CLAMPEX® KTR 225
Operating/Assembly instructions
KTR-N
Sheet:
Edition:
40816 EN
1 of 7
5
CLAMPEX® KTR 225
The CLAMPEX® clamping set is a frictionally engaged, detachable shaft-hub-connection for cylindrical
shafts and bores without feather key.
Table of contents
1
Technical data
2
2
Advice
3
2.1
2.2
2.3
2.4
General advice
Safety and advice symbols
General hazard warnings
Intended use
3
3
3
4
Storage, transport and packaging
4
3.1
3.2
4
4
3
4
Storage
Transport and packaging
Assembly
4.1
4.2
4.3
5
®
Components of clamping set CLAMPEX KTR 225
Assembly of the clamping set
Disassembly of clamping set
5
5
6
5
Disposal
7
6
Spares inventory, customer service addresses
7
7
Advice regarding the use in
2014/34/EU
7
Please observe protection
note ISO 16016.
Drawn:
Verified:
hazardous locations according to EU directive
2016.09.09 Shg/Jh
2016.09.09 Shg
Replacing:
Replaced by:
KTR-N dated 2008.01.03
KTR-N
Sheet:
Edition:
CLAMPEX® KTR 225
Operating/Assembly instructions
1
40816 EN
2 of 7
5
Technical data
1) These are the maximum screw
tightening torques. They can be
reduced by a maximum of 40%
of the figures specified, with T,
Fax, PW and PN declining proportionally.
Illustration 1: CLAMPEX® KTR 225
®
Table 1: CLAMPEX KTR 225
Clamping screws
DIN EN ISO 4762 - 12.9
total = 0.14
Dimensions
[mm]
dxD
14 x 55
16 x 55
18 x 55
19 x 55
20 x 55
22 x 55
24 x 55
25 x 55
28 x 55
30 x 55
24 x 65
25 x 65
28 x 65
30 x 65
32 x 65
35 x 65
38 x 65
40 x 65
30 x 80
32 x 80
35 x 80
38 x 80
40 x 80
42 x 80
45 x 80
48 x 80
50 x 80
z
Length Quantity
1)
TA
[Nm]
B
B1
B2
B3
D1
M
38
30
22
17
62
M8
25
4
41
38
30
22
17
62
M8
25
4
41
38
30
22
17
62
M8
25
4
41
38
30
22
17
62
M8
25
4
41
38
30
22
17
72
M8
25
5
41
38
30
22
17
72
M8
25
5
41
38
30
22
17
72
M8
25
5
41
41
33
25
20
88
M8
25
7
41
41
33
25
20
88
M8
25
7
41
41
33
25
20
88
M8
25
7
41
Please observe protection
note ISO 16016.
Drawn:
Verified:
2016.09.09 Shg/Jh
2016.09.09 Shg
Transmittable
torque or axial
force
Surface pressure between
clamping set
2
[N/mm ]
T
[Nm]
Fax
[kN]
Shaft
PW
Hub
PN
287
329
370
390
410
451
492
513
575
616
616
641
718
770
821
898
975
1026
1070
1150
1257
1364
1436
1509
1616
1723
1796
41
41
41
41
41
41
41
41
41
41
51
51
51
51
51
51
51
51
72
72
72
72
72
72
72
72
72
457
401
356
337
320
291
267
256
229
214
334
320
286
267
229
229
211
200
317
298
272
251
238
227
212
198
191
116
117
117
116
116
116
116
116
117
117
123
123
123
123
123
123
123
123
119
119
119
119
119
119
119
119
119
Replacing:
Replaced by:
Weight
~ kg
0.50
0.50
0.50
0.50
0.50
0.50
0.40
0.40
0.40
0.40
0.70
0.70
0.60
0.60
0.60
0.50
0.50
0.50
1.1
1.1
1.0
1.0
0.90
0.90
0.9
0.80
0.80
KTR-N dated 2008.01.03
KTR-N
Sheet:
Edition:
CLAMPEX® KTR 225
Operating/Assembly instructions
1
40816 EN
3 of 7
5
Technical data
Tolerances, surfaces
1)
2)
Illustration 3:Tolerances and surfaces (example: CLAMPEX® KTR 225)
2
One proper turning process is
sufficient (Rz ≤ 16 µm).
Highest permissible tolerance
of hub or shaft.
Advice
2.1 General advice
Please read through these operating/assembly instructions carefully before you mount the clamping set.
Please pay special attention to the safety instructions!
The operating/assembly instructions are part of your product. Please store them carefully and close to the clamping set.
The copyright for these operating/assembly instructions remains with KTR.
2.2 Safety and advice symbols
STOP
!
Warning of potentially explosive
atmospheres
This symbol indicates notes which may contribute to preventing bodily injuries or serious bodily injuries that may
result in death caused by explosion.
Warning of personal injury
This symbol indicates notes which may contribute to preventing bodily injuries or serious bodily injuries that may
result in death.
Warning of product damages
This symbol indicates notes which may contribute to preventing material or machine damage.
General advice
This symbol indicates notes which may contribute to preventing adverse results or conditions.
2.3 General hazard warnings
STOP
With assembly and disassembly of the clamping set it has to be made sure that the entire
drive train is secured against accidental switch-on. You may be seriously hurt by rotating
parts. Please make absolutely sure to read through and observe the following safety indications.
All operations on and with the clamping set have to be performed taking into account "safety first".
Please make sure to switch off the power pack before you perform your work on the clamping set.
Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on
or removing the fuse for current supply.
Do not reach into the operation area of the machine as long as it is in operation.
Please secure the rotating drive components against accidental contact. Please provide for the necessary
protection devices and covers.
Please observe protection
note ISO 16016.
Drawn:
Verified:
2016.09.09 Shg/Jh
2016.09.09 Shg
Replacing:
Replaced by:
KTR-N dated 2008.01.03
CLAMPEX® KTR 225
Operating/Assembly instructions
2
KTR-N
Sheet:
Edition:
40816 EN
4 of 7
5
Advice
2.4 Intended use
You may only assemble and disassemble the clamping set if you
have carefully read through the operating/assembly instructions and understood them
had technical training
are authorized by your company
The clamping set may only be used in accordance with the technical data (see chapter 1). Unauthorized modifications on the clamping set are not admissible. We will not assume liability for any damage that may arise. In the
interest of further development we reserve the right for technical modifications.
The clamping set described in here corresponds to the technical status at the time of printing of these assembly
instructions.
3
Storage, transport and packaging
3.1 Storage
The clamping sets are supplied in preserved condition and can be stored at a dry and covered place for 6 - 9
months.
!
Humid storage rooms are not suitable.
Please make sure that condensation is not generated.
3.2 Transport and packaging
!
In order to avoid any injuries and any kind of damage please always make use of proper
transport and lifting equipment.
The clamping sets are packed differently each depending on size, quantity and kind of transport. Unless otherwise contractually agreed, packaging will follow the in-house packaging specifications of KTR.
Please observe protection
note ISO 16016.
Drawn:
Verified:
2016.09.09 Shg/Jh
2016.09.09 Shg
Replacing:
Replaced by:
KTR-N dated 2008.01.03
CLAMPEX® KTR 225
Operating/Assembly instructions
4
KTR-N
Sheet:
Edition:
40816 EN
5 of 7
5
Assembly
Generally the clamping set is supplied in mounted condition. Before assembly the clamping set has to be inspected for completeness.
4.1 Components of clamping set CLAMPEX® KTR 225
Component
1
2
3
Quantity
1
1
see catalogue
Description
Outer ring (slit)
Inner ring (slit)
Cap screw DIN EN ISO 4762
Illustration 2: CLAMPEX® KTR 225
!
With assembly none of the pull-off threads of the internal ring may be congruent with the
slot of the external ring.
Dirty or used clamping sets have to be disassembled and cleaned before assembly. Afterwards apply thin fluid oil lightly (e. g. Ballistol Universal oil or Klüber Quietsch-Ex).
4.2 Assembly of the clamping set
Please inspect shaft and hub fit for the tolerance specified (h8/H8).
Clean the contact surfaces of the clamping set and of shaft and hub and afterwards apply thin fluid oil lightly
(see illustration 3) (e. g. Ballistol Universal oil or Klüber Quietsch-Ex).
Illustration 3: Cleaning the contact surfaces
Please observe protection
note ISO 16016.
Drawn:
Verified:
2016.09.09 Shg/Jh
2016.09.09 Shg
Replacing:
Replaced by:
KTR-N dated 2008.01.03
CLAMPEX® KTR 225
Operating/Assembly instructions
4
KTR-N
Sheet:
Edition:
40816 EN
6 of 7
5
Assembly
4.2 Assembly of the clamping set
!
Oils and greases with molybdenum disulphide or high-pressure additives, additives of
Teflon and silicone as well as internal lubricants reducing the coefficient of friction significantly must not be used. When mounting the tapers of the clamping set free from oil
the tabular and calculated parameters deviate.
Release the clamping screws slightly. To facilitate the assembly fasten the internal and external ring by two
clamping screws each via the pull-off threads (see illustration 4). Insert the clamping set KTR 225 between
shaft and hub.
Illustration 4: Fastening the clamping set
Remove the clamping screws used for fastening and screw them into the thread of the external ring.
Lightly tighten the clamping screws manually and align the clamping set with hub part.
Make sure with KTR 225 that the internal ring for axial fastening fits the hub evenly.
Tighten the clamping screws evenly crosswise step by step to the tightening torque specified in table 1 or 2.
Repeat this process until all clamping screws have reached the tightening torque.
4.3 Disassembly of clamping set
STOP
Driving components released or falling down may cause injury to persons or damage on the
machine.
Secure the driving components before disassembly.
Untighten and unscrew all clamping screws evenly and one after another.
Screw the clamping screws into the pull-off threads of the internal ring (component 2) (see illustration 5).
Tighten the clamping screws evenly crosswise by 1/4 revolution. Increase the pull-off torque gradually until the
external ring (component 1) and internal ring (component 2) are separated.
Take out the clamping set released between shaft and hub.
Illustration 5: Releasing the clamping set KTR 203
!
If these hints are not observed or operating conditions are not taken into account with the
selection of the clamping set, the operation of the clamping set may be affected.
Please observe protection
note ISO 16016.
Drawn:
Verified:
2016.09.09 Shg/Jh
2016.09.09 Shg
Replacing:
Replaced by:
KTR-N dated 2008.01.03
CLAMPEX® KTR 225
Operating/Assembly instructions
5
KTR-N
Sheet:
Edition:
40816 EN
7 of 7
5
Disposal
In respect of environmental protection we would ask you to dispose of the packaging or products on termination of
their service life in accordance with the legal regulations and standards that apply, respectively.
All clamping sets consist of metal. Any metal components have to be cleaned and disposed of by scrap metal.
6
Spares inventory, customer service addresses
A basic requirement to ensure the readiness for use of the drive components is a stock of some clamping sets on
site.
Contact addresses of the KTR partners for spare parts and orders can be obtained from the KTR homepage at
www.ktr.com.
7
KTR does not assume any liability or warranty for the use of spare parts and accessories
which are not provided by KTR and for the damages which may incur as a result.
Advice regarding the use in
2014/34/EU
hazardous locations according to EU directive
If used in hazardous locations the type and size of clamping set (for category 3 only) has to be selected such that
the difference between the peak torque of the machine including all operating parameters and the rated torque of
the clamping hub at least corresponds to a safety factor of s = 2.
®
CLAMPEX clamping sets are not part of directive 2014/34/EU, since
this product is a torsionally rigid, backlash-free, frictionally engaged connection with one or more taper clamping ring(s) by means of several screws.
(Clamping screws have to be secured, e. g. by means of a medium strength adhesive.)
due to the design of clamping sets a fracture/failure is not likely (frictional heat is only caused by improper
assembly/tightening torques, i. e. not with intended use).
Please observe protection
note ISO 16016.
Drawn:
Verified:
2016.09.09 Shg/Jh
2016.09.09 Shg
Replacing:
Replaced by:
KTR-N dated 2008.01.03
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