Koganei MRS Series Instruction manual

BKUA002 Ver
. 1. 0
Air Cylinder
RODLESS CYLINDER ORS MRS Series
INSTRUCTION MANUAL Ver.1.0
Handling Instructions and Precautions
General precautions
Piping
Always thoroughly blow off (use compressed air) the tubing
before connecting it to the rodless cylinder. Entering chips,
sealing tape, rust, etc., generated during piping work could result
in air leaks or other defective operation.
Atmosphere
1. If using in locations subject to dripping water, dripping oil,
etc., or to large amounts of dust, use a cover to protect the
unit or mount with the slider facing downward.
2. Do not engage in electric welding close to the rodless
cylinders ORS, MRS series. The welding spatters could
damage the outer seal band, etc.
3. The product cannot be used when the media or ambient
atmosphere contains any of the substances listed below.
Organic solvents, phosphate ester type hydraulic oil, sulphur
dioxide, chlorine gas, or acids, etc.
Lubrication
1. The product can be used without lubrication, if lubrication is
required, use Turbine Oil Class 1 (ISO VG32) or lithium soapbased No. 2 or their equivalents.
2. The MRS series requires periodic greasing. Apply the
recommended grease to the cylinder tube’s outer surface
every 300km [186mi.] of traveling distance.
Moreover, at 6 month intervals, or every 300km [186mi.] of
traveling distance, apply lithium soap-based grease on the
raceway surface of the track rail.
<Recommended grease>
MRS series: Fluorine-contained lithium type grease
Media
1. Use air for media. Consult us for the use of any other media.
2. Air used for the rodless cylinders ORS, MRS series should be
clean air that contains no moisture, dust, oxidized oil, or other
foreign material in the compressed air. Install an air filter
(filtration of a minimum 40 µm) near the rodless cylinders
ORS, MRS series or valve to remove collected liquid or dust.
In addition, drain the air filter periodically.
Handling Instructions and Precautions
Selection and Mounting
Allowable load and moment
Although the rodless cylinders ORS, MRS series can be used with directly applying loads, make sure
that the load and moment do not exceed the values in the table below.
Mp=Fp×r1
Mr=Fr×r2
Fp
r2
r1
Fr
My=Fy×r3
W1
r3
Fy
W2
W3
Pitching moment : Mp＝Fp×r1 (N·m)
Rolling moment : Mr＝Fr×r2 (N·m)
Yawing moment : My＝Fy×r3 (N·m)
Maximum load capacity : W1, W2, W3 (N)
Moment and
Max. load
W1
N [lbf.]
Mp
N·m [ft·lbf]
Mr
N·m [ft·lbf]
My
N·m [ft·lbf]
ORS10, MRS10
6 [4.4]
5 [3.7]
6 [4.4]
130 [29.2]
ORS16, MRS16
6 [4.4]
5 [3.7]
6 [4.4]
130 [29.2]
ORS20, MRS20
26 [19.2]
25 [18.4]
25 [18.4]
300 [67.4]
ORS25, MRS25
26 [19.2]
25 [18.4]
25 [18.4]
300 [67.4]
ORS32, MRS32
60 [44.3]
50 [36.9]
60 [44.3]
600 [135]
ORS40, MRS40
60 [44.3]
50 [36.9]
60 [44.3]
600 [135]
Model
Cautions: 1. The moment including the inertial force generated
when the load is moved or stopped must not
exceed the values in the above table.
For the load and speed, keep within the range of
the shock absorber capacity graph.
2. In the rodless cylinders ORS series, the T-slot on
the cylinder barrel is not suitable for mounting.
Since an insufficiently secured cylinder by using
the above T-slot during operation could result in
damage, always use an end plate mounting hole
or a square nut in the T-slot on the bottom to
mount the cylinder in place.
W2
N [lbf.]
W3
N [lbf.]
Shock absorber absorption capacity
Shock absorber stroke adjustment
Shock absorbers are standard equipment for the entire rodless
cylinders ORS, MRS series. Find the figures for the absorption mass
and impact speed from the impact speed graph, which then should
be within the ranges of the “Shock absorber capacity graph” below. It
cannot be used with speeds in excess of the maximum operating
speeds of 1000mm/s [39.4in./sec.] or 2000mm/s [78.7in./sec.].
In the rodless cylinders ORS and MRS series, stroke adjustment
by the shock absorber is easy for entire strokes.
q Loosen the holder mounting bolts, and move the attachment
holder to determine the rough position.
w Press the holder against the guides such that the shock
absorber contacts the impact surface of the table at right
angles, and then tighten and secure it in place with the holder
mounting bolts.
e Next, loosen the shock absorber mounting bolt.
r Insert a flat blade screwdriver into the shock absorber’s
straight groove to finely adjust the position by rotating it so
that it provides the required stopping position of the table.
t Finally, tighten and secure the shock absorber mounting bolt,
and complete the operation.
■ Impact speed graph (Horizontal use, at air pressure of 0.5MPa)
Time required for stroke (s)
The graph below shows the table’s required time to reach the
end of the stroke, at impact speeds of 1000mm/s [39.4in./sec.]
or 2000mm/s [78.7in./sec.], for each stroke.
In operation, set the time in above area of the graph’s curve.
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1000mm/s
Guide rail
2000mm/s
Stroke
St (m)
1
1m = 3.28ft.
■ Shock absorber capacity graph
Shock absorber
(Horizontal operation, at air pressure of 0.5MPa)
The “mass” in the graph refers to the total mass carried by the
ORS and MRS series. “Impact speed” refers to the speed
immediately before striking the shock absorber. Note that this is
not the same as “average speed (cylinder stroke/time required).”
Mass (kg)
●For φ10 [0.394in.] and φ16 [0.630in.]
KSHJ10×10‐01
KSHJ10×10‐02
Impact speed
V (m/s)
Mass (kg)
●For φ20 [0.787in.] and φ25 [0.984in.]
KSHJ14×12‐01
KSHJ14×12‐02
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Impact speed
V (m/s)
Mass (kg)
●For φ32 [1.260in.] and φ40 [1.575in.]
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4
0
Straight groove
Shock absorber mounting bolt
Approximate tightening torque for holder mounting bolt
Bore size
mm [in.]
Tightening torque
N·cm [in·lbf]
Allen wrench size
mm [in.]
10,16 [0.394,0.630]
140 [12.4]
3 [0.118]
20,25 [0.787,0.984]
450 [39.8]
5 [0.197]
32,40 [1.260,1.575]
1350 [119.5]
6 [0.236]
Remark: For securing the shock absorber holder in place, use the above
values to tighten the bolt.
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
Attachment holder
Flat blade
screwdriver
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Holder mounting bolt
KSHJ20×16‐01
KSHJ20×16‐02
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8 2.0
Impact speed
V (m/s)
1kg = 2.205lb.
1m/s = 3.28ft./sec.
Cautions: 1. Adjust it so that the stopper on the table and the shock
absorber make full contact.
2. Use the shock absorber within the range of the capacity of the
shock absorber (range of the capacity graph). Note that the
absorption energy of the shock absorber is different in a lowspeed range than that in a high-speed range.
3. The maximum impact speed of the shock absorber will vary
depending on the shock absorber. Moreover, since impact
speed and average speed are not the same, use only after
checking the shock absorber’s impact speed.
4. Do not use the shock absorber in a place subject to dripping
water or oil, or to large amount of dust. If using it in these
places, install a cover, etc. so that the water or oil drops do not
drip it directly. Otherwise, it could lead to improper operation
and may decrease the absorption energy.
5. Do not loosen the small screw on the rear end of the shock
absorber. The oil inside will leak out which will fail the function
of the shock absorber.
6. To ensure that the table is not in contact with the attachment
holder, always adjust the location of the shock absorber so that
a clearance exists between the table and the attachment
holder. Contact of anything other than the absorber when
stopping could result in damage to the cylinder.
7. Do not install other shock absorbers for this product without
our permission. Since our shock absorber’s characteristics are
different from those of other shock absorbers, use of other
shock absorbers could cause damage to the cylinder.
Handling Instructions and Precautions
Mounting with T-slot
Intermediate stopping control
Slide table
T
L
Square nut
Mounting bolt
● Tightening torque
Type
Tightening torque
N·cm [in·lbf]
ORS10,16
MRS10,16
ORS20,25
MRS20,25
ORS32,40
MRS32,40
140 [12.4]
450 [39.8]
1350 [119.5]
(M4)
(M6)
(M8)
ORS10,16
MRS10,16
ORS20,25
MRS20,25
ORS32,40
MRS32,40
●Screw length L
Type
L
mm [in.]
M4
M6
M8
Ｔ＋ 6 [0.236]
Ｔ＋ 8 [0.315]
Ｔ＋ 10 [0.394]
Mounting
1. While any mounting direction in the rodless cylinders ORS,
MRS series is allowed, mount the slider so that it faces
downward or protect it with a cover, etc., when mounting in
locations subject to dripping water or oil, etc., or to large
amounts of dust. Mounting as the seal band faces downward
is particularly effective for the ORS series.
2. Avoid any electric welding either during or after mounting the
rodless cylinders ORS, MRS series. Flows of welding current
to the cylinder could generate arcs that result in damage or
depositions to the cylinder.
3. Since the magnet type rodless cylinders MRS series has
strong magnets built into the cylinder body, do not use in
locations subject to cutting oil or metal chips that contain
magnetized materials.
4. Be careful to avoid making scratches or dents, etc., on the
cylinder tube/barrel and guide.
5. If external forces exceeding the magnet retaining force cause
the slider and piston to become misaligned or separated,
make the piston return to the end of the stroke and then apply
an external force to the slider to restore it to the correct
position.
6. If using in locations where the cylinder tube/barrel and guide
can easily become smeared, clean the cylinder tube/barrel
and guide periodically.
After cleaning, always apply lubrication to the cylinder tube
and guide surfaces.
7. Avoid using the rodless cylinders ORS, MRS series in
combination with linear ball bearings and other external
guides.
Caution: Do not apply a strong shock to the slit portion of the cylinder barrel.
1. Since for structural reasons external air leakage is inevitable
for the ORS series, use of all port block (closed center) 3position valves, etc., for intermediate stop control could result
in failure to maintain the stopping position, and the piston
speed could not be controlled when restarting. We
recommend, therefore, the installation of double-sided
pressure control circuits that use PAB-connection (pressure
center) 3-position valves, etc.
For intermediate stopping under constant loads, such as
vertical mountings, consult us.
2. For the MRS series, hold the pressure at 0.55MPa [80psi.] or
less when used with external stoppers, etc., for intermediate
stroke stopping. Use at higher pressures may cause the
piston to misalign.
Calculation of impact energy
Horizontal impact
→
'
L
→
m
L'
W'
Fo
→
F'o
E＝E1＋E2
m･v2
＝
＋FO・L
2
→
E' ＝E' 1＋E' 2
W' ･v' 2
＝
＋F' O・L'
2g'
Vertical impact Note 1
'
m
F'o W'
→
Fo
→
L'
→
→
→
L
L'
L
→
F'o W'
When ascending
→
m
→
Fo
When descending
Note 2
'
E＝E1＋E2＋E3
E' ＝E' 1＋E' 2 ＋E' 3
m･v2
W' ･v' 2
＝
＋FO・L＋m・g・L ＝
＋F' O・L' ＋W'・L'
2g'
2
E＝E1＋E2−E3
E' ＝E' 1＋E' 2 −E' 3
m･v2
W' ･v' 2
＝
＋FO・L−m・g・L ＝
＋F' O・L−W' ・L'
2g'
2
Note 1: For impact on incline,
E3 becomes E3' = m・g・L・sinθ.
Note 1: For impact on incline,
E' 3 becomes E'' 3= W'・L'・sinθ.
m
W'
Fo
F'o
→
θ
→
θ
Note 2: When descending, the operating air pressure: P, should be lower than when ascending,
because heavier loads can be carried.
E ：Total impact energy … [J]
m･v2
[J]
2
E2 ：Additional energy by cylinder thrust …Fo·L [J]
E3 ：Additional energy by load mass …m·g·L [J]
m ：Load mass [kg]
v ：Impact speed [m/s]
g ：Gravity acceleration 9.8 [m/s2]
Fo ：Cylinder thrust … = π ·D2·P [N]
4
Fo ：[D: Cylinder bore (mm) P: Operating air pressure (MPa)]
L ：Absorbing stroke of shock absorber [m]
E1 ：Kinetic energy …
Note 2: When descending, the operating air pressure: P', should be lower than
when ascending, because heavier loads can be carried.
E' ：Total impact energy … [ft·lbf]
W'･v' 2
[ft·lbf]
2g'
E' 2 ：Additional energy by cylinder thrust …F'o·L' [ft·lbf]
E' 3 ：Additional energy by load weight …W' · L' [ft·lbf]
W' ：Load weight [lbf]
v' ：Impact speed [ft./sec.]
g' ：Gravity acceleration 32.2 [ft./sec.]
F'o：Cylinder thrust … = π ·D' 2·P' [lbf]
4
Fo ：[D' : Cylinder bore [in.] P' : Operating air pressure [psi.]]
L' ：Absorbing stroke of shock absorber [ft.]
E' 1 ：Kinetic energy …
SLIT TYPE RODLESS CYLINDERS
SERIES
Symbol
Specifications
Bore size
mm [in.]
Item
10 [0.394]
16 [0.630]
20 [0.787]
Operation type
25 [0.984]
32 [1.260]
40 [1.575]
Double acting type
Media
Air
Operating pressure range MPa [psi.] 0.25〜0.7 [36〜102]
Proof pressure
MPa [psi.]
0.15〜0.8 [22〜116]
1.2 [174]
1.05 [152]
Operating temperature range °C [°F]
Operating speed range
mm/s [in./sec.]
0〜60 [32〜140]
150〜1000 [5.9〜39.4]
(2000 [78.7]) Note2
100〜1000 [3.9〜39.4] (2000 [78.7]) Note2
Shock absorber (Standard equipment for both ends)
Cushion
Lubrication
Cylinder portion
Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent, or lithium soap-based grease.)
Guide portion
Required (Lithium soap-based grease)
±0.05 [±0.002]
Repeatability
mm [in.]
Parallelism Note1
mm [in.]
0.3 [0.012]
Stroke adjusting range
mm [in.]
Adjustable over the entire stroke (Specified stroke ＋10mm [0.394])
Maximum load capacity
N [lbf.]
Port size
130 [29.2]
300 [67.4]
600 [135]
M5×0.8
Rc1/8
Rc1/4
Notes: 1. This is the parallelism between the upper surface of the table and the bottom of the body. It is not the same as the traveling parallelism.
2. Figures in parentheses ( ) are for when ORS series with shock absorbers are set for 2000mm/s [78.7in./sec.] impact speed.
Remark: For the relation between the mass and piston speed, see the shock absorber absorption capacity graph on p.1196.
Specifications of Shock Absorber
Model
Item
Applicable cylinder
‐01
KSHJ10×10‐
‐02
KSHJ10×10‐
‐01
KSHJ14×12‐
‐02
KSHJ14×12‐
‐01
KSHJ20×16‐
ORS20, ORS25
ORS10, ORS16
‐02
KSHJ20×16‐
ORS32, ORS40
Maximum absorption
J [ft·lbf]
3 [2.2]
10 [7.4]
30 [22.1]
Absorbing stroke
mm [in.]
10 [0.394]
12 [0.472]
16 [0.630]
Maximum impact speed
mm/s [in./sec.]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
60
40
30
Maximum absorption per minute
J/min [ft·lbf/min.]
120 [88.5]
240 [177]
450 [332]
Spring return force Note
8.0 [1.80]
9.2 [2.07]
22.0 [4.95]
Maximum operating frequency
cycle/min
N [lbf.]
Angle variation
Operating temperature range
1° or less
°C [°F]
3° or less
0〜60 [32〜140]
Note: Values at retracted position.
Caution: The life of the shock absorber may vary from the Slit Type Rodless Cylinder, depending on its operating conditions.
Cylinder Thrust
N [lbf.]
Air pressure MPa [psi.]
Bore size
mm [in.]
Pressure area
mm2 [in.2]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
10 [0.394]
78.5 [0.122]
―
24 [5.4]
31 [7.0]
39 [8.8]
47 [10.6]
55 [12.4]
―
16 [0.630]
201 [0.312]
40 [9.0]
60 [13.5]
80 [18.0]
101 [22.7]
121 [27.2]
141 [31.7]
161 [36.2]
20 [0.787]
314 [0.487]
63 [14.2]
94 [21.1]
126 [28.3]
157 [35.3]
188 [42.3]
220 [49.5]
251 [56.4]
25 [0.984]
490 [0.760]
98 [22.0]
147 [33.0]
196 [44.1]
245 [55.1]
294 [66.1]
343 [77.1]
392 [88.1]
32 [1.260]
804 [1.246]
161 [36.2]
241 [54.2]
322 [72.4]
402 [90.4]
482 [108.4]
563 [126.6]
643 [144.5]
40 [1.575]
1256 [1.947]
251 [56.4]
377 [84.7]
502 [112.8]
628 [141.2]
754 [169.5]
879 [197.6]
1005 [225.9]
0.8 [116]
Bore Size and Stroke
mm
Standard strokes
Bore size
Available strokes
10
150,200,250,300,350,400,500,600
50〜2000
16
150,200,250,300,350,400,500,600
50〜3000
20
200,250,300,350,400,500,600,700,800
50〜3000
25
200,250,300,350,400,500,600,700,800
50〜3000
32
200,250,300,350,400,500,600,700,800
50〜3000
40
300,400,500,600,700,800,900,1000
50〜3000
Remark: Non-standard strokes are available at each 50mm stroke. For delivery, consult us .
Mass
kg [lb.]
Bore size
mm [in.]
Zero stroke mass
Additional mass for each
50mm [1.969in.] stroke
10 [0.394]
0.85 [1.87]
0.13 [0.29]
16 [0.630]
0.96 [2.12]
0.15 [0.33]
20 [0.787]
2.65 [5.84]
0.29 [0.64]
25 [0.984]
2.77 [6.11]
0.31 [0.68]
32 [1.260]
6.41 [14.13]
0.51 [1.12]
40 [1.575]
7.30 [16.10]
0.55 [1.21]
Additional mass of 1 sensor switch Note
ZE□□□A
ZE□□□B
0.015 [0.033]
0.035 [0.077]
Note: Sensor switch types A and B show the lead wire lengths.
A : 1000mm [39in.] B : 3000mm [118in.]
Air Flow Rate and Air Consumption
While the rodless cylinder’s air flow rate and air consumption can be found through the following calculations, the quick reference tables below provides the
answers more conveniently.
Air flow rate: Q 1 ＝
Air consumption: Q 2 ＝
Air flow rate: Q1' ＝
Q1 : Required air flow rate for cylinder
R/min(ANR)
Q2 : Air consumption of cylinder
R/min(ANR)
D : Cylinder tube inner diameter
mm
L : Cylinder stroke
mm
t : Time required for cylinder to travel 1 stroke
s
n : Number of cylinder reciprocations per minute
times/min
P : Pressure
MPa
60
P＋0.101
πD2
×L×
×
×10 –6
4
t
0.101
P＋0.101
πD2
×L×2×n×
×10 –6
4
0.101
60
P'＋14.7
1
πD'2
× L' ×
×
×
4
t
14.7
1728
Air consumption: Q 2' ＝
Q1' : Required air flow rate for cylinder
ft.3/min.(ANR)※
Q2' : Air consumption of cylinder
ft.3/min.(ANR)※
D' : Cylinder tube inner diameter
in.
L' : Cylinder stroke
in.
t
: Time required for cylinder to travel 1 stroke
sec.
n : Number of cylinder reciprocations per minute
times/min
P' : Pressure
psi.
P'＋14.7
1
πD'2
× L' × 2 × n ×
×
4
14.7
1728
※Refer to p.54 for an explanation of ANR.
cm3 [in.3]/Reciprocation (ANR)
Air pressure MPa [psi.]
Bore size
mm [in.]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
10 [0.394]
―
0.623 [0.0380]
0.779 [0.0475]
0.934 [0.0570]
1.090 [0.0665]
1.245 [0.0760]
―
16 [0.630]
1.198 [0.0731]
1.596 [0.0974]
1.993 [0.1216]
2.391 [0.1459]
2.789 [0.1702]
3.187 [0.1945]
3.585 [0.2188]
20 [0.787]
1.872 [0.1142]
2.493 [0.1521]
3.115 [0.1901]
3.737 [0.2280]
4.359 [0.2660]
4.980 [0.3039]
5.602 [0.3419]
25 [0.984]
2.924 [0.1784]
3.896 [0.2377]
4.867 [0.2970]
5.838 [0.3563]
6.810 [0.4156]
7.781 [0.4748]
8.753 [0.5341]
32 [1.260]
4.792 [0.2924]
6.384 [0.3896]
7.976 [0.4867]
9.568 [0.5839]
11.16 [0.6810]
12.753 [0.7782]
14.345 [0.8754]
40 [1.575]
7.486 [0.4568]
9.973 [0.6086]
12.46 [0.7604]
14.95 [0.9123]
17.43 [1.0636]
19.92 [1.2156]
22.41 [1.3675]
0.8 [116]
The figures in the table show the air flow rate and air consumption when a rodless cylinder makes 1 reciprocation with stroke of 1mm [0.0394in.]. The air flow rate
and consumption actually required are found by the following calculations.
● Finding the air flow rate (for selecting F.R.L., valves, etc.)
Example: When operating a rodless cylinder with bore size of 40mm [1.575in.] at speed of 300mm/s [11.8in./sec.] and under air pressure of 0.5Mpa [73psi.]
1
× 300× 10 –3 ＝2.24R/s [0.0791ft.3/sec.] (ANR)
14.95 ×
2
1
× 300 × 60 × 10 −3 ＝134.55R/min [4.750ft.3/min.] (ANR).)
(At this time, the air flow rate per minute is 14.95 ×
2
● Finding the air consumption
Example 1. When operating a rodless cylinder with bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of 0.5MPa [73psi.],
for 1 reciprocation
14.95 × 100 × 10 –3 ＝1.495R[0.0528ft.3]/Reciprocation (ANR)
Example 2. When operating a rodless cylinder with bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of 0.5MPa [73psi.],
for 10 reciprocations per minute
14.95 × 100 × 10 × 10 –3 ＝14.95R/min [0.528ft.3/min.] (ANR)
Note: To find the actual air consumption required when using rodless cylinders, add the air consumption of the piping to the air consumption obtained from the
above calculation.
Moreover, for the slit type rodless cylinder ORS series, add 1R/min [0.0353ft.3/min.] (ANR) as air leakage from the slit.
Order Codes for Slit Type Rodless Cylinders
ORS
16×200 -
Slit type
rodless
cylinder
ORS series
Bore size
×
Stroke
Heli-sert and locating dowel pin hole on
the table
Blank : No heli-sert and dowel pin hole
P : With heli-sert and dowel pin hole
Shock absorber (Standard equipment)
KL : Impact speed 100〜1000mm/s [3.9〜39.4in./sec.]
KM : Impact speed 100〜2000mm/s [3.9〜78.7in./sec.]
Number of sensor switches
1 : With 1 sensor switch
2 : With 2 sensor switches
3 : With 3 sensor switches
Lead wire length
A : 1000mm [39in.]
B : 3000mm [118in.]
Sensor switch
Blank : No sensor switch
ZE135 : 2-lead wire Solid state type with indicator lamp
DC10〜28V
ZE155 : 3-lead wire Solid state type with indicator lamp
DC4.5〜28V
ZE101 : 2-lead wire Reed switch type without indicator lamp DC5〜28V, AC85〜115V
ZE102 : 2-lead wire Reed switch type with indicator lamp
DC10〜28V, AC85〜115V
Additional Parts
● Shock absorber
KSHJ
Impact speed range
01 : 100〜1000mm/s [3.9〜39.4in./sec.]―――For ORS□×□ -K L
02 : 100〜2000mm/s [3.9〜78.7in./sec.]―――For ORS□×□ -KM
Mounting thread size×Stroke
10 × 10 ――― For ORS10, 16
14 × 12 ――― For ORS20, 25
20 × 16 ――― For ORS32, 40
Linear orifice type shock absorber
Inner Construction of Slit Type Rodless Cylinder
ORS (φ16〜φ40)
$5 !0 $6 $7 !1
y
q w e r t u i o !0 !1 !2 !3 !4 !5 !6 !7 !8 !9
$4
ORS16
$3 @7
@0 @1 @2 @3 @4
@5 @6
$8
@8 @9 #0 #1 #2 #3 #4 #5
#6 #7 #8 #9 $0 $1 $2
Major Parts and Materials
No.
Parts
@5
@5
Shock absorber
@6
@6
@7
@7
2
Brass
Brass
Cylinder gasket
i
i
No.
Parts
q
q
Hexagon socket head bolt
Alloy steel
2
w
w
Plate gasket
Synthetic rubber (NBR)
2
e
e
Hexagon socket setscrew
Alloy steel
2
r
r
End pipe
Aluminum alloy
t
t
Rivet
y
y
Band washer
u
u
Materials
Q’ty
―
2
End plate R
Aluminum alloy
1
Anodized
Hexagon socket head bolt
Alloy steel
8
Zinc plated
@8
@8
Magnet strip
Rubber magnet
2
2
@9
@9
Stopper
Steel
1
Zinc plated
2
#0
#0
Hexagon socket head bolt
Alloy steel
4
Zinc plated
Synthetic rubber (NBR)
2
#1
#1
Hexagon socket head bolt
Alloy steel
8
Zinc plated
Inner seal band
Stainless chrome steel
1
#2
#2
Hexagon socket head bolt
Alloy steel
― Zinc plated
o
o
Outer seal band
Stainless chrome steel
1
#3
#3
Linear guide
Steel
1
!0
!0
Scraper
Nylon
1
For φ40 [1.575in.], polyacetal, 2pcs.
#4
#4
Hexagon socket button head bolt
Stainless steel
1
!1
!1
Piston mount
Aluminum alloy
1
Anodized, nylon for φ10 [0.394in.]
#5
#5
Table
Aluminum alloy
1
Anodized
!2
!2
Spring pin
Alloy steel
2
#6
#6
Cylinder barrel
Aluminum alloy
1
Anodized
Anodized (chromate treated
zinc alloy for φ10)
#7
#7
Base
Aluminum alloy
1
Anodized
Holder nut
Steel
2
Zinc plated
For φ40 [1.575in.], 4 pcs.
#8
#8
#9
#9
Square nut
Steel
― Zinc plated
Materials
Q’ty
Remarks
Zinc plated
Black oxide
Remarks
!3
!3
Piston yoke
!4
!4
Bearing strip
Polyethylene
2
!5
!5
Piston
Polyacetal
2
$0
$0
Square nut
Steel
― Zinc plated
!6
!6
Piston seal
Synthetic rubber (NBR)
2
Sensor magnet
Rare earth magnet
1
!7
!7
$1
$1
Gasket
Rubber contained cork
2
Magnet holder
Aluminum alloy
1
Anodized
!8
!8
Hexagon socket setscrew
Alloy steel
2
Black oxide
!9
!9
Steel ball
Steel
1
$2
$2
$3
$3
Low head cap screw
Alloy steel
2
Black oxide for φ10, 16,
hexagon socket button head bolt
@0
@0
End plate L
Aluminum alloy
1
Anodized
$4
$4
Washer
Aluminum alloy
1
Anodized
@1
@1
Hexagon socket head bolt
Alloy steel
4
Zinc plated
$5
$5
Scraper holder O-ring
Synthetic rubber (CR)
1
@2
@2
Attachment holder
Aluminum alloy
2
Anodized
$6
$6
End plate mounting screw
Steel
2
Nickel plated
Zinc plated
$7
$7
End plate
Aluminum alloy
2
Anodized
Nickel plated
$8
$8
Heli-sert
Stainless steel
(4) Optional
@3
@3
@4
@4
Hexagon socket head bolt
Band lock
Aluminum alloy
Alloy steel
Steel
1
2
2
Dimensions of Slit Type Rodless Cylinder ORS10 (mm)
● ORS
10 ×
ORS10
Stroke
28
5
10
2-M5×0.8 Depth 4
Connection port
150＋Stroke
70
10
12-M4 Square nut
(With 6 nuts in
1 row)
31
5
4-M4 Depth 7 (Heli-sert is optional.)
45
80
4-φ4.8
φ8 Counterbore Depth 4.5
34
11
17.5
5
19
30
M4×0.7
2.5
Stroke
6.2
φ4 F8 ＋0.028
＋0.010 Depth 4 (optional)
7.2
90
Plus side stroke adjusting range
4.5
● T-slot dimensions
160＋Stroke
2.5
6.2
Dimensions of Shock Absorber (mm)
Ｂ
Ａ
Ｄ
G
H
Ｅ
(Width
across flats)
J
φＣ
(Stroke)
53
4.5
46
63
21.5
11
18.5
8.5
62
2
23
4 F8 ＋0.028
＋0.010 Depth 4 Oval hole (optional)
85
63.5
12.5
12.5
F
Code
Model
× 10-01, KSHJ10×
× 10-02 (For φ 10 [0.394in.] and φ 16 [0.630in.])
KSHJ10×
A
B
C
D
E
F
G
H
J
50
10
3
2
M10×1
5
18.5
1.3
1.5
× 12-01, KSHJ14×
× 12-02 (For φ 20 [0.787in.] and φ 25 [0.984in.])
KSHJ14×
60
12
4
2
M14×1.5
5
12.5
1.3
1.5
× 16-01, KSHJ20×
× 16-02 (For φ 32 [1.260in.] and φ 40 [1.575in.])
KSHJ20×
77
16
5
3
M20×1.5
7
17.0
1.8
2.0
Dimensions of Slit Type Rodless Cylinders ORS16, 20, 25, 32, 40 (mm)
● ORS
Bore size ×
Stroke
ORS Bore size
T-slot cannot be used to
mount the body.
E
AF
2-AG
Connection port
M
L＋Stroke
AT (optional)
M
X
2-Y
AK
AJ
R
J
AU
W
AL
S
G
F
K
2
AV
AD
AC
AE
4-U Depth V
(Heli-sert is optional.)
P
AH
C
H
D
4-φZ
φAA Counterbore Depth AB
5
Q
B
AN
AM
2- T-slot
With 6 square nuts
AP (Width across flats AQ)
ORS16 has 1 groove.
Stroke
A＋Stroke
Plus side stroke adjusting range
●T-slot dimensions
AL
AS
(optional)
AN
AM
Note: Locating dowel pin hole and heli-sert are optional.
Bore
mm [in.]
Bore
mm [in.]
Bore
mm [in.]
Code
A
B
C
D
E
F
G
H
J
K
L
M
P
Q
R
S
16 [0.630]
160
80
11
19
28
92
63
30
17.5
66
150
5
70
90
5
46
20 [0.787]
230
115
14
26
38
132
94
40
19
104
216
7
120
140
7
66
25 [0.984]
230
115
14
26
38
137
94
40
19
106
216
7
120
140
7
66
32 [1.260]
300
150
17
35
59
164
102
60
20
132
284
8
160
186
10
82
40 [1.575]
300
150
17
35
59
173
102
60
20
138
284
8
160
186
10
82
Code
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
16 [0.630]
M4×0.7
7
41.5
31
M10×1
4.8
8
4.5
16.5
26
10
3
M5×0.8
20 [0.787]
M6×1
9
61.5
34
M14×1.5
7
11
6.5
21
37
14
4
Rc1/8
25 [0.984]
M6×1
9
61.5
34
M14×1.5
7
11
6.5
24
39
14
5
Rc1/8
32 [1.260]
M8×1.25
14
65
42
M20×1.5
9
14
8.5
32
56
18.5
11
Rc1/4
40 [1.575]
M8×1.25
14
65
42
M20×1.5
9
14
8.5
38
59
18.5
11
Rc1/4
Code
AH
AJ
AK
AL
AM
AN
AP
AQ
AS
AT
AU
16 [0.630]
18.5
11
34
4.5
2.5
3.7
M4×0.7
8
φ4F8 Depth 4
4F8 Depth 4 (Oval hole)
21.5
70.5
20 [0.787]
24
16
52
6.5
3
5.5
M6×1
10
φ6F8 Depth 6
6F8 Depth 6 (Oval hole)
31.5
100.5
25 [0.984]
24
16
52
6.5
3
5.5
M6×1
10
φ6F8 Depth 6
6F8 Depth 6 (Oval hole)
31.5
105.5
32 [1.260]
38.5
12
60
8.5
4
6.5
M8×1.25
14
φ8F8 Depth 8
8F8 Depth 8 (Oval hole)
30
134
40 [1.575]
38.5
12
60
8.5
4
6.5
M8×1.25
14
φ8F8 Depth 8
8F8 Depth 8 (Oval hole)
30
143
AV
MAGNET TYPE RODLESS CYLINDERS
SERIES
Symbol
Specifications
Bore size
mm [in.]
Item
10 [0.394]
16 [0.630]
20 [0.787]
Operation type
25 [0.984]
32 [1.260]
40 [1.575]
Double acting type
Media
Air
Operating pressure range MPa [psi.]
Proof pressure
0.25〜0.7 [36〜102]
0.2〜0.7 [29〜102]
1.05 [152]
MPa [psi.]
Operating temperature range
Operating speed range
°C [°F]
0〜60 [32〜140]
150〜1000 [5.9〜39.4]
mm/s [in./sec.]
(2000 [78.7]) Note2
100〜1000 [3.9〜39.4] (2000 [78.7]) Note2
Shock absorber (Standard equipment for both ends)
Cushion
Lubrication
Cylinder portion
Not required (If lubrication is required, use Turbine Oil Class.1 [ISO VG32] or equivalent, or fluorine-contained lithium soap-based grease.)
Guide portion
Required (Lithium soap-based grease)
±0.05 [±0.002]
Repeatability
mm [in.]
Parallelism Note1
mm [in.]
0.3 [0.012]
Stroke adjusting range
mm [in.]
Adjustable over the entire stroke (Specified stroke ＋10mm [0.394])
Maximum load capacity
N [lbf.]
Port size
130 [29.2]
300 [67.4]
600 [135]
M5×0.8
Rc1/8
Rc1/4
Notes: 1. This is the parallelism between the upper surface of the table and the bottom surface of the body. It is not the same as the traveling parallelism.
2. Figures in parentheses ( ) are for when MRS series with shock absorbers are set for 2000mm/s [78.7in./sec.] impact speed.
Remark: For the relation between the mass and piston speed, see the shock absorber absorption capacity graph on p.1196.
Magnet Retaining Force
N [lbf.]
Bore size
mm [in.]
Magnet retaining force
10 [0.394]
16 [0.630]
20 [0.787]
25 [0.984]
32 [1.260]
40 [1.575]
58.8 [13.2]
156.9 [35.3]
294.2 [66.1]
451.1 [101.4]
715.9 [160.9]
1147.4 [257.9]
‐02
KSHJ10×10‐
‐01
KSHJ14×12‐
‐02
KSHJ14×12‐
‐01
KSHJ20×16‐
‐02
KSHJ20×16‐
Specifications of Shock Absorber
Model
Item
Applicable cylinder
‐01
KSHJ10×10‐
MRS20, MRS25
MRS10, MRS16
MRS32, MRS40
Maximum absorption
J [ft·lbf]
3 [2.2]
10 [7.4]
30 [22.1]
Absorbing stroke
mm [in.]
10 [0.394]
12 [0.472]
16 [0.630]
Maximum impact speed
mm/s [in./sec.]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
60
40
30
Maximum absorption per minute
J/min [ft·lbf/min.]
120 [88.5]
240 [177]
450 [332]
Spring return force Note
8.0 [1.80]
9.2 [2.07]
22.0 [4.95]
Maximum operating frequency
cycle/min
N [lbf.]
Angle variation
Operating temperature range
1° or less
°C [°F]
3° or less
0〜60 [32〜140]
Note: Values at retracted position.
Caution: The life of the shock absorber may vary from the Magnet Type Rodless Cylinder, depending on its operating conditions.
Cylinder Thrust
N [lbf.]
Air pressure MPa [psi.]
Bore size
mm [in.]
Pressure area
mm2 [in.2]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
10 [0.394]
78.5 [0.122]
―
24 [5.4]
31 [7.0]
39 [8.8]
47 [10.6]
55 [12.4]
16 [0.630]
201 [0.312]
40 [9.0]
60 [13.5]
80 [18.0]
101 [22.7]
121 [27.2]
141 [31.7]
20 [0.787]
314 [0.487]
63 [14.2]
94 [21.1]
126 [28.3]
157 [35.3]
188 [42.3]
220 [49.5]
25 [0.984]
490 [0.760]
98 [22.0]
147 [33.0]
196 [44.1]
245 [55.1]
294 [66.1]
343 [77.1]
32 [1.260]
804 [1.246]
161 [36.2]
241 [54.2]
322 [72.4]
402 [90.4]
482 [108.4]
563 [126.6]
40 [1.575]
1256 [1.947]
251 [56.4]
377 [84.7]
502 [112.8]
628 [141.2]
754 [169.5]
879 [197.6]
Remark: The above cylinder thrust is the theoretical value. Allow plenty of margin in actual applications.
0.7 [102]
Bore Size and Stroke
mm
Bore size
Standard strokes
Available strokes
10
150, 200, 250, 300, 350, 400, 500, 600
50〜1000
16
150, 200, 250, 300, 350, 400, 500, 600
50〜1500
20
200, 250, 300, 350, 400, 500, 600, 700, 800
50〜2000
25
200, 250, 300, 350, 400, 500, 600, 700, 800
50〜2000
32
300, 400, 500, 600, 700, 800, 900, 1000
50〜2000
40
300, 400, 500, 600, 700, 800, 900, 1000
50〜2000
Remark: Non-standard strokes are available at each 50mm stroke. For delivery, consult us.
Mass
kg [lb.]
Bore size
mm [in.]
Zero stroke mass
Additional mass for each
50mm [1.969in.] stroke
10 [0.394]
0.82 [1.80]
0.11 [0.24]
16 [0.630]
0.99 [2.18]
0.12 [0.26]
20 [0.787]
2.56 [5.64]
0.22 [0.49]
25 [0.984]
2.94 [6.48]
0.23 [0.51]
32 [1.260]
6.22 [13.72]
0.34 [0.75]
40 [1.575]
7.47 [16.47]
0.35 [0.77]
Additional mass of 1 sensor switch Note
ZE□□□A
ZE□□□B
0.015 [0.033]
0.035 [0.077]
Note: Sensor switch types A and B show the lead wire lengths.
A : 1000mm [39in.] B : 3000mm [118in.]
Air Flow Rate and Air Consumption
While the rodless cylinder’s air flow rate and air consumption can be found through the following calculations, the quick reference table below provides the
answers more conveniently.
Air flow rate: Q 1 ＝
Q1 : Required air flow rate for cylinder
R/min(ANR)
Q2 : Air consumption of cylinder
R/min(ANR)
D : Cylinder tube inner diameter
mm
L : Cylinder stroke
mm
t : Time required for cylinder to travel 1 stroke
s
n : Number of cylinder reciprocations per minute
times/min
P : Pressure
MPa
60
P＋0.101
πD2
×L×
×
×10 –6
4
t
0.101
Air consumption: Q 2 ＝
Air flow rate: Q 1' ＝
P＋0.101
πD2
×L×2×n×
×10 –6
4
0.101
Q1' : Required air flow rate for cylinder
ft.3/min.(ANR)※
Q2' : Air consumption of cylinder
ft.3/min.(ANR)※
D' : Cylinder tube inner diameter
in.
L' : Cylinder stroke
in.
t
: Time required for cylinder to travel 1 stroke
sec.
n : Number of cylinder reciprocations per minute
times/min
P' : Pressure
psi.
60
P'＋14.7
1
πD' 2
× L' ×
×
×
t
14.7
1728
4
Air consumption: Q 2' ＝
P'＋14.7
1
πD' 2
× L' × 2 × n ×
×
14.7
1728
4
※Refer to p.54 for an explanation of ANR.
cm3 [in.3]/Reciprocation (ANR)
Air pressure MPa [psi.]
Bore size
mm [in.]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
10 [0.394]
0.468 [0.0286]
0.623 [0.0380]
0.779 [0.0475]
0.934 [0.0570]
1.090 [0.0665]
1.245 [0.0760]
16 [0.630]
1.198 [0.0731]
1.596 [0.0974]
1.993 [0.1216]
2.391 [0.1459]
2.789 [0.1702]
3.187 [0.1945]
20 [0.787]
1.872 [0.1142]
2.493 [0.1521]
3.115 [0.1901]
3.737 [0.2280]
4.359 [0.2660]
4.980 [0.3039]
25 [0.984]
2.924 [0.1784]
3.896 [0.2377]
4.867 [0.2970]
5.838 [0.3563]
6.810 [0.4156]
7.781 [0.4748]
32 [1.260]
4.791 [0.2924]
6.383 [0.3895]
7.975 [0.4867]
9.566 [0.5838]
11.158 [0.6809]
12.75 [0.7781]
40 [1.575]
7.486 [0.4568]
9.973 [0.6086]
12.46 [0.7604]
14.95 [0.9123]
17.43 [1.0636]
19.92 [1.2156]
The figures in the table show the air flow rate and air consumption when a rodless cylinder makes 1 reciprocation with stroke of 1mm [0.0394in.]. The air flow rate
and consumption actually required are found by the following calculations.
● Finding the air flow rate (for selecting F.R.L., valves, etc.)
Example: When operating a rodless cylinder with bore size of 40mm [1.575in.] at speed of 300mm/s [11.8in./sec.] and under air pressure of 0.5Mpa [73psi.]
1
× 300× 10 –3 ＝2.24R/s [0.0791ft.3/sec.] (ANR)
14.95 ×
2
1
× 300 × 60 × 10 −3 ＝134.55R/min [4.750ft.3/min.] (ANR).)
(At this time, the air flow rate per minute is 14.95 ×
2
● Finding the air consumption
Example 1. When operating a rodless cylinder with bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of 0.5MPa [73psi.],
for 1 reciprocation
14.95 × 100 × 10 –3 ＝1.495R[0.0528ft.3]/Reciprocation (ANR)
Example 2. When operating a rodless cylinder with bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of 0.5MPa [73psi.],
for 10 reciprocations per minute
14.95 × 100 × 10 × 10 –3 ＝14.95R/min [0.528ft.3/min.] (ANR)
Note: To find the actual air consumption required when using rodless cylinders, add the air consumption of the piping to the air consumption obtained from the
above calculation.
Order Codes for Magnet Type Rodless Cylinders
MRS
16×200 -
Magnet type
rodless
cylinder
MRS series
Bore size
×
Stroke
Heli-sert and locating dowel pin hole on the table
Blank : No heli-sert and dowel pin hole
P : With heli-sert and dowel pin hole
Shock absorber (Standard equipment)
KL : Impact speed 100〜1000mm/s [3.9〜39.4in./sec.]
KM : Impact speed 100〜2000mm/s [3.9〜78.7in./sec.]
Number of sensor switches
1 : With 1 sensor switch
2 : With 2 sensor switches
3 : With 3 sensor switches
Lead wire length
A : 1000mm [39in.]
B : 3000mm [118in.]
Sensor switch
Blank : No sensor switch
ZE135 : 2-lead wire Solid state type with indicator lamp
DC10〜28V
ZE155 : 3-lead wire Solid state type with indicator lamp
DC4.5〜28V
ZE101 : 2-lead wire Reed switch type without indicator lamp DC5〜28V, AC85〜115V
ZE102 : 2-lead wire Reed switch type with indicator lamp
DC10〜28V, AC85〜115V
Additional Parts
● Shock absorber
KSHJ
Impact speed range
01 : 100〜1000mm/s [3.9〜39.4in./sec.]―――For MRS□×□ -K L
02 : 100〜2000mm/s [3.9〜78.7in./sec.]―――For MRS□×□ -KM
Mounting thread size×Stroke
10 × 10 ――― For MRS10, 16
14 × 12 ――― For MRS20, 25
20 × 16 ――― For MRS32, 40
Linear orifice type shock absorber
Inner Construction of Magnet Type Rodless Cylinder
MRS (φ16〜φ40)
q w e r t y u i o !0 !1 !2 !3 !4 !5 !6 !7
!8 !9
@7
@4 @5 @6
@0 @1 @2 @3
$1
@8 @9 #0 #1 #2 #3 #4
#5 #6 #7 #8 #9 $0
Major Parts and Materials
No.
Q’ty
Materials
Q’ty
q
q
Synthetic rubber (NBR)
2
@2
@2
Attachment holder
Aluminum alloy
2
Anodized
w
w
End pipe
Aluminum alloy
2
@3
@3
Hexagon socket head bolt
Alloy steel
2
Zinc plated
e
e
Snap ring
Spring steel
2
@4
@4
Shock absorber
r
r
Scraper
Synthetic rubber (NBR)
2
@5
@5
t
t
Piston B
Aluminum alloy
1
@6
@6
y
y
Cylinder tube
Aluminum alloy
1
Anodized
u
u
Holder
Aluminum alloy
2
Anodized
i
i
Inner wear ring
Special plastic
o
o
Outer wear ring
!0
!0
!1
!1
Parts
Remarks
No.
Materials
Pipe gasket
Parts
Remarks
―
2
Gasket
Rubber contained cork
2
End plate R
Aluminum alloy
1
Anodized
@7
@7
Hexagon socket head bolt
Alloy steel
6
Zinc plated
@8
@8
Stopper
Steel
1
Zinc plated
2
@9
@9
Hexagon socket head bolt
Alloy steel
4
Zinc plated
Special plastic
2
#0
#0
Hexagon socket head bolt
Alloy steel
8
Zinc plated
Outer yoke B
Steel
2
#1
#1
Hexagon socket head bolt
Alloy steel
― Zinc plated
Shaft
Stainless steel
1
#2
#2
Steel
1
Stainless steel
1
For φ32, 40 [1.260, 1.575in.],
hexagon socket head bolt
Nickel plated
#3
#3
Linear guide
Hexagon socket button
head bolt
#4
#4
Table
Aluminum alloy
1
Anodized
#5
#5
Base
Aluminum alloy
1
Anodized
Nickel plated, for
φ10 [0.394in.], 2 pcs.
#6
#6
Holder nut
Steel
2
Zinc plated
#7
#7
Square nut
Steel
― Zinc plated
!2
!2
Outer yoke A
Steel
3
Nickel plated, for
φ10 [0.394in.], 2 pcs.
!3
!3
Outer magnet
Rare earth magnet
4
For φ10 [0.394in.], 3 pcs.
!4
!4
Piston seal
Synthetic rubber (NBR)
1
!5
!5
Inner yoke A
!6
!6
Inner magnet
Rare earth magnet
4
For φ10 [0.394in.], 3 pcs.
#8
#8
Square nut
Steel
― Zinc plated
!7
!7
Inner yoke B
Steel
2
Nickel plated
Sensor magnet
Rare earth magnet
1
!8
!8
#9
#9
Slider
Aluminum alloy
1
Anodized
Magnet holder
Aluminum alloy
1
!9
!9
$0
$0
Steel ball
Steel
1
Heli-sert
Stainless steel
(4) Optional
@0
@0
$1
$1
End plate L
Aluminum alloy
1
Anodized
@1
@1
Hexagon socket head bolt
Alloy steel
4
Zinc plated
Steel
3
Anodized
Dimensions of Magnet Type Rodless Cylinder MRS10 (mm)
● MRS
10 ×
MRS10
Stroke
150＋Stroke
5
28
70
14.5
10
41
2-M5×0.8 Depth 4
Connection port
31
10
30
4-φ4.8
φ8 Counterbore Depth 4.5
34
M4×0.7
11
4-M4 Depth 7 (Heli-sert is optional.)
45
80
8.5
5
2.5
17.5
5
19
4.5
46
63
21.5
11
17
Stroke
6.2
φ4 F8 ＋0.028
＋0.010 Depth 4 (optional)
7.2
90
Plus side stroke adjusting range
2.5
6.2
4.5
●T-slot dimensions
160＋Stroke
Dimensions of Shock Absorber (mm)
Ｂ
Ａ
Ｄ
G
H
Ｅ
(Width
across flats)
J
φＣ
(Stroke)
53
62
2
18.5
12-M4 Square nut
(With 6 nuts in
1 row)
85
63.5
17
4 F8 ＋0.028
＋0.010 Depth 4 Oval hole (optional)
F
Code
Model
× 10-01, KSHJ10×
× 10-02 (For φ 10 [0.394in.] and φ 16 [0.630in.])
KSHJ10×
A
B
C
D
E
F
G
H
J
50
10
3
2
M10×1
5
18.5
1.3
1.5
× 12-01, KSHJ14×
× 12-02 (For φ 20 [0.787in.] and φ 25 [0.984in.])
KSHJ14×
60
12
4
2
M14×1.5
5
12.5
1.3
1.5
× 16-01, KSHJ20×
× 16-02 (For φ 32 [1.260in.] and φ 40 [1.575in.])
KSHJ20×
77
16
5
3
M20×1.5
7
17.0
1.8
2.0
Dimensions of Magnet Type Rodless Cylinders MRS16, 20, 25, 32, 40 (mm)
● MRS
Bore size ×
MRS Bore size
Stroke
AR
E
2-AG
Connection port
AE AF
M
M
X
AJ
W
AL
S
R
J
AU
AH
P
H
C
D
B
4-φZ
φAA Counterbore Depth AB
AN
4-U Depth V
(Heli-sert is optional.)
Q
5
AK
K
2-Y
G
F
AV
2
AD
AC
L＋Stroke
AT (optional)
AM
2- T-slot
With 6 square nuts
AP (Width across flats AQ)
MRS16 has 1 groove.
Stroke
A＋Stroke
Plus side stroke adjusting range
●T-slot dimensions
AL
AS
(optional)
AN
AM
Note: Locating dowel pin hole and heli-sert are optional.
Bore
mm [in.]
Bore
mm [in.]
Bore
mm [in.]
Code
A
B
C
D
E
F
G
H
J
K
L
M
P
Q
R
S
16 [0.630]
160
80
11
19
28
88
63
34
17.5
66
150
5
70
90
5
46
20 [0.787]
230
115
14
26
38
130
94
40
19
104
216
7
120
140
7
66
25 [0.984]
230
115
14
26
38
132
94
46
19
106
216
7
120
140
7
66
32 [1.260]
300
150
17
35
59
160
102
60
20
132
284
8
160
186
10
82
40 [1.575]
300
150
17
35
59
166
102
70
20
138
284
8
160
186
10
82
Code
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
16 [0.630]
M4×0.7
7
41.5
31
M10×1
4.8
8
4.5
17
21.5
10
7
M5×0.8
20 [0.787]
M6×1
9
61.5
34
M14×1.5
7
11
6.5
27
29
14
6
Rc1/8
25 [0.984]
M6×1
9
61.5
34
M14×1.5
7
11
6.5
27
31
14
9
Rc1/8
32 [1.260]
M8×1.25
14
65
42
M20×1.5
9
14
8.5
41
43
18.5
11.5
Rc1/4
40 [1.575]
M8×1.25
14
65
42
M20×1.5
9
14
8.5
43
47
18.5
16.5
Rc1/4
Code
AH
AJ
AK
AL
AM
AN
AP
AQ
AR
AS
AT
AU
AV
16 [0.630]
18.5
11
34
4.5
2.5
3.7
M4×0.7
8
32
φ4F8 Depth 4
4F8 Depth 4 (Oval hole)
21.5
166.5
20 [0.787]
24
16
52
6.5
3
5.5
M6×1
10
―
φ6F8 Depth 6
6F8 Depth 6 (Oval hole)
31.5
198.5
25 [0.984]
24
16
52
6.5
3
5.5
M6×1
10
44
φ6F8 Depth 6
6F8 Depth 6 (Oval hole)
31.5
100.5
32 [1.260]
38.5
12
60
8.5
4
6.5
M8×1.25
14
―
φ8F8 Depth 8
8F8 Depth 8 (Oval hole)
30.5
130.5
40 [1.575]
38.5
12
60
8.5
4
6.5
M8×1.25
14
67
φ8F8 Depth 8
8F8 Depth 8 (Oval hole)
30.5
136.5
SENSOR SWITCHES
Solid State Type, Reed Switch Type
Symbol
Order Codes
–
Lead wire length
A : 1000mm [39in.]
B : 3000mm [118in.]
ORS : ORS series
MRS : MRS series
Sensor switch
ZE135 : Solid state type with indicator lamp
DC10V〜28V Horizontal lead wire
ZE101 : Reed switch type without indicator lamp DC5V〜28V Horizontal lead wire
AC85〜115V
ZE155：Solid state type with indicator lamp DC4.5V〜28V Horizontal lead wire
ZE102：Reed switch type with indicator lamp DC10V〜28V Horizontal lead wire
AC85〜115V
● For details of sensor switches, see p.1544.
Mounting Location of End of Stroke
Detection Sensor Switch
Moving Sensor Switch
Loosening the sensor switch’s mounting screw allows the sensor
switch to be moved along the switch mounting groove on the
base.
It is possible to insert the lead wire into the groove.
mm [in.]
When the sensor switch is mounted in the locations shown
below, the magnet comes to the maximum sensing location of
the sensor switch at the end of the stroke.
A
B
C
D
● Reed switch type (ZE101, ZE102)
Flat blade screwdriver
Sensor switch
● Tighten the mounting screw with a tightening torque of
20〜30N·cm [1.8〜2.7in·lbf].
Model
A
B
ORS10, MRS10
80 [3.150]
11 [0.433]
59 [2.323] 56.5 [2.224]
ORS16, MRS16
80 [3.150]
11 [0.433]
59 [2.323] 56.5 [2.224]
ORS20, MRS20
115 [4.528]
14 [0.551]
91 [3.583] 88.5 [3.484]
ORS25, MRS25
115 [4.528]
14 [0.551]
91 [3.583] 88.5 [3.484]
ORS32, MRS32
150 [5.906]
17 [0.669]
123 [4.843] 120.5 [4.744]
ORS40, MRS40
150 [5.906]
17 [0.669]
123 [4.843] 120.5 [4.744]
C
D
● Solid state type (ZE135, ZE155)
Model
A
B
ORS10, MRS10
80 [3.150]
11 [0.433]
63 [2.480] 59.5 [2.343]
C
D
ORS16, MRS16
80 [3.150]
11 [0.433]
63 [2.480] 59.5 [2.343]
ORS20, MRS20
115 [4.528]
14 [0.551]
95 [3.740] 91.5 [3.602]
ORS25, MRS25
115 [4.528]
14 [0.551]
95 [3.740] 91.5 [3.602]
ORS32, MRS32
150 [5.906]
17 [0.669]
127 [5.000] 123.5 [4.862]
ORS40, MRS40
150 [5.906]
17 [0.669]
127 [5.000] 123.5 [4.862]
Special Rodless Cylinders in ORS and MRS Series
For the rodless cylinders ORS and MRS series, we have
targeted certain special models that have proven to be
particularly popular as semi-standard products.
To order, enter codes in parentheses ( ) at the end of the order
code.
As we expand our special product range, we hope you will
continue to incorporate new models into your work.
For detailed specifications, dimensions, and delivery schedules,
consult us.
1. Clean room-compatible grease specification (-1002W)
For MRS series only
Uses a low-volatility, low particle generation grease. The linear
guide uses a standard grease, however.
2. Low-speed and speed-variable specification (-1003W)
Effective for operations that involve repeated stops and starts,
and for constant low-speed operations.
Operating speed range 20〜100mm/s [0.8〜3.9in./sec.]
3. Simplified clean room specification (-1014W)
For MRS series only
The linear guide is Raydent-treated, while the bolts and screws
are stainless steel or nickel-plated. Moreover, the grease used is
a low particle generation grease. The items are not packaged in
the clean rooms, however. And the shock absorber is not
available for the clean room specification.
4. Lateral piping block specification (-3W)
Can be used for piping in lateral directions.
※ With the exception of a longer total length, other specifications are the same as the standard item.
5. Reverse piping directions specification (-4W)
Since piping directions in the ORS and MRS series are set, use
this specification for piping in the reverse direction.
※ Other specifications are the same as the standard item.
Order example :
For reverse piping specification
●ORSP16×300‐KL‐4W
Note: These special specifications may vary from standard items in delivery,
prices, dimensions, life cycles, etc. Confirm us the details before
ordering.
Moreover, consult us about similar available settings in other rodless
cylinder series.
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