Koganei MRW Magnet type Instruction manual

BKUA002 Ver.1.0
Air Cylinder
RODLESS CYLINDER ORW MRW Series
INSTRUCTION MANUAL Ver.1.0
Handling Instructions and Precautions
General precautions
Piping
1. Always thoroughly blow off (use compressed air) the tubing
before connecting it to the rodless cylinder. Entering chips,
sealing tape, rust, etc., generated during piping work could
result in air leaks or other defective operation.
2. When screwing piping or fittings to rodless cylinders, tighten
them using the following tightening torques.
Connecting thread
Tightening torque N・m [ft・lbf]
M5×0.8
1.57 [1.16]
Rc1/8
6.77〜8.63 [4.99〜6.37]
Rc1/4
11.57〜13.44 [8.53〜9.91]
Atmosphere
1. If using in locations subject to dripping water, dripping oil,
etc., or to large amounts of dust, use a cover to protect the
unit or mount with the slider facing downward.
2. Do not engage in electric welding close to the rodless
cylinders ORW, MRW series. The welding spatters could
damage the outer seal band, etc.
3. The product cannot be used when the media or ambient
atmosphere contains any of the substances listed below.
Organic solvents, phosphate ester type hydraulic oil, sulphur
dioxide, chlorine gas, or acids, etc.
Lubrication
1. The product can be used without lubrication, if lubrication is
required, use Turbine Oil Class 1 (ISO VG32) or equivalent.
2. Apply lithium soap-based grease No.2 or equivalent on the
raceway surface in the guide every 6 months or every
300km [186mi.] of traveling distance.
Media
1. Use air for the media. For the use of any other media,
consult us.
2. Air used for the rodless cylinders ORW, MRW series should
be clean air that contains no moisture, dust, and oxidized
compressor oil, etc. Install an air filter (filtration of a minimum
40 µm) near the rodless cylinders ORW, MRW series or
valve to remove collected liquid or dust. In addition, drain the
air filter periodically.
Selection and Mounting
Allowable load and moment
Although the rodless cylinders ORW, MRW series can be used with directly applying loads, make sure
that the load and moment do not exceed the values in the table below.
Mp=Fp×r1
Mr=Fr×r2
Fp
r2
r1
Fr
My=Fy×r3
W1
r3
Fy
W2
W3
W1
N [lbf.]
W2
N [lbf.]
Pitching moment : Mp＝Fp×r1 (N·m)
Rolling moment : Mr＝Fr×r2 (N·m)
Yawing moment : My＝Fy×r3 (N·m)
Maximum load capacity : W1, W2, W3 (N)
Model
Moment and
Max. load
Mp
N·m [ft·lbf]
Mr
N·m [ft·lbf]
My
N·m [ft·lbf]
ORW16, MRW16
45 [33]
50 [37]
45 [33]
ORW25, MRW25
95 [70]
105 [77]
95 [70]
300 [67]
ORW40, MRW40
185 [136]
200 [148]
185 [136]
600 [135]
W3
N [lbf.]
130 [29]
Caution: The moment including the inertial force generated
when the load is moved or stopped must not
exceed the values in the above table.
For the load and speed, keep within the range of
the shock absorber capacity graph.
Area moment of inertia of the base
Y
X
The above diagram shows base cross section of ORW16, MRW16.
●ORW25, MRW25
●ORW16, MRW16
Cross section characteristics
●ORW40, MRW40
Cross section characteristics
Cross section characteristics
A
1520.82mm2 [2.357in.2]
A
2396.05mm2 [3.714in.2]
A
3951.90mm2 [6.125in.2]
IX
1.310×105mm4 [3.147×10 –1in.4]
IX
3.752×105mm4 [9.014×10 –1in.4]
IX
1.143×106mm4 [2.746in.4]
IY
2.283×106mm4 [5.485in.4]
IY
6.038×106mm4 [1.451×10in.4]
IY
1.714×107mm4 [4.118×10in.4]
ZX
3.359×104mm3 [2.050in.3]
ZY
1.732×105mm3 [1.057×10in.3]
ZX
ZY
3
3
4
3
6.753×10 mm [4.121×10
3.783×10 mm
[2.309in.3]
–1
in.3]
ZX
ZY
4
3
4
3
1.480×10 mm [9.031×10
7.970×10 mm
[4.864in.3]
–1
in.3]
Handling Instructions and Precautions
Shock absorber absorption capacity
Shock absorber stroke adjustment
Shock absorbers are standard equipment for the entire rodless
cylinders ORW, MRW series. Find the figures for the absorption mass
and impact speed from the impact speed graph, which then should be
within the ranges of the “Shock absorber capacity graph” below. It
cannot be used with speeds in excess of the maximum operating
speeds of 1000mm/s [39.4in./sec.] or 2000mm/s [78.7in./sec.].
In the rodless cylinders ORW and MRW series, stroke adjustment
by the shock absorber is easy for entire strokes.
q Loosen the holder mounting bolts, and move the attachment
holder to determine the rough position.
w Press the holder against the guides such that the shock
absorber contacts the impact surface of the table at right
angles, and then tighten and secure it in place with the holder
mounting bolts.
e Next, loosen the shock absorber mounting bolt.
r Insert a flat blade screwdriver into the shock absorber straight
groove to finely adjust the position by rotating it so that it
provides the required stopping position of the table.
t Finally, tighten and secure the shock absorber mounting bolt,
and complete the operation.
■ Impact speed graph (Horizontal use, at air pressure of 0.5MPa)
Time required for stroke (s)
The graph below shows the table’s required time to reach the
end of the stroke, at impact speeds of 1000mm/s [39.4in./sec.]
or 2000mm/s [78.7in./sec.], for each stroke.
In operation, set the time in above area of the graph’s curve.
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1000mm/s
Shock absorber
Guide rail
2000mm/s
Shock absorber mounting bolt
Holder mounting bolt
Attachment holder
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Stroke
Straight groove
1
St (m)
1m = 3.28ft.
■ Shock absorber capacity graph
(Horizontal operation, at air pressure of 0.5MPa)
The “mass” in the graph refers to the total mass carried by the
ORW and MRW series. “Impact speed” refers to the speed
immediately before striking the shock absorber. Note that this is
not the same as “average speed (cylinder stroke/time required).”
Mass (kg)
●For ORW16 and MRW16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
KSHJ10×10‐01
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
V (m/s)
Mass (kg)
KSHJ14×12‐01
KSHJ14×12‐02
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Impact speed
V (m/s)
●For ORW40, MRW40
Mass (kg)
Tightening torque
N·cm [in·lbf]
Allen wrench size
mm [in.]
ORW16, MRW16
200 [17.7]
3 [0.118]
ORW25, MRW25
700 [62.0]
5 [0.197]
ORW40, MRW40
1700 [150.5]
6 [0.236]
KSHJ10×10‐02
Impact speed
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4
0
Model
Remark: For securing the shock absorber holder in place, use the above
values to tighten the bolt.
●For ORW25, MRW25
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
Approximate tightening torque for holder mounting bolt
KSHJ20×16‐01
KSHJ20×16‐02
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8 2.0
Impact speed V (m/s)
1kg = 2.205lb.
1m/s = 3.28ft./sec.
Cautions: 1. Adjust it so that the stopper on the table and the shock
absorber make full contact.
2. Use the shock absorber within the range of the capacity of the
shock absorber (range of the capacity graph). Note that the
absorption energy of the shock absorber is different in a lowspeed range than that in a high-speed range.
3. The maximum impact speed of the shock absorber will vary
depending on the shock absorber. Moreover, since impact
speed and average speed are not the same, use only after
checking the shock absorber’s impact speed.
4. Do not use the shock absorber in a place subject to dripping
water or oil, or to large amount of dust. If using it in these
places, install a cover, etc. so that the water or oil drops do not
drip it directly. Otherwise, it could lead to improper operation
and may decrease the absorption energy.
5. Do not loosen the small screw on the rear end of the shock
absorber. The oil inside will leak out which will fail the function
of the shock absorber.
6. To ensure that the table is not in contact with the attachment
holder, always adjust the location of the shock absorber so that
a clearance exists between the table and the attachment
holder. Contact of anything other than the absorber when
stopping could result in damage to the cylinder.
7. Do not install other shock absorbers for this product without
our permission. Since our shock absorber’s characteristics are
different from those of other shock absorbers, use of other
shock absorbers could cause damage to the cylinder.
8. When using rodless cylinders, select a suitable cushion and
shock absorber so as to prevent rebound. In ORW, in
particular, rebound could cause the seal band to break, etc.
Intermediate stopping control
Body mounting
4-Counterbore
(Mounting
location A)
Square nut
Ｌ１
T
Mounting bolt
(Mounting
location B)
T
Ｌ２
T-slot on the bottom
Side T-slot
● Tightening torque
Model
N·m [ft·lbf]
ORW16, MRW16
ORW, MRW25
ORW40, MRW40
Mounting location A
10.0 [7.4]
(M6)
20.0 [14.8]
(M8)
40.0 [29.5]
(M10)
Mounting location B
4.5 [3.3]
(M6)
13.5 [10.0]
(M8)
24.0 [17.7]
(M10)
Model ORW16, MRW16
ORW25, MRW25
ORW40, MRW40
Ｔ＋ 8.5 [0.335]
Ｔ＋ 10.5 [0.413]
Ｔ＋ 14 [0.551]
(M10)
(M6)
(M8)
Mounting
location
●Screw length
Code
L1
L2
mm [in.]
Ｔ＋ 13 [0.512]
(M10)
1. Because the cylinder mounting frame is subject to large reaction
forces during rodless cylinder’s operation, use a frame with high
rigidity. Insufficient rigidity can result in vibrations (resonance) that
can have an adverse effect on rodless cylinder operations.
2. For the rodless cylinder mounting surface, ensure a flatness and
horizontal accuracy of ±0.1/500mm [±0.004/19.69in.] or better.
Insufficient accuracy in the mounting surface may degrade
rodless cylinder’s operability, resulting in sticking or operating
failure.
3. While any mounting direction in the rodless cylinders ORW, MRW
series is allowed, mount the slider so that it faces downward or
protect it with a cover, etc., when mounting in locations subject to
dripping water or oil, etc., or to large amounts of dust. Mounting
as the seal band faces downward is particularly effective for the
ORW series.
4. Avoid any electric welding either during or after mounting the
rodless cylinders ORW, MRW series. Flows of welding current to
the cylinder could generate arcs that result in damage or
depositions to the cylinder.
5. Since the magnet type rodless cylinders MRW series has strong
magnets built into the cylinder body, do not use in locations
subject to cutting oil or metal chips that contain magnetized
materials.
6. Be careful to avoid making scratches or dents, etc., on the
cylinder tube/barrel and guide.
7. If external forces exceeding the magnet retaining force cause the
slider and piston to become misaligned or separated, make the
piston return to the end of the stroke and then apply an external
force to the slider to restore it to the correct position.
8. If using in locations where the cylinder tube/barrel and guide can
easily become smeared, clean the cylinder tube/barrel and guide
periodically.
After cleaning, always apply lubrication to the cylinder tube and
guide surfaces.
9. Avoid using the rodless cylinders ORW, MRW series in
combination with linear ball bearings and other external guides.
Caution: Do not apply a strong shock to the slit portion of the cylinder barrel.
1. Since for structural reasons external air leakage is inevitable
for the ORW series, use of all port block (closed center) 3position valves, etc., for intermediate stop control could result
in failure to maintain the stopping position, and the piston
speed could not be controlled when restarting. We
recommend, therefore, the installation of double-sided
pressure control circuits that use PAB-connection (pressure
center) 3-position valves, etc.
For intermediate stopping under constant loads, such as
vertical mountings, consult us.
2. For the MRW series, hold the pressure at 0.55MPa [80psi.] or
less when used with external stoppers, etc., for intermediate
stroke stopping. Use at higher pressures may cause the
piston to misalign.
Handling Instructions and Precautions
Calculation of impact energy
Horizontal impact
→
'
L
→
m
L'
W'
Fo
→
F'o
E＝E1＋E2
m･v2
＝
＋FO・L
2
→
E' ＝E' 1＋E' 2
W' ･v' 2
＝
＋F' O・L'
2g'
Vertical impact Note 1
'
m
F'o W'
→
Fo
→
L'
→
→
→
L
L'
L
→
F'o W'
When ascending
→
m
→
Fo
When descending
Note 2
'
E＝E1＋E2＋E3
E' ＝E' 1＋E' 2＋E' 3
m･v2
W' ･v' 2
＝
＝
＋FO・L＋m・g・L
＋F' O・L' ＋W'・L'
2g'
2
E＝E1＋E2−E3
E' ＝E' 1＋E' 2−E' 3
m･v2
W' ･v' 2
＝
＝
＋FO・L−m・g・L
＋F' O・L−W' ・L'
2g'
2
Note 1: For impact on incline,
E3 becomes E3' = m・g・L・sinθ.
Note 1: For impact on incline,
E' 3 becomes E'' 3= W'・L'・sinθ.
θ
m
W'
Fo
F'o
→
→
θ
Note 2: When descending, the operating air pressure: P, should be lower than when ascending,
because heavier loads can be carried.
E ：Total impact energy … [J]
m･v2
E1 ：Kinetic energy …
[J]
2
E2 ：Additional energy by cylinder thrust …Fo·L [J]
E3 ：Additional energy by load mass …m·g·L [J]
m ：Load mass [kg]
v ：Impact speed [m/s]
g ：Gravity acceleration 9.8 [m/s2]
Fo ：Cylinder thrust … = π ·D2·P [N]
4
Fo ：[D: Cylinder bore (mm) P: Operating air pressure (MPa)]
L ：Absorbing stroke of shock absorber [m]
Note 2: When descending, the operating air pressure: P', should be lower than
when ascending, because heavier loads can be carried.
E' ：Total impact energy … [ft·lbf]
W'･v' 2
E' 1 ：Kinetic energy …
[ft·lbf]
2g'
E' 2 ：Additional energy by cylinder thrust …F'o·L' [ft·lbf]
E' 3 ：Additional energy by load weight …W' · L' [ft·lbf]
W' ：Load weight [lbf]
v' ：Impact speed [ft./sec.]
g' ：Gravity acceleration 32.2 [ft./sec.]
F'o：Cylinder thrust … = π ·D' 2·P' [lbf]
4
Fo ：[D' : Cylinder bore [in.] P' : Operating air pressure [psi.]]
L' ：Absorbing stroke of shock absorber [ft.]
SLIT TYPE RODLESS CYLINDERS
SERIES
Symbol
Specifications
Equivalent bore size mm [in.]
16 [0.630]
Item
25 [0.984]
Media
Air
Operation type
40 [1.575]
Note 1
Double acting type
Operating pressure range MPa [psi.]
Proof pressure
0.15〜0.8 [22〜116]
MPa [psi.]
Operating temperature range
Operating speed range
1.2 [174]
°C [°F]
mm/s [in./sec.]
0〜60 [32〜140]
150〜1000 [5.9〜39.4] (150〜2000 [5.9〜78.7])Note 2
Cushion
100〜1000 [3.9〜39.4] (100〜2000 [3.9〜78.7])Note 2
100〜1000 [3.9〜39.4] (100〜1500 [3.9〜59.1])Note 2
Shock absorber (Standard equipment on both ends)
Lubrication
Cylinder portion
Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.)
Guide portion
Required (Lithium soap-based grease)
Repeatability
mm [in.]
ParallelismNote 3
mm [in.]
Stroke
Attachment holder mm [in.]
Adjusting range
Shock absorber
Maximum stroke
±0.05 [±0.002]
0.3 [0.012]
Adjustable over the entire stroke
mm [in.]
Fine adjustment One side –5〜＋5 [–0.197〜＋0.197]
mm
2000
Maximum load capacityNote 4 N [lbf.]
130 [29]
300 [67]
600 [135]
Port size
M5×0.8
Rc1/8
Rc1/4
Notes: 1. Use clean air that contains no moisture, dust, oxidized oil or the impurities in the compressed air.
2. Figures in parentheses ( ) are for when ORW series with shock absorbers are set for 2000mm/s [78.7in./sec.] impact speed.
3. This is the parallelism between the upper surface of the table and the bottom of the body. It is not the same as the traveling parallelism.
4. For the relation between the mass and piston speed, see the shock absorber absorption capacity graph on p.1205.
Specifications of Shock Absorber
Model
Item
Applicable cylinder
KSHJ10×10‐02
KSHJ10×10‐01
KSHJ14×12‐01
KSHJ14×12‐02
KSHJ20×16‐01
ORW25
ORW16
KSHJ20×16‐02
ORW40
Maximum absorption
J [ft·lbf]
3 [2.2]
10 [7.4]
30 [22.1]
Absorbing stroke
mm [in.]
10 [0.394]
12 [0.472]
16 [0.630]
Maximum impact speed
mm/s [in./sec.]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
60
40
30
Maximum absorption per minute
J/min [ft·lbf/min.]
120 [88.5]
240 [177]
450 [332]
Spring return force Note
8.0 [1.80]
9.2 [2.07]
22.0 [4.95]
Maximum operating frequency
cycle/min
N [lbf.]
Angle variation
Operating temperature range
1° or less
°C [°F]
3° or less
0〜60 [32〜140]
Note: Values at retracted position.
Caution: The life of the shock absorber may vary from the Slit Type Rodless Cylinder, depending on its operating conditions.
Cylinder Thrust
N [lbf.]
Air pressure MPa [psi.]
Equivalent bore size
mm [in.]
Pressure area
mm2 [in.2]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
0.8 [116]
16 [0.630]
201 [0.312]
40 [9.0]
60 [13.5]
80 [18.0]
101 [22.7]
121 [27.2]
141 [31.7]
161 [36.2]
25 [0.984]
490 [0.760]
98 [22.0]
147 [33.0]
196 [44.1]
245 [55.1]
294 [66.1]
343 [77.1]
392 [88.1]
40 [1.575]
1256 [1.947]
251 [56.4]
377 [84.7]
502 [112.8]
628 [141.2]
754 [169.5]
879 [197.6]
1005 [225.9]
Bore Size and Stroke
mm
Standard strokes
Equivalent bore size
Available strokes
16
100, 200, 300, 400, 500, 600
50〜2000
25
200, 300, 400, 500, 600, 700, 800
50〜2000
40
300, 400, 500, 600, 700, 800, 1000
50〜2000
Remark: Non-standard strokes are available at each 50mm stroke. For delivery, consult us.
Mass
kg [lb.]
Equivalent bore size
mm [in.]
Additional mass for
Zero stroke mass
each 50mm [1.969in.] stroke
2.55 [5.62]
0.36 [0.79]
25 [0.984]
5.34 [11.77]
0.58 [1.28]
40 [1.575]
12.16 [26.81]
0.96 [2.12]
16 [0.630]
Additional mass of 1 sensor switchNote 1
ZE□□□A
ZE□□□B
0.015 [0.033]
0.035 [0.077]
Note: 1. The sensor switch A and B shows the lead wire lengths.
A: 1000mm [39in.] B: 3000mm [118in.]
Air Flow Rate and Air Consumption
While the rodless cylinder’s air flow rate and air consumption can be found through the following calculations, the quick reference table below provides the
answers more conveniently.
Q1 : Required air flow rate for cylinder
R/min(ANR)
Q2 : Air consumption of cylinder
R/min(ANR)
D : Equivalent bore size
mm
L : Cylinder stroke
mm
t : Time required for cylinder to travel 1 stroke
s
n : Number of cylinder reciprocations per minute
times/min
P : Pressure
MPa
※ : Amount of air leakage from a slit portion of slit type rodless
cylinders
1R/min (ANR)
P＋0.101
πD2
60
×L ×
×
×10 –6＋1※
0.101
4
t
P＋0.101
πD2
Air consumption: Q2 ＝
× L × 2 ×n ×
×10 –6＋1※
0.101
4
Air flow rate: Q1 ＝
πD' 2
1
60
Air flow rate: Q1' ＝ 4 × L' ×
×P' ＋14.7 ×
＋0.0353※
1728
t
14.7
2
πD'
P' ＋14.7
Air consumption: Q 2' ＝ 4 × L' × 2 ×n × 14.7 × 1 ＋0.0353※
1728
Q1' : Required air flow rate for cylinder
ft.3/min.(ANR)*
ft.3/min.(ANR)*
Q2' : Air consumption of cylinder
D' : Equivalent bore size
in.
L' : Cylinder stroke
in.
t
: Time required for cylinder to travel 1 stroke
sec.
n : Number of cylinder reciprocations per minute
times/min
P' : Pressure
psi.
※ : Amount of air leakage from a slit portion of slit type rodless
cylinders
0.0353ft.3/min. (ANR)*
*Refer to p.54 for an explanation of ANR.
cm3 [in.3]/Reciprocation (ANR)
Air pressure MPa [psi.]
Equivalent
bore size mm [in.]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
0.8 [116]
16 [0.630]
1.198 [0.0731]
1.596 [0.0974]
1.993 [0.1216]
2.391 [0.1459]
2.789 [0.1702]
3.187 [0.1945]
3.585 [0.2188]
25 [0.984]
2.924 [0.1784]
3.896 [0.2377]
4.867 [0.2970]
5.838 [0.3563]
6.810 [0.4156]
7.781 [0.4748]
8.753 [0.5341]
40 [1.575]
7.486 [0.4568]
9.973 [0.6086]
12.46 [0.7604]
14.95 [0.9123]
17.43 [1.0636]
19.92 [1.2156]
22.41 [1.3675]
The figures in the table show the air flow rate and air consumption when a rodless cylinder makes 1 reciprocation with stroke of 1mm [0.0394in.]. The air flow rate
and consumption actually required are found by the following calculations.
● Finding the air flow rate (for selecting F.R.L., valves, etc.)
Example 1. When operating a rodless cylinder with equivalent bore size of 40mm [1.575in.] at speed of 300mm/s [11.8in./sec.] and under air pressure of 0.5Mpa [73psi.]
1
× 300× 10 –3＝2.24R/s [0.0791ft.3/sec.] (ANR)
14.95 ×
2
1
× 300 × 60 × 10−3＝134.55R/min [4.750ft.3/min.] (ANR).)
(At this time, the air flow rate per minute is 14.95 ×
2
● Finding the air consumption
Example 1. When operating a rodless cylinder with equivalent bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of
0.5MPa [73psi.], for 1 reciprocation
14.95 × 100 × 10 –3＝1.495R[0.0528ft.3]/Reciprocation (ANR)
Example 2. When operating a rodless cylinder with equivalent bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of
0.5MPa [73psi.], for 10 reciprocations per minute
14.95 × 100 × 10 × 10 –3＝14.95R/min [0.528ft.3/min.] (ANR)
Note: To find the actual air consumption required when using rodless cylinders, add the air consumption of the piping to the air consumption obtained from the
above calculation.
Order Codes of Slit Type Rodless Cylinder
ORW
16×100
Slit type
rodless
cylinder
ORW series
Equivalent bore size
×
Stroke
-
Heli-sert and locating dowel pin hole on the table
Blank : No heli-sert and dowel pin hole
P : With heli-sert and dowel pin hole
Shock absorber (Standard equipment)
KL : Impact speed 100〜1000mm/s [3.9〜39.4in./sec.]
KM : Impact speed 100〜2000mm/s [3.9〜78.7in./sec.]
Number of sensor switches
1 : With 1 sensor switch
2 : With 2 sensor switches
3 : With 3 sensor switches
Lead wire length
A : 1000mm [39in.]
B : 3000mm [118in.]
Sensor switch
Blank : No sensor switch
ZE135 : 2-lead wire Solid state type with indicator lamp
DC10〜28V
ZE155 : 3-lead wire Solid state type with indicator lamp
DC4.5〜28V
ZE101 : 2-lead wire Reed switch type without indicator lamp DC5〜28V, AC85〜115V
ZE102 : 2-lead wire Reed switch type with indicator lamp
DC10〜28V, AC85〜115V
Additional Parts
● Shock absorber
KSHJ
Impact speed range
01 : 100〜1000mm/s [3.9〜39.4in./sec.]―――For ORW□×□ -K L
02 : 100〜2000mm/s [3.9〜78.7in./sec.]―――For ORW□×□ -KM
Mounting thread size×Stroke
× 10 ――― For ORW16
10×
× 12 ――― For ORW25
14×
× 16 ――― For ORW40
20×
Linear orifice type shock absorber
Inner Construction of Slit Type Rodless Cylinder
ORW (φ16 [0.630in.]〜φ40 [1.575in.])
q w e r t y u i o !0
!1 !2 !3 !4 !5 !6 !7 !8 !9 @0
@1 @2
%5
@3 @4
@5 @6 @7 @8 @9 #0 #1 #2 #3 #4 #5 #6 #7 #8 #9 $0 $1 $2 $3 $4 $5 $6 $7 $8 $9 %0 %1 %2 %3 %4
Major Parts and Materials
Parts
Materials
Remarks
Parts
Materials
q
q
Square nut
Steel
24 Zinc plated
@9
@9
Attachment holder
Aluminum alloy
Remarks
Q’ty
2 Anodized
w
w
Square nut
Steel
― Zinc plated
#0
#0
Hexagon socket head bolt
Alloy steel
2
Zinc plated
e
e
Hexagon socket head bolt
Alloy steel
― Zinc plated
#1
#1
Hexagon socket head bolt
Alloy steel
6
Zinc plated
r
r
Sensor magnet
Rare earth magnet
2
#2
#2
Thread insert B
Brass
4
Nickel plated
t
t
Hexagon socket head bolt
Alloy steel
16 Zinc plated
#3
#3
M type mount
Aluminum alloy
1
Anodized
y
y
Stopper
Steel
1
Zinc plated
#4
#4
Thread insert A
Brass
2
Nickel plated
u
u
Hexagon socket head bolt
Alloy steel
4
Zinc plated
#5
#5
Linear guide
―
2
i
i
Hexagon socket head bolt
Alloy steel
6
Zinc plated
#6
#6
Cylinder nut
Steel
2
o
o
Low head cap screw
Alloy steel
2
Black oxide (Hexagon socket
head bolt for φ16 and 25)
#7
#7
Cap cover
PP
2
!0
!0
Cross recessed head tapping screw Alloy steel
4
Zinc plated
#8
#8
End cap R
PBT
1
!1
!1
Base
Aluminum alloy
1
Anodized
#9
#9
Band mounting pin
Stainless steel
2
!2
!2
Inner band guide
Hard polyvinyl chloride
2
$0
$0
Cylinder gasket
Synthetic rubber (NBR)
2
!3
!3
Hexagon socket button head screw
Stainless steel
2
Hexagon socket head bolt for
φ25 and 40
$1
$1
Piston bumper
Synthetic rubber (NBR)
2
!4
!4
Magnet holder
Aluminum alloy
2
Anodized
$2
$2
Outer seal band
Stainless chrome steel
1
!5
!5
Cylinder barrel
Aluminum alloy
1
Anodized
$3
$3
Inner seal band
Stainless chrome steel
1
!6
!6
Magnet strip
Rubber magnet
2
$4
$4
Piston
Polyacetal
2
!7
!7
Hexagon socket head bolt
Steel
4
Zinc plated
$5
$5
Mount cover
PBT
1
!8
!8
Piston yoke
Aluminum alloy
1
Anodized
$6
$6
Scraper
Nylon
1
!9
!9
Band guide
Special plastic
2
$7
$7
Piston seal
Synthetic rubber (NBR)
2
@0
@0
Shim
Polyester
―
$8
$8
Shock absorber
―
2
@1
@1
End plate L
Aluminum alloy
1
Anodized
$9
$9
Plug
Alloy steel
2
@2
@2
Hexagon socket head bolt
Steel
4
Zinc plated
%0
%0
End cap L
PBT
1
@3
@3
End plate R
Aluminum alloy
1
Anodized
%1
%1
O-ring
Synthetic rubber (NBR)
4
@4
@4
Steel ball
Steel
1
%2
%2
End pipe
Aluminum alloy
1
@5
@5
Sensor rail
Aluminum alloy
2
Anodized
%3
%3
O-ring
Synthetic rubber (NBR)
1
@6
@6
Table
Aluminum alloy
1
Anodized
%4
%4
Hexagon socket setscrew
Alloy steel
4
@7
@7
Holder nut
Steel
2
Zinc plated
%5
%5
Heli-sert
Stainless steel
(4) Optional
@8
@8
Hexagon socket head bolt
Alloy steel
4
Zinc plated
No.
Q’ty
No.
Zinc plated
Parallel pin
Dimensions of Slit Type Rodless Cylinder ORW 16 (mm)
●ORW 16×
ORW16
Stroke
53
7
7
182＋Stroke
5 F8
51
＋0.028
＋0.010
Depth5 Oval hole 2-M10×1
4-φ6.6
31
5.5
3.5
φ11 Counterbore
Depth6.5
120
85
130
82
90
118
3.5
18
27
5.5
25
128
6.5
2
Dowel pin hole
(optional)
2-M5 Depth5
Connection port
21
39
100
14 19
4-M5 Depth8
(Heli-sert is optional.)
120
5
98
98
Stroke
0〜5
Stroke adjusting range on one side
4- T-slot
With M6 square nuts
(6 pcs./1 row,
width across flats 10)
6.5
13
196＋Stroke
φ5 F8 ＋0.028
＋0.010 Depth5
Dowel pin hole (optional)
Dimensions of Slit Type Rodless Cylinder ORW 25 (mm)
●ORW 25×
ORW25
Stroke
70
10
8 F8
68
10
230＋Stroke
＋0.035
＋0.013
Depth8 Oval hole
2-M14×1.5
4-φ9
φ14 Counterbore Depth8.5
34
6.5
5
6.5
5
16
29
2-Rc1／8
Connection port
25
26.5
4-M8 Depth12
(Heli-sert is optional.)
130
19
150
26
5
50
0〜5
Stroke adjusting range on one side
125
Stroke
250＋Stroke
φ8 F8 ＋0.035
＋0.013 Depth8
Dowel pin hole (optional)
125
4- T-slot
With M8 square nuts
(6 pcs./1 row,
width across flats 14)
8.5
17
150
104
160
116
112
148
36
158
8.5
2
Dowel pin hole
(optional)
Dimensions of Slit Type Rodless Cylinder ORW 40 (mm)
●ORW 40×
ORW40
Stroke
95
11
308＋Stroke
10 F8 ＋0.035
＋0.013 Depth10 Oval hole
93
4-φ11
φ17.5 Counterbore Depth11
42
2-M20×1.5
9
6
9
5
2-Rc1/4
Connection port
4-M10 Depth16
(Heli-sert is optional.)
170
22 35
39.5
14
31.5
4- T-slot
With M10 square nuts
(6 pcs./1 row,
width across flats 17)
206
5
70
165
165
Stroke
0〜5
Stroke adjusting range on one side
10.5
25.5
330＋Stroke
φ10 F8 ＋0.035
＋0.013 Depth10
Dowel pin hole (optional)
Dimensions of Shock Absorber (mm)
Ｂ
Ａ
Ｄ
G
H
Ｅ
(Width
across flats)
J
φＣ
(Stroke)
F
Code
Model
× 10-01, KSHJ10×
× 10-02 (for φ 16 [0.630in.])
KSHJ10×
× 12-01, KSHJ14×
× 12-02 (for φ 25 [0.984in.])
KSHJ14×
A
B
C
D
E
F
G
H
J
50
10
3
2
M10×1
5
18.5
1.3
1.5
60
12
4
2
M14×1.5
5
12.5
1.3
1.5
× 16-01, KSHJ20×
× 16-02 (for φ 40 [1.575in.])
KSHJ20×
77
16
5
3
M20×1.5
7
17.0
1.8
2.0
195
138
205
165
154
193
33.5
52
202
10.5
2
Dowel pin hole
(optional)
11
MAGNET TYPE RODLESS CYLINDERS
SERIES
Symbol
Specifications
Bore size
mm [in.]
Item
16 [0.630]
25 [0.984]
Air
Media
40 [1.575]
Note 1
Double acting type
Operation type
0.2〜0.7 [29〜102]
Operating pressure range MPa [psi.]
Proof pressure
1.05 [152]
MPa [psi.]
Operating temperature range
0〜60 [32〜140]
°C [°F]
Operating speed range mm/s [in./sec.]
150〜1000 [5.9〜39.4] (150〜2000 [5.9〜78.7])Note 2
100〜1000 [3.9〜39.4] (100〜2000 [3.9〜78.7])Note 2
Shock absorber (Standard equipment on both ends)
Cushion
Lubrication
Cylinder portion
Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.)
Guide portion
Required (Lithium soap-based grease)
Repeatability
mm [in.]
ParallelismNote 3
mm [in.]
Stroke
Attachment holder mm [in.]
Adjusting range
Shock absorber
±0.05 [±0.002]
0.3 [0.012]
Adjustable over the entire stroke
mm [in.]
Fine adjustment One side –5〜＋5 [–0.197〜＋0.197]
mm
1500
Maximum load capacityNote 4 N [lbf]
130 [29]
300 [67]
600 [135]
Port size
M5×0.8
Rc1/8
Rc1/4
Maximum stroke
2000
Notes: 1. Use clean air that contains no moisture, dust, oxidized oil or the impurities in the compressed air.
2. Figures in parentheses ( ) are for when MRW series with shock absorbers are set for 2000mm/s [78.7in./sec.] impact speed.
3. This is the parallelism between the upper surface of the table and the bottom of the body. It is not the same as the traveling parallelism.
4. For the relation between the mass and piston speed, see the shock absorber absorption capacity graph on p.1205.
Magnet Retaining Force
N [lbf.]
Bore size
16 [0.630]
25 [0.984]
40 [1.575]
156.9 [35.3]
451.1 [101.4]
1147.4 [257.9]
mm [in.]
Magnet retaining force
Specifications of Shock Absorber
Model
Item
Applicable cylinder
KSHJ10×10‐02
KSHJ10×10‐01
KSHJ14×12‐01
KSHJ14×12‐02
KSHJ20×16‐01
MRW25
MRW16
KSHJ20×16‐02
MRW40
Maximum absorption
J [ft·lbf]
3 [2.2]
10 [7.4]
30 [22.1]
Absorbing stroke
mm [in.]
10 [0.394]
12 [0.472]
16 [0.630]
Maximum impact speed
mm/s [in./sec.]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
1000 [39.4]
2000 [78.7]
60
40
30
Maximum absorption per minute
J/min [ft·lbf/min.]
120 [88.5]
240 [177]
450 [332]
Spring return force Note
8.0 [1.80]
9.2 [2.07]
22.0 [4.95]
Maximum operating frequency
cycle/min
N [lbf.]
Angle variation
Operating temperature range
1° or less
°C [°F]
3° or less
0〜60 [32〜140]
Note: Values at retracted position.
Caution: The life of the shock absorber may vary from the Magnet Type Rodless Cylinder, depending on its operating conditions.
Cylinder Thrust
N [lbf.]
Air pressure MPa [psi.]
Bore size mm [in.]
Pressure area
mm2 [in.2]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
16 [0.630]
201 [0.312]
40 [9.0]
60 [13.5]
80 [18.0]
101 [22.7]
121 [27.2]
141 [31.7]
25 [0.984]
490 [0.760]
98 [22.0]
147 [33.0]
196 [44.1]
245 [55.1]
294 [66.1]
343 [77.1]
40 [1.575]
1256 [1.947]
251 [56.4]
377 [84.7]
502 [112.8]
628 [141.2]
754 [169.5]
879 [197.6]
Remark: The above cylinder thrust is the theoretical value. Allow plenty of margin in actual applications.
Bore Size and Stroke
mm
Standard strokes
Bore size
Available strokes
16
100, 200, 300, 400, 500, 600
50〜1500
25
200, 300, 400, 500, 600, 700, 800
50〜2000
40
300, 400, 500, 600, 700, 800, 1000
50〜2000
Remark: Non-standard strokes are available at each 50mm stroke. For delivery, consult us.
Mass
kg [lb.]
Additional mass for
Bore size mm [in.]
Zero stroke mass
16 [0.630]
2.49 [5.49]
0.32 [0.71]
25 [0.984]
5.30 [11.69]
0.50 [1.10]
40 [1.575]
12.18 [26.86]
0.75 [1.65]
each 50mm [1.969in.] stroke
Additional mass of 1 sensor switchNote 1
ZE□□□A
ZE□□□B
0.015 [0.033]
0.035 [0.077]
Notes : 1.The sensor switch A and B shows the lead wire lengths.
A:1000mm [39in.] B:3000mm [118in.]
Air Flow Rate and Air Consumption
While the rodless cylinder’s air flow rate and air consumption can be found through the following calculations, the quick reference table below provides the
answers more conveniently.
P＋0.101
πD2
60
Air flow rate: Q1 ＝ 4 × L ×
× 0.101 ×10 –6
t
2
Air consumption: Q2 ＝ πD × L × 2 ×n × P＋0.101×10 –6
0.101
4
Q1 : Required air flow rate for cylinder
R/min(ANR)
Q2 : Air consumption of cylinder
R/min(ANR)
D : Cylinder tube inner diameter
mm
L : Cylinder stroke
mm
t : Time required for cylinder to travel 1 stroke
s
n : Number of cylinder reciprocations per minute
times/min
P : Pressure
MPa
Q1' : Required air flow rate for cylinder
ft.3/min.(ANR)※
Q2' : Air consumption of cylinder
ft.3/min.(ANR)※
D' : Cylinder tube inner diameter
in.
L' : Cylinder stroke
in.
t
: Time required for cylinder to travel 1 stroke
sec.
n : Number of cylinder reciprocations per minute
times/min
P' : Pressure
psi.
πD' 2
1
60 P' ＋14.7
Air flow rate: Q 1' ＝ 4 × L' ×
×
×
1728
t
14.7
2
Air consumption: Q 2' ＝ πD' × L' × 2 ×n × P' ＋14.7× 1
4
14.7
1728
※Refer to p.54 for an explanation of ANR.
cm3 [in.3]/Reciprocation (ANR)
Air pressure MPa [psi.]
Bore size
mm [in.]
0.2 [29]
0.3 [44]
0.4 [58]
0.5 [73]
0.6 [87]
0.7 [102]
16 [0.630]
1.198 [0.0731]
1.596 [0.0974]
1.993 [0.1216]
2.391 [0.1459]
2.789 [0.1702]
3.187 [0.1945]
25 [0.984]
2.924 [0.1784]
3.896 [0.2377]
4.867 [0.2970]
5.838 [0.3563]
6.810 [0.4156]
7.781 [0.4748]
40 [1.575]
7.486 [0.4568]
9.973 [0.6086]
12.46 [0.7604]
14.95 [0.9123]
17.43 [1.0636]
19.92 [1.2156]
The figures in the table show the air flow rate and air consumption when a rodless cylinder makes 1 reciprocation with stroke of 1mm [0.0394in.]. The air flow rate
and consumption actually required are found by the following calculations.
● Finding the air flow rate (for selecting F.R.L., valves, etc.)
Example: When operating a rodless cylinder with bore size of 40mm [1.575in.] at speed of 300mm/s [11.8in./sec.] and under air pressure of 0.5Mpa [73psi.]
1
× 300× 10 –3＝2.24R/s [0.0791ft.3/sec.] (ANR)
14.95 ×
2
1
× 300 × 60 × 10−3＝134.55R/min [4.750ft.3/min.] (ANR).)
(At this time, the air flow rate per minute is 14.95 ×
2
● Finding the air consumption
Example 1. When operating a rodless cylinder with bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of 0.5MPa [73psi.],
for 1 reciprocation
14.95 × 100 × 10 –3＝1.495R[0.0528ft.3]/Reciprocation (ANR)
Example 2. When operating a rodless cylinder with bore size of 40mm [1.575in.] and stroke of 100mm [3.94in.], and under air pressure of 0.5MPa [73psi.],
for 10 reciprocations per minute
14.95 × 100 × 10 × 10 –3＝14.95R/min [0.528ft.3/min.] (ANR)
Note: To find the actual air consumption required when using rodless cylinders, add the air consumption of the piping to the air consumption obtained from the
above calculation.
Order Codes of Magnet Type Rodless Cylinder
MRW
16×100
Magnet type
rodless
cylinder
MRW series
Bore size
×
Stroke
-
Heli-sert and locating dowel pin hole on the table
Blank : No heli-sert and dowel pin hole
P : With heli-sert and dowel pin hole
Shock absorber (Standard equipment)
KL : Impact speed 100〜1000mm/s [3.9〜39.4in./sec.]
KM : Impact speed 100〜2000mm/s [3.9〜78.7in./sec.]
Number of sensor switches
1 : With 1 sensor switch
2 : With 2 sensor switches
3 : With 3 sensor switches
Lead wire length
A : 1000mm [39in.]
B : 3000mm [118in.]
Sensor switch
Blank : No sensor switch
ZE135 : 2-lead wire Solid state type with indicator lamp
DC10〜28V
ZE155 : 3-lead wire Solid state type with indicator lamp
DC4.5〜28V
ZE101 : 2-lead wire Reed switch type without indicator lamp DC5〜28V, AC85〜115V
ZE102 : 2-lead wire Reed switch type with indicator lamp
DC10〜28V, AC85〜115V
Additional Parts
● Shock absorber
KSHJ
Impact speed range
01 : 100〜1000mm/s [3.9〜39.4in./sec.]―――For MRW□×□ -K L
02 : 100〜2000mm/s [3.9〜78.7in./sec.]―――For MRW□×□ -KM
Mounting thread size×Stroke
× 10 ――― For MRW16
10×
× 12 ――― For MRW25
14×
× 16 ――― For MRW40
20×
Linear orifice type shock absorber
Inner Construction of Magnet Type Rodless Cylinder
MRW (φ16 [0.630in.]〜φ40 [1.575in.])
q w e r t y u i o !0
!1
!2
!3 !4
!5
!8 !9 @0 @1 @2 @3 @4 @5
$7
!6 !7
@6 @7 @8 @9 #0 #1 #2 #3 #4 #5 #6 #7 #8 #9 $0 $1
$3 $4 $5 $6
Major Parts and Materials
Parts
No.
Materials
Q’ty
Remarks
Parts
No.
Materials
Remarks
―
Q’ty
2
End pipe
Aluminum alloy
2
O-ring
Synthetic rubber (NBR)
2
@8
@8
Inner wear ring
Special plastic
2
16 Zinc plated
@9
@9
Piston
Aluminum alloy
1
1
Zinc plated
#0
#0
Shaft
Stainless steel
1
Hexagon socket head bolt Alloy steel
4
Zinc plated
#1
#1
Snap ring
Spring steel
2
i
i
Hexagon socket head bolt Alloy steel
6
Zinc plated
#2
#2
Scraper
Synthetic rubber (NBR)
2
o
o
Low head cap screw
Alloy steel
2
Black oxide (Hexagon socket
head bolt for φ16 and 25)
#3
#3
Outer wear ring
Special plastic
2
!0
!0
Cross recessed head tapping screw
Alloy steel
4
Zinc plated
#4
#4
Slider
Aluminum alloy
1
!1
!1
Base
Aluminum alloy
1
Anodized
#5
#5
Piston seal
Synthetic rubber (NBR)
2
!2
!2
Magnet holder
Aluminum alloy
2
Anodized
#6
#6
Outer yoke A
Steel
3
Nickel plated
!3
!3
Hexagon socket button head screw Stainless steel
2
Hexagon socket head bolt for
φ25 and 40
#7
#7
Inner yoke A
Steel
3
Nickel plated
!4
!4
Hexagon socket head bolt Alloy steel
4
Zinc plated
#8
#8
Outer magnet
Rare earth magnet
4
!5
!5
End plate L
Aluminum alloy
1
Anodized
#9
#9
Outer yoke B
Steel
2
!6
!6
End plate R
Aluminum alloy
1
Anodized
$0
$0
Inner magnet
Rare earth magnet
4
!7
!7
Steel ball
Steel
2
$1
$1
Inner yoke B
Steel
2
!8
!8
Sensor rail
Aluminum alloy
2
Anodized
$3
$3
Cylinder tube
Aluminum alloy
1
!9
!9
Table
Aluminum alloy
1
Anodized
$4
$4
Holder
Aluminum alloy
2
@0
@0
Holder nut
Steel
2
Zinc plated
$5
$5
Shock absorber
―
2
@1
@1
Hexagon socket head bolt Alloy steel
4
Zinc plated
$6
$6
O-ring
Synthetic rubber (NBR)
2
@2
@2
Attachment holder
2
Anodized
$7
$7
Heli-sert
Stainless steel
(4) Optional
@3
@3
Hexagon socket head bolt Alloy steel
2
Zinc plated
@4
@4
Slide stopper
2
Anodized (1pc. for φ40 [1.575in.])
q
q
Square nut
Steel
24 Zinc plated
@5
@5
Linear guide
w
w
Square nut
Steel
― Zinc plated
@6
@6
e
e
Hexagon socket head bolt Alloy steel
― Zinc plated
@7
@7
r
r
Sensor magnet
2
t
t
Hexagon socket head bolt Alloy steel
y
y
Stopper
u
u
Rare earth magnet
Steel
Aluminum alloy
Aluminum alloy
Anodized
Nickel plated
Nickel plated
Anodized
Dimensions of Magnet Type Rodless Cylinder MRW 16 (mm)
●MRW 16×
MRW16
Stroke
53
7
7
182＋Stroke
51
5 F8
＋0.028
＋0.010
Depth5 Oval hole 2-M10×1
5.5
4-φ6.6
φ11 Counterbore Depth6.5
31
3.5
120
85
130
82
90
118
21
3.5
18
27
5.5
26
128
6.5
2
Dowel pin hole
(optional)
2-M5 Depth5
Connection port
29
100
14 19
4-M5 Depth8
(Heli-sert is optional.)
4- T-slot
With M6 square nuts
(6 pcs./1 row,
width across flats 10)
120
5
39
98
98
Stroke
0〜5
Stroke adjusting range on one side
6.5
13
196＋Stroke
φ5 F8 ＋0.028
＋0.010 Depth5
Dowel pin hole (optional)
Dimensions of Magnet Type Rodless Cylinder MRW 25 (mm)
●MRW 25×
Stroke
70
MRW25
10
68
10
230＋Stroke
8 F8 ＋0.035
＋0.013 Depth8 Oval hole
34
2-M14×1.5
4-φ9
φ14 Counterbore Depth8.5
6.5
5
6.5
5
16
29
2-RC1／8
Connection port
25
38
4-M8 Depth12
(Heli-sert is optional.)
130
19
26
150
5
50
0〜5
Stroke adjusting range on one side
125
Stroke
250＋Stroke
φ8 F8 ＋0.035
＋0.013 Depth8
Dowel pin hole (optional)
125
4- T-slot
With M8 square nuts
(6 pcs./1 row,
width across flats 14)
8.5
17
150
104
160
116
112
148
36
158
8.5
2
Dowel pin hole
(optional)
Dimensions of Magnet Type Rodless Cylinder MRW 40 (mm)
●MRW 40×
MRW40
Stroke
95
11
93
11
308＋Stroke
10 F8 ＋0.035
＋0.013 Depth10 Oval hole
42
2-M20×1.5
4-φ11
φ17.5 Counterbore Depth11
9
6
9
5
14
31.5
4-M10 Depth16
(Heli-sert is optional.)
170
2-Rc1／4
Connection port
52
22 35
4- T-slot
With M10 square nuts
(6 pcs./1 row,
width across flats 17)
206
5
70
165
25.5
165
Stroke
0〜5
Stroke adjusting range on one side
10.5
330＋Stroke
φ10 F8 ＋0.035
＋0.013 Depth10
Dowel pin hole (optional)
Dimensions of Shock Absorber (mm)
Ｂ
Ａ
Ｄ
G
H
Ｅ
(Width
across flats)
J
φＣ
(Stroke)
F
Code
Model
× 10-01, KSHJ10×
× 10-02 (for φ 16 [0.630in.])
KSHJ10×
× 12-01, KSHJ14×
× 12-02 (for φ 25 [0.984in.])
KSHJ14×
A
B
C
D
E
F
G
H
J
50
10
3
2
M10×1
5
18.5
1.3
1.5
60
12
4
2
M14×1.5
5
12.5
1.3
1.5
× 16-01, KSHJ20×
× 16-02 (for φ 40 [1.575in.])
KSHJ20×
77
16
5
3
M20×1.5
7
17.0
1.8
2.0
195
138
205
165
154
193
33.5
52
202
10.5
2
Dowel pin hole
(optional)
SENSOR SWITCHES
Solid State Type, Reed Switch Type
Symbol
Order Codes
–
ORW : ORW series
MRW : MRW series
Lead wire length
A : 1000mm [39in.]
B : 3000mm [118in.]
Sensor switch
ZE135 : Solid state type with indicator lamp
DC10V〜28V Horizontal lead wire
ZE101 : Reed switch type without indicator lamp DC5V〜28V Horizontal lead wire
AC85〜115V
ZE155：Solid state type with indicator lamp DC4.5V〜28V Horizontal lead wire
ZE102：Reed switch type with indicator lamp DC10V〜28V Horizontal lead wire
AC85〜115V
● For details of sensor switches, see p.1544.
Moving Sensor Switch
Loosening the sensor switch’s mounting screw allows the sensor
switch to be moved along the switch mounting groove on the
base.
It is possible to insert the lead wire into the groove.
Flat blade screwdriver
Sensor switch
● Tighten the mounting screw with a tightening torque of
20〜30N·cm [1.8〜2.7in·lbf].
Mounting Location of End of Stroke Detection Sensor Switch
When the sensor switch is
mounted in the locations
shown to the right, the
magnet comes to the
maximum sensing location
of the sensor switch at the
end of the stroke.
mm [in.]
A
● Solid state type (ZE135, ZE155)
B
C
D
C
Model
A
B
ORW16, MRW16
198 [3.858]
14 [0.551]
178 [3.071] 174.5 [2.933]
ORW25, MRW25
125 [4.921]
19 [0.748]
100 [3.937] 196.5 [3.799]
ORW40, MRW40
165 [6.496]
22 [0.866]
137 [5.394] 133.5 [5.256]
D
● Reed switch type (ZE101, ZE102)
B
C
D
Model
A
ORW16, MRW16
98 [3.858]
14 [0.551] 174 [2.913] 171.5 [2.815]
ORW25, MRW25
125 [4.921]
19 [0.748] 196 [3.780] 193.5 [3.681]
ORW40, MRW40
165 [6.496]
22 [0.866] 133 [5.236] 130.5 [5.138]
Special Rodless Cylinders in ORW and MRW Series
For the rodless cylinders ORW and MRW series, we have
targeted certain special models that have proven to be
particularly popular as semi-standard products.
To order, enter codes in parentheses ( ) at the end of the order
code.
As we expand our special product range, we hope you will
continue to incorporate new models into your work.
For detailed specifications, dimensions, and delivery schedules,
consult us.
1. Clean room-compatible grease specification (-1002W)
For MRW series only
Uses a low-volatility, low particle generation grease. The linear
guide uses a standard grease, however.
2. Low-speed and speed-variable specification (-1003W)
Effective for operations that involve repeated stops and starts,
and for constant low-speed operations.
Operating speed range 20〜100mm/s [0.8〜3.9in./sec.]
3. Simplified clean room specification (-1014W)
For MRW series only
The linear guide is Raydent-treated, while the bolts and screws
are stainless steel or nickel-plated. Moreover, the grease used is
a low particle generation grease. The items are not packaged in
the clean rooms, however. And the shock absorber is not
available for the clean room specification.
Order example :
For simplified clean room specification
●ORWP16×300‐KL‐1014W
Note: These special specifications may vary from standard items in delivery,
prices, dimensions, life cycles, etc. Confirm us the details before
ordering.
Moreover, consult us about similar settings available in other rodless
cylinder series.
">