Koganei ME12_25_60 Micro ejector Instruction manual
The Koganei ME12_25_60 is a micro ejector designed for vacuum generation and breaking. It features single or twin solenoid valves, a check valve, and a filter element. It is suitable for applications requiring vacuum generation, such as pick and place operations, and for various industrial processes, including packaging, material handling, and automation. The ME12_25_60 series offers models with different nozzle sizes and vacuum levels, allowing you to select the best option for your specific application.
PDF
Download
Document
Advertisement
Advertisement
BKUA002 Ver.1.0 Vacuum MICRO EJECTOR INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Solenoid Plug connector Internal circuit Manual override Attaching and removing plug connector ●DC5V, DC6V, DC12V, DC24V (GA010LE1, GAV010LE1-11) Solenoid with LED indicator (surge suppression) ●Positive common LED indicator (Light emitting diode) Lead wire: Red(+) Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section of the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. (COM) Connector housing Lead wire: Black(−) Protruded section LED indicator: Red Pin Locking type To lock the manual override, use a small screwdriver to push down on the manual override all the way and turn it clockwise. When locked, turning the manual override in a counterclockwise direction releases a spring on the manual override, returns it to the original position, and releases the lock. When the manual override is not turned, this type acts just like the non-locking type, the valve will enter into the energized position as long as the manual override is pushed down, and it returns to the rest position upon release. Lever ●Negative common(made to order) LED indicator (Light emitting diode) RN TU Lead wire: Red(+) Plug connector (COM) Indication of polarity(DC) Contact Lead wire: Black(−) LED indicator: Red SH PU − ●DC12V, DC24V (GA010HE1) Solenoid with LED indicator (surge suppression) Lead wire: Red(+) Solenoid Timer circuit + Indication of polarity(DC) ●Positive common (COM) C ia is Lead wire: Black(−) Crimping of connecting lead wire and contact To crimp lead wires into contacts, strip off 4mm [0.16in.] of the insulation from the end of the lead wire, insert it into the contact, and crimp it. Be sure to avoid catching the insulation on the exposed wire crimping section. LED indicator: Red Insulation crimp tab Exposed wire crimping section ●Negative common (made to order) Contact Lead wire: Red(+) Hook Solenoid (COM) Timer circuit Exposed wire 4mm Cautions: 1. Always release the lock of the locking type before commencing normal operation. 2. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. Insulation (Maximum outer diameter:φ1.5) Lead wire Applicable wire AWG#24〜#30 ia is Lead wire: Black(−) LED indicator: Red ia:Starting current is:Holding current ●AC100V, AC200V (GA010E1) Solenoid with LED indicator (surge suppression) Lead wire(AC) Yellow:AC100V White :AC200V (COM) Attaching and removing contact and connector Insert the contact with a lead wire into a plug connector □ hole until the contact hook latches on the connector and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove it, insert a tool with a fine tip(such as a small screwdriver)into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. Lead wire(AC) Yellow:AC100V White :AC200V Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve not to return to home position or other erratic operation. Always use within the range of the allowable leakage current. If circuit conditions, etc., cause the leakage current to exceed the maximum allowable leakage current, consult us. Cautions: 1. Do not pull hard on the lead wire. It could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc., to gently straighten out the pin, and then complete the connection to the plug connector. 3. For crimping of connecting lead wire and contact, always use a dedicated crimping tool. Contact: Model 706312-2MK Manufactured by Sumiko Tech, Inc. Crimping tool: Model FI (For 706312-2MK) Manufactured by Sumiko Tech, Inc. Vacuum breaking Adjustment of vacuum breaking flow rate Turning the adjusting needle for vacuum breaking flow (with twin solenoid valves only) in the clockwise direction reduces the breaking flow rate, while turning it in the counterclockwise direction increases the breaking flow rate. Micro ejector Device configuration Connecting rod Diffuser body Plate Gasket Valve base End block A O-ring Gasket End block B Piping plate O-ring Check valve Pilot solenoid valve Plug connector O-ring Vacuum switch O-ring Filter Gasket Adapter Screw Filter cover O-ring Manifold assembly Screw the two connecting rods all the way into end block B, and then assemble the ejector bodies into the connecting rods in any order. Finally, place in end block A, and tighten hexagon socket head cap screws to secure it in place. Be sure to place both end blocks on a flat surface when tightening rods and screw. Additional stacking method (GCME) Piping Connecting rod O-ring Stacking rod Screw Remove two hexagon socket screws, and remove end block A. Screw the two supplied stacking rods into the connecting rods. At this time, check to see whether the connecting rods attached to end block B are secured. Insert the gaskets and O-rings into the locations prescribed in the illustration above, and assemble the ejector body and end blocks. Caution: Since the ejector bodies in this GME series function as manifolds, they have no block plate. For adding units, assemble the additional stacking unit (GCME) according to the illustration above. Note that linked units cannot be reduced. Consult us in the case. (A special connecting rod is required.) Gasket End block A 1. Connect air supply to the compressed air supply port, and connect vacuum pads, etc., to vacuum generation ports. 2. For piping to the micro ejector, use nylon or urethane tubes with inner diameters of φ2.5〜 φ 6 [φ 0.098〜 φ 0.236in.]. For vacuum generation ports, tubes in the following sizes are recommended. GME05…φ4×φ2.5 GME07…φ6×φ4 GME10…φ6×φ4,φ8×φ6 Cautions: 1. Use a fitting that does not reduce inner diameter. A small inner diameter can result in degradation of performance, including flow rate and pressure shortages, insufficient vacuum, or longer periods of time before the vacuum level is reached. 2. Avoid use of coil tubes and other curved piping. Also, avoid use of elbow fittings, etc., between the micro ejector and vacuum pad, and use piping that is as straight as possible. 3. In manifolds with many units, where a large number of micro ejectors are operating simultaneously, or where the operation frequency is very high, supply air from P ports on both ends. Handling Instructions and Precautions General precautions Electronic Vacuum Switch Settings Wiring instructions Mounting ●-E: Switch 2-output (fixed hysteresis) type Basic connections 1. Although any mounting direction is Trimmer 1 for setting pressure (increase setting in clockwise rotation) Trimmer 2 for setting pressure (increase setting in clockwise rotation) Adjusting driver 1) Apply pressure to operate switch 1, and turn and set trimmer 1 for setting pressure. (LED: red) 2) Apply pressure to operate switch 2, and turn and set trimmer 2 for setting pressure. (LED: green) ●-EA: Switch 1-output (variable hysteresis) + analog output typeNote Trimmer for setting pressure (increase setting in clockwise rotation) ●GME-□ E Switch 2-output (fixed hysteresis) type Brown Pressure switch White Switch output 2 Blue Load 80mA MAX. DC10.8〜30V Load 80mA MAX. ●GME-□ EA Switch 1-output (variable hysteresis) + analog output type Brown Pressure switch Black Switch output White Analog output Blue Load 80mA MAX. DC10.8〜30V Measurement amplifier Connections to programmable controller ●GME-□ E Switch 2-output (fixed hysteresis) type Brown Pressure switch Trimmer for setting hysteresis (increase setting in clockwise rotation) Adjusting driver 1) Use the trimmer for setting hysteresis to set the hysteresis to a suitable one. 2) Apply pressure to operate the switch, and turn and set the trimmer for setting pressure. 3) Repeat 1) and 2) above, and determine the set point. Black Switch output 1 Black Switch output 1 White Switch output 2 Programmable controller input terminal Blue Programmable controller input terminal (+) COM. ●GME-□EA Switch 1-output (variable hysteresis) + analog output typeNote Brown Pressure switch Black Switch output White Analog output Programmable controller input terminal Blue Cautions: 1. Do not apply excessive force when handling the trimmer for setting. 2. Do not exceed the rotation torque of the trimmer for setting hysteresis 4.4N・cm [0.39in・lbf]. Programmable controller input terminal (+) COM. Cautions: 1. Use a stable DC power supply. If using switching power supply or other unit power supply, use with an FG terminal for the ground. 2. Make connections with due attention to the colors of the lead wires. Connection errors could result in erratic operation or damage. 3. Do not short-circuit the switch output terminal with other terminals, and do not connect low-resistance loads where the current exceeds 80mA. This could damage the internal circuit. 4. Use a surge suppression diode, etc., for solenoid relays or other inductive loads. allowed, always ensure that the ejector body is not directly under strong shocks or vibrations. 2. Avoid using in the locations or environments listed below, because they could be the cause of valve malfunctions. If use in such areas cannot be avoided, always use a cover or take other sufficient protective measures. ●Locations where the valve is directly subject to dripping water, dripping oil, etc. ●Environments where the valve body is subject to condensation ●Locations where the valve is directly subject to chips, dust, etc. ●Locations subject to salt, corrosive gases, or conductive particles 3. Always thoroughly blow off (use compressed air) the piping before connecting it to the micro ejector. Intrusion into the piping of chips, sealing tape, rust, or other foreign material generated during piping operations could result in valve air leaks or a degradation in micro ejector performance. 4. Use clean air that does not contain deteriorated compressor oil or other contaminants. Install an air filter (with filtration of a minimum 40μm) close to the micro ejector to eliminate any collected liquid or dust in air line. Always use a mist filter for cases where the compressed air contains large amounts of oils. Moreover, drain the air filter at regular intervals. 5. Use a regulator to adjust the pressure of air supplied to the micro ejector. Where the piping length to the micro ejector is long, set the pressure at a little higher than normal. If using an air supply valve, use a valve with an effective area that is at least three times as large as the area of the micro ejector nozzle. 6. Use one vacuum pad for one micro ejector. Use of two or more pads could result in picking errors, and extend the amount of time required to reach the set vacuum level. 7. Periodically replace the filter installed as standard equipment (Order code: GME-□F) with the micro ejector body. 8. Do not use corrosive gases or fluids for the media. 9. Do not apply pressure to the vacuum switch that exceeds the maximum pressure. 10. Do not subject lead wires to strong tension or excessive bending force. In addition, always carry the product by the body for handling, and do not apply excessive force to the power cord. 11. A mounting base (GME-21) is available for mounting the micro ejector as a single unit. Use the base and a spacer to assemble the micro ejector into place, and tighten hexagon socket head cap screws {tightening torque 59N・cm} [5.2in・lbf]. Wiring After completing all wiring, be sure to check for no error in the wiring connections. Handling Instructions and Precautions Micro Ejector Device configuration ※The illustration shows ME05M2AS stn.1-AME05-E2-□ stn.2-AME05-E1-□-E. Micro ejector body with twin solenoid valves Gasket Check valve Adapter Muffler Micro ejector body with single solenoid valve Adapter cover Gasket Lock pin O-ring Plug End cover Vacuum switch Gasket Manifold body Spring pin Filter O-ring Filter cap Piping Functions In addition to a single unit, the Micro Ejector ME03/05/07 series offer models with single solenoid valves for controlling supply air, and with twin solenoid valves for controlling supply air and vacuum breaking air (twin solenoid valves are for AME05/07 only). The unit with twin solenoid valves uses supply of pressurized air to the vacuum side to enable vacuum breaking and blow-off release, and makes use of an adjusting needle for vacuum breaking flow to enable flexible setting of breaking flow. In addition, a built-in check valve ensures that the setting of vacuum level can be maintained even when the power to the solenoid valve for controlling supply air has been switched off, attaining energy savings. ●Control circuit for economizing on air consumption volume when the vacuum is being maintained for long periods of time (+) (ー) Start Stop Relay Relay contact Solenoid valve for controlling supply air Relay contact Black 1. Connect air supply to the compressed air supply port, and a vacuum pad, etc., to the vacuum generation port. 2. In manifolds with two or more units, P ports (compressed air supply ports) are located on both ends of the manifold, and the piping direction can be selected according to the mounting location. At time of delivery, a port on one side is temporarily blocked off with a plug. Remove the plug and then use sealing tape or other sealing material to re-tighten. 3. Use a block-off plate (order code: ME□MA-BP) to block off unused stations on the manifold. 4. For piping to the micro ejector, use a nylon or urethane tube with inner diameter of φ4〜φ6 [φ0.157〜φ0.236in.]. For vacuum generation ports, tubes of the following sizes are recommended. ME03…φ4×2.5 ME05…φ4×2.5, φ6×4 ME07…φ6×4 Brown PS310E Blue Remark: The above diagram shows the case when the solenoid valve for controlling supply air is normally open (NO; order code: -11). Cautions: 1. Use a fitting that does not reduce inner diameter. A small inner diameter can result in degradation of performance, including pressure shortages, insufficient vacuum, or longer periods of time before the vacuum level is reached. 2. Avoid use of coil tubes and other curved piping. Also, avoid use of elbow fittings, etc., between the micro ejector and vacuum pad, and use piping that is as straight as possible. 3. In manifolds with many units, where a large number of micro ejectors are operating simultaneously, or where the operation frequency is very high, supply air from P ports on both ends. Solenoid Internal circuit ●DC12V, DC24 (surge suppression) Standard solenoid Short circuit protection diode + Lead wire Solenoid DC12V: Brown DC24V: Red ー Flywheel diode Lead wire: Black Plug connector Manual override Attaching and removing plug connector Non-locking type and locking protruding type Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section on the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. To operate non-locking type, use a tool with a thin tip (such as a small screwdriver) to press the manual override all the way down. The micro ejector works the same as an energized state as long as the manual override is pushed down, and returns to the reset position upon release. To lock the locking protruding type manual override, use fingertips or a small screwdriver to push down on the manual override all the way and turn it 45 degrees or more. Either turning direction at this time is acceptable. When locked, turing the manual override from the locking position releases a spring on the manual override, returns it to its original position, and release the lock. If manual override is not turned, this type acts just like the non-locking type. The micro ejector works the same as an energized state as long as the manual override is pushed down, and returns to the reset position upon release. Protruded section Pin Connector housing Solenoid with LED indicator Lever Connector assembly Order code: -PSL, -PLL LED indicator (Light emitting diode) + Lead wire DC12V: Brown DC24V: Red ー Lead wire: Black Indication of polarity (DC) Plug connector Contact C LED indicator: Red ※The figure shows ME05-E1. Crimping of connecting lead wire and contact ●AC100V, AC200V (surge suppression) Standard solenoid To crimp lead wires into contacts, strip off 4mm [0.16in.] of the insulation from the end of the lead wire, insert it into the contact, and crimp it. Be sure to avoid catching the insulation on the exposed wire crimping section. PU SH Exposed wire 4mm Lead wire AC100V: Yellow AC200V: White Solenoid Lead wire Contact Varistor Solenoid with LED indicator Order code: -PSL, -PLL Hook Caution: Always release the lock on the locking protruding type manual override before commencing normal operation. Insulation crimp tab Insulation Exposed wire crimping section Lead wire □ME03 Equivalent to AWG 28 □ME05 Equivalent to AWG 24 □ME07 LED indicator (Light emitting diode) Lead wire AC100V: Yellow AC200V: White Diode LED indicator AC100V: Yellow AC200V: Green Cautions: 1. Do not apply megger between the lead wires. 2. For DC12V, DC24V, while there is no danger with a solenoid of a short circuit by the wrong polarity, the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve not to return to home position or other erratic operation. 3. Always use within the range of the allowable leakage current. If circuit conditions, etc., cause the leakage current to exceed the maximum allowable leakage current, consult us. Attaching and removing contact and connector Insert the contact with a lead wire into a plug connector □ hole until the contact hook latches on the connector and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove it, insert a tool with a fine tip (such as a small screwdriver) into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. Cautions: 1. Do not pull hard on the lead wire. It could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc., to gently straighten out the pin, and then complete the connection to the plug connector. 3. For crimping of connecting the lead wire and contact, always use a dedicated crimping tool. Contact: Model 702062-2M Manufactured by Sumiko Tech, Inc. Crimping tool: Model F1-702062 Manufactured by Sumiko Tech, Inc. Vacuum breaking Adjustment of vacuum breaking flow rate Rotate the adjusting needle for vacuum breaking flow (with twin solenoid valves only) in the clockwise direction to reduce the breaking flow rate, and in the counterclockwise direction to increase the breaking flow rate. P V Handling Instructions and Precautions Electronic Vacuum Switch Wiring instructions Adjusting driver Pressure adjusting screw Reverse current protection diode Brown (+) Main circuit Rotate the pressure adjusting screw (SET) to set the pressure. Rotating the pressure adjusting screw to the right (clockwise) increases the vacuum setting. In addition, use the hysteresis adjusting screw (HYS) to set the hysteresis. Rotating the hysteresis adjusting screw to the right (clockwise) increases the hysteresis by shifting the OFF position. Sensor Pressure regulation General precautions Black Directcurrent Blue (ー) Display LED (SET) Zener diode Brown: Lead wire for connecting the (+) polarity that activates the switch Black: Lead wire for connecting the load Blue: Lead wire for connecting the (ー) polarity LED indicator (HYS) Cautions: 1. To set the pressure and hysteresis, use the special screwdriver provided or a small screwdriver of appropriate size, and adjust by rotating them carefully without applying excessive force. 2. To ensure accurate pressure setting, use a pressure gauge to perform the setting while switching the vacuum switch on and off. 3. Do not apply pressure to the pressure detection area of more than 0.2MPa [29psi.]. Cautions: 1. Do not subject the lead wires to strong pulling force or excessive bending. 2. Pay attention to the lead wire colors to connect. While the lead wires between brown and blue, for connecting to the power supply, are protected by diodes for protection of reverse current, the output circuits do not have a surge current protection function. Miswiring could cause damage to the output transistor. 3. Do not connect and use the vacuum switch with a load that exceeds its switching capacity. Mounting 1. As subjecting the vacuum switch to strong shocks could lead to damage or erratic operation, be careful when handling it. 2. Do not apply a wrench to the body cover when mounting as a single unit (PS310E-01). When tightening, always apply the wrench to the metal part of the adapter. YS TH SE YS TH SE Hysteresis adjusting screw Load 1. If using in locations subject to dripping water, dripping oil, etc., or to large amounts of dust, use a cover to protect the unit. 2. Always thoroughly blow off (use compressed air) the piping before connecting it to the micro ejector. Intrusion into the piping of chips, sealing tape, rust, or other foreign material generated during piping operations could result in valve air leaks or a degradation in micro ejector performance. 3. Use clean air that does not contain deteriorated compressor oil or other contaminants. Install an air filter (with filtration of a minimum 40μm) close to the micro ejector to eliminate any collected liquids or dust in air line. Always use a mist filter for cases where the pressurized air contains large amounts of oils. Moreover, drain the air filter at regular intervals. 4. Use a regulator to adjust the pressure of air supplied to the micro ejector. Where the piping length to the micro ejector is long, set the pressure at a little higher than normal. If using an air supply valve, use a valve with an effective area that is at least three times as large as the area of the micro ejector nozzle. 5. Use one vacuum pad for one micro ejector. Use of two or more pads could result in picking errors, and extend the amount of time required to reach the set vacuum level. 6. At periodic intervals, replace the filters (order code: ME□ MA-F ) installed as standard equipment with the micro ejector body. Handling Instructions and Precautions Micro ejector Device configuration ●ME12 ●ME25, 60 Single solenoid valve Rear cover Gasket Twin solenoid valves O-ring Ejector body Nozzle Ejector body O-ring Solenoid valve ME12E1 Check valve O-ring Filter element O-ring Filter body Filter cap MEF12 (With two mounting screws and one O-ring) Vacuum switch MEM25 Muffler cap Gasket Muffler Piping Solenoid valve 1. Connect air supply to the compressed air supply port, and a vacuum pad, etc., to the vacuum generation port. 2. For piping to the micro ejector, use a nylon or urethane tube with inner diameter of φ4〜φ6 [φ0.157〜φ0.236in.]. For vacuum generation ports, tubes of the following sizes are recommended. ME12 . . . . .φ4×2.5〜φ6×4 ME25 . . . . .φ6×4〜φ8×6 ME60 . . . . .φ8×6〜φ10×8 Cautions: 1. Use a fitting that does not reduce inner diameter. A small inner diameter can result in degradation of performance, including flow rate and pressure shortages, insufficient vacuum, or longer periods of time before the vacuum level is reached. 2. Avoid using coil tubes and other forms of spiraled piping. Also, avoid use of elbow fittings, etc., between the micro ejector and vacuum pad, and use piping that is as straight as possible. The micro ejector includes an optional single solenoid valve for vacuum generation, and optional twin solenoid valves for vacuum generation and vacuum breaking air (twin solenoid valves are for ME25 and 50 only). The twin solenoid valves option uses supply pressurized air to the vacuum side to enable vacuum breaking and blow-off release, and makes use of a breaking flow adjustment valve to allow flexible setting of breaking and release time. In addition, a built-in check valve ensures that the vacuum level setting can be maintained even when the power to the vacuum generation solenoid valve has been switched off, enabling energy savings. ● Energy-saving circuit for maintaining vacuum over long periods Start Stop Relay Relay contact Vacuum switch Vacuum switch When vacuum reaches the set vacuum level which is adjusted by a control nut, a micro switch operates, and an electrical signal is obtained. Move the cover in the direction of the arrow, and rotate the control nut to adjust the vacuum level. Rotate the control nut in the ↓ direction to increase the set vacuum level to rise, and rotate it in the↑ direction to reduce the vacuum level. Solenoid valve for vacuum generation ME25, ME60 For DC and AC (DC surge suppression) Short circuit protection diode Solenoid Flywheel diode Lead wire DC24V (+): red, (ー): black AV100V: Yellow, black AC200V: White, black Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc., cause the leakage current to exceed the maximum allowable leakage current, consult us. Relay contact ●Adjustment of breaking flow rate ●Solenoid internal circuit ME12 DC24V (surge suppression) Short circuit protection diode (+) Lead wire: Red Solenoid Flywheel diode (ー) Lead wire: Black AC100V, AC200V (shading type) Solenoid Control nut Lead wire AC100V: Yellow AC200V: White Rotate the adjusting needle for vacuum breaking flow rate in the clockwise direction to reduce the vacuum breaking flow rate and lengthen vacuum breaking time, and in the counterclockwise direction to increase the vacuum breaking flow rate and shorten breaking time. Reduce Increase Time to Reach Vacuum and Vacuum Breaking Time ●Measurement circuits and conditions ●Measurement method Vacuum Micro ejector Oscilloscope Time kPa ー101.3 Maximum vacuum level ー73.3 ー18.7 S1 (Solenoid valve for controlling supply air) 0 t1 S2 (Solenoid valve for controlling vacuum breaking air) t2 S1 energizing Chamber S1 de-energizing ●Response time Chamber capacity cm3 [in.3] Time t1 s 10 [0.610] 50 [3.05] 200 [12.2] 1000 [61.0] 3000 [183] 5000 [305] t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 ME12 1.5 ─ 2.0 ─ 4.0 ─ 7.5 ─ 26.0 ─ 50.0 ─ ME25 1.0 0.1 1.3 0.1 2.0 0.2 3.8 0.4 13.0 1.5 23.0 3.0 ME60 0.5 0.1 1.0 0.1 1.5 0.2 3.0 0.4 10.0 1.5 15.0 3.0 Model Note: Some degree of variation may occur due to piping size and chamber shape. The figures can be viewed as a guide. ●Manual operation ME12E1 To lock the manual override, use a small screwdriver to push down the manual override all the way and turn it 45 degrees or more. Either turning direction at this time is acceptable. When locked, turning the manual override from the locking position releases a spring on the manual override, returns it to its original position, and release the lock. 125EE1, 125EE2 To lock, use a screwdriver to rotate the manual override 45 degrees and tilt the screw groove 45 degrees. Either turning direction at this time is acceptable. To release the lock, rotate the manual override by 45 degrees, and return the screw groove to horizontal. Closed s Open Caution: Always release the lock on the manual override before commencing normal operation. Air pressure: 0.5MPa [73psi.] t1: Time to reach ー73.3kPa [ー21.65in.Hg] in the chamber after energizing S1. t2: Time to reach ー18.7kPa [ー5.52in.Hg] in the chamber after energizing S2. MICRO EJECTORS GME05, GME07, GME10 Specifications Basic model GME05-E1/GAME05-E1 GME05-E2/GAME05-E2 Operating pressure range MPa [psi.] 0.1〜0.6 [15〜87] Proof pressure MPa [psi.] Item GME07-E1/GAME07-E1 GME07-E2/GAME07-E2 Media GME10-E1/GAME10-E1 GME10-E2/GAME10-E2 Air Note2 0.2〜0.6 [29〜87] 0.9 [131] Operating temperature range (atmosphere and media) Note3 °C [°F] 5〜50 [41〜122] mm [in.] Nozzle diameter 0.7 [0.028] 0.5 [0.020] kPa [in.Hg] VacuumNote1 1.0 [0.039] −86.7 [−25.6] Vacuum flow rate Note1 R/min [ft.3/min.] (ANR) 5.5 [0.194] 11 [0.39] 22 [0.78] Compressed air consumption Note1 R/min [ft.3/min.] (ANR) 11 [0.39] 23 [0.81] 46 [1.62] Lubrication Prohibited μm Filtration Port size 30 Vacuum generation port M5×0.8 Compressed air supply portNote4 M5×0.8 Rc1/8 Rc1/8 Mounting direction Any A/B ms Response timeNote5 Operation method Main valve 6.5/8.5 18/15.5 Direct operating Indirect operating 2 positions, 2 ports Number of positions, number of ports specifications Valve function Effective area Normally closed (NC standard) mm2 [Cv] 2.3 [0.13] 0.6 [0.03] m/s2 [G] Shock resistanceNote6 4.5 [0.25] 1373 [140] (196 [20]) Notes: 1. Value (approximate) at pressure of 0.5MPa [73psi.]. 2. Assumes use of pure air from which oil mist and dust, etc., have been removed. 3. Take heat radiation measures to ensure that the ambient temperature (or when used in a control box, the inside temperature of the box) always remains within the specified temperature range. Moreover, for long-term continuous operation, consult us. 4. GAME □ is blocked with a plug. 5. The period from when a solenoid valve for controlling air is energized until generation of negative pressure is A, while the period from when a solenoid valve for controlling vacuum breaking air is energized until a generation of vacuum breaking is B. 6. Figures in parentheses ( ) are shock resistance values in the valve stem axis direction. The shock resistance values are the values where breaking of vacuum holding occurs. Solenoid Specifications Mounting solenoid valve models GA010LE1, GAV010LE1-11 Item Rated voltage GA010HE1 GA010E1 DC5V DC6V DC12V DC24V DC12V DC24V AC100V AC200V 4.5〜5.5 5.4〜6.6 10.8〜13.2 21.6〜26.4 10.8〜13.2 21.6〜26.4 90〜110 180〜220 Operating voltage range V Rated frequency Hz ― ― ― ― ― ― mA (r・m・s) 100 84 42 21 ― ― 11 0.5W ― ― 1.1VA 1.0 10 5 Current(when applied rated voltage) (5±10%) (6±10%) (12±10%) (24±10%) (12±10%) (24±10%)(100±10%)(200±10%) Power consumption Allowable circuit leakage current mA Current (when applied rated voltage), starting/holding m・A ― ― ― ― Power consumption, starting/holding W ― ― ― ― Period of starting conditions m・s ― ― ― ― Insulation resistance MΩ 60 8 1.6VA 1.0 ― ― ― ― ― ― Yellow White Red Surge suppression(standard) Flywheel diode Mounting solenoid valve DC 27 50 100 or more Color of LED indicator GME05 48 Red(+), Black(−) Color of lead wire Voltage 3.2/1.1 60 Grommet type:300mm [11.8in.], plug connector type:300mm [11.8in.] Wiring and lead wire length Model 133/46 267/92 50 Mounting solenoid valve E1 GA010HE1 E2 GA010HE1, GAV010LE1-11 ※ GME07 AC GA010E1 GME10 DC GA010LE1 ※Solenoid valve for vacuum breaking. Bridge diode Electronic Vacuum Switch Specifications Model Classi fic Item ation Pressure range GME-05E, GME-07E, GME-10E GME-05EA, GME-07EA, GME-10EA Switch 2-output (fixed hysteresis) Switch 1-output (variable hysteresis) with analog output 0〜−100kPa [0〜−29.54in.Hg] 0〜−100kPa [0〜−29.54in.Hg] General Maximum pressure 200kPa [29psi.] 200kPa [29psi.] −20〜70°C [−4〜158°F] Operating temperature Operating ambient humidity 35〜85%RH Media Air or non-corrosive gas Insulation resistance 100MΩ MIN. (at DC500V megger) Power supply Cable Shielded 4 leads×1500mm [59in.] (total length) Power supply DC10.8〜30V (including ripple) 17mA or less Note 1 25mA or less Note 1 Consumption current 2 Number of outputs 1 Switch output Output type NPN open collector Pressure setting method Variable with use of a trimmer Pressure setting range 0〜100% of rated vacuum Output display When ON, operation indication lamp (LED) lights up Within ±3% F.S.Note 2 1〜15% variable of the specified value (reference value) Accuracy Within 2% F.S.(fixed) Hysteresis Environmental characteristics Analog output Switch capacity DC30V, 80mA MAX. Output voltage 1〜5V Zero-point voltage (VZERO) 1±0.1V 4±0.1V Span voltage (VSPAN) Temperature characteristics VZERO ±0.1% F.S./°C [±0.056% F.S./°F] Note 2 VSPAN ±0.1% F.S./°C [±0.056% F.S./°F] Note 2 Output current MAX. 1mANote 3 Linearity/hysteresis ±0.5% F.S.MAX. Vibration resistance 98.1m/s2 [10G] Shock resistance 490m/s2 [50G] (non-repeated shock) Notes: 1. At power supply of DC24V, and output ON. 2. 0〜50°C [32〜122°F], reference point of 25°C [77°F]. 3. Load resistance: 5kΩ or more. Remark: Unless otherwise specified, ambient temperature is stipulated at 25±5°C [77±9°F], and power supply is DC12V. Port Size Port size Basic models Micro ejector Manifold Vacuum generation port Compressed air supply port Port exhaust(optional) M5×0.8 M5×0.8 M6×1 Rc1/8 Rc1/8 GME05-E1, GME05-E2 GME07-E1, GME07-E2 GME10-E1, GME10-E2 GMEM□A(05 series) M5×0.8 GMEM□A(07, 10 series) Rc1/8 Piping connection position Ejector Rc1/8 Rc1/4 Rc1/8 Rc3/8(or muffler) Manifold Mass g [oz.] Body mass Additional mass Basic models -E1 -E2 GME05 153 [5.40] GME07 GME10 -E, -EA -UR 167 [5.89] 45 [1.59] 14 [0.49] 207 [7.30] 221 [7.80] 50 [1.76] 17 [0.60] 249 [8.78] 263 [9.28] 50 [1.76] 19 [0.67] Calculation example Manifold end block Vacuum switch Exhaust block -ER -EL -ED -KR -KL -KD 276 [9.74] 276 [9.74] 274 [9.66] 308 [10.9] 308 [10.9] 338 [11.9] GMEM5A-ER stn.1〜2 GAME05E2-E-DC24V stn.3〜4 GAME07E2-E-DC24V stn.5 GAME10E2-E-DC24V 276+(167+45)×2+(221+50)×2+263+50=1555 [54.85] Ejector with Solenoid Valve Order Codes Manifold Order Codes GMEM A VoltageNote2 DC5V DC6V DC12V DC24V AC100V AC200V Station (the ejector mounting positions are listed from the left with the vacuum generation port in front) Lead wire length 300mm [11.8in.] Blank 1L 1000mm [39in.] (Connector type only) 3L 3000mm [118in.] (Connector type only) Stn.1 Stn.2 ⁝ Stn.5 Solenoid Grommet Blank PL L connector, positive common ML L connector, negative common Station 1 Station 2 ⁝ Station 5 End block type Exhaust port on right side ER EL Exhaust port on left side ED Exhaust ports on both sides KR Muffler on right side KL Muffler on left side KD Mufflers on both sides Electronic vacuum switch No vacuum switch Blank E With 2-output type vacuum switch EA With 1-output type vacuum switch A-type manifold Exhaust method (for selection of GME type only) Muffler exhaust Blank UR Port exhaust Solenoid valve specification Single solenoid valve for controlling supply air E1 E2 Twin solenoid valves for controlling supply air and vacuum breaking air Micro ejector model Number of unitsNote 1 2 Two units 3 Three units ⁝ ⁝ 5 Five units Manifold basic model Body type (nozzle diameter: mm) φ0.5 [0.020in.] 05 07 φ0.7 [0.028in.] 10 φ1.0 [0.039in.] Micro ejector For single-unit GME GCME For additional stacking unit GAME For manifold GAME Notes: 1. Since manifolds of six or more units require a special modification, consult us for delivery times and prices. 2. Voltage for the GME05 series is limited to DC12V and DC24V. As the mounted solenoid valves vary according to the series, see the table below, and confirm it against the solenoid specifications on p.680. Model GME05 Voltage DC Mounting solenoid valve E1 GA010HE1 For manifold mounting See ejector with solenoid valve order code Additional Stacking Unit Order Codes (for adding one unit when using manifolds) E2 GA010HE1, GAV010LE1-11 ※ GME07 AC GA010E1 GME10 DC GA010LE1 GCME ※Solenoid valve for controlling vacuum breaking air. Type (See ejector with solenoid valve order codes, and make full entries from body type to voltage) Additional stacking unit model In addition to one manifold use ejector (GCME...), the additional stacking unit includes two stacking rods, one gasket, and one O-ring. Electronic Vacuum Switch Order Codes Replacement Filter Order Codes (element only) GME GME Switch specification Switch 2-output type E EA Switch 1-output type (one pack five pcs.) F 05 07 10 For GME05 For GME07 For GME10 Mounting Base Order Code (for direct piping type) 05(for 05) 07(for 07, 10) Electronic vacuum switch for micro ejector GME-21 (Supplied items: one base, two spacers, two hexagon socket screws) Muffler Order Codes (only for manifolds) GMEM-KM R ─── Muffler on right side L ─── Muffler on left side Operation Principle and Major Parts GME05-E2 ●De-energized Adjusting needle for vacuum breaking flow Lock nut Adapter Diffuser body P(Compressed air supply port) Valve base Solenoid valve for controlling vacuum breaking air Muffler Solenoid valve for controlling supply air Check valve Manual override Major Parts and Materials Vacuum switch Valve base Parts Materials Aluminum alloy (painted) and plastic Nozzle Brass Diffuser body Plastic O-ring V(Vacuum generation port) Synthetic rubber Gasket End block Adapter Aluminum alloy (painted) Filter ●When energizing a solenoid valve for controlling supply air (generating vacuum) ●When energizing a solenoid valve for controlling vacuum breaking air P P GME05-E2-1 基本形式 10.5 GME 05−E2 P 42 V 43 V L -02 −ML;エルコネクタ ・マイナスコモン Operation Principle and Major Parts GME07-E2 GME10-E2 ●De-energized Adjusting needle for vacuum breaking flow Lock nut Vacuum breaking air supply valve Adapter Solenoid valve for controlling vacuum breaking air Diffuser body Solenoid valve for controlling supply air Valve base Air supply valve Check valve Manual override Muffler Vacuum switch Adapter ●When energizing a solenoid valve for controlling supply air (generating vacuum) Filter ●When energizing a solenoid valve for controlling vacuum breaking air P P V V Symbols With single solenoid valve With single solenoid valve and vacuum switch ●GME05-E1 ●GME05-E1-E ●GME07-E1 ●GME10-E1 ●GME07-E1-E ●GME10-E1-E With twin solenoid valves With twin solenoid valves and vacuum switch ●GME05-E2 ●GME05-E2-E ●GME07-E2 ●GME10-E2 ●GME07-E2-E ●GME10-E2-E GME□ Dimensions (mm) ●GME□-E1,E2 I E point J L 2-K (P: Compressed air supply port) B Adjusting needle for vacuum breaking flow M 2-φ4.6 (Mounting hole) 79 MAX.12.4 MIN.10 6.5 9.9 Solenoid valve for controlling vacuum breaking air L F P 67.5 Solenoid valve for controlling supply air Q C Manual override L V Electronic vacuum switch R -E,-EA K (V: Vacuum generation port) H 46.5 G D Muffler 7.9 Filter Model B C D F G H I J K L M P Q R GME05-E□ 64.1 118 75 75 20 23 10.5 5.25 M5×0.8 4.25 17.5 11 87.5 13 GME07-E□ 67.0 118 75 75 25 18 15.5 7.75 Rc1/8 形式 5.75 18.5 11 93.0 8 GME10-E□ 67.0 128 75 85 25 18 18.5 9.25 Rc1/8 18.5 9.25 GME05-E2-1Y 21 95.0 8 GME05−E2−□ Options ●-PL,-ML ●-21 GME05-E□:74.7 GME07-E□:77.2 GME10-E□:77.2 E point 3 7 4 1.6 M3×0.5 ( ) R2 15 28 37.5 12 6 9 ●-UR 2-φ4.5 T S P W (R: Exhaust port) U Fitting block V Model S T U W GME05-E□ 8 15 70.8 M6×1 GME07-E□ 10 20 70.8 Rc1/8 GME10-E□ 10 23 70.8 Rc1/4 t=1.6 Dimensions (mm) ●GMEM□A-ER (42) Example diagram GMEM5A-ER stn. 1〜2 GAME05-E2-E… stn. 3〜4 GAME07-E2-E… stn. 5 GAME10-E2-E… 11 5 15.5 14 15 I1 I2 56 Adjusting needle for vacuum breaking flow 5 L=(I1+I2+I3+31) MAX.12.4 MIN.10 38.5 9.1 P=(I1+I2+I3+21) 15.5 L dimension calculation methods Number of units l1(GME05) l2(GME07) l3(GME10) L=(l1 +l2 +l3 +31) 1 11 16 19 L=22+32+19+31 2 22 32 38 L=104 3 33 48 57 4 44 64 76 5 55 80 95 15.5 I3 2-Rc1/8(same as the opposite side) (Compressed air supply port) MAX.12.4 MIN.10 16.75 6 10.5 4.1 37.5 36.5 34 44 98 (11) 4.5 4-R2.25 Counterbore φ 8 depth 4.4(mounting hole) Gmema̲er Drawings show examples of combined mounting of GAME05, 07, 10. For detailed dimensions of each mounted ejector, see p.686. 29.2 Exhaust block Rc3/8 26 Solenoid valve for controlling vacuum breaking air Rc1/8(per one unit) (Vacuum generation port) Rc1/8(per one unit) (Vacuum generation port) 111.5 1500 V 23 V V V 17 V 89.5 127 137 Solenoid valve for controlling supply air Vacuum switch 98 Gmema̲el Filter Gmema̲ed ●-ED 16.75 5 16.75 9.1 5 5 15.5 15.5 127 127 15.5 V V V V V 9 9 V V V V V 56 38.5 37.5 36.5 9.1 6 4.1 5 15.5 44 34 56 38.5 37.5 11 9.1 6 11 36.5 44 34 (11) (11) 4.5 4-R2.25 Counterbore φ8 depth 4.4(mounting hole) 4.5 ●-EL 4-R2.25 Counterbore φ8 depth 4.4(mounting hole) 90 9 M5 (per one unit) (Vacuum generation port) Dimensions (mm) Gmema̲kl 4-R2.25 Counterbore φ8 depth 4.4(mounting hole) 16.75 25.5 5 5 15.5 15.5 127 127 15.5 V V V V V 9 9 V Gmema̲kd 6 11 25.5 16.75 25.5 5 5 15.5 127 15.5 V V 9 V V V 56 38.5 37.5 36.5 44 34 (11) 4-R1.9 Counterbore φ8 depth 4.4(mounting hole) 3.8 ●-KD V V V V 56 38.5 37.5 36.5 6 4.1 5 15.5 44 34 56 38.5 4.1 16.75 5 37.5 11 25.5 6 11 36.5 44 34 (11) (11) 4.5 4-R2.25 Counterbore φ8 depth 4.4(mounting hole) Gmema̲kr ●-KR 4.5 ●-KL Air Consumption, Vacuum and Vacuum Flow Rate ー80.3 ー80.3 60 ー53.3 Vacuum flow rate 10 ー66.7 25 ー66.7 50 8 6 ー26.7 4 ー13.3 2 ー53.3 Compressed air consumption ー40.3 20 15 Vacuum flow rate ー26.7 10 ー13.3 5 0.1 0.2 0.3 0.4 0.5 0.6 Air supply pressure Vacuum 0 MPa Vacuum Compressed air consumption Vacuum Vacuum ー80.3 0 ー93.3 30 ー93.3 12 ー40.3 35 14 Vacuum ー66.7 kPa kPa Compressed air consumption Vacuum flow rate ー93.3 ●GME10 R/min(ANR) R/min(ANR) Compressed air consumption 30 ー26.7 Vacuum flow rate 20 ー13.3 10 0 0.1 0.2 0.3 0.4 0.5 0.6 Air supply pressure 1kPa = 0.145psi. 40 ー40.3 MPa 1MPa = 145psi. 70 Vacuum ー53.3 0.1 0.2 0.3 0.4 0.5 0.6 Air supply pressure R/min(ANR) Compressed air consumption Vacuum flow rate ●GME07 kPa Compressed air consumption Vacuum flow rate ●GME05 1R/min = 0.0353ft.3/min. MPa −100kPa = −29.54in.Hg Calculation of the Micro Ejector Response Time Tube diameter S2: Solenoid valve for controlling vacuum breaking air S1: Solenoid valve for controlling supply air Use the following equation and table of constants to calculate the picking time, and allow for sufficient margin in making the selection. ⎛L ⎞ a T=⎝― ⎠ C L:Vacuum piping internal capacity〔R〕 C:Constant of vacuum a:Index of nozzle diameter Length T:Time to reach vacuum〔s〕 Basic models C:Constant of vacuum a −40kPa [−11.8in.Hg] −53.3kPa [−15.7in.Hg] −66.7kPa [−19.7in.Hg] −80kPa [−23.6in.Hg] −86.7kPa [−25.6in.Hg] Index GME05 0.23 0.12 0.065 0.035 0.025 0.98 GME07 0.42 0.25 0.14 0.08 0.055 0.98 GME10 0.77 0.46 0.29 0.16 0.100 0.94 【Example】 ●Calculate the piping capacity. Calculate the piping capacity from the vacuum generation port to the vacuum pad. In GME05, when the vacuum piping is φ4 × φ2.5 (O.D. × I.D.), with length 50cm, and vacuum − 80kPa π×(2.5/25.4)2 π×0.252 L=0.0025〔R〕 (―――――×50÷1000) L= ×19.7=0.15in.3 4 4 C=0.035 L = 0.0025[R] a=0.98 [ ⎛ 0.0025 ⎞ 0.98 T= ⎝――――⎠ 0.035 T=0.08〔s〕 ] Micro Ejector Order Codes Manifold Order Codes ●Micro ejector single unit (without solenoid valve) ME Body model nozzle diameter : Maximum flow rate on vacuum side 03 φ0.3 : 3.0R/min. [φ0.012in., 0.106ft.3/min.] (ANR) 05 φ0.5 : 6.3R/min. [φ0.020in., 0.222ft.3/min.] (ANR) 07 φ0.7 : 12.5R/min. [φ0.028in., 0.441ft.3/min.] (ANR) Electronic vacuum switch No vacuum switch Blank E With vacuum switchNote 2 (only for AS type manifold) Micro ejector Mounting micro ejector modelNote 1 AME03-E1 …AME05-E□ …AME07-E□ …- ●Micro ejector with solenoid valve Voltage DC12V (only for □ME03-E1) DC24V AC100V (only for □ME05 and 07) AC200V (only for □ME05 and 07) Station (The micro ejector mounting positions are listed from the left with the vacuum generation port in front.) stn.1 stn.2 ⁝ stn.5 Solenoid Grommet Blank PSL Note 2 Straight connector (with LED indicator) PLL Note 2 L connector (with LED indicator) Manifold model A type manifold (P, V manifold) A AS AS type manifold (P, V manifold for mounting vacuum switch, only for ME05M and ME07M) Number of units One unit 1 2 Two units ⁝ ⁝ 5 Five units Manual override Non-locking type Blank 83 Protruding locking type (only for □ME05 and 07) Solenoid valve functionNote 1 Blank Normally closed (NC) 11 Normally open (NO) Solenoid valve specifications With single solenoid valve for controlling supply air E1 E2 With twin solenoid valves for controlling supply air and vacuum breaking air (only for AME05 and 07) Body model nozzle diameter : Maximum flow rate on vacuum side 03 φ0.3 : 3.0R/min. [φ0.012in., 0.106ft.3/min.] (ANR) 05 φ0.5 : 6.3R/min. [φ0.020in., 0.222ft.3/min.] (ANR) 07 φ0.7 : 12.5R/min. [φ0.028in., 0.441ft.3/min.] (ANR) Station 1 Station 2 ⁝ Station 5 Manifold basic model For mounting AME03-E1 ME03M ME05M For mounting AME05-E□ ME07M For mounting AME07-E□ Notes: 1. For mountings of micro ejector options, see the micro ejector order codes. Also, if not mounting a micro ejector, and placing a block-off plate on the station instead, enter -BP. 2. Lead wires in the 2000mm [79in.] length are available as made to order for the electronic vacuum switch. Micro ejector For single unit ME AME For manifold mounting Notes: 1. Only for solenoid valve for controlling supply air. The solenoid valve for controlling vacuum breaking air is normally closed (NC) only. 2. Lead wires in the 1L: 1000mm [39in.] and 3L: 3000mm [118in.] lengths are available as made to order for the plug connector type. Electronic Vacuum Switch Order Codes DC24V Lead wire length 500mm Blank L 2000mm Switch for DC12〜24V Electronic vacuum switch Only body PS310 PS310E For mounting on AS type manifold (with gasket and spring pin) PS310E-01 For mounting on a single unit (R1/8 male thread specification) Additional Parts (to be ordered separately) ●Block-off plate ME MA-BP 03 05 07 For ME03M For ME05M For ME07M ●Replacement filter ME MA-F 03 05 07 For ME03M For ME05M For ME07M MICRO EJECTORS ME03, ME05, ME07 Specifications Basic model ME03 □ME03-E1 ME05 □ME05-E1 AME05-E2 Operating pressure range MPa [psi.] 0.1〜0.6 [15〜87] 0.1〜0.6 [15〜87] 0.2〜0.6 [29〜87] Proof pressure MPa [psi.] Item Media ME07 □ME07-E1 AME07-E2 0.1〜0.6 [15〜87] 0.2〜0.6 [29〜87] Air 1.03 [149] 0〜50 [32〜122] (No freezing) 5〜50 [41〜122] 0.7 [0.028] 0.5 [0.020] ー86.7 [ー25.6] 6.3 [0.222] 12.5 [0.441] 11.5 [0.406] 23.0 [0.812] Prohibited 30 (manifold only) Rc1/8 M5×0.8 Rc1/8 Rc1/8 M5×0.8 M5×0.8 Any Direct operating 2 positions, 2 ports Normally closed (NC standard) or normally open (NO optional) 0.6 [0.03] 0.8 [0.04] 1372.9 [140] 1372.9 [140] 117.7 [12] 147.1 [15] Non-locking type (standard) or locking protruding type (Optional) Operating Without solenoid valve temperature range °C [°F] With solenoid valve (atmosphere and media) Nozzle diameter mm [in.] VacuumNote 1 kPa [in.Hg] Vacuum flow rateNote 1 R/min [ft.3/min.] (ANR) Compressed air consumptionNote 1 R/min [ft.3/min.] (ANR) Lubrication Filtration μm Vacuum generation port Port sizeNote 2 Compressed air supply port Mounting direction Operation type 0.3 [0.012] ー80 [ー23.6] 3.0 [0.106] 4.5 [0.159] M5×0.8 M3×0.5 Number of positions, number of ports Main valve specifications Valve function 0.2 [0.01] Effective area mm2 [Cv] Piping direction m/s2 [G] 1372.9 [140] Shock 588.4 [60] resistance Axial direction m/s2 [G] Manual override Non-locking type (Standard) Notes: 1. Value (approximate) at pressure of 0.5MPa [73psi.]. For details, see p.702. 2. For details, see the port size table. Electronic Vacuum Switch Specifications Solenoid Specifications Item Type Rated voltage DC12V DC24V AC100V AC200V Micro ejector basic model □ME03-E1Note □ME05-E□・□ME07-E□ With built-in flywheel diode Shading type for surge suppression 10.8〜13.2 21.6〜26.4 90〜132 180〜264 +32 (12±10%) (24±10%) (100+32 −10 %) (200−10 %) Frequency Hz 50 60 50 60 Current 36 32 18 16 (When rated Starting mA(r.m.s.) voltage is Energizing mA(r.m.s.) 130 70 65 (140) (80) (75) 24 20 12 10 applied) (with LED indicator) Maximum allowable leakage current mA 15 5 4 4 2 100 or more Insulation resistance MΩ Grommet type : 300mm Wiring and Standard 1L : 1000mm Plug connector type: 300mm, lead wire Optional length Made to order 3L : 3000mm Operating voltage range V Brown (+) Red (+) Color of lead wire Black (ー) Black (ー) Color of LED indicator (Optional) Red Surge suppression (as standard) Flywheel diode ( ) Yellow White Yellow Green Varistor Note: ME003-E1 can be manufactured at DC5V and DC6V. For delivery times, consult us. Model Item Media Operating temperature range °C [°F] Operating humidity range %RH Operating pressure range kPa [in.Hg] Proof pressure MPa [psi.] Pressure setting range kPa [psi.] % HysteresisNote Repeatability PS310E Air or non-corrosive gas ー10〜60 [14〜140] (No freezing) 35〜95 ー101.3〜0 [ー29.92〜0] 0.2 [29] ー101.3〜10.1 [ー14.7〜1.5] 2〜9 Within ±3%FS (0〜50°C) [32〜122°F] NPN open collector output , NO type (Output ON when falls below set pressure) Operating voltage range DCV 12〜24±10% (ripple Vp-p10%) or less Operating type Electrical Switching capacity specifications DC30V, 100mA or less (Internal voltage drop: 1V or less at load current 100mA, 0.4V or less at load current 16mA) 20 Insulation resistance MΩ 100 or more (DC500V megger, between charging part and case) Surge suppression Zener diode (As standard) Shock resistance m/s2 [G] 490.3 [50] Mechanical Vibration 10〜55Hz (total amplitude 1.5mm [0.06in.]) or 98.1m/s2 characteristics [10G] (2 hours at each X-, Y-, Z-axis MAX.) resistance Operations indicator When ON, LED indicator lights up Lead wire Vinyl cabtyre: 0.14SQ×3-lead×500mm (Overall length) Mounting direction Any Materials (Body cover) Plastic Consumption current mA MAX. Note: Values are at a set pressure of ー86.7kPa [ー25.6in.Hg]. Port Size Manifold Micro ejector Basic model ME03, ME03-E1 ME05, ME05-E1 ME07, ME07-E1 ME03M□A ME05M□A, ME05M□AS ME07M□A, ME07M□AS Port size Vacuum generation port M5×0.8 Compressed air supply port M3×0.5 M5×0.8 Rc1/8 M5×0.8 M5×0.8 M5×0.8 Rc1/8 Rc1/8 Rc1/8 Operation Principle and Major Parts ●De-energized Body Diffuser Nozzle Flapper Plunger pin Plunger spring Plunger Molded solenoid Column Adjusting needle for vacuum breaking flow Lock nut Manual override Solenoid cover Solenoid valve for controlling supply air Solenoid valve for controlling vacuum breaking air Vacuum switch Adapter Muffler Check valve Filter V (Vacuum generation port) Manifold P (Compressed air supply port) ●When energizing a solenoid valve for controlling supply air (generating vacuum) V P ●When energizing solenoid valve for controlling vacuum breaking air V P Manifold Micro ejector Major Parts and Materials Parts Body Adapter Nozzle, diffuser O-ring Gasket Plunger Column Body Seal Filter Block-off plate Materials Aluminum alloy (anodized) Brass Synthetic rubber (NBR) Magnetic stainless steel Aluminum alloy (anodized) Synthetic rubber (NBR) Plastic (PVF) Mild steel (nickel plated) Symbols Single unit With single solenoid valve With single solenoid valve ●ME03 ●ME05 ●ME07 ●ME03-E1 ●ME05-E1 ●ME07-E1 ●AME03-E1 ●AME05-E1 ●AME07-E1 (Manifold mounted) With single solenoid valve and vacuum switch With twin solenoid valves and vacuum switch With twin solenoid valves ●AME05-E2 ●AME07-E2 (Manifold mounted) ●AME05-E1-□-E ●AME07-E1-□-E (AS type manifold mounted) ●AME05-E2-□-E ●AME07-E2-□-E (AS type manifold mounted) Mass Micro ejectors With electronic vacuum switch g [oz.] Basic model Item Without solenoid valve With single solenoid valve ME□-E1 ME03 9 [0.32] ME05 ME07 34 [1.20] 52 [1.83] PS310E (For mounting AS type manifold)……21g [0.74oz.] PS310E-01 (For mounting single unit)……38g [1.34oz.] 24 [0.85] 80 [2.82] 103 [3.63] Manifolds g [oz.] Model Item 1 unit 2 units Manifold body for number of 3 units units 4 units 5 units With single solenoid valve -AME□-E1 Additional With twin solenoid valve -AME□-E2 mass With electronic vacuum switch -E Block-off plate -BP ME03 ME03M□A 26 [0.92] 49 [1.73] 64 [2.26] 80 [2.82] 95 [3.35] 25 [0.88] ─ ─ 2 [0.07] ME05 ME05M□A 62 [2.19] 118 [4.16] 156 [5.50] 193 [6.81] 231 [8.15] ME07 ME05M□AS 81 [2.86] 154 [5.43] 202 [7.13] 251 [8.85] 299 [10.55] ME07M□A 120 [4.23] 237 [8.36] 313 [11.04] 389 [13.72] 465 [16.40] 83 [2.93] 167 [5.89] ─ ME07M□AS 148 [5.22] 292 [10.30] 385 [13.58] 478 [16.86] 571 [20.14] 108 [3.81] 216 [7.62] 21 [0.74] 6 [0.21] Calculation example : ME05M5AS stn.1〜2-AME05-E1 stn.3〜4-AME05-E2-E stn.5 mass of -BP 299 +(83 × 2)+(167 + 21)× 2 + 6 = 847g [29.88oz.] Block-off plate mass Vacuum switch mass AME05-E2 mass AME05-E1 mass 5 units mass ─ 21 [0.74] 13 [0.46] Dimensions of ME03 (mm) ME03 ME03-E1 Single unit With solenoid valve 25 50.9 9 16 M3×0.5 Compressed air supply port 2-φ2.1 Mounting hole 2-φ2.1 Mounting hole Exhaust port 22.2 13.8 9 M5×0.8 Vacuum generation port M3×0.5 Compressed air supply port 3.5 M5×0.8 Vacuum generation port 13.8 10 3.5 3.5 10 3.5 9 2-φ2.1 Counterboreφ4 Depth1 Mounting hole Approx. 300 19.5 Exhaust port 4 4 14 4 4 9 2-φ2.1 Counter boreφ4 Depth 1 Mounting hole 30 Manual override ME03M□A A type manifold L ●In the case of 1 unit 18 14.5 7 P 3.5 3.5 Manual override Non-locking type 10 Approx.300 40.5 3.5 12 10.2 7 10 19.5 20 Compressed air supply port 1 unit : Rc1/8 (1 place on the right side) 2〜5 units : Rc1/8 (both sides, with 1 plug) 10 10 2-φ3.2 Mounting hole 4 22.4 P 30 14 1 11 18.5 51.9 2-φ3.2 Mounting hole AME03-E1 Exhaust port Block-off plate (-BP) Filter 6 M5×0.8 Vacuum generation port V Unit dimensions Model ME03M2A 3A 4A 5A L 34.2 44.4 54.6 64.8 P 27.2 37.4 47.6 57.8 12 10.2 Options ●Solenoid with straight connector: -PSL ●Solenoid with L connector: -PLL 47 (To the bottom surface of manifold) 26 R 10 53 (To the bottom surface of manifold) 32 LED indicator 21.5 51.6 (Micro ejector overall length) 27.5 57.5 R (Micro ejector overall length) 16 LED indicator ●Lead wire lengthR -PSL, -PLL: 300 Made to order: 1L; 1000 3L; 3000 Dimensions of ME05 (mm) ME05 ME05-E1 Single unit With solenoid valve 75 40 17 23 Exhaust port 2-φ2.8 Exhaust port M5×0.8 Compressed air supply port 2-φ2.8 Mounting hole Mounting hole 2-φ2.8 Counterboreφ5.4 Depth3 Mounting hole 24 M5×0.8 Vacuum generation port 35.5 24 M5×0.8 Compressed air supply port 17 M5×0.8 Vacuum generation port 5.5 5.5 15 15 5.5 5.5 17 Approx. 300 6 6 24 24 6 6 17 47 2-φ2.8 Counterboreφ5.4 Depth3 Mounting hole Manual override Non-locking type:standard Block-off plate:-83 ME05M□A A type manifold ●In the case of 1 unit Manual override Non-locking type : standard Locking protruding type:-83 17 16 9.5 15 5 16 17 15 9.5 Approx. 24 300 24 Compressed air supply port 1 unit : Rc1/8 (1 place on the right side) 2〜5units : Rc1/8 (both sides, with 1 plug) 2-φ4.2 Mounting hole P Adjusting needle for vacuum breaking flow AME05-E2 AME05-E1 13 4.3 32 40 20 113.5 24 75 7 2-φ4.2 Mounting hole 14.5MAX. 12MIN. Block-off plate (-BP) Exhaust port M5×0.8 Vacuum generation port Filter Model ME05M2A 3A 4A 5A V 6 62 Unit dimensions 49 76.5MAX. 74MIIN. 15 18 1.5 5 6 21 L P 5 26 17 16 Adapter L 50 66 82 98 P 40 56 72 88 Dimensions of ME05 (mm) ME05M□AS AS type manifold LED indicator Vacuum switch 26 1.5 21 5 15 Manual override Non-locking type : standard Locking protruding type : -83 L P 5 5 17 16 9.5 15 16 24 17 15 9.5 Approx. 24 300 20 3 Approx. 500 ●In the case of 1 unit 2-φ4.2 Mounting hole 32 P 52 24 4.3 6 20 133.5 113.5 75 95 2-φ4.2 Mounting hole 18 Compressed air supply port 1 unit : Rc1/8 (1 place on the right side) 2〜5 units : 2-Rc1/8 (both sides, with 1 plug) 13 Adjusting needle for vacuum breaking flow 14.5MAX. 12MIN. AME05-E2 AME05-E1 Block-off plate (-BP) Exhaust port Filter 62 Unit dimensions Model ME05M2AS 3AS 4AS 5AS 49 V L 50 66 82 98 P 40 56 72 88 6 76.5MAX. 74MIIN. M5×0.8 Vacuum generation port 17 16 Adapter Options ●Solenoid with straight connector : -PSL ●Solenoid with L connector : -PLL B (To the bottom surface of manifold) R ●Locking protruding type manual override : -83 D (To the bottom surface of manifold) 34 45 10 21 Code 29 28.5 φ6 C LED indicator (Micro ejector overall length) 36.5 37 A (Micro ejector overall length) R 6.5 LED indicator A B C D ME05-E1, AME05-E1 84 59 76 70 AME05-E2 131.5 72 115.5 83 Model R (Lead wire length) -PSL, -PLL:300 Made to order : 1L ; 1000, 3L ; 3000 Dimensions of ME07 (mm) ME07 ME07-E1 Single unit With solenoid valve 86.2 50 23 27 Exhaust port 2-φ3.2 Mounting hole 2-φ3.2 Mounting hole Exhaust port M5×0.8 Compressed air supply port 2-φ3.2 Counterboreφ6 Depth3 Mounting hole 32 23 Rc1/8 Vacuum generation port 46.7 27 Approx. 300 7.5 7.5 24 27 7.5 7.5 23 Rc1/8 Vacuum generation port 32 23 6.5 18 6.5 18 15 6.5 6.5 M5×0.8 Compressed air supply port 58.2 2-φ3.2 Counterboreφ6 Depth3 Mounting hole Manual override Non-locking type : standard Locking protruding type : -83 ME07M□A A type manifold ●In the case of 1 unit L 30 19 20 11 18 5 18 Manual override Non-locking type : standard Locking protruding type : -83 20 18 11 Approx. 300 15 27 24 Compressed air supply port 1 unit : Rc1/8 (1 place on the right side) 2〜5 units : 2-Rc1/8 (both sides, with 1 plug) 32 2-φ4.2 Mounting hole 25 42 50 29 120.2 P 86.2 7.3 2-φ4.2 Mounting hole 22 4.6 Adjusting needle for vacuum breaking flow AME07-E2 AME07-E1 17 14.5MAX. 12MIN. Exhaust port Block-off plate (-BP) Rc1 /8 Vacuum generation port Filter Unit dimensions 77 Model ME07M2A 3A 4A 5A 60 V 8 89MIN. 91.5MAX. 15 5 19 10 1 P 4.3 25 5 20 19 Adapter L 59 78 97 116 P 49 68 87 106 Dimensions of ME07 (mm) ME07M□AS AS type manifold ● In the case of 1 unit L P 5 20 Manual override Non-locking type: standard Locking protruding type : -83 19 18 20 18 Approx. 300 11 27 24 32 20 11 15 Compressed air supply port 1 unit: Rc1/8 (1 place on the right side) 2〜5 units: 2-Rc1/8 (both sides, with 1 plug) 4.3 4.6 10 25 42 29 139 120.2 105 2-φ4.2 Mounting hole 2-φ4.2 Mounting hole 22 11 5 19 P 18 15 86.2 1 Vacuum switch 62 5 Approx. 500 LED indicator 30 25 17 Adjusting needle for vacuum breaking flow AME07-E1 Exhaust port 14.5MAX. 12MIN. AME07-E2 Block-off plate (-BP) Rc1/8 Vacuum generation port Unit dimensions 77 Model ME07M2AS 3AS 4AS 5AS 60 89MIN. 91.5MAX. Filter P 49 68 87 106 8 V L 59 78 97 116 20 Adapter 19 Options ●Solenoid with straight connector : -PSL ●Solenoid with L connector : -PLL B (To the bottom surface of manifold) 35.5 10 D (To the bottom surface of manifold) 46.5 21 6.5 φ6 C LED indicator Code 28.5 (Micro ejector overall length) 29 36.5 A (Micro ejector overall length) 37 R R ●Locking protruding type manual override : -83 LED indicator A B C D ME07-E1, AME07-E1 95.2 68.5 87.2 79.5 AME07-E2 138.2 85.5 122.2 96.5 Model R (Lead wire length) -PSL, -PLL : 300 Made to order : 1L ; 1000, 3L ; 3000 Dimensions of Electronic Vacuum Switch (mm) PS310E-01 Approx. 500 61 8.5 R1/8 Pressure adjusting screw 52.5 LED indicator Hysteresis adjusting screw 15 20 M5×0.8 (female) Depth5 Pressure inlet port Air Consumption, Vacuum and Vacuum Flow Rate ー66.7 5 ー53.3 Compressed air consumption ー40.3 4 3 Vacuum flow rate ー26.7 2 ー13.3 1 0 ー93.3 Vacuum 12 ー80.3 ー66.7 Compressed air consumption ー53.3 ー40.3 8 6 Vacuum flow rate ー26.7 4 ー13.3 2 0.1 0.2 0.3 0.4 0.5 0.6 0 35 Vacuum ー80.3 30 ー66.7 25 ー53.3 15 Vacuum flow rate ー26.7 10 ー13.3 5 0 0.1 0.2 0.3 0.4 0.5 0.6 MPa Supply pressure MPa Supply pressure 20 Compressed air consumption ー40.3 0.1 0.2 0.3 0.4 0.5 0.6 MPa Supply pressure 10 R/min(ANR) kPa ー93.3 14 Compressed air consumption Vacuum flow rate 6 Vacuum Vacuum ー80.3 ●ME07 R/min(ANR) kPa 7 Compressed air consumption Vacuum flow rate Vacuum ー93.3 ●ME05 Vacuum R/min(ANR) kPa Compressed air consumption Vacuum flow rate ●ME03 Remark: Graphs are for each single ejector unit. If the unit with solenoid valve requires the same vacuum level, set the supply pressure 0.03〜0.05MPa [4.4〜7.3psi.] higher than the single ejector unit’s case. 1MPa = 145psi. −100kPa = −29.54in.Hg 1kPa = 0.145psi. 1R/min = 0.0353ft.3/min. Time to Reach Vacuum and Vacuum Breaking Time ●Measurement method Oscilloscope ●ME□-E1 Time kPa ー101.3 Maximum vacuum level ー73.3 s Vacuum S1: Solenoid valve for controlling supply air ー18.7 0 t2 t1 S1 energizing S1 de-energizing ●ME□-E2 Time Vacuum kPa ー101.3 Maximum vacuum level ー73.3 Chamber ー18.7 0 S2: Solenoid valve for controlling vacuum breaking air S1 energizing s Air pressure: 0.5MPa [73psi.] Adjusting needle for vacuum breaking flow: Fully open t1: Time to reach ー73.3kPa [ー21.65in.Hg] in the chamber after energizing S1. t2: In ME□-E1, time to reach ー18.7 kPa [ー5.52in.Hg] in the chamber after de-energizing S1. t3: In ME□-E2, time to reach ー18.7kPa [ー5.52in.Hg] in the chamber after energizing S2 and when vacuum was at its maximum level. t3 t1 S1 de-energizing S2 energizing Response time Chamber capacity cm3 [in.3] Time Model ME03 s 5 [0.305] 10 [0.610] 20 [1.22] 50 [3.05] 100 [6.10] 200 [12.2] 500 [30.5] t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 0.4 0.1 ― 0.7 0.2 ― 1.1 0.3 ― 3.2 0.6 ― 5.8 1.1 ― ― ― ― ― ― ― ME05 0.2 0.1 0.1 0.3 0.1 0.1 0.5 0.1 0.1 1.5 0.3 0.1 2.6 0.5 0.2 7.0 0.8 0.4 12.0 1.8 0.8 ME07 0.1 0.1 0.1 0.2 0.1 0.1 0.3 0.1 0.1 0.6 0.2 0.1 1.0 0.3 0.2 1.8 0.4 0.4 4.7 1.0 0.8 Note: Some degree of variation may occur due to piping size and chamber shape. The figures can be viewed as a guide. MICRO EJECTORS ME12, ME25, ME60 Specifications ●Micro ejectors ●Vacuum switches Model Item Media ME12 ME25 ME60 Item Setting vacuum Air Operation kPa [in.Hg] When NO When NC ー26.7〜ー80 [ー7.89〜ー23.6] Operating pressure range MPa [psi.] 0.1〜0.6 [15〜87] Response differential kPa [in.Hg] ー5.3〜ー13.3 [ー1.57〜ー3.94] Operating temperature range °C [°F] 0〜50 [32〜122] (No freezing) Color of connected lead wire Black, white Nozzle diameter VacuumNote mm [in.] 0.7 [0.028] 1.0 [0.039] 23 [0.81] Lubrication Black, red 5A/AC250V, 5A/DC24V (resistance load) Electric rating Remark: For the internal switch, JIS-S2H1PO1 or equivalent is used. ー92 [ー27.2] kPa [in.Hg] Vacuum flow rateNote R/min [ft.3/min.] (ANR) 12.5 [0.441] Compressed air consumptionNote R/min [ft.3/min.] (ANR) 1.5 [0.059] 25 [0.88] 58 [2.05] 46 [1.62] 107 [3.78] Prohibited μm Filtration 30 Rc1/8 Port size Rc1/4 Note: Value is measured at air pressure of 0.5MPa [73psi.]. ●Single and twin solenoid valves For ME12 Basic model For ME25, ME60 Single solenoid valve Single solenoid valve ME12E1 125EE1 Item Twin solenoid valvesNote 125EE2 Operation type Direct operating Direct operating Number of ports 2 ports (NC, NO) 2 ports (NC) Port size Rc1/8 Rc1/4 Proof pressure MPa [psi.] 1.03 [149] 1.03 [149] Effective area mm2 [Cv] 1.5 [0.08] 3 [0.16] Maximum operating frequency Hz Mounting direction 5 5 Any Any AC100V (Lead wire: yellow) AC200V (Lead wire: white) DC24V (Lead wire: red, black) Voltage type Operating voltage range Current mA AC100V (Lead wire: yellow, black) AC200V (Lead wire: white, black) DC24V (Lead wire: red, black) AC100V 90〜110V (100V±10%) 90〜110V (100V±10%) AC200V 180〜220V (200V±10%) 180 〜220V (200V±10%) DC24V 21.6〜26.4V (24V±10%) Frequency 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz AC100V 40 32 96 95 96 95 AC200V 23 17 48 46 48 125 DC24V Insulation resistance MΩ Wiring 21.6〜26.4V (24V±10%) 412 100 or more 100 or more Grammet type (Lead wire length 300mm) Grammet type (Lead wire length 300mm) Manual override Locking and non-locking type Locking type Flywheel diode (only DC) Surge suppression Note: While there are two solenoids in the twin solenoid valves, for vacuum generation use and vacuum breaking use, the configuration prevents power from being sent to both of them at the same time. Mass g [oz.] Item Model Body mass ME12 40 [1.41] ME25, 60 335 [11.82] With filter 46 412 Additional mass With vacuum With single switch solenoid valve 25 [0.88] With twin solenoid valves 80 [2.82] 160 [5.64] 90 [3.17] 230 [8.11] Calculation example: Mass of ME25 with a vacuum switch and twin solenoid valves is 335+160+230 = 725g [25.57oz.] Order Codes ME Voltage type (for with solenoid valve) AC100V 1 2 AC200V 3 DC24V Vacuum switch (only for ME25, 60) Blank No vacuum switch M With vacuum switch Filter (only for ME12) Blank No filter F With filter ●Standard equipment for ME25, 60. Body model 12 Maximum flow rate on vacuum side 12.5R/min [0.44ft.3/min.] (ANR) 25 Maximum flow rate on vacuum side 25R/min [0.88ft.3/min.] (ANR) 60 Maximum flow rate on vacuum side 58R/min [2.05ft.3/min.] (ANR) Solenoid valves No solenoid valve Blank S With single solenoid valve for controlling supply air T With twin solenoid valves for controlling supply air and vacuum breaking air (only for ME25, 60) ●Optional products Model MEF12 Micro ejector MEM25 ME12E1 ME12E1-11 125EE1 125EE2 Dedicated filter for ME12 (With two mounting screws, one O-ring) Vacuum switch for ME25, 60 Dedicated single solenoid valve for ME12 (NC) Dedicated single solenoid valve for ME12 (NO) Single solenoid valve for ME25, 60 Twin solenoid valves for ME25, 60 Operation Principle and Major Parts ●Not in operation Check valve Muffler Diffuser Filter ●When vacuum generation valve is ON Nozzle Adjusting valve for vacuum breaking flow Compressed air supply port Vacuum generation valve Vacuum breaking valve Vacuum generation port Micro switch Control nut Vacuum switch Black (COM) Red (NC) White (NO) Figure shows with vacuum switch and twin solenoid valves. ● When vacuum breaking valve is operating Black Red White Solenoid valve function (only for ME12) Normally closed Blank (NC) 11 Normally open (NO) Black Red White Compressed air is supplied from the nozzle into the diffuser, and a vacuum is generated when air is sucked into the diffuser from the gap between the nozzle and the diffuser. The vacuum level rises until it exceeds the set vacuum level, causing the vacuum switch to activate. Voltage (only for solenoid valve) AC100V AC200V DC24V Air Consumption, Vacuum and Vacuum Flow Rate ●ME25 R/min(ANR) 30 ー66.7 25 ー53.3 ー40.3 ー26.7 Compressed air consumption Vacuum flow rate 15 10 5 ー13.3 0 20 Vacuum Vacuum ー80.3 Compressed air consumption Vacuum flow rate Vacuum Vacuum ー80.3 60 ー66.7 50 ー53.3 ー40.3 ー26.7 Vacuum flow rate 0 MPa 40 30 20 Vacuum 1MPa = 145psi. 120 ー80.3 0.1 0.2 0.3 0.4 0.5 0.6 Supply pressure 140 ー93.3 10 ー13.3 0.1 0.2 0.3 0.4 0.5 0.6 Supply pressure Compressed air consumption R/min(ANR) kPa 70 ー93.3 ー66.7 Compressed air consumption ー53.3 Vacuum flow rate ー26.7 40 ー13.3 20 0.1 0.2 0.3 0.4 0.5 0.6 Supply pressure 1kPa = 0.145psi. 80 60 ー40.3 0 MPa 100 Compressed air consumption Vacuum flow rate kPa 35 Vacuum R/min(ANR) kPa ー93.3 ●ME60 Compressed air consumption Vacuum flow rate ●ME12 −100kPa = −29.54in.Hg MPa 1R/min = 0.0353ft.3/min. Symbols Single unit With filter With vacuum switch and filter ●ME12 ●ME12F ●ME25 ●ME60 ●ME25-M ●ME60-M With single solenoid valve With single solenoid valve and filter With vacuum switch, single solenoid valve, and filter ●ME12F-S□ ●ME25-S□ ●ME60-S□ ●ME12-S□ ●ME25-M-S□ ●ME60-M-S□ With twin solenoid valves and filter ●ME25-T□ ●ME60-T□ With vacuum switch, twin solenoid valves, and filter ●ME25-M-T□ ●ME60-M-T□ Dimensions of ME12 (mm) 2-φ3.2 Mounting hole 50 40 10 10 7.5 Rc1/8 Compressed air supply port 65 25 40 10 7.5 3 22 11 Manual override Rc1/8 Compressed air supply port 10 37 47.7 22 22 18 9 3 2-φ3.2 Mounting hole ●ME12-S□ 3 ●ME12 8 Rc1/8 Vacuum generation port 11 Approx. 300mm 22 11 Rc1/8 Vacuum generation port 11 8 33 ●ME12F-S□ 2-φ3.2 Mounting hole 65 40 Rc1/8 Compressed air supply port 25 10 7.5 Manual override Rc1/8 Compressed air supply port 10 3 22 11 3 2-φ3.2 Mounting hole 50 10 40 10 7.5 8 37 47.7 22 Rc1/8 Vacuum generation port Approx. 300mm 11 11 Rc1/8 Vacuum generation port 22 22 44 44 22 18 9 3 ●ME12F 8 33 11 22 Dimensions of ME25, ME60 (mm) ●ME25 ●ME60 ●ME25-M ●ME60-M 2-φ4.2 Mounting hole 2-φ4.2 Mounting hole 17 35 25 13 Rc1/4 Compressed air supply port 90 75 25 4.5 10 15 10 15 17 35 25 13 Rc1/4 Compressed air supply port 25 75 50 50 11 25 11 25 4.5 90 75 25 φ44 Approx. 300mm 12 φ44 12 11 Rc1/4 Vacuum generation port 11 Rc1/4 Vacuum generation port ●ME25-S□ ●ME60-S□ ●ME25-M-S□ ●ME60-M-S□ 2-φ4.2 Mounting hole 2-φ4.2 Mounting hole 17 35 25 10 Rc1/4 Compressed air supply port 101 75 25 4.5 10 26 10 26 35 25 10 17 Rc1/4 Compressed air supply port 10 75 Manual override 58 50 58 50 10 4.5 101 75 25 25 Approx. 300mm Manual override Approx. 300mm φ44 12 12 φ44 11 11 Rc1/4 Vacuum generation port Rc1/4 Vacuum generation port ●ME25-M-T□ ●ME60-M-T□ 126 51 10.5 17 18.5 2-φ4.2 Mounting hole Rc1/4 Compressed air supply port 10 126 75 25 17 18.5 51 Approx. 300mm Approx. 300mm φ44 12 12 φ44 11 Rc1/4 Vacuum generation port 35 25 15 10 Rc1/4 Compressed air supply port 58 50 75 Manual override 25 Manual override 58 50 10 4.5 75 25 35 25 15 10 10 10 4.5 2-φ4.2 Mounting hole 10.5 ●ME25-T□ ●ME60-T□ 11 Rc1/4 Vacuum generation port ">
Advertisement
Key features
- Vacuum generation
- Vacuum breaking
- Single/twin solenoid valves
- Check valve
- Filter element
- Energy-saving circuit
Frequently asked questions
The operating pressure range is 0.1 to 0.6 MPa [15 to 87 psi].
The single solenoid valve controls the supply air for vacuum generation, while the twin solenoid valves control both the supply air and vacuum breaking air. The twin solenoid valve option allows for flexible vacuum breaking and release time adjustment.
Rotate the adjusting needle for vacuum breaking flow rate clockwise to reduce the flow rate and lengthen breaking time, and counterclockwise to increase the flow rate and shorten breaking time.