Koganei Solenoid Valve F Series Owner's Manual

Y142171
Ver.8.0
Solenoid Valves F Series
●Switching from a double solenoid valve to a single solenoid valve
■Usable tubes
■General Precautions
As shown in Fig.3, use a small screwdriver, etc. to push lightly
against the manual override button, and then turn it by 90 degrees
in the clockwise direction, so that the manual override button’s slit
is in the vertical direction, and then attach the cover.
Either a nylon or urethane tube can be used.
Use tubes with an outer diameter tolerance within ± 0.1 mm of the
nominal diameter, and ensure the ovalness (difference between
the large diameter and small diameter) is 0.2 mm or less.
(Using a Koganei tube is recommended.)
Mounting
1. While any mounting direction is allowed, be sure to avoid strong
Push lightly, then turn the
manual overrride button
clockwise to set as the single
solenoid.
Serial Transmission Compatible Manifold
Manual override button
Instruction Manual Ve r. 8.0
■Single and double solenoid switching procedure
(Except 3-position valves and tandem 3-port valves)
By switching the manual override, model F□T1（2-position valve）
can be used as either a single solenoid valve or a double solenoid
valve (switching not possible with a 3-position valve and a tandem
3-port valve). Note that the F□T1 is set to the single solenoid
specification at shipping.
Figure 3
Cover
(Back face)
●Switching from a single solenoid valve to a double solenoid valve
1.As shown in Fig.1, insert the flatblade edge of a small screwdriver
into the gap between the valve and the cover, and then peel it off
and remove the cover.
●Procedure for switching between the base piping type
4(A) port
Fitting block
and the direct piping type
Double solenoid state
Single solenoid state
The manual
override
button is
protruding.
Caution: The cover has directionality (F15 and F18 series only). When
attaching, always align the detent on the back of the cover with
the manual override button’s slit, as shown in Fig.4.
Figure 4
Cover
End cover
Caution: As shown in Fig.1, make sure to insert a small screwdriver from the
side of the valve cover. The cover claw may be damaged when the
cover is removed from the direction of the valve stem. Never
remove the cover for any reason other than valve function
switching.
2.As shown in Fig.2, use a small screwdriver, etc. to turn the manual
override on the B side by 90 degrees in the counterclockwise
direction, so that the manual override button’s slit is horizontal, as
shown on the right side of the figure. Then the unit can be used as
a double solenoid valve. When using it as a double solenoid
valve, the button is used as the manual override button for the B
side.
Turn the manual override
button in the counterclockwise direction to set as the
double solenoid.
B side manual override
button
Plate
Figure 6
※ Illustration shows the F10 series.
Caution: 1. Always stop the air supply before operation.
2. Firmly tighten the screws after completing a re-combination.
Recommended tightening torques are shown below.
3. Perform piping carefully in regards to the locations of each connection port (see Figs. 7, 8).
4. Care should be taken not to lose the gaskets while changing
plates.
N･cm
Series
Recommended tightening torque
F10
17.6
Manual overrride
F15
49.0
F18
49.0
For F10, F15 series
When using models F□T1 or F□T2 (2-position valve) as double
solenoid valves, caution should be exercised as energizing the A
side solenoid or pushing the manual override button on the A side,
while pushing the B side manual override button or in a locked
state, or energizing the solenoid on the B side, will cause the valve
to switch over the valve position. (At that time, the valve will
operate in the same state as the single solenoid valve.)
■Dual use fittings (With dual use fitting blocks)
The F series dual use fitting blocks employ dual use fittings for different tube sizes, which can connect tubes of 2 different outer
diameters. (Excluding ports 1(P) and 3, 5(R) of F18 series.)
Caution: 1. When using it as a double solenoid valve, do not attach the
cover that was removed in Fig. 1.
2. Be aware that even if the valve has been switched to a double
solenoid, no power will be supplied to the B side solenoid
unless the valve base wiring is set to the double wiring
A B A B A B A B A B
1. Use air for the media. For the use of any other media, consult us.
2. Air used for the cylinder should be clean air that contains no
deteriorated compressor oil, etc. Install an air filter (filtration of
40 µm or less) near the valve to remove collected liquid or dust.
In addition, drain the air filter periodically.
3. When supply pressure is low, use piping for the 1(P) port with
sufficient tube size.
3, 5(R)port
1(P)port
4(A)port
2(B)port
For F18 series
A B
A B
A B
A B
Lubrication
A B
4(A)port
1(P)port
2(B)port
Note
3, 5(R)port
●Attaching and removing tubes
When connecting tubes, insert an appropriate size tube until it contacts the tube stopper, and then lightly pull it to check the connection. For tube removal, push the tube against the tube stopper,
then for large tube sizes, push on the release ring and at the same
time pull the tube out. For small tube sizes, push on the outer ring
by pressing the release ring and simultaneously pull the tube out
(see Fig. 5).
Release ring
Note: Caution should be exercised that
the positions of the 1(P) and 3, 5(R)
ports are reversed from their positions in the F10 and F15 series.
Figure 7
Port locations for F10, F15, F18 series are as shown in Fig. 8.
1(P)port
2(B)port
4(A)port
3, 5(R)port
Figure 5
Large tube size
Small tube size
The product cannot be used when the media or ambient
atmosphere contains any of the substances listed below.
Organic solvents, phosphate ester type hydraulic oil, sulphur
dioxide, chlorine gas, or acids, etc.
※ Diagram shows the F10 series.
●Attaching fittings to female thread blocks
When attaching fittings to female thread blocks, secure with the
tightening torques shown below or less.
Screw size
Tightening torque N･cm
Rc1/8
686
Rc1/4
882
※ For M5, tighten at the recommended torques for the fittings used.
●Attaching fittings to piping blocks〔 F18Z(G)-PM(P) 〕
Tube stopper
Can be used without lubrication due to the factory lubricant
(grease). When the pneumatic products require lubrication, use
Turbine Oil Class 1 (ISO VG32) or the equivalent. In addition,
cutting off oil feed while an operation is in progress could lead to
malfunction due to the dissipation of the factory lubricant (grease).
As a result, always keep the oil feed running continuously.
However, use caution since excessive oil feed can also be a cause
of malfunction. Avoid using spindle oil or machine oil.
Atmosphere
● Base piping type
Outer ring
Tube stopper
Note
※ Diagram shows the F10 series.
Figure 8
Release ring
Single solenoid state
Double solenoid state
The manual
override
button is
protruding.
Media
● Direct piping type
Caution: When attaching or removing tubes, always stop the air supply.
Figure 2
Plate
2(B) port
4(A) port
■Precautions for use of the double solenoid
※ Illustration shows the F10 series.
2(B) port
Detent
Claw
Figure 1
could result in malfunction of the valve. If use in such conditions
is unavoidable, always provide a cover or other adequate
protective measures.
● Location directly exposed to water drops or oil drops
● Environment where a valve body is subject to dew
condensation
● Location directly exposed to machining chips, dust, etc
3. In piping connection with valves, flush the tube completely (by
blowing compressed air) before piping.
Intrusion of machining chips or sealing tape, rust, etc.,
generated during plumbing could result in air leaks and other
defective operations.
4. Never use the valve with the 4(A) and 2(B) ports vented to the
atmosphere.
5. When mounting a valve inside a control panel, or when
energizing time is long, make adequate consideration for
ventilation and other heat dissipation measures.
6. When adding or subtracting units in the manifold, or replacing a
fitting block, be sure to tighten to within the specified tightening
torque range.
■Piping
Base piping and direct piping
can be switched by replacing the
plate with a fitting block or a
female thread block (see Fig. 6).
Thank you for purchasing this Koganei product.
Before using it, be sure to read this manual and make sure
you use it correctly.
shocks or vibrations applied directly to the body.
2. Avoid using in the locations and environment listed below, as it
To attach fittings to the female thread type piping block of the F18
series, remove the piping block portion (the triangular-shaped block
portion), screw the fittings into the 1(P) and 3, 5(R) ports while
holding the piping block by applying a wrench to its metal portion.
The tightening torque for the mounting (two M3 screws) of the
piping block after the fittings have been attached should be 49.0
N･cm.
■Specifications of Serial Transmission Compatible
Manifolds
General Specifications
Voltage
24VDC ±10%
Operating temperature range
5〜50℃
Vibration resistance
49.0m/s2
Shock resistance
98.1m/s2
●For details about specifications, see each user’s manual.
■ Serial Transmission Block, Terminal Block (LED) Part Names
● For OMRON CompoBus/S
Transmission block specification: -31 (standard type), -32 (high-speed type) Transmission block specification: -A1 (16 outputs)
● For CC-Link
●EtherCAT Compliant
■Target Products for CE Marking
Transmission block specification: -B1 (16 outputs)
Transmission block specifications: -K1 (16 outputs), -K3 (32 outputs)
The serial transmission block models which are
listed below are complian to CE Marking.
●For CC-Link -B1(F10,F15 Series)
●For CC-Link -B3(F10,F15 Series)
Dip switches for various settings
Output selecting switch in faulty operation
Dip switches for various settings
PW
L RUN L ERR.
O
N
PWR ERR
LOAD
OFF
HOLD
PWR COMM ERR
Communication connector (L/A OUT)
RJ-45
(NC): Not used
H/C: HOLD/CLEAR switch
×１００
Power supply connector (4 contacts)
Screw in type
４5 6
9０1
7８
２3
BDL BS−
FG
４5 6
BS＋ BDH
7８
9０1
LED indicator
２3
Indicator
* For other details about specifications and precautions,
see the catalog.
* For inquiries about the product, contact the Koganei
overseas department at the number below.
Communication connector (L/A IN)
RJ-45
Address setting switch
7８
４5 6
O
N
0V
1
2
3
4
5
6
SIG
（ＮＣ）
Ｈ/Ｃ
２3
ERR
RD
Ｓｙｓ．Ｒｕｎ Ｓｙｓ．Ｒｄｙ
Ｒｕｎ
Ｅｒ
ｒ
Ｌ/Ａ ＯＵＴ
Ｌ/Ａ ＩＮ
9０1
24V
O
N
SD
1
2
3
4
5
6
7
8
9
0
● For OMRON B7A Link Terminal
Description
×１０
×１
OVERSEAS DEPARTMENT
3-11-28, Midori-cho, Koganei City, Tokyo 184-8533,
Japan
Tel: 042-383-7271 Fax: 042-383-7276
２４
ECAT ID
Ｇ
Indicator
● Connection method: 1 to 1
(Transmission block spec.) Standard type (-31)
Max. 31 ms
Transmission delay time
Transmission distance
Max. 500 m [1640 ft]
High-speed type (-32)
Max. 5 ms
Max. 100 m [328 ft]
PWR
State
Color
Lights up
Description
Green
Shuts off
• Lights up when normal data is received
from master station
•Lights up during sending data
Transmission block specification: -B3 (32 outputs)
Transmission block specification: -D1 (16 outputs), -D3 (32 outputs)
×10
L ERR.
•Lights up during receiving data
• Lights up during transmission errors, and
shuts off when time is over
Lights up due to station number setting error
or transmission speed setting error
8
Indicator
State
※ Conforms to CC-Link.
● Number of outputs per block
16 solenoids (transmission block specification: -B1)
※ Since the block occupies 1 station, if remote I/O stations are entirely composed of the blocks, a maximum
of 64 units can be connected to 1 master station.
● Related materials: User’s manual, document No.BK-HV041
● F10 and F15 series are supported
Sys.Run/Sys.Rdy
Run
Err
L/A OUT
L/A IN
Flashing/flashing
Green/yellow • Transmission block initialization
Not lit/lit or flashing
Green/yellow • Transmission block error
Not lit/Not lit
Green/yellow • Transmission block power OFF
Off
Green
• INIT
Flashing (blinking)
Green
• PRE-OPERATIONAL
Flashing (single flash)
Green
• SAFE-OPERATIONAL
Lighted
Green
• OPERATIONAL
Off
Red
• No error
Flashing (blinking)
Red
• Invalid setting
Flashing (single flash)
Red
• Unrequested change in status
Flashing (double flash)
Red
• Communication disconnect
Lighted
Green
• Normal communication
Flashing
Green
• EtherCAT frame sending/receiving
Off
Green
• Not connected
●For CompoNet
● For CC-Link
Transmission block specification: -B1 (16 outputs)
Dip switches for various settings
4
●
6
4
●
6
O
N
8
8
●
●
4
6
●
6
•Lights up during receiving data
Shuts off
• No power supply
• Lights up during transmission errors, and
shuts off when time is over
Lights up due to station number setting error
or transmission speed setting error
Lights up
• Communication connection completed
Remarks
※ Conforms to CC-Link.
● Number of outputs per block
32 solenoids (transmission block specification: -B3)
※ Since the block occupies 1 station, if remote I/O stations are entirely composed of the blocks, a maximum
of 64 units can be connected to 1 master station.
● Related materials: User’s manual, document No.BK-HV041
● F10 and F15 series are supported
NS
Lights up
Flashing
Shuts off
Green
Red
• Serious communication fault
• Minor communication fault
• No power supply
Remarks
※Conforms to DeviceNet.
●Number of outputs per block
A maximum of 16 solenoids
(transmission block specification: -D1)
A maximum of 32 solenoids
(transmission block specification: -D3)
●Related materials: User’s manual, document No. BK-HV042
● F10 and F15 series are supported
NS
1
2
3
4
5
6
8
●
8
●
●
BDL
BS−
24G
FG
＋24V （FG）
SLD
DG
DB
DA
HOLD/CLEAR switch
BS＋
BDH
BDL
BS−
• No communication connection
0
RD
FG
V＋
Drain
CAN H
V−
CAN L
0V
24V
（FG）
RD
MS
8
O
N
●
•Lights up during sending data
●
1
2
3
4
5
6
7
8
9
0
4
SD
Flashing
• Minor breakdown
6
SD
LED indicator
Indicator
PWR
State Color
Description
Lights up Green • Normal state
• Serious breakdown
●
Red
Flashing
4
Lights up
• No setting state
●
NS
LED indicator
Indicator
6
MS
• Normal state
●
Flashing
Green
Description
4
L RUN
• Lights up when normal data is received
from master station
Lights up
Color
●
6
•Lights up when power is turned on
State
0
●
PW
Indicator
0V
●
●
Description
24V
CLEAR
2
Indicator
LED indicator
HOLD
●
MS
●
2
FG
0
●
2
●
0
●
●
STATION NO.
×1
×10
●
2
0
●
0V
B RATE
PW L RUN L ERR.
●
PWR COMM ERR
HOLD/CLEAR switch
SLD
Transmission speed setting switch Station number setting switches
×1
BS＋ BDH
DB
Number of solenoids for -K1 is 16
and for -K3 is 32.
● Related materials: User’s manual, document No. BK-HV044
●F10 and F15 series are supported
Transmission block specification: -A1 (16 outputs)
NS
2
24V
DG
*EtherCAT compliant.
●Number of outputs for this block
● For OMRON CompoBus/S
STATION NO.
●
DA
Remarks
R
×10
L ERR.
Description
Green/yellow • Transmission block operation normal
EtherCAT is a registered trademark and patented technology,licensed by Beckhoff Automation GmbH,Germany.
Node address setting switches
From left ×10, ×1
MS
LED indicator
Color
Lit/Not lit
Remarks
Transmission block specification: -H1 (16 outputs)
CLEAR
RD
RD
●
●
0
●
●
8
●
●
8
●
●
0
2
●
●
6
●
●
0
SD
4
●
B RATE
SD
Dip switches for various settings
×1
2
L RUN L ERR.
2
PW
0V
•Lights up when power is turned on
● For DeviceNet
HOLD
24V
PW
L RUN
● For CC-Link
Station number setting switches
Description
•Power not supplied
•During normal communication
Lights up
Indicator
１４３１２９
LED indicator
•During power supply
COMM
Yellow
※ For details of B7A Link Terminal, see the OMRON
•Communication fault, or standby
Shuts off
catalog, user’s manual, etc.
•Communication fault occurred
Lights up
● Number of outputs per block
ERR
Red
Maximum of 16 solenoids
•During normal communication, or standby
Shuts off
● Error output specifications
Remarks
Output type: NPN open collector
※ For details of CompoBus/S, see the OMRON catalog,
Rated load voltage: 24VDC
user’s manual, etc.
Output current: Sink current MAX. 40 mA
● Related materials: User’s manual, document No. BK-HV038 ● Number of outputs per block
16 solenoids (transmission block specification: -A1)
● F10 , F15 and F18 series are supported
● Related materials: User’s manual, document No.BK-HV040
● F10 and F15 series are supported
Transmission speed setting switch
SLD
LED indicator
ＹＳ７Ｋ１
（FG）
LED indicator
Remarks
DB
DA
•Lights up when power is turned on
•Lights up during faulty transmission
4
PWR
ERR
DG
ＦＧ
Lights up Red
COMM
• Serious breakdown
Flashing
Red
• Minor breakdown
Shuts off
−
• Power OFF/In preparation
ERR
State
Lights up
Shuts off
Lights up
Shuts off
Lights up
Shuts off
LED indicator
Color
Green
Yellow
Red
Description
•During power supply
•Power not supplied
•During normal communication
• Minor communication fault
Shuts off
−
• Power OFF/In preparation
Remarks
※Conforms to CompoNet.
●Number of outputs per block
16 solenoids (transmission block specification: -H1)
●Related materials: User’s manual, document No.BK-HV043
※The communication connector is sold by Omron
Corporation. Direct your inquiries to Omron.
● F10 , F15 and F18 series are supported
L RUN
• Lights up when normal data is received
from master station
•Communication fault occurred
RD
•Lights up during receiving data
•During normal communication, or standby
※For details of CompoBus/S, see the OMRON catalog,
user’s manual, etc.
• Serious communication fault
•Lights up when power is turned on
•Lights up during sending data
Remarks
Red
PW
SD
Flashing Green • Online/No-access state
Flashing
Description
•Communication fault, or standby
Lights up Green • Online/Access state
Lights up Red
Indicator
● Number of outputs per block
16 solenoids (transmission block specification: -A1)
● Related materials: User’s manual, document No.BK-HV040
● F18 series are supported
● F10 and F15 series ( previous model) are
supported
L ERR.
• Lights up during transmission errors, and
shuts off when time is over
Lights up due to station number setting error
or transmission speed setting error
Remarks
※Conforms to CC-Link.
● Number of outputs per block
16 solenoids (transmission block specification: -B1)
※Since the block occupies 1 station, if remote I/O stations
are entirely composed of the blocks, a maximum of 64
units can be connected to 1 master station.
● Related materials: User’s manual, document No.BK-HV041
● F18 series are supported
● F10 and F15 series (previous model) are
supported
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