Koganei TWDA Twin port cylinders Instruction manual
Koganei TWDA Twinport cylinders are double-acting air cylinders designed for various applications. They feature a robust construction with stainless steel inner and outer tubes, a piston rod with hard chrome plating, and a variety of mounting options. The cylinders can be used for both push and pull applications, and they are available in a range of bore sizes and strokes. Some notable features include the ability to use speed controllers and the option for various mounting types, including single foot, double foot, and flange mounting.
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BK-UC003 Ver.1.0 Air Cylinder TWINPORT CYLINDER INSTRUCTION MANUAL Ver.1.0 Handling Instructions and Precautions Mounting and piping General precautions Mounting Piping Media Lubrication 1. For the head side piping: -HA, use of a piping adapter (order code: -L) allows the piping direction to be changed at right-angles. To mount the piping adapter, attach the Oring provided into the piping adapter’s O-ring groove, and attach it on the cylinder. 2. For the rod side piping block type: -RB, mounting the connection port to face the porting surface of the mechanical device and then mounting directly to the mechanical device without fittings and tubing achieve still more space-saving in piping. In this case, use the O-ring (P5 for φ 16 and 20, and P10 or equivalents for φ25〜40 [JIS B2401]) into the connection port’s O-ring groove, and mount it on the mechanical device. For Twinport cylinders, use the fittings and speed controllers in the table below. 1. Use air for the media. For the use of any other media, consult us. 2. Air used for the cylinder should be clean air that contains no deteriorated compressor oil, etc. Install an air filter (filtration of a minimum 40 μm) near the cylinder or valve to remove collected liquid or dust. In addition, drain the air filter periodically. Collected liquid or dust entering the cylinder may cause improper operation. The product can be used without lubrication, if lubrication is required, use Turbine Oil Class 1 (ISO VG32) or equivalent. Avoid using spindle oil or machine oil. Cautions: 1. In the case of a long stroke with foot mounting, we recommend using the rod side piping: -RA double foot type mounting. 2. When using mounting threads on a rod cover in the basic mounting, use a mounting screw that can utilize the entire effective thread depth of the mounting thread. 3. Avoid cantilever mountings by using m o u n t i n g threads on a head cover piping a d a p t e r or head cover mounting bracket. Atmosphere 1. If using in locations subject to dripping water, dripping oil, etc., or to large amounts of dust, use a cover to protect the unit. 2. The product cannot be used when the media or ambient atmosphere contains any of the substances listed below. Organic solvents, phosphate ester type hydraulic oil, sulphur dioxide, chlorine gas, or acids, etc. ●Applicable fittings Cylinder type Bore size mm [in.] 16, 20 [0.630, 0.787] Head side piping:-HA Rod side piping:-RA ● Quick fitting, mini type for φ3, φ4, φ6 tubes ● Quick fitting for φ4 tube ● TAC fittings Rod side piping Block type:-RB ● Quick fitting, mini type for φ3, φ4, φ6 tubes ● Quick fitting for φ4 tube ● TAC fittings (excluding BF□N, BF□U, SF, and PF) 25 [0.984] 32, 40 [1.260, 1.575] ● Quick fitting, mini type forφ4 orφ6 tubes ● Quick fitting for φ4 or φ6 tubes (excluding SL4-01 and SL6-01) and TSH8-01 ● TAC fittings ● Quick fitting, mini type forφ6 tube ● Quick fitting for φ6 orφ8 tubes ● TAC fittings ●Applicable speed controller Cylinder type Bore size mm [in.] Head side piping:-HA Rod side piping:-RA 16, 20 [0.630, 0.787] 25〜40 [0.984〜1.575] ● Speed controller with quick fitting ● SCO-US, SCO-UL ● TSC-US, TSC-US-BF ● Speed controller with quick fitting Rod side piping Block type:-RB ● Speed controller with quick fitting TWINPORT CYLINDERS Head Side Piping, Rod Side Piping ※ For cylinder thrust, air consumption and air flow rate, see p.435 〜 436. Symbol 1 2 1:Pull side connection port 2:Push side connection port Specifications Bore Size and Stroke mm Bore size mm [in.] Item 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] 40 [1.575] Operation type Double acting type Bore size Air 16 15, 25, 50, 75, 100 100 300 20 15, 25, 50, 75, 100, 150 150 500 Flange type, Side mount 25 15, 25, 50, 75, 100, 150, 200 200 500 0.1〜0.7 [15〜102] 32 15, 25, 50, 75, 100, 150, 200 200 500 1.03 [149] 40 15, 25, 50, 75, 100, 150, 200, 250, 300 300 500 Operating pressure range MPa [psi.] Proof pressure Maximum available stroke Basic type, Single foot type, Double foot type, Media Mounting type Standard strokes Maximum stroke MPa [psi.] 0〜60 [32〜140] Operating temperature range °C [°F] Remark: Stroke tolerance +1 +0.039in. 0 [ +0.039in. ] 50〜500 [2.0〜19.7] Operating speed range mm/s [in./sec.] Fixed type (Rubber bumper) Cushion Not required Lubrication M5×0.8 Port size Connection Port Location and Mounting Type Rc1/8 Connection port location Head side piping : -HA Rod side piping : -RA Rod side piping block type : -RB Mounting type Basic type, Single foot type, and Flange type Basic type, Single foot type, Double foot type, and Flange type Side mount Order Codes TWDA 20 × 50 − − − − Bore size × Stroke − − Lead wire length A 1000mm [39 in.] B 3000mm [118 in.] Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches 3 With 3 sensor switches Twinport cylinder Non-ion specification Blank Standard NCU Non-ion specification Connection port location HA Head side piping RA Rod side piping RB Rod side piping block type Mounting type (Head side piping: -HA, Rod side piping: -RA only) Blank Basic type 1A Single foot mounting type 1B Double foot mounting type (Rod side piping: -RA only) 3A Flange mounting type ●Mounting brackets are included at shipping. Piping adapter (Head side piping: -HA only) Blank No piping adapter L With piping adapter ● Piping adapters are included at shipping. Sensor switch Blank No sensor switch ZG530 Solid state type 2-lead wire with indicator lamp ZG553 Solid state type 3-lead wire with indicator lamp DC10〜28V DC4.5〜28V DC10〜30V CS3M Reed switch type 2-lead wire with indicator lamp AC85〜230V DC10〜30V CS4M Reed switch type 2-lead wire with indicator lamp AC85〜115V DC3〜30V CS5M Reed switch type 2-lead wire without indicator lamp AC85〜115V ●For details of sensor switches, see p.1544. Rod end accessory Blank No knuckle I I type knuckle Y Y type knuckle (with pin) ● For the cylinder joint and cylinder rod end, see p.1568. Inner Construction and Major Parts The diagram is for the head side piping: -HA Oil impregnated bushing Inner cylinder tube Piston rod Outer cylinder tube Rod cover Piston Head cover 2:Push side connection port 1:Pull side connection port Rod seal Bumper Piston seal Major Parts and Materials Bore size mm Parts 16 20 Magnet Seals 25 32 Piston seal Rod seal Parts 40 Quantity 1 1 Outer cylinder tube Stainless steel Inner cylinder tube BrassNote 16 NY-3-6 PPH-16 Piston Plastic 20 NY-12×8×3.5 PPH-20 25 NY-14×10×3.5 PPH-25 32 NY-17×12×4 PPH-32 40 NY-22×16×5 PPH-40 Piston rod Stainless steel (Hard chrome plated) Rod cover Bore size mm Steel (Hard chrome plated) Aluminum (Anodized) Head cover Seal Synthetic rubber (NBR) Bumper Magnet Rubber magnet Piping adapter Plastic magnet Aluminum (Black anodized) Mild steel Rod nut I type,Y type knuckle Mild steel (Zinc plated; nickel plated for φ16.) Note: The non-ion specification’s inner cylinder tube is stainless steel, while the oil impregnated bronze bushing is changed to an oil impregnated plastic bushing. Mass kg [lb.] Connection port location Head side piping :-HA Rod side piping :-RA Rod side piping Block type:-RB Bore size mm [in.] mass for Additional mass Zero stroke mass Additional each 1mm Basic type [0.0394in.] stroke Single foot mounting type Double foot mounting type Flange mounting type With piping adapter I type knuckle Y type knuckle 0.030 [0.066] 0.008 [0.018] 0.022 [0.049] 0.015 [0.033] 16 [0.630] 0.060 [0.132] 0.0008 [0.0018] 0.028 [0.062] 20 [0.787] 0.110 [0.243] 0.0012 [0.0026] 0.050 [0.110] 25 [0.984] 0.165 [0.364] 0.0016 [0.0035] 0.070 [0.154] 32 [1.260] 0.275 [0.606] 0.0023 [0.0051] 0.105 [0.232] 0.135 [0.298] 0.060 [0.132] 0.070 [0.154] 0.075 [0.165] 40 [1.575] 0.485 [1.069] 0.0033 [0.0073] 0.185 [0.408] 0.235 [0.518] 0.095 [0.209] 0.132 [0.291] 0.120 [0.265] 16 [0.630] 0.075 [0.165] 0.0008 [0.0018] 0.028 [0.062] 0.055 [0.121] 0.030 [0.066] 20 [0.787] 0.130 [0.287] 0.0012 [0.0026] 0.050 [0.110] 0.098 [0.216] 0.054 [0.119] 25 [0.984] 0.210 [0.463] 0.0016 [0.0035] 0.070 [0.154] 0.140 [0.309] 0.076 [0.168] 32 [1.260] 0.365 [0.805] 0.0023 [0.0051] 0.105 [0.232] 0.205 [0.452] 0.135 [0.298] 40 [1.575] 0.650 [1.433] 0.0033 [0.0073] 0.185 [0.408] 0.355 [0.783] 0.235 [0.518] 16 [0.630] 0.090 [0.198] 0.0008 [0.0018] 20 [0.787] 0.155 [0.342] 0.0012 [0.0026] 25 [0.984] 0.245 [0.540] 0.0016 [0.0035] 32 [1.260] 0.430 [0.948] 0.0023 [0.0051] 40 [1.575] 0.775 [1.709] 0.0033 [0.0073] − 0.054 [0.119] 0.013 [0.029] 0.036 [0.079] 0.041 [0.090] − − 0.076 [0.168] 0.030 [0.066] 0.070 [0.154] 0.075 [0.165] − − − − − − − Calculation example: For head side piping: -HA single foot mounting type of 20mm bore size and 50mm stroke, with piping adapter, 0.110+(0.0012×50)+0.050+0.013=0.233kg [0.514 lb.] -HA Dimensions of Head Side Piping Type ●Basic type TWDA Bore size × Stroke (mm) TWDA -HA Bore size HA TWDA Bore size TWDA-1A HA A+Stroke S E I C+Stroke H 1 2-O Connection port G T 4-P Mounting thread φV φL K 1 T S φN 2 J φU 2-R Piping adapter mounting thread W Width across flats Bore size × ●Single foot mounting type TWDA Stroke -HA-1A A+Stroke I AJ G AD AG T AF K 2-φAP AE Bore mm [in.] Code L N R S T U V W – 19 M5×0.8 M3×0.5 Depth5.5 M3×0.5 Depth6 12 11 22 6 − – 23.6 M5×0.8 M4×0.7 Depth7.5 M4×0.7 Depth6 14 13 28 8 6 – 28.8 Rc1/8 M5×0.8 Depth7.5 M4×0.7 Depth6 16 15 32 10 8 – 36.4 Rc1/8 M5×0.8 Depth7.5 M5×0.8 Depth7 20 20 40 12 10 – 44.6 Rc1/8 M6×1 M5×0.8 Depth7 26 26 50 16 14 A C E G H I J K 77 51 26 8 15 10 5 M6×1 8 – 00.05 20 [0.787] 89 58 31 10 15 12 5 M8×1 10 – 00.05 25 [0.984] 96 62 34 10 18 14 6 M10×1.25 12 – 00.05 32 [1.260] 107 68 39 10 23 14 6 M10×1.25 15 – 00.05 40 [1.575] 117 77 40 12 23 19 8 M14×1.5 Code 20 – 00.05 AF AG AH AJ AP AS AT 10 16 7 4.5 27 6 18 12 19 8 5.5 33 7 32 20 14 21 9 6.5 37 8 6 40 28 14 25 9 6.5 45 8 8 50 34 18 30 10 9 55 9 AB AC AD AE 16 [0.630] 15 62 4 22 14 20 [0.787] 18 71 5 28 25 [0.984] 19 77 6 32 [1.260] 24 83 40 [1.575] 21 96 2-R Piping adapter mounting thread AC+Stroke 16 [0.630] Bore mm [in.] 1 φU AB W Width across flats T φN AS AH AT 2 J φV H 2-O Connection port C+Stroke E P O Depth9.5 ●Flange mounting type φ16〜φ25 TWDA Bore size × Stroke TWDA Bore size TWDA-3A HA TWDA Bore size TWDA-L HA -HA-3A BE BF A+Stroke BG E I 2-O Connection port C+Stroke AJ G H T 2-φBP φV BT K φ32, φ40 TWDA Bore size × φU BB W Width across flats 1 2-R Piping adapter mounting thread BA+Stroke Stroke T φN BH BC 2 J -HA-3A BE BF A+Stroke BG E I 2-O Connection port C+Stroke AJ G H T 2-φBP φV K Bore size × With piping adapter TWDA 1 φU 2-R Piping adapter mounting thread BA+Stroke BB W Width across flats T φN BC 2 J Stroke C+Stroke -HA-L LD LF LX LT 2-O Connection port AY AY 1 T LY 2 AZ Bore mm [in.] Code A C E G H I J K N O R T U V W 16 [0.630] 177 51 26 18 15 10 5 M6×1 19.6 M5×0.8 M3×0.5 Depth6 11 22 16 − 20 [0.787] 189 58 31 10 15 12 5 M8×1 23.6 M5×0.8 M4×0.7 Depth6 13 28 18 16 25 [0.984] 196 62 34 10 18 14 6 M10×1.25 28.8 Rc1/8 M4×0.7 Depth6 15 32 10 18 32 [1.260] 107 68 39 10 23 14 6 M10×1.25 36.4 Rc1/8 M5×0.8 Depth7 20 40 12 10 40 [1.575] 117 77 40 12 23 19 8 M14×1.5 44.6 Rc1/8 M5×0.8 Depth7 26 50 16 14 Bore mm [in.] Code AJ AY AZ BA BB BC BE BF BG BH BP BT LD LF LT LX LY 16 [0.630] 17 20.3 10.3 58 19 22 40 32 12 18 4.5 6 19 18 4 1 5.5 20 [0.787] 18 24.6 12.3 66 23 28 50 40 14 10 5.5 7 10 18 4 2 7.5 25 [0.984] 19 29.8 14.9 71 25 32 56 44 16 12 6.5 8 19 16 8 3 7.5 32 [1.260] 19 41.3 20.5 77 30 40 66 54 20 − 6.5 − 19 16 8 3 8.5 40 [1.575] 10 51.3 25.5 87 30 50 84 68 26 − 9.5 − 19 16 8 3 8.5 -RA Dimensions of Rod Side Piping Type ●Basic type TWDA Bore size × Stroke (mm) TWDA -RA Bore size RA TWDA Bore size TWDA-1A RA TWDA Bore size TWDA-1B1 TWDA-1B2 RA A1+Stroke E S C1+Stroke I AY1 G1 1 H AZ1 F AY1 φN 1 S φU T 2 J 4-P Mounting thread K R1 Bracket mounting thread 2-O Connection port M φV φL W Width across flats Bore size × ●Single foot mounting type TWDA Stroke -RA-1A A1+Stroke C1+Stroke E AY1 G1 AJ F AD AG 1 AX φN T φU AS AH AT J φV H AF K 2-φAP AE AZ1 2 I W Width across flats AC1+Stroke AB Bore size × ●Double foot mounting type TWDA R1 Bracket mounting thread 2-O Connection port M Stroke -RA-1B AA+Stroke D C1+Stroke E Bore mm [in.] Code φN 4-φAP W Width across flats 2-O Connection port M C1 D E F G1 H I J K 61 14 26 10 18 15 10 5 M6×1 8 – 00.05 20 [0.787] 99 68 17 31 12 20 15 12 5 M8×1 25 [0.984] 111 77 20 34 11 25 18 14 6 32 [1.260] 127 88 20 39 16 30 23 14 6 M10×1.25 15 –– 00.05 40 [1.575] 142 102 26 40 23 37 23 19 8 M14×1.5 Code AG AF AD AC2+Stroke AB 87 Bore mm [in.] AX 1 K A1 16 [0.630] LY1 AG T φV AD φU J AS AH AT AF AE AZ1 AJ F H 2 I AY1 AJ1 LX1 G1 AE L M S T U V W – 14 19 M5×0.8 M3×0.5 Depth5.5 M3×0.5 Depth6 12 11 22 6 − 10 – 00.05 – 16 23.6 M5×0.8 M4×0.7 Depth7.5 M4×0.7 Depth6 14 13 28 8 6 M10×1.25 12 –– 00.05 18 28.8 Rc1/8 M5×0.8 Depth7.5 M5×0.8 Depth7 16 15 32 10 8 23 36.4 Rc1/8 M5×0.8 Depth7.5 M5×0.8 Depth7 20 20 40 12 10 30 44.6 Rc1/8 M6×1 26 50 16 14 – 20 – 00.05 N P O Depth9.5 M6×1 AA AB AC1 AC2 AD AE AF AG AH AJ AJ1 AP AS AT AX AY1 AZ1 LX1 LY1 16 [0.630] 101 15 172 82 4 22 14 10 16 17 6 4.5 27 6 27.5 23 11.5 − − 20 [0.787] 116 18 181 93 5 28 18 12 19 18 7 5.5 33 7 33.5 29 14.5 2 7 25 [0.984] 131 19 192 106 6 32 20 14 21 19 8 6.5 37 8 37.5 33 16.5 1 8.5 32 [1.260] 147 24 103 117 6 40 28 14 25 19 8 6.5 45 8 45.5 41 20.5 1 8.5 40 [1.575] 168 21 121 139 8 50 34 18 30 10 9 9 55 9 55.5 51 25.5 1 10 R1 Depth9 26 ●Flange mounting type φ16〜φ25 TWDA Bore size × Stroke TWDA Bore size TWDA-3A -RA-3A BE RA A1+Stroke BF C1+Stroke E BG I H AY1 G1 AJ AZ1 F AY1 φN T φU 1 BC BH 2 J K 2-φBP φV BT W Width across flats Bore size × φ32, φ40 TWDA Stroke R1 Bracket mounting thread 2-O Connection port BA1+Stroke M BB -RA-3A BE A1+Stroke BF C1+Stroke E BG I H AY1 G1 AJ AZ1 F AY1 φN 1 BC φU T 2 J K φV W Width across flats BB 2-φBP Bore mm [in.] Code M R1 Bracket mounting thread 2-O Connection port BA1+Stroke A1 C1 E F G1 H I J K M N O R1 T U V W 87 61 26 10 18 15 10 5 M6×1 14 19 M5×0.8 M3×0.5 Depth6 11 22 6 − 20 [0.787] 99 68 31 12 20 15 12 5 M8×1 16 23.6 M5×0.8 M4×0.7 Depth6 13 28 8 6 25 [0.984] 111 77 34 11 25 18 14 6 M10×1.25 18 28.8 Rc1/8 M5×0.8 Depth7 15 32 10 8 32 [1.260] 127 88 39 16 30 23 14 6 M10×1.25 23 36.4 Rc1/8 M5×0.8 Depth7 20 40 12 10 40 [1.575] 142 102 40 23 37 23 19 8 M14×1.5 30 44.6 Rc1/8 M6×1 26 50 16 14 16 [0.630] Bore mm [in.] Code AJ AY1 AZ1 BA1 BB BC BE BF BG BH BP BT 16 [0.630] 7 23 11.5 68 19 22 40 32 12 18 4.5 6 20 [0.787] 8 29 14.5 76 23 28 50 40 14 10 5.5 7 25 [0.984] 9 33 16.5 86 25 32 56 44 16 12 6.5 8 32 [1.260] 9 41 20.5 97 30 40 66 54 20 − 6.5 − 40 [1.575] 10 51 25.5 112 30 50 84 68 26 − 9 − Depth9 -RB Dimensions of Rod Side Piping Block Type Bore size × ●Side mount TWDA Stroke (mm) TWDA -RB Bore size RB AP1 AS1 A1+Stroke E1 H C2+Stroke 1 AD1 AN AM 1 φL K φN T 2 J G2 2-O1 Connection port AC3+Stroke 2-AP1 Mounting hole AB1 AE1 AF1 2-O1 I 1 T 2 AH1 AS1 φV W Width across flats Code Bore mm [in.] A1 C2 E1 G2 I H Connection port (With 2 plugs) Counterbore not available for φ25 M1 L K J M1 N O1 T 16 [0.630] 87 64 23 21 15 10 5 M6×1 8 –0 –0.05 15 19 20 [0.787] 99 72 27 24 15 12 5 M8×1 10 –0 –0.05 18 23.6 M5×0.8 Counterboreφ8.4 Depth1.8 13 M5×0.8 Counterboreφ8.4 Depth1.8 11 W AB1 AC3 AD1 AE1 AF1 AH1 AM AN V 6 − 28 59 5 30 16 12 6 10 φ4.5 C’boreφ8 Depth4.5 24 8 6 34 65 7 38 22 14 6 11 φ6.6 C’boreφ11 Depth 6.5 28 25 [0.984] 111 82 29 30 18 14 6 M10×1.25 12 –0 –0.05 22 28.8 Rc1/8 Counterboreφ13.4 Depth1.8 15 10 8 38 73 9 42 26 15 8 13 φ6.6 C’boreφ11 Depth6.5 30 32 [1.260] 127 94 33 36 23 14 6 M10×1.25 15 –0 –0.05 28 36.4 Rc1/8 Counterboreφ13.4 Depth1.8 20 12 10 45 82 12 54 34 19 8 16 φ9 C’boreφ14 Depth 8.6 38 40 [1.575] 142 109 33 44 23 19 8 M14×1.5 20 –0 –0.05 36 44.6 Rc1/8 Counterboreφ13.4 Depth1.8 26 16 14 48 94 15 68 46 23 8 21 φ11 C’boreφ17.5 Depth10.8 46 Dimensions of Rod End Accessories (mm) ●Y type for φ16 [0.630 in.] ●I type for φ16 [0.630 in.] ●Y type for φ20 [0.787 in.] ●I type for φ20 [0.787 in.] 〜φ40 [1.575 in.] 〜φ40 [1.575 in.] NQ □12 8 φNCH9 6.4 ±0.05 ND NP NH ND 0 NH NG NF □NA-0.3 0 NL NE NG +0.3 M6×1 Pin bracket for Y type knuckle φ5 20 8 5 5 φNCH9 NE 14+0.2 0 M6×1 □NA-0.3 6.5+0.2 0 10+0.2 0 φNK 25 −0.1 NB −0.3 7 φ5.1 ±0.05 8 NJ φNK 21 NQ NJ NM +0.1 7 φ5.1 ±0.05 □12 R12 spherical radius φ12 R12 spherical radius 45° φNNf8 φ12 Fit together 4 6 0.4 13.5 Code NA NB NC ND NE NF NG NH NJ NK NL NM NN NP NQ 20 [0.787] 16 8 8 30 10 11 15 M8×1 10 14 21 8 8 15 40 25, 32 [0.984, 1.260] 19 10 10 40 12 13 20 M10×1.25 12 16 25 10 10 20 52 40 [1.575] 24 14 10 45 12 13 25 M14×1.5 15 22 30 14 10 20 57 Bore mm [in.] SENSOR SWITCHES Order Codes for Sensor Switches ●Sensor switches (with mounting strap) Sensor switch model Lead wire length Cylinder basic type 2-lead Solid state type wire 3-lead Solid state type wire 2-lead Reed switch type wire 2-lead Reed switch type wire 2-lead Reed switch type wire With indicator lamp With indicator lamp With indicator lamp With indicator lamp Without indicator lamp DC10〜28V ZG530 DC4.5〜28V ZG553 DC10〜30V AC85〜230V DC10〜30V AC85〜115V DC3〜30V AC85〜115V Bore size ● Order codes for mounting straps only G5 - TWDA 16 A CS3M B Bore size 16:Forφ16 20:Forφ20 25:Forφ25 32:Forφ32 40:Forφ40 20 -TWDA 25 32 CS4M 40 CS5M Cylinder basic type Remark: For details of sensor switches, see p.1544. ● A : 1000mm [39 in.] B : 3000mm [118 in.] Sensor switch type G5: For solid state type sensor switches (ZG5□□) For reed switch type sensor switches (CS□M) Sensor Switch Operating Range, Response Differential, and Maximum Sensing Location For ZG5□□□ and CS□M□ types ● Operating range :R The distance the piston travels in one direction, while the switch is in the ON position. ● Response differential: C The distance between the point where the piston turns the switch ON and the point where the switch is turned OFF as the piston travels in the opposite direction. R C (Response differential) ON OFF R OFF ON C (Response differential) Maximum sensing location mm [in.] ZG530□, ZG553□ CS□M□ Bore size mm [in.] Operating range 16 [0.630] 2.7〜4.5 [0.106〜0.177] 7.0〜9.0 [0.276〜0.354] 20 [0.787] 2.8〜4.7 [0.110〜0.185] 8.5〜10.5 [0.335〜0.413] 25 [0.984] 2.7〜4.5 [0.106〜0.177] 32 [1.260] 3.0〜5.1 [0.118〜0.201] 40 [1.575] 3.3〜5.5 [0.130〜0.217] Response differential 0.7 [0.028] or less Maximum sensing locationNote 11 [0.433] Operating range 7.0〜8.5 [0.276〜0.335] 8.0〜10.0 [0.315〜0.394] 0.8 [0.031] or less Remark: The above table shows reference values. Note: This is the length measured from the switch’s opposite end side to the lead wire. 9.5〜11.0 [0.374〜0.433] Response differential Maximum sensing locationNote 2.0 [0.079] or less 11 [0.433] Moving Sensor Switch Mounting Location of Sensor Switch When the piston reaches the end of the stroke with the sensor switch installed in the location shown in the diagram, the magnet mounted on the piston comes to the sensor switch’s maximum sensing location. A B Sensor switch Mounting screw Ring for screw fall prevention Strap Cylinder tube mm [in.] ● Loosening the mounting screw allows the sensor switch to be moved freely along with the strap in the axial and circumferential direction. The sensor switch alone cannot be moved. ● To remove the sensor switch from the strap, first detach the strap from the cylinder tube and then remove the sensor switch from the strap. ● Tighten the mounting screw with a tightening torque of 49N·cm [4.3in·lbf] or less. ZG5□□□, CS□M□ Bore size mm [in.] A B 16 [0.630] 9 [0.354] 8 [0.315](16 [0.630]) 20 [0.787] 12 [0.472] 9 [0.354](17 [0.669]) 25 [0.984] 14 [0.551] 11 [0.433](27 [1.063]) 32 [1.260] 17 [0.669] 13 [0.512](29 [1.142]) 40 [1.575] 20 [0.787] 17 [0.669](33 [1.299]) Remarks 1: The value is the same regardless of the connection port location. 2: Figure in parentheses ( ) are for the distance from the piping adapter end surface, for the case of piping adapter: -L. Dimensions of Sensor Switch For ZG5□□□ and CS□M□ types mm [in.] B A Bore mm [in.] φ16 22 A B Lead wire length A:1000mm [39in.] B:3000mm [118in.] Code A B 16 [0.630] 17 [0.669] 15 [0.591] 20 [0.787] 19.5 [0.768] 17.5 [0.689] 25 [0.984] 22.5 [0.886] 18 [0.709] 32 [1.260] 27 [1.063] 19.5 [0.768] 40 [1.575] 30 [1.181] −※ ※ When used on φ40, dimension B is the radius of the cylinder tube’s outer diameter. Therefore, there is no protrusion in the B direction of the mounting portion. φ20〜φ63 Cylinder Thrust N [lbf.] Bore size mm [in.] 16 [0.630] 20 [0.787] 25 [0.984] 32 [1.260] 40 [1.575] Pressure area mm2 [in.2] Air pressure MPa [psi.] Rod dia. mm [in.] Operation type 0.1 [15] 0.2 [29] 0.3 [44] 6 [0.236] Double Push side 201 [0.312] acting type Pull side 172 [0.267] 20.1 [4.52] 40.2 [9.04] 60.3 [13.56] 80.4 [18.07] 100.5 [22.59] 120.6 [27.11] 140.7 [31.63] 17.2 [3.87] 34.4 [7.73] 51.6 [11.60] 68.8 [15.47] 8 [0.315] Double Push side 314 [0.487] acting type Pull side 264 [0.409] 31.4 [7.06] 62.8 [14.12] 94.2 [21.18] 125.6 [28.23] 157.0 [35.29] 188.4 [42.35] 219.8 [49.41] 26.4 [5.93] 52.8 [11.87] 79.2 [17.80] 105.6 [23.74] 132.0 [29.67] 158.4 [35.61] 184.8 [41.54] Push side 490 [0.760] 98.0 [22.03] 147.0 [33.05] 196.0 [44.06] 245.0 [55.08] 294.0 [66.09] 343.0 [77.11] 41.2 [9.26] 82.4 [18.52] 123.6 [27.79] 164.8 [37.05] 206.0 [46.31] 247.2 [55.57] 288.4 [64.83] 0.4 [58] 0.5 [73] 0.6 [87] 0.7 [102] 86.0 [19.33] 103.2 [23.20] 120.4 [27.07] 10 [0.394] Double acting type Pull side 412 [0.639] 49.0 [11.02] 12 [0.472] Double Push side 804 [1.246] acting type Pull side 690 [1.070] 80.4 [18.07] 160.8 [36.15] 241.2 [54.22] 321.6 [72.30] 402.0 [90.37] 482.4 [108.44] 562.8 [126.52] 16 [0.630] Double Push side 1256 [1.947] 125.6 [28.23] 251.2 [56.47] 376.8 [84.70] 502.4 [112.94] 628.0 [141.17] 753.6 [169.41] 879.2 [197.64] acting type Pull side 1055 [1.635] 106.0 [23.83] 211.0 [47.43] 317.0 [71.26] 422.0 [94.87] 528.0 [118.69] 633.0 [142.30] 739.0 [166.13] 69.0 [15.51] 138.0 [31.02] 207.0 [46.53] 276.0 [62.04] 345.0 [77.56] 414.0 [93.07] 483.0 [108.58] Air Consumption and Air Flow Rate The figures in the table below show the air consumption when a Twinport Cylinder makes 1 reciprocation with stroke of 1mm [0.039in.]. The air flow rate and air consumption actually required is found by the calculation below. Air consumption for each 1mm [0.0394in.] stroke cm3 [in.3]/reciprocation (ANR) Bore size mm [in.] Air pressure MPa [psi.] 0.1 [15] 0.2 [29] 0.3 [44] 0.4 [58] 0.5 [73] 0.6 [87] 0.7 [102] 16 [0.630] 0.79 [0.0482] 1.18 [0.0720] 1.57 [0.0958] 1.96 [0.1196] 2.35 [0.1434] 2.74 [0.1672] 3.13 [0.1910] 20 [0.787] 1.24 [0.0757] 1.86 [0.1135] 2.45 [0.1495] 3.07 [0.1873] 3.68 [0.2246] 4.29 [0.2618] 4.90 [0.2990] 25 [0.984] 1.94 [0.1184] 2.89 [0.1764] 3.83 [0.2337] 4.79 [0.2923] 5.75 [0.3509] 6.71 [0.4095] 7.67 [0.4681] 32 [1.260] 3.18 [0.1941] 4.73 [0.2886] 6.28 [0.3832] 7.85 [0.4790] 9.41 [0.5742] 10.98 [0.6700] 12.55 [0.7659] 40 [1.575] 4.95 [0.3021] 7.40 [0.4516] 9.83 [0.5999] 12.26 [0.7482] 14.69 [0.8964] 17.16 [1.047] 19.60 [1.196] ● Finding the air consumption Example 1. When operating a Twinport Cylinder with bore size of 16mm and stroke of 50mm under air pressure of 0.5MPa 2.35×50×10 –3 =0.1175R[7.17in.3]/reciprocation (ANR) From the table Stroke Example 2. When operating a Twinport Cylinder with bore size of 16mm and stroke of 50mm under air pressure of 0.5MPa, at rate of 20 reciprocations per minute 2.35×50×20×10 –3 =2.35R[143in.3]/min(ANR) From the table Stroke Operating frequency per minute (reciprocation) ● Finding the air flow rate (for selecting F.R.L., valves, etc.) Example: When operating a Twinport Cylinder with bore size of 16mm at speed of 100mm/s under air pressure of 0.5MPa 1 –3 =0.1175R[7.17in.3]/s (ANR) 2.35×100×−×10 2 From the table Speed mm/s (The flow rate per minute at this time is 0.1175×60=7.05R[430in.3]/min (ANR).) ">

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Key features
- Double acting
- Stainless steel tubes
- Hard chrome plated rod
- Multiple mounting options
- Speed controller compatible
- Non-ion specification available
- Various sensor switch options
Frequently asked questions
The TWDA cylinders offer several mounting options: Basic, Single foot, Double foot, and Flange mounting. They are designed for both head side piping (-HA) and rod side piping (-RA).
The standard stroke options for a 20mm bore TWDA cylinder include: 15mm, 25mm, 50mm, 75mm, 100mm and 150mm.
The manual mentions 'Speed controller with quick fitting' and provides specific models: SCO-US, SCO-UL, TSC-US, TSC-US-BF.