Koganei NSA Single acting push out type Instruction manual
The Koganei NSA is a single-acting push type air cylinder designed for panel mounting, foot mounting, or insert mounting. It features a compact design and a smooth operating pressure range, making it suitable for various applications. The cylinder is spring-return, meaning it retracts to its starting position when air pressure is released. Ensure the appropriate mounting type and stroke length are selected based on your application's requirements.
PDF
Download
Document
Advertisement
Advertisement
BK-UC003 Ver.1.0 Air Cylinder KNOCK CYLINDER INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Mounting Sensor switches Double acting type Double acting type 1. In applications with high load ratio or high speed, use an externally mounted stopper to prevent direct shock to the cylinder. 2. Do not let the tightening torque for the mounting nut exceed the figures in the table below. ●Setting the head side stroke end 1. Push piston rod to the fully retracted position. 2. Install a sensor switch in a holder without tightening a mounting screw all the way, move the switch from head side to rod side until it turns ON (for ZC130, ZC153, CS11T, when the LED lights up), then move the switch 1 notch (= 1mm [0.039in.]) for ZC130 and ZC153, or 2 notches (= 2mm [0.079in.]) for CS5T and CS11T toward the rod side, and tighten the mounting screw. N·cm [in·lbf] Bore size Maximum tightening torque 6 [0.236in.] 1079 [95.5] 10 [0.394in.] 1275 [113] 16 [0.630in.] 1961 [174] Single acting push type 1. Using the centering location on the body can improve mounting precision on panel mounting. In addition, set the end face of the wrench flat as a reference plane does not need any adjustment of the rod end position. Moreover, the rod end position can be freely set through the use of cylindrical spacer matching the outer diameter of the cylinder body. For the maximum thickness of the panel, use the values in the table below as guidelines. ●Panel mounting ●Panel mounting Spacer Thickness α Wrench flats Reference plane L Panel thickness L Sensor holder Mounting screw [0.039in.] ●Setting the rod side stroke end Conduct the same procedure as the head side, but on the reversed way. 1. Pull piston rod to the fully extended position. 2. Install a sensor switch in a holder without tightening a mounting screw all the way, move the switch from rod side to head side until it turns ON, then move the switch 1 notch (=1mm [0.039in.]) for ZC130, ZC153, or 2 notches (= 2mm [0.079in.]) for CS5T and CS11T toward head side and tighten the mounting screw. Less than the maximum panel thickness L+α Moving direction 1 notch=1mm 1 notch =1mm [0.039in.] Moving direction (Dimension by using a spacer) mm [in.] Bore size Maximum panel thickness 6 [0.236] 8 [0.315] 10 [0.394] 9 [0.354] 16 [0.630] 10 [0.394] Mounting screw Sensor holder 2. Do not let the tightening torque for the mounting nut exceed the figures in the table below. N·cm [in·lbf] Bore size Maximum tightening torque 6 [0.236in.] 1226 [109] 10 [0.394in.] 1716 [152] 16 [0.630in.] 4903 [434] 3. Let the surface roughness of the bottom of the insert mounting hole (gasket seat surface) be of medium finish (▽▽). Moreover, mounting without a gasket can be done by applying a sealing agent to the thread of the body. Caution when installing cylinder with sensor switch Model marking surface In the ZC type sensor switches, the opposite side from the model marking surface is the sensing surface side. Mount it so that the cylinder magnet comes to the sensing surface side. Sensing surface When installing 2 or more knock cylinders with magnets, which are located close to each other in parallel, follow the conditions shown below. R Gasket seat surface Gasket Bore size Rdimension 6 [0.236in.] 23mm [0.906in.] or more 10 [0.394in.] 24mm [0.945in.] or more 16 [0.630in.] 26mm [1.024in.] or more KNOCK CYLINDERS Double Acting Type Symbol Specifications Bore size mm [in.] Item 6 [0.236] 10 [0.394] 16 [0.630] Double acting type Operation type Air Media Operating pressure range MPa [psi.] Proof pressure 0.15〜0.7 0.1〜0.7 0.08〜0.7 [22〜102] [15〜102] [12〜102] Operating temperature range Operating speed range Bore Size and Stroke 1.03 [149] MPa [psi.] 0〜60 [32〜140] °C [°F] 50〜500 [2.0〜19.7] mm/s [in./sec.] mm Cushion Rubber bumper Bore size Lubrication Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) 6 5, 10,15, 20 10 5, 10,15, 20, 25, 30 Port size M5×0.8 16 5, 10,15, 20, 25, 30 Stroke tolerance +1 +0.039 +0 +0.039 [ mm [in.] Standard strokes ] Basic type, Foot mounting type, Flange mounting type, Pivot mounting type Mounting type Cylinder Thrust N [lbf.] Bore size Piston rod dia. mm [in.] mm [in.] 6 [0.236] 3 [0.118] 10 [0.394] 5 [0.197] 16 [0.630] 6 [0.236] Operation Pressure area mm2 [in.2] 0.1 [15] 0.2 [29] 0.3 [44] 0.4 [58] 0.5 [73] 0.6 [87] 0.7 [102] Push side 28.3 [0.0439] ― 5.7 [1.28] 8.5 [1.91] 11.3 [2.54] 14.2 [3.19] 17 [3.82] 19.8 [4.45] Air pressure MPa [psi.] Pull side 21.2 [0.0329] ― 4.2 [0.94] 6.4 [1.44] 8.5 [1.91] 10.6 [2.38] 12.7 [2.85] 14.8 [3.33] Push side 78.5 [0.1216] 7.8 [1.75] 15.7 [3.53] 23.6 [5.31] 31.4 [7.06] 39.3 [8.83] 47.1 [10.59] 55 [12.36] Pull side 58.9 [0.0913] 5.9 [1.33] 11.8 [2.65] 17.7 [3.98] 23.6 [5.31] 29.5 [6.63] 35.3 [7.94] 41.2 [9.26] Push side 201 [0.312] 20.1 [4.52] 40.2 [9.04] 60.3 [13.56] 80.4 [18.07] 100.5 [22.59] 120.6 [27.11] 140.7 [31.63] Pull side 172 [0.267] 17.2 [3.87] 34.4 [7.73] 51.6 [11.60] 68.8 [15.47] 86 [19.33] 103.2 [23.20] 120.4 [27.07] Mass g [oz.] Additional mass Basic type Bore size Stroke mm mm Standard cylinder 6 10 16 Pivot With 1 sensor switch Cylinder mounting (Cylinder with magnet only) type with magnet ZC130□ ZC153□ CS5T□ CS11T□ 5 15 [0.529] 18 [0.635] 18 [0.635] 10 17 [0.600] 20 [0.705] 20 [0.705] 15 19 [0.670] 22 [0.776] 22 [0.776] 20 21 [0.741] 24 [0.847] 24 [0.847] 5 23 [0.811] 29 [1.023] 26 [0.917] 10 26 [0.917] 32 [1.129] 29 [1.023] 15 29 [1.023] 35 [1.235] 32 [1.129] 20 32 [1.129] 38 [1.340] 35 [1.235] 25 35 [1.235] 41 [1.446] 38 [1.340] 30 38 [1.340] 44 [1.552] 41 [1.446] 5 42 [1.481] 50 [1.764] 49 [1.728] 10 46 [1.623] 54 [1.905] 53 [1.869] 15 50 [1.764] 58 [2.046] 57 [2.011] 20 54 [1.905] 62 [2.187] 61 [2.152] 25 58 [2.046] 66 [2.328] 65 [2.293] 30 62 [2.187] 70 [2.469] 69 [2.434] Foot mounting bracket Flange mounting bracket Pivot mounting bracket (with pin) I type knuckles Y type knuckles (with pin) 20 [0.705] 7 [0.247] 5 [0.176] 14 [0.494] ― ― 20 [0.705] 9 [0.317] 6 [0.212] 24 [0.847] 16 [0.564] 23 [0.811] 20 [0.705] 24 [0.847] 15 [0.529] 55 [1.940] 22 [0.776] 18 [0.635] Calculation example: To add 2 sensor switches to the cylinder with magnet NDAS10×20: 38+(20×2)=78g [2.751oz.] Remark: There are 2 types of sensor switch lead wire lengths. A: 1000mm [39in.], B: 3000mm [118in.] Order Codes for Double Acting Type ■Cylinder specification ■System Blank: Standard cylinder Note1 S: Cylinder with magnet Standard ■ Piston rod specification ■Mounting type Note2 ■Knuckles Note3 Male thread Basic type No knuckle Blank Non-ion specification Blank Plain rod Blank Foot mounting type ■Sensor switch type Blank: No sensor switch Blank With I type knuckle Non-ion -N -1A -I Flange mounting type With Y type knuckle (Bracket with pin) -NCU -3 ■ Lead wire ■ Number of length sensor switches -ZC130: With ZC130 ●Solid state type ●With indicator ●lamp ●DC10〜28V ●2-lead wire -CS5T: With CS5T ●Reed switch type ●Without indicator ●lamp ●DC5〜28V ●AC85〜115V -ZC153: With ZC153 ●Solid state type ●With indicator ●lamp ●DC4.5〜28V ●3-lead wire -CS11T: With CS11T ●Reed switch type ●With indicator ●lamp ●DC10〜28V Blank: No A: 1000mm sensor switch [39in.] 1: With 1 B: 3000mm sensor [118in.] switch 2: With 2 sensor switches -Y Pivot mounting type -8 Pivot mounting type (with bracket, pin and snap ring) -8-8E Bore size × Stroke Basic type -1A NDA S × -NCU -N -ZC130 -3 -I -ZC153 A 1 -8 -Y -CS5T B 2 -8-8E ●See the table for bore size and stroke. ●Non-ion specification is made to order. Consult us about delivery. ●Pivot mounting type not available. ●Can be mounted only with the male thread type piston rod. -CS11T ●For the order code of sensor switches only, see p.90. ●For the 5mm cylinder stroke, 1 sensor switch installation is standard with CS5T and CS11T. For 2 switches, use the solid-state type. Notes 1: The magnet for the sensor switch is not built in. Use the cylinder with magnet when using a sensor switch. 2: Mounting brackets are included at shipping. 3: Knuckles are not available in theφ6 [0.2336in.] bore size. For other bores, knuckles are included at shipping. Additional Parts (To be ordered separately) Foot mount bracket Flange mount bracket Pivot mount bracket (with pin and snap ring) I type knuckle Y type knuckle (with pin) ● For the order code, see p.89. ● Pivot mount bracket can be mounted only on the pivot mounting type cylinder. Remark: For the cylinder joint and cylinder rod end mounted on the piston rod end, see p.1568. Inner Construction and Major Parts ● Standard cylinder ●Cylinder with magnet q w e y u i !3 t !1 !2 r !0 !4 o Major Parts and Materials No. Parts q q Materials Standard specification Non-ion specification Body Aluminum alloy (anodized) ← w w Rod bushing Oil impregnated bronze Special steel e e Piston rod Stainless steel r r Piston Brass t t Head cover Aluminum alloy (anodized) y y Snap ring u u Bumper Materials Standard specification φ6: Sintered alloy magnet Non-ion specification Magnet ← o o Magnet support Brass Aluminum Aluminum !0 !0 Mounting nut Steel (nickel plated) ← ← !1 !1 Rod end nut Steel (nickel plated) ← Steel (nickel plated) ← !2 !2 Piston seal Synthetic rubber (NBR) ← !3 !3 Rod seal Synthetic rubber (NBR) ← !4 !4 O-ring Seals Parts Parts i i Note: The φ6 body cannot be disassembled. Bore mm [in.] No. Rod seal Piston seal O-ring 6.9×4.5×1.2 6 [0.236] MY-6×3×2 COP-6L 10 [0.394] MY-8×5×2 COP-10L 12×9×1.5 16 [0.630] MY-9×6×2 COP-16L 17.2×14×1.6 φ10 ·φ16: Plastic magnet ← KNOCK CYLINDERS Single Acting Push Type Bore Size and Stroke Symbol mm Standard strokes Bore size 6 10 5, 10, 15 16 Specifications Mass Bore size mm [in.] Item g [oz.] 6 [0.236] 10 [0.394] 16 [0.630] Single Acting Push Type 5 10 15 Air 6 13 [0.459] 15 [0.529] 17 [0.600] 10 28 [0.988] 31 [1.093] 35 [1.235] 16 77 [2.716] 85 [2.998] 94 [3.316] 6 29 [1.023] 31 [1.093] 33 [1.164] 10 58 [2.046] 61 [2.152] 65 [2.293] 16 166 [5.855] 174 [6.138] 183 [6.455] Mounting type Operation type Media Operating pressure range MPa [psi.] Panel mount 0.2〜0.7 [29〜102] 0.15〜0.7 [22〜102] Proof pressure MPa [psi.] 1.03 [149] Operating temperature range °C [°F] 0〜60 [32〜140] Insert mount Foot mount In applications with high load ratio or high Operating speed range 50〜500 mm/s [in./sec.] [2.0〜19.7] speed, use externally mounted stopper. Lubrication None Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) Mounting type Panel mount, Foot mount, Insert mount Cushion Stroke mm Bore size mm Spring Return Force M5×0.8 Port size +1 +0.039 +0 +0.039 [ Stroke tolerance mm [in.] Remarks: 1. One mounting nut is included with the panel mount and insert mount. 2. Two mounting bolts with foot mounting brackets are included with the foot mount. ] N [lbf.] Cylinder Thrust (Push Side) Bore size mm [in.] Zero stroke End of stroke 3.4 [0.76] N [lbf.] Air pressure MPa [psi] Bore size mm [in.] Pressure area mm2 [in.2 ] 0.2 [29] 2.3 [0.52] 5.1 [1.15] 7.9 [1.78] 10.8 [2.43] 13.6 [3.06] 16.4 [3.69] 0.3 [44] 0.4 [58] 0.5 [73] 0.6 [87] 0.7 [102] 6 [0.236] 28.3 [0.0439] 10 [0.394] 78.5 [0.1216] 8.3 [1.87] 16.2 [3.64] 24.0 [5.40] 31.9 [7.17] 39.7 [8.92] 47.6 [10.70] 16 [0.630] 201 [0.312] 25.5 [5.73] 45.6 [10.25] 65.7 [14.77] 85.8 [19.29] 105.9 [23.81] 126.0 [28.32] 6 [0.236] 1.5 [0.34] 10 [0.394] 2.5 [0.56] 7.4 [1.66] 16 [0.630] 5.4 [1.21] 14.7 [3.30] Remarks: 1. Avoid application that carries loads on the spring return side. 2. This value is virtually constant regardless of the cylinder stroke. Inner Construction and Major Parts (Figure below shows insert mount type) Order Codes for Single Acting Push Type ■ System (Made to order) ■ Piston rod specification Blank: Male thread Standard specifications NCU: Non-ion specification Blank ● Countermeasured for Plain rod preventing generation of copper ions ● Made to order -N NSA y t q i※ Blank Foot mount Insert mount -1 -6 Major Parts and Materials Bore size × Stroke × r Panel mount ●With mounting bolt ●Gasket is included at ●Mounting bracket shipping. is included at shipping. Basic type e u w ■ Mounting type -NCU -N -1 -6 Parts No. Non-ion specification Special steel q q Cylinder body Brass (nickel plated) w w Piston, Piston rod Stainless steel ← e e Rod bushing Phosphor bronze Special steel r r Spring Steel (zinc plated) ← t t Piston seal Synthetic rubber (NBR) ← y y Mounting nut Brass (nickel plated) Special steel u u Rod end nut Steel (nickel plated) ← Synthetic rubber (NBR) ← i※ Gasket i Remark: For the cylinder joint and cylinder rod end mounted on the piston rod end, see p.1568. Materials Standard specification ※The gasket is for the insert mount only. BRACKETS (FOR DOUBLE ACTING TYPE) Mounting Brackets, Knuckles, Brackets with Pin Mounting Brackets Bore size mm [in.] Mounting brackets Foot mounting bracket Flange mounting bracket Pivot mounting bracket (with pin and snap ring) 6 [0.236] 1A-NDA6 3-NDA6 8E-NDA6 10 [0.394] 1A-NDA10 3-NDA10 8E-NDA10 16 [0.630] 1A-NDA16 3-NDA16 8E-NDA16 ● Order codes – NDA Remarks: 1. See p.84〜86 for dimensions of the mounting brackets. 2. Pivot mounting bracket can be used only on the pivot mount type cylinder. Knock Cylinders Double Acting Type Bore size 6 :φ6 [0.236in.] 10 :φ10 [0.394in.] 16 :φ16 [0.630in.] Mounting bracket type 1A : Foot mount 3 : Flange mount 8E : Pivot mount Knuckles Y type knuckle (With pin) 10 [0.394] I-NDA10 Y-NDA10 16 [0.630] I-NDA16 Y-NDA16 ●I type PBDAI R12 s pheri c radiu al s □12 Mounting brackets I type knuckle Bore size mm [in.] ●Order codes 7 – NDA NA +0.09 Knock Cylinders Double Acting Type NQ±0.05 NP +0.06 Bore size 10 :φ10 [0.394in.] 16 :φ16 [0.630in.] NB NK NC +0.2 0 Type of knuckle I : I type knuckle Y : Y type knuckle Code NA NB NC Bore mm [in.] 10 [0.394] 21 8 9 M4×0.7 3.2 3.1 16 [0.630] 25 8 14 M5×0.8 5 R12 s PA □12 8 5 5 7 8 NA +0.09 NP +0.06 6.4 ●Pin and bracket for Y type knuckle PBDAY pheri c radiu al s NP NQ φPP +0.03 0 ●Y type NK 45° φPC PB NB PJ NK NC +0.2 0 PQ 0.4 NQ +0.2 0 □12 Insertion Code Bore mm [in.] NA NB NC 10 [0.394] 21 NK NP NQ 8 10 M4×0.7 3.2 3.2 16 [0.630] 21 11 10 M5×0.8 5 6.5 Code Bore mm [in.] PA PB PC PJ PP 10 [0.394] 17 5 14 13.5 3.2 (15) 16 [0.630] 17 5 14 13.5 5 PQ (15) SENSOR SWITCHES Solid State Type, Reed Switch Type Symbol Order Codes (For Sensor Switches Only) Sensor switch model Solid state type DC10〜28V With indicator lamp ZC130 Solid state type DC4.5〜28V With indicator lamp ZC153 Option Lead wire length With sensor holder Moving Sensor Switch ●Loosening mounting screw allows the sensor switch to be moved freely in the cylinder’s axial direction. ●Tighten the mounting screw with a tightening torque of 19.6N·cm [1.73in·lbf] or less. Mounting screw Sensor holder Sensor switch A -NDAS Reed switch type DC5〜28V Without AC85〜115V indicator lamp CS5T Reed switch type With indicator DC10〜28V lamp CS11T B Minimum Cylinder Stroke When Using Sensor Switch ●A : 1000mm [39in.] ●B : 3000mm [118in.] mm [in.] Bore size ●The same sensor holder is used for φ6, φ10, and φ16. Solid state type sensor switch Reed switch type sensor switch Mounting 2 pcs. Mounting 1 pc. Mounting 2 pcs. Mounting 1 pc. 6 [0.236] ● For sensor switch details, see p.1544. ★ Order code for the sensor holder only. C1-NDAS 10 [0.394] 5 [0.197] 5 [0.197] 10 [0.394] 5 [0.197] 16 [0.630] Remark: In the reed switch type sensor switch, 1 sensor switch installation is standard for the 5mm cylinder stroke. Sensor Switch Operating Range, Response Differential and Maximum Sensing Location ●Operating range: R The distance the piston travels in one direction, while the switch is in the ON position. ●Response differential: C The distance between the point where the piston turns the switch ON and the point where the switch is turned OFF as the piston travels in the opposite direction. Sensor switch Magnet R mm [in.] Bore size ZC130□, ZC153□ CS5T□, CS11T□ Operating range Response differential Operating range Response differential 6 [0.236] 2.5〜4.0 [0.098〜0.157] 0.3 [0.012] or less 3.5〜7.5 [0.138〜0.295] 1.3 [0.051] or less 10 [0.394] 2.0〜4.0 [0.079〜0.157] 0.3 [0.012] or less 3.5〜8.5 [0.138〜0.335] 1.6 [0.063] or less 16 [0.630] 2.5〜4.0 [0.098〜0.157] 0.3 [0.012] or less 5.0〜10.5 [0.197〜0.413] 1.9 [0.075] or less Remark: The above table shows reference values. C ON (Response differential) R OFF OFF ON C (Response differential) Maximum sensing location Mounting Location of End of Stroke Detection Sensor Switch ● For strokes 5 and 10 ●For stroke 15 and larger Sensor holder B Sensor switch model marking Stroke(5・10) Y Sensor switch model marking Sensor holder B 6 X Sensor holder A 6 Y 6 mm [in.] Bore size Remarks: 1. The table at left gives reference values for the standard strokes. For the procedure to find-out the best position, see p.92. 2. The above figures show the piping connection port when it has been turned to face upward. 3. Mount the sensor switch so that the surface showing the model marking faces up. 4. Sensor holder A is not available for the 5mm and 10mm strokes, and only sensor holder B is available. Two sensor switches can be mounted with a single sensor holder B. In this case, the sensor switch mounting position on the rod side becomes the Y dimension (shown in the figure) + stroke. Sensor switch model Mounting location CS5T□ CS11T□ 6, 10 [0.236, 0.394] X ZC130□ 10 [0.394] ZC153□ 8.5 [0.335] 12 [0.472] Y 5 [0.197] 3.5 [0.138] 7 [0.276] 16 [0.630] X 10.5 [0.413] 9 [0.354] 12.5 [0.492] Y 5.5 [0.217] 4 [0.157] 7.5 [0.295] Dimensions of Sensor Switch Mounting (mm) ●φ 6 [0.236in.] ●φ 10 [0.394in.] ●φ 16 [0.630in.] 20 1.5 15 17 1 1.5 29.2 25.5 19.7 3.7 1 22.7 19 15.7 3.7 14 17 19.2 15.5 13.2 1.5 17 3.7 1.5 ">

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Single-acting push type
- Panel mount
- Foot mount
- Insert mount
- Spring return
- Compact design
- Smooth operation
Frequently asked questions
The Koganei NSA cylinder offers panel mounting, foot mounting, and insert mounting options, as described in the instruction manual.
The operating pressure range for the Koganei NSA cylinder is 0.2 to 0.7 MPa (29 to 102 psi), as specified in the instruction manual.
The Koganei NSA cylinder is spring-return, meaning it retracts to its starting position when air pressure is released, as explained in the instruction manual.