ ○○○ × ○○ ×○○ Head side ○ ○ ○ Head side ○ ○ ○ 20〜200 20〜140 Rod side Rod side ○ ○○ ○ ○○ ●Reed switch type (ZE101, ZE102, ZE201, ZE202) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ32 Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Bore sizeφ10 Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke Stroke Stroke E D E D E D E D E D Head side ○ ○ ○ Head side × △ △ Head side × △ △ Head side △ △ △ Head side × △ △ 10 10 10 10 10〜200 Rod side Rod side Rod side Rod side Rod side ○○○ ○△△ ○ △△ △ △△ ×△△ Head side × ○ ○ Head side × ○ ○ Head side ○ ○ ○ Head side × ○ ○ 20〜200 20〜200 20〜200 20〜140 Rod side Rod side Rod side Rod side ○ ○○ ○ ○○ ○ ○○ ○ ○○ ■ When the body is secured via 2 side mounting holes or 3 rod side mounting holes C ●ATBDA (Single rod type) ●Solid state type (ZE135, ZE155, ZE235, ZE255) Rod side Head side Rod side D B E A Head side ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ10 Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Bore sizeφ32 Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke Stroke Stroke E D E D E D E D E D Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ △ △ Head side ○ △ △ Head side ○ ○ △ 10 10 10 10 10 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○ △△ ○ △△ ○○△ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ △ △ Head side ○ ○ ○ Head side ○ ○ ○ 20 20 20 20 20 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○ △△ ○ ○○ ○○○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 30 30 30 30 30 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○ ○○ ○ ○○ ○○× Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 40 40 40 40 40 Rod side Rod side Rod side Rod side Rod side ○×○ ○×× ○ ×× ○ ○○ ○○× Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 50〜140 50 50 50 50〜200 Rod side Rod side Rod side Rod side Rod side ○ ○○ ○×× ○ ×× ○ ×× ○○○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 60〜200 60 60 Rod side Rod side Rod side ○ ○○ ○ ×○ ○ ×× Head side ○ ○ ○ Head side ○ ○ ○ 70〜200 70 Rod side Rod side ○ ○○ ○ ×× Head side ○ ○ ○ 80〜200 ●Reed switch type (ZE101, ZE102, ZE201, ZE202) Rod side ○ ○○ ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ10 Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Bore sizeφ32 Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke Stroke Stroke E D E D E D E D E D Head side △ ○ ○ Head side △ ○ ○ Head side △ ○ △ Head side △ △ △ Head side ○ ○ △ 10 10 10 10 10 Rod side Rod side Rod side Rod side Rod side △×× △×× △ ×△ △ △△ ○○△ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ △ Head side ○ ○ ○ Head side ○ ○ △ 20 20 20 20 20 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○ ×△ ○ ○○ ○○△ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 30 30 30 30 30 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○ ×○ ○ ○○ ○○× Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 40 40 40 40 40 Rod side Rod side Rod side Rod side Rod side ○×× ○×× ○ ×× ○ ○○ ○○× Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 50〜140 50 50 50 50〜200 Rod side Rod side Rod side Rod side Rod side ○ ○○ ○×× ○ ×× ○ ×× ○○○ Head side ○ ○ ○ Head side ○ ○ ○ Head side ○ ○ ○ 60〜200 60 60 Rod side Rod side Rod side ○ ○○ ○ ×× ○ ×× Head side ○ ○ ○ Head side ○ ○ ○ 70〜200 70 Rod side Rod side ○ ○○ ○ ×× Head side ○ ○ ○ 80〜200 Rod side ○ ○○ ■ When the body is secured via 4 mounting holes When the body is secured via 2 side mounting holes When either the extended side or the retracted side of the body is secured via 3 mounting holes ●ATBDAD (Double rod type) Note: When the body is secured via 4 mounting holes and a sensor switch is installed in the A or E groove, ensure that the sensor switch is installed inside the groove between body mounting holes before tightening mounting bolts of the body, to avoid interference between the sensor switch and the bolts. This procedure is not necessary for φ25 [0.984in.], where no interference occurs. C D B E A ●Solid state type (ZE135, ZE155, ZE235, ZE255) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke E D E D E D Extended side ○ × ○ Extended side ○ × × Extended side ○ × × 10 10 10 Retracted side ○ × × Retracted side ○ × × Retracted side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ × × 20〜200 20〜200 20 Retracted side ○ ○ ○ Retracted side ○ ○ ○ Retracted side ○ ○ ○ Extended side ○ ○ ○ 30〜200 Retracted side ○ ○ ○ Extended side Label Retracted side Extended side Retracted side Extended side Retracted side Extended side Retracted side ●Reed switch type (ZE101, ZE102, ZE201, ZE202) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke E D E D E D Extended side △ × × Extended side △ × × Extended side △ × × 10 10 10 Retracted side △ × × Retracted side △ × × Retracted side △ ○ ○ Extended side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ × × 20 20 20 Retracted side ○ × ○ Retracted side ○ × ○ Retracted side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ ○ ○ 30〜200 30〜200 30〜200 Retracted side ○ ○ ○ Retracted side ○ ○ ○ Retracted side ○ ○ ○ ■ When the body is secured via 2 mounting holes on the center line ●ATBDAD (Double rod type) Note: When the body is secured via 2 mounting holes on its center line and a sensor switch is mounted in the A or E groove, ensure that the sensor switch is installed inside the groove between body mounting holes before tightening mounting bolts of the body, to avoid interference between the sensor switch and the bolts. This procedure is not necessary for φ25 [0.984in.], where no interference occurs. ●Solid state type (ZE135, ZE155, ZE235, ZE255) ○:Mountable △:Either head side or rod side ×:Unmountable C Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke E D E D E D Extended side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ ○ ○ 10〜200 10〜200 10〜200 Retracted side ○ ○ ○ Retracted side ○ ○ ○ Retracted side ○ ○ ○ Extended side ●Reed switch type (ZE101, ZE102, ZE201, ZE202) ○:Mountable △:Either head side or rod side ×:Unmountable Bore sizeφ16 Bore sizeφ20 Bore sizeφ25 Mounting groove A B C Mounting groove A B C Mounting groove A B C Stroke Stroke Stroke E D E D E D Extended side △ △ △ Extended side △ △ △ Extended side △ △ △ 10 10 10 Retracted side △ △ △ Retracted side △ △ △ Retracted side △ △ △ Extended side ○ ○ ○ Extended side ○ ○ ○ Extended side ○ ○ ○ 20〜200 20〜200 20〜200 Retracted side ○ ○ ○ Retracted side ○ ○ ○ Retracted side ○ ○ ○ Label Retracted side D B E A Sensor Switch Operating Range, Response Differential, and Maximum Sensing Location R ●Operating range :R ●Sensor switch mounting surface The distance the piston travels in one direction, while the switch is in the A surface ON position. ●Response differential : C B The distance between the point where the piston turns the switch ON and surface the point where the switch is turned OFF as the piston travels in the C surface opposite direction. ●Solid state type mm [in.] Bore size Item 10 [0.394] Mounting surface Operating range :R 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] A surface C surface 2.5〜6 [0.098〜0.236] 2.5〜6 [0.098〜0.236] (2〜5 [0.079〜0.197]) 2.5〜6.5 [0.098〜0.256] 5〜12 [0.197〜0.472] (2〜5.5 [0.079〜0.217]) B surface 2.5〜4 [0.098〜0.157] 2〜4.5 [0.079〜0.177] (1.5〜4 [0.059〜0.157]) 2.5〜5.5 [0.098〜0.217] 4〜9 [0.157〜0.354] (2〜4.5 [0.079〜0.177]) — Response differential : C Note 1.0 [0.039] or less 1.2 [0.047] or less OFF Figures in parentheses ( ) are for the double rod type. Note: The above table shows reference values. ●Reed switch type Item Bore size 10 [0.394] mm [in.] 20 [0.787] 16 [0.630] OFF R 6 [0.236] — Max. sensing location 1.5 [0.059] or less 2.0 [0.079] or less R C (Response differential) ON 25 [0.984] ON C (Response differential) Maximum sensing location 32 [1.260] Operating range :R 6〜8.5 [0.236〜0.335] 6〜8.5 [0.236〜0.335] (3〜6 [0.118〜0.236]) 6〜8 [0.236〜0.315] (3.5〜7.5 [0.138〜0.295]) 7〜9.5 [0.276〜0.374] (4〜8.5 [0.157〜0.335]) 12〜16.5 [0.472〜0.650] 1.5 [0.059] or less Response differential : C Max. sensing locationNote 2.5 [0.098] or less 10 [0.394] Figures in parentheses ( ) are for the double rod type. Note: The above table shows reference values. When Mounting Cylinders with Sensor Switches in Close Proximity When mounting cylinders with magnets in close proximity, install the cylinders with magnets so that it should not be below the values shown in the following table. mm [in.] Bore size Status of installation in close proximity Code A B A B Type 10 [0.394] 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] Solid state type 53 [2.09] 66 [2.60] 73 [2.87] 87 [3.43] 119 [4.69] Reed switch type 48 [1.89] 60 [2.36] 68 [2.68] 81 [3.19] 109 [4.29] Solid state type 11 [0.43] 12 [0.47] 11 [0.43] 14 [0.55] 23 [0.91] 8 [0.31] 13 [0.51] Reed switch type 6 [0.24] Sensor switch A B A B A B A B A B A B Solid state type 47 [1.85] 59 [2.32] 65 [2.56] 77 [3.03] 107 [4.21] Reed switch type 42 [1.65] 54 [2.13] 62 [2.44] 73 [2.87] 96 [3.78] 3 [0.12] 4 [0.16] 11 [0.43] Solid state type 5 [0.20] Reed switch type 0 Solid state type 28 [1.10] 33 [1.30] 36 [1.42] 44 [1.73] 65 [2.56] Reed switch type 22 [0.87] 27 [1.06] 30 [1.18] 37 [1.46] 53 [2.09] Solid state type 11 [0.43] 12 [0.47] 11 [0.43] 14 [0.55] 25 [0.98] Reed switch type 5 [0.20] 6 [0.24] 5 [0.20] 7 [0.28] 13 [0.51] Solid state type 21 [0.83] 24 [0.94] 25 [0.98] 30 [1.18] 44 [1.73] Reed switch type 17 [0.67] 21 [0.83] 25 [0.98] 30 [1.18] 40 [1.57] Solid state type 4 [0.16] 3 [0.12] Reed switch type Remark: For mounting in configurations other than the above, consult us. 0 0 4 [0.16] Mounting Location of End of Stroke Detection Sensor Switch When the sensor switch is mounted in the locations shown below (the figures in the tables are reference values), the magnet comes to the maximum sensing location of the sensor switch at the end of the stroke. Caution: For the mountabilities of sensor switches, see p.838〜840. ●ATBDA ■When the lead wires are pulled from the head side. ■When the lead wire of the head side detection sensor switch only is pulled from the rod side. Y Y X X ●Solid state type Bore size mm [in.] 10 [0.394] 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] X 36.5 [1.437] 48 [1.890] 57 [2.244] 62 [2.441] 71 [2.795] Y 4.5 [0.177] 10 [0.394] 8 [0.315] 7 [0.276] 15 [0.591] 10 [0.394] 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] X 32.5 [1.280] 44 [1.732] 53 [2.087] 58 [2.283] 67 [2.638] Y 1.5 [0.059] 7 [0.276] 5 [0.197] 4 [0.157] 12 [0.472] Code ●Reed switch type Bore size Code mm [in.] ●Solid state type Bore size mm [in.] 10 [0.394] 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] X 36.5 [1.437] 48 [1.890] 57 [2.244] 62 [2.441] 71 [2.795] Y 7.5 [0.295] 13 [0.512] 11 [0.433] 10 [0.394] 18 [0.709] 10 [0.394] 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] X 32.5 [1.280] 44 [1.732] 53 [2.087] 58 [2.283] 67 [2.638] Y 3.5 [0.138] 9 [0.354] 7 [0.276] 6 [0.236] 14 [0.551] 16 [0.630] 20 [0.787] 25 [0.984] Code ●Reed switch type Bore size Code mm [in.] ●ATBDAD ●Solid state type Bore size mm [in.] XB YB XA YA ●Reed switch type Bore size mm [in.] 16 [0.630] 20 [0.787] 25 [0.984] XA 47 [1.85] 53 [2.09] 58 [2.28] XA 43 [1.69] 49 [1.93] 54 [2.13] XB 44 [1.73] 50 [1.97] 55 [2.17] XB 41 [1.61] 47 [1.85] 52 [2.05] YA 43 [1.69] 48 [1.89] 51 [2.01] YA 40 [1.57] 45 [1.77] 48 [1.89] YB 46 [1.81] 51 [2.01] 54 [2.13] YB 42 [1.65] 47 [1.85] 50 [1.97] Code Code ">

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Key features
- Side mounting
- Compact design
- Stroke adjustment
- Sensor switch option
- Sub-plate option
Frequently asked questions
The operating pressure range for ATBDA Alpha series cylinders is 0.15 to 0.7 MPa [22 to 102 psi].
The maximum operating speed is 500 mm/s [19.7 in./sec]. However, it is recommended to use a speed controller for adjustments and to install an external stopper for high speeds to prevent shocks to the cylinder.
No, the ATBDA Alpha series cylinders are designed to be used with clean air. You can consult Koganei for information on using other media.