KTR Damping rods Operating/Mounting Instructions
KTR Damping rods are designed to reduce noise levels and vibrations in various machinery applications. They are available in different sizes and configurations to accommodate specific needs. These rods are typically used with electric motors, foot flanges, and oil coolers to dampen vibrations and noise generated during operation. They are also equipped with protective features to ensure safe operation and prevent accidents.
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Damping rods Operating/Assembly instructions KTR-N Sheet: Edition: 42110 EN 1 of 8 2 Damping rods reduce the noise level and dampen vibrations. Table of contents 1 Technical data 2 2 Advice 4 2.1 2.2 2.3 2.4 General advice Safety and advice symbols General hazard warnings Intended use 4 4 4 4 Storage, transport and packaging 5 3.1 3.2 5 5 3 4 Storage Transport and packaging Assembly 5 4.1 4.2 4.3 4.4 4.5 4.6 5 6 6 7 7 8 Load of damping rods Assembly of damping rods DSM with electric motor Assembly of damping rods DSFL with foot flange PTFL Assembly of damping rods DSFS with foot flange PTFS Assembly of damping rods DSK with PIK oil cooler Other information 5 Disposal 8 6 Spares inventory, customer service addresses 8 Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 Damping rods Operating/Assembly instructions 1 KTR-N Sheet: Edition: 42110 EN 2 of 8 2 b2 25 25 25 25 d 14 14 14 14 D 20 20 20 20 M1 M6 M8 M8 M8 M2 - Technical data Illustration 1: Dimensions of damping rods Table 1: Type DSM for electric motors type IMB 35, protection class IP54 Size DSM 71 DSM 80 DSM 90 S DSM 90 L DSM 100 L DSM 112 M DSM 132 S DSM 132 M DSM 160 M DSM 160 L DSM 180 M DSM 180 L DSM 200 L DSM 225 S DSM 225 M DSM 250 M DSM 280 S DSM 280 M DSM 315 S DSM 315 M DSM 315 L For motor size 71 80 90 S 90 L 100 L 112 M 132 S 132 M 160 M 160 L 180 M 180 L 200 L 225 S 225 M 250 M 280 S 280 M 315 S 315 M 315 L Dimensions [mm] h2 b b1 12 50 21 12 50 22 12 50 24.5 12 50 24 L 196 176 196 240 L1 156 146 156 205 L2 90 100 100 125 L3 - h 40 40 40 40 h1 8 8 8 8 240 205 140 - 40 8 12 50 22 25 14 20 M10 - 280 245 140 178 45 8 12 50 20 25 14 20 M10 M10 340 416 416 446 492 492 492 492 300 370 370 400 430 430 445 445 210 254 241 279 305 286 311 349 - 60 60 60 60 60 60 60 60 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 70 70 70 70 70 70 70 100 28 28 35 35 35 35 35 50 35 35 35 35 35 35 35 50 18 18 18 18 22 22 22 22 26 26 26 26 33 33 33 33 M12 M12 M12 M12 M16 M16 M16 M20 - 614 570 368 419 60 15 15 100 50 50 22 33 M20 M20 614 570 406 457 60 15 15 120 60 60 22 33 M24 M24 704 660 508 - 60 15 15 120 60 60 22 33 M24 - Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 Damping rods Operating/Assembly instructions 1 KTR-N Sheet: Edition: 42110 EN 3 of 8 2 Technical data Illustration 1: Dimensions of damping rods Table 2: Type DSFL for foot flange type PTFL Size DSFL 160 DSFL 200 DSFL 250 DSFL 300 DSFL 350 For foot flange PTFL 160 PTFL 200 PTFL 250 PTFL 300 PTFL 350 L 176 176 230 270 305 L1 130 130 140 170 200 L2 50 60 60 80 110 L3 - h 40 40 40 40 60 h1 8 8 8 8 15 Dimensions [mm] h2 b 12 50 12 50 12 50 12 50 15 70 b1 10 15 15 15 25 b2 25 25 25 25 35 d 14 14 14 14 18 D 20 20 20 20 26 M1 M8 M10 M12 M12 M16 M2 - Dimensions [mm] h2 b b1 12 50 19 12 50 17.5 b2 25 25 d 13 13 D 20 20 M1 M10 M12 M2 - Table 3: Type DSFS for foot flange type PTFS Size DSFS 200 DSFS 250 DSFS 250/300L DSFS 300 DSFS 350 DSFS 350/400 L DSFS 400 DSFS 450 DSFS 450 L DSFS 550 DSFS 660 For foot flange PTFS 200 PTFS 250 PTFS 250/300L PTFS 300 PTFS 350 PTFS 350/400 L PTFS 400 PTFS 450 PTFS 450 L PTFS 550 PTFS 660 L 245 240 L1 205 140 L2 150 185 L3 - h 40 40 h1 8 8 340 300 185 225 40 8 12 50 17.5 32.5 13 20 M12 M12 280 325 180 200 225 265 - 40 60 8 15 12 15 50 70 17.5 25 25 35 13 17 20 26 M12 M16 - 430 390 265 300 60 15 15 70 25 45 18 26 M16 M16 350 385 234 270 300 335 - 60 60 15 15 15 15 70 70 25 25 35 35 17 17 26 26 M16 M16 - 465 425 335 - 60 15 15 70 25 35 18 26 M16 - 490 635 350 415 415 495 - 60 60 15 15 15 15 100 100 25 30 50 50 18 22 26 33 M16 M20 - L3 - h 40 40 45 60 h1 8 8 8 15 b1 25 25 25 35 b2 25 25 25 35 d 14 14 14 14 D 20 20 20 20 M1 M12 M12 M12 M12 M2 - Table 4: Type DKS for PIK oil cooler Size DSK 200 DSK 250 DSK 300 DSK 350 For foot flange PIK 200 PIK 250 PIK 300 PIK 350 L 240 270 280 325 L1 210 240 250 295 L2 154.5 175.5 199.5 243.5 Dimensions [mm] h2 b 12 50 12 50 12 50 15 70 Please order our special data sheet for special damping rods type SDS. Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 Damping rods Operating/Assembly instructions 2 KTR-N Sheet: Edition: 42110 EN 4 of 8 2 Advice 2.1 General advice Please read carefully through these operating/assembly instructions before you start up the damping rod. Please pay special attention to the safety instructions! The operating/assembly instructions are part of your product. Please store them carefully and close to the damping rods. The copyright for these operating/assembly instructions remains with KTR. 2.2 Safety and advice symbols STOP ! Warning of personal injury This symbol indicates notes which may contribute to preventing bodily injuries or serious bodily injuries that may result in death. Warning of product damages This symbol indicates notes which may contribute to preventing material or machine damage. General advice This symbol indicates notes which may contribute to preventing adverse results or conditions. 2.3 General hazard warnings STOP With assembly and disassembly of the damping rods it has to be made sure that the entire drive train is secured against accidental switch-on. You may be seriously hurt by rotating parts. Please make absolutely sure to read through and observe the following safety indications. • All operations on and with the damping rods have to be performed taking into account "safety first". • Please make sure to switch off the power pack before you perform your work on the damping rods. • Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on or removing the fuse for current supply. • Do not reach into the operation area of the machine as long as it is in operation. • Please secure the rotating drive components against accidental contact. Please provide for the necessary protection devices and covers. 2.4 Intended use You may only assemble and disassemble the damping rods if you • have carefully read through the operating/assembly instructions and understood them • are technically qualified and specifically trained (e. g. safety, environment, logistics) • are authorized by your company The damping rod may only be used in accordance with the technical data (see chapter 1). Unauthorized modifications on the damping rods are not admissible. We will not assume liability for any damage that may arise. In the interest of further development we reserve the right for technical modifications. The damping rod described in here corresponds to the technical status at the time of printing of these operating/assembly instructions. Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 Damping rods Operating/Assembly instructions 3 KTR-N Sheet: Edition: 42110 EN 5 of 8 2 Storage, transport and packaging 3.1 Storage The damping rods are supplied in preserved condition and can be stored at a dry and covered place for 6 - 9 months. The storage rooms must not include any ozone-generating devices like e. g. fluorescent light sources, mercury-vapour lamps or electrical high-voltage appliances. Humid storage rooms are not suitable. Please make sure that condensation is not generated. The best relative air humidity is less than 65 %. ! 3.2 Transport and packaging In order to avoid any injuries and any kind of damage please always make use of proper transport and lifting equipment. ! The damping rods are packed differently each depending on size, number and kind of transport. Unless otherwise contractually agreed, packaging will follow the in-house packaging specifications of KTR. 4 Assembly The damping rod is supplied ready for assembly. 4.1 Load of damping rods The standard damping rods (DSM, DSFL, DSFS, DSK) are selected in that they withstand the loads for intended use. Any deviations thereof (e. g. setups on the electric motor) must be agreed upon with KTR and approved before assembly. All damping rods are to be loaded on pressure only. Low tensile stresses, e. g. generated by the bending torque with horizontal mounting by uneven weight distribution, are permissible. ! Shear stresses are not permissible and are imperatively to be avoided. Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 KTR-N Sheet: Edition: Damping rods Operating/Assembly instructions 4 42110 EN 6 of 8 2 Assembly 4.2 Assembly of damping rods DSM with electric motor • The electric motor is fitted with its feet on the damping rods. The motor feet must fully fit on the damping rods. • Select the screw length of electric motor - damping rod as follows: screw length = thickness of motor foot + thread depth of damping rod (dimension h2) • Insert the screws with the washer through the motor foot and screw them in the respective thread of the damping rod. For tightening torques TA see table 5. Screws generally have to be fitted with Loctite, Omnifit 230M or similar adhesives for fastening. Illustration 2: Assembly of damping rods DSM with electric motor • Insert the hexagon socket screws through the counterbores of the damping rods and screw them in the respective thread of the supporting surface (base plate). The tightening torque T A complies with the material of the base plate and must be calculated before assembly. STOP Please note that serious injuries (bruises) may be caused by tilting the drive. Secure the drive unit by relevant support devices. Table 5: Tightening torques of the cap screws DIN EN ISO 4762 Cap screws DIN EN ISO 4762 1) Tightening torque TA [Nm] 2) M8 M10 M12 M16 M20 M24 25 49 86 210 410 710 1) min. property class 8.8 2) Tightening torque according to property class 8.8 4.3 Assembly of damping rods DSFL with foot flange PTFL • The PTFL is fitted with its feet on the damping rods. The feet must fully fit on the damping rods. • Select the screw length of PTFL - damping rod as follows: screw length = thickness of foot + thread depth of damping rod (dimension h2) • Insert the screws with the washer through the PTFL foot and screw them in the respective thread of the damping rod. For tightening torques TA see table 5. Screws generally have to be fitted with Loctite, Omnifit 230M or similar adhesives for fastening. Illustration 3: Assembly of damping rods DSFL with foot flange PTFL • Insert the hexagon socket screws through the counterbores of the damping rods and screw them in the respective thread of the supporting surface (base plate). The tightening torque T A complies with the material of the base plate and must be calculated before assembly. STOP Please note that serious injuries (bruises) may be caused by tilting the drive. Secure the drive unit by relevant support devices. Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 Damping rods Operating/Assembly instructions 4 KTR-N Sheet: Edition: 42110 EN 7 of 8 2 Assembly 4.4 Assembly of damping rods DSFS with foot flange PTFS • The PTFS is fitted with its feet on the damping rods. The feet must fully fit on the damping rods. • Select the screw length of PTFS - damping rod as follows: screw length = thickness of foot + thread depth of damping rod (dimension h2) • Insert the screws with washer through the PTFS foot and screw them in the respective thread of the damping rod. For tightening torques TA see table 5. Screws generally have to be fitted with Loctite, Omnifit 230M or similar adhesives for fastening. Illustration 4: Assembly of damping rods DSFS with foot flange PTFS • Insert the hexagon socket screws through the counterbores of the damping rods and screw them in the respective thread of the supporting surface (base plate). The tightening torque T A complies with the material of the base plate and must be calculated before assembly. STOP Please note that serious injuries (bruises) may be caused by tilting the drive. Secure the drive unit by relevant support devices. 4.5 Assembly of damping rods DSK with PIK oil cooler • The PIK is fitted with its feet on the damping rods. The feet must fully fit on the damping rods. • Select the screw length of PIK - damping rod as follows: screw length = thickness of foot + thread depth of damping rod (dimension h2) • Insert the screws through the PIK foot and screw them in the respective thread of the damping rod. For tightening torques TA see table 5. Screws generally have to be fitted with Loctite, Omnifit 230M or similar adhesives for fastening. • Illustration 5: Assembly of damping rods DSK with PIK oil cooler Insert the hexagon socket screws through the counterbores of the damping rods and screw them in the respective thread of the supporting surface (base plate). The tightening torque T A complies with the material of the base plate and must be calculated before assembly. STOP Please note that serious injuries (bruises) may be caused by tilting the drive. Secure the drive unit by relevant support devices. Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 Damping rods Operating/Assembly instructions 4 KTR-N Sheet: Edition: 42110 EN 8 of 8 2 Assembly 4.6 Other information Please observe the following KTR mounting instructions: • Assembly instructions of foot flange ➔ KTR-N 41110 • Assembly instructions of PIK oil cooler ➔ KTR-N 41028 5 Disposal In respect of environmental protection we would ask you to dispose of the packaging or products on termination of their service life in accordance with the legal regulations and standards that apply, respectively. 6 Spares inventory, customer service addresses A basic requirement to ensure the readiness for use of the damping rods is a stock of the most important spare parts on site. Contact addresses of the KTR partners for spare parts and orders can be obtained from the KTR homepage at www.ktr.com. KTR does not assume any liability or warranty for the use of spare parts and accessories which are not provided by KTR and for the damages which may incur as a result. Please observe protection note ISO 16016. Drawn: Verified: 2021-02-24 Pz/Str 2021-02-24 Pz Replacing: Replaced by: KTR-N dated 2021-02-16 ">
Key Features
- Noise reduction
- Vibration damping
- Different sizes
- Electric motor compatibility
- Foot flange compatibility
- Oil cooler compatibility
- Safe operation
Frequently Answers and Questions
What is the purpose of KTR Damping rods?
KTR Damping rods are designed to reduce noise levels and dampen vibrations produced by machinery during operation.
What types of damping rods are available?
The manual describes 4 types of damping rods: DSM, DSFL, DSFS, and DSK. They are compatible with different components like electric motors, foot flanges, and oil coolers.
How do I install KTR Damping rods with an electric motor?
The damping rods are installed by fitting the electric motor's feet onto them. The screws used must be the appropriate length and tightened to the specified torque.