Operating manual
MRM-120
/ MRM-120 AS
Suction sweeper
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Phone +40 (0) 9101 9087-0
www.matev.eu | [email protected]
Version: 13.10.2023
Reference number: BA-MRM-32068
Modifications and errors excepted.
EN
Table of contents
Table of contents ................................................................................................................... 2
1 Introduction ....................................................................................................................... 4
2 About this operating manual .............................................................................................. 5
3 Technical data ................................................................................................................... 6
Basic implement ....................................................................................................... 6
Side broom ............................................................................................................... 7
Active suction, mechanical ....................................................................................... 7
Power diagram, hydraulic ......................................................................................... 8
4 General safety notices ....................................................................................................... 9
Presentation of the general safety notices ................................................................ 9
Intended use ............................................................................................................ 9
Instructions for the owner ....................................................................................... 10
Warning signs ........................................................................................................ 10
Safety devices ........................................................................................................ 12
5 Equipmentvariants........................................................................................................... 18
Suction unit ............................................................................................................ 18
Side broom ............................................................................................................. 18
Work aids ............................................................................................................... 19
6 Installation ....................................................................................................................... 20
Mounting the multifunction suction nozzle .............................................................. 20
7 Operating the multifunction suction nozzle ...................................................................... 21
Application area ..................................................................................................... 21
Coupling the implement on the carrier vehicle ........................................................ 21
Preparing the implement for work deployment........................................................ 22
Modifications and errors excepted!
Version: 20
Operating the side brooms ..................................................................................... 26
8 Maintenance.................................................................................................................... 31
Safety when performing maintenance .................................................................... 31
Maintenance........................................................................................................... 31
Lubricating schedule .............................................................................................. 31
9 Fault ................................................................................................................................ 35
10 Repair ............................................................................................................................. 35
11 Disposal .......................................................................................................................... 35
12 Warranty.......................................................................................................................... 36
13 List of illustrations ............................................................................................................ 37
14 List of tables .................................................................................................................... 37
Page 3
1
1
Introduction
We welcome you to the matev family
and thank you for purchasing a matev GmbH product, we appreciate your trust. You have acquired
a quality product, if contrary to expectations you should have problems with the implement, contact
your responsible sales partner.
Company stamp – sales partner
Before using the product for the first time, please read this operating manual carefully and conscientiously all the way through. The manual describes the handling of the implement in detail and will
support you in working safely and effectively.
For damage that occurs due to improper use, we will not accept any warranty claims.
Variants may be described in the manual that do not match the scope of delivery of your implement.
Please enter the data of the rating plate on the implement in the manual. This information will be
helpful in communication if there is a service case.
The matev products are subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical
progress.
Regards
matev GmbH
Page 4
2
2
About this operating manual
Prior to first use, read the manual carefully and conscientiously all the way through.
Keep this manual where it is easily accessible. This will enable you to refer to important information
and handling instructions as needed.
At transfer of the machine the owner of the machine receives instruction in the operation and
maintenance of the machine from the owner's sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in full
scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
•
•
•
Text
Text
Text . . .
Handling instructions are marked in the sequence, in which they should be executed, as follows:
1.
2.
3.
Text
Text
Text . . .
If directions (left, right, rear, front) are specified in the operating manual, these directions are always based on the direction of travel of the carrier vehicle.
The direction of travel of the front PTO shaft is always specified from the front as viewed from
above. Right rotation CW (clockwise) left rotation CCW (counterclockwise).
Fig. 1: Definition of alignment and direction of rotation
Page 5
3
3
Technical data
Basic implement
Dimensions (L/W/H) in mm.
Basic implement
880 (1050)1 x 1300 x 700
Working width in mm
Working width – basic implement
1200
Weight in kg
Basic implement without accessories
105 (125)1
Chassis
Casters
Height-adjustable, airless
Drive sweeper roller (hydraulic)
Direction of rotation
Counter to the direction of rotation
Oil quantity / oil pressure
From 12 l/min at 80 bar
Required hydraulic power
1.5 kW
Interface to the carrier vehicle
Coupling triangle
1 with mounted pressure roller
Page 6
Cat. 0, Cat. 1, height-adjustable via matev hole pattern
Carrier-specific attachments on request
3
Side broom
Maximum width, multifunction suction nozzle in mm
1 side broom / 2 side brooms
1700 / 2100
Weight in kg
Weight per side broom
20 kg
Basic implement
880 x 1300 x 700
Drive for side brooms
Required hydraulic power per
side broom
1.5 kW (2.5 kW2)
rpm
Variably adjustable
Active suction, mechanical
Drive, active suction unit
Turbine rpm
3400 rpm
Drive shaft
1" 15-piece
Drive PTO
2000 rpm CW/CCW
2 For weed removal
Page 7
3
Power diagram, hydraulic
Please use the diagram below to assess whether your vehicle has enough hydraulic power available.
1.
2.
Add the power specifications of all attachments present on your machine.
Be aware of the information concerning the hydraulics of your vehicle.
Note!
As a rule, the hydraulic power of your vehicle available for additional implements, is considerably lower than the engine power.
3.
Enter the information in the table below:
Example: maximum hydraulic pressure on the vehicle 150 bar. Oil volumetric flow of 40
l/min. equals a maximum hydraulic power of 8.8 kW.
Fig. 2: Hydraulic power diagram
Page 8
4
4
General safety notices
Guidelines and instructions that you must comply with when dealing with machines are presented
in this section.
Presentation of the general safety notices
The safety notices used in the text employ pictograms and signal words, which in combination indicate the severity of the risk to be expected.
Danger!
Dangerous situations that can directly result in severe or fatal injuries.
Attention!
Dangerous situations that can possibly result in minor injuries or material
damage.
Note!
Recommendations or information for the operator.
Read this note. It facilitates your work.
Intended use
Danger!
To avoid misuse, also read the section 7.1 Application area all the way
through.
•
•
•
•
•
The implements are designed for municipal tractors or for use on comparable carrier vehicles.
They must only be operated on carrier vehicles with the power range specified in the technical data.
Intended use also includes compliance with the operating, service, and maintenance conditions prescribed by the manufacturer.
Moreover intended use includes exclusive use of original spare parts and supplemental
equipment, or use of such parts and equipment that meet the technical requirements specified by the manufacturer.
Unauthorized modifications to the implements result in exclusion of liability on the part of
the manufacturer.
All other uses are excluded!
Non-intended use causes:
•
•
•
Danger of injury to the operator or third parties
Carrier vehicle damage or implement damage
Environmental damage
Page 9
4
Instructions for the owner
Qualifications of personnel for installation and maintenance tasks
Installation and maintenance tasks on safety-relevant tasks must only be executed by personnel
with the following qualifications:
•
•
•
•
They must have a technical education, such as agricultural machine mechanic, auto mechanic, etc.
Persons without qualified training must be supervised by a person with qualified training.
They must have read and understood this operating manual.
They must be aware of the appropriate safety regulations (accident prevention).
Qualifications of operating personnel
•
•
•
They must be completely instructed in the operation of the machine.
They must have read and understood this operating manual.
They must be aware of the appropriate safety regulations (accident prevention).
Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every country.
The workshop manager or the appointed specialist for occupational health and safety is responsible for compliance with the valid regulations.
Instruction
At transfer of the implement the owner receives instruction in the operation and maintenance of the
implement from the sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in full
scope in the operation and maintenance of the trailer.
Warning signs
Warning signs indicate hazards that cannot be countered through protective measures. To avoid
severe or fatal injuries the warning signs must always be obeyed.
Danger!
Missing warning signs must be replaced without delay.
Do not operate the implement if the warning signs are missing.
You can order the warning signs by specifying the spare parts numbers listed
in section 4.5.
General warning signs
In this section the non-specific, generally-valid warning signs are explained.
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4
Read the operating manual and comply with the safety notices.
Prior to performing maintenance and repair tasks, turn off the engine
and remove the key.
Injuries due to fluid escaping under high pressure.
Comply with the notice in the operating manual.
Machine-specific notice
Machine-specific warning signs and instructions concerning operation and maintenance of the machine are explained in this section.
Only touch machine parts after they have come to a complete standstill!
Do not open or remove protective devices when the engine is running.
Implement is only suitable for a PTO shaft speed of 2000 rpm!
Predominantly mid-mount, front, or independent engine PTO shafts.
Implement is only suitable for a PTO shaft speed of 1000 rpm!
Usually an independent engine PTO shaft.
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4
Implement is only suitable for clockwise PTO shaft rotation! (CW)
Implement is only suitable for counterclockwise PTO shaft rotation! (CCW)
The direction of rotation is always specified when viewing the end of the PTO shaft from the front.
After each use re-tighten all screws
Lubricating point
Safety devices
There are various safety devices on machines to protect people who work with a machine, or who
are in the direct vicinity of the machine, to prevent premature wear, and also to prevent environmental damage. These safety devices are a fixed component of the machine and must not be manipulated or removed. Missing or damaged safety devices must be replaced without delay.
Concerning the safety devices, a distinction is made between protective devices that prevent contact with a danger point, and safety notices that alert to a hazard on the machine.
Likewise, hazards can occur through insufficient maintenance, consequently the maintenance instructions must also be classified as safety notices.
Each time before starting to drive, ensure that all described safety notices
and safety devices are completely present and functional. Do not operate the
implement if safety notices or safety devices are missing or damaged.
Page 12
4
Protective device on the machine
Protective cover for the
chain drive of the sweeping broom
Fig. 3: Protective cover of the chain drive
Protective devices on the machine with active suction unit (option)
Maintenance flap
Protective flap for the suction unit
Protective cover drive
Protective cover
Gearbox stub
Fig. 4: Protective cover for active suction (hydraulic and mechanical)
Page 13
4
Safety notices on the machine
Only touch machine
parts after they have
come to a complete
standstill!
Order no.: V0 002 920
Fig. 5: Safety notice on front panel
Lubricating point
Order no.: V0 002 963
Do not open or remove
protective devices when
the engine is running.
Order no.: V0 002 924
Fig. 6: Chain drive
Page 14
4
Read the manual
Order no.: V0 002 923
Danger due to hydraulic
equipment
Order no.: V0 002 929
Fig. 7: Safety notice – hydraulics
Switch off engine
Order no.: V0 002 925
Retighten screws
Order no.: V0 002 965
Fig. 8: Safety notice – maintenance
Page 15
4
Lubricating point
Order no.: V0 002 963
Fig. 9: Maintenance notice – pedestal bearing, sweeper roller
Lubricating point
Order no.: V0 002 963
Fig. 10: Maintenance notice – side broom
Page 16
4
Other stickers
Rating plate
Fig. 11: Position of the rating plate
matev logo
Fig. 12: Position of the matev logo
Page 17
5
5
Equipmentvariants
Suction unit
Basic implement suction unit. Separate suction unit is required, e.g.
matev collection unit (CLS).
Active suction unit, mechanical, separate collection container is required, e.g. matev three-sided dumper (TRL) with appropriate accessories
Universal hose routing via cab roof (must be adapted to the carrier vehicle)
Side broom
Side broom, widens the work area.
Page 18
5
Work aids
Pressure roller for dry, loose leaves
Manual suction nozzle is used to take-up material in places that are
difficult to access. The suction hose is fastened on the manual suction
nozzle. The manual suction nozzle is fastened with a quick-release
clamp on the suction port of the multifunction suction nozzle and can
be taken off without a tool.
Does not function with the active suction unit.
Page 19
6
6
Installation
Mounting the multifunction suction nozzle
The multifunction suction nozzle is delivered completely mounted by your dealer. If you purchase
accessories retroactively, such as a side broom, this accessory will also be completely mounted by
your dealer.
Your dealer will instruct you in the handling and all safety aspects of the multifunction suction nozzle and the accessory.
Danger!
Do not place the multifunction suction nozzle in operation, if you have not received instruction in the safety aspects. The owner is responsible for ensuring that all operators of the multifunction suction nozzle are properly trained.
The multifunction suction nozzle will be especially configured for your carrier vehicle. If you want to
operate the multifunction suction nozzle on a different vehicle, ensure for yourself that the vehicles
have identical coupling devices and comparable hydraulic power ratings. If your multifunction suction nozzle has an active suction unit with mechanical drive, ensure for yourself that the direction of
rotation and the speed of the front PTO shafts are identical.
If you are not sure whether you can use the multifunction suction nozzle on a different vehicle,
please consult with your dealer.
Danger!
Your dealer will configure the multifunction suction nozzle for a carrier vehicle. If you change the model of the carrier vehicle, the relevant technical characteristics of the carrier vehicles must be identical.
More detailed information is provided in the technical data, in section 3
Page 20
7
7
Operating the multifunction suction nozzle
For tasks on the machine, it must be ensured that it stands on a level, firm
substrate, and is safeguarded against rolling.
All tasks on the work machine may only be executed, if the possibility of sudden start-up of the machine is excluded.
Safeguard the machine against unintentional start-up by uncoupling it from
the vehicle, or switching off the vehicle and removing the ignition key
Application area
Due to the extensive equipment possibilities, the matev MRM-H 120 multifunction suction nozzle is
perfectly suited for large-area material removal on different substrates. Thanks to the high-performance and robust rotor brush, even wet, firmly compacted, driven-over material can be detached
from the substrate.
Large objects damage the collection device and the broom of the suction nozzle. Such objects
must be removed from the work area before the area is driven over with the multifunction suction
nozzle. A rough guideline is that everything that you can effortlessly sweep with a street broom,
can also be removed with the multifunction suction nozzle.
In addition, weeds can be detached and removed with the optionally available steel bristle side
broom. Adequate hydraulic power on the tractor must be ensured.
Check the hydraulic power, as described in section 3.4. If you are unsure, ask
your sales partner.
The work speed with the multifunction suction nozzle should not exceed walking speed.
Coupling the implement on the carrier vehicle
The mechanical and hydraulic connection of your multifunction suction nozzle on the carrier vehicle
has been configured individually to your vehicle by the sales partner. Your sales partner will explain the work steps for coupling to you, as part of the formal instruction. In addition, you can refer
to the operating manual for the carrier vehicle or the retrofitted accessories.
The machine will be individually configured to your vehicle model. Operation
of the machine on other vehicles with deviating technical characteristics can
result in machine damage. Consult with your sales partner if you are in doubt.
Page 21
7
Lifting devices
The machine is designed exclusively as a front work device. It is coupled on the available lifting device on the carrier vehicle.
Your sales partner will explain the work steps for coupling to you, as part of the formal instruction.
In addition, you can refer to the operating manual for the carrier vehicle or the retrofitted lifting device.
Hydraulic connection
The machine is equipped with a hydraulic drive. Different hydraulic couplings can be used depending on the type of carrier vehicle.
You need a constant oil flow for operation of the multifunction suction nozzle. This oil flow is made
available by the carrier machine. More detailed information is provided in the operating manual of
your vehicle, or of the special accessory, such as the matev arrest kit for control levers.
Coupling the front PTO shaft
For the active mechanical suction unit option, you require a front PTO shaft on your carrier vehicle.
Your sales partner will instruct you in the handling of the front PTO shaft. Additional information is
provided in the documentation for your vehicle or the operating manual of the retrofitted front PTO
shaft.
Preparing the implement for work deployment
Ensure that the leaf suction nozzle cannot be switched on.
Execute all adjustment tasks on a level, non-inclined substrate.
Adjusting the overall height of the leaf suction nozzle
The leaf suction nozzle is equipped with three height-adjustable wheels and pendulum compensation, that compensate for ground unevenness.
The wheels can be adjusted in height by means of a crank. To ensure that the wheels cannot
come out of the adjusted position during operation, there is a lock plate that prevents the crank
from turning (see Fig. 13 and Fig. 14).
It must be ensured that the multifunction suction nozzle is parallel to the substrate.
The overall height must be adjusted in such a manner that the sweeping
broom of the multifunction suction nozzle barely touches the ground.
Page 22
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Crank
Height-adjustable caster
Fig. 13: Height-adjustable multifunction suction nozzle
Lock plate for the crank
Fig. 14: Lock plate for height-adjustment of the caster
Adjusting the suction gap
On the front side, the multifunction suction nozzle has a sliding plate, with which the suction gap
can be changed. For loose, piled material (dry leaves) the suction gap should be selected as large
as possible, for heavy flat material (e.g. road grit) the gap should be as small as possible.
The multifunction suction nozzle can be equipped with an optional pressure roller for loose leaves.
The pressure roller replaces the sliding plate and can likewise be adjusted in height via the slotted
holes.
Page 23
7
Screw connection for sliding
plate (3x)
Sliding plate
Fig. 15: Adjusting the suction gap
Screw connection for pressure roller (3x)
Pressure roller
Fig. 16: Adjusting the pressure roller
Active suction unit
The multifunction suction nozzle can be equipped with an optional blower. The blower transports
the taken-up material from the multifunction suction nozzle into a separate collection container, e.g.
matev trailer, via a hose.
Page 24
7
Active suction unit
Fig. 17: Active suction unit
Mounting the suction hose
Danger!
Park the vehicle with multifunction suction nozzle on a level surface. Lower
the multifunction suction nozzle to the ground. Safeguard the vehicle from
rolling, switch off the engine and remove the ignition key.
Suction hose
Hose clamp
Port
Fig. 18: Mounting the suction hose on the basic implement
Page 25
7
Suction hose
Safety flap
Hose clamp
Fig. 19: Mounting the suction hose on the active suction unit
The suction hose is mounted on the suction port of the multifunction nozzle. Ensure that the hose
is pushed completely over the cylindrical area of the port.
In addition the active suction unit is equipped with a spring-loaded safety flap. The flap seals the
suction port, as soon as no hose is mounted, or if the hose is lost in driving operation. The function
of the flap must be checked before the hose is mounted. Without the flap the active suction unit
cannot be operated because due to ejected material there is an injury hazard for persons in the vicinity. Likewise access to the rotating turbine would be possible, which can result in significant injuries.
Danger!
Check the safety flap on the active suction unit prior to starting work. Do not
operate the multifunction nozzle if the safety flap is missing or defective.
Use a suitable tool to tighten the hose clamp.
Operating the side brooms
Connecting the side brooms
To widen the work area, the multifunction suction nozzle can be equipped with hydraulically driven
side brooms. The carrier vehicle must make the hydraulic power for the side brooms available. Follow the instructions in section 3 to ensure that this is the case.
The side brooms can be mounted on the right, on the left or on both sides.
Page 26
7
Side broom mounted on the
right
Side broom mounted on the
left
Fig. 20: Side brooms on the basic machine
Operator panel for side
brooms
Fig. 21: Operator panel for side brooms
Page 27
7
A
E
B
C
D
Switching side brooms
On/Off
F
Adjusting the speed of the
side brooms.
Fig. 22: Connecting the side brooms
The side brooms must be hydraulically connected on the operator panel for the side brooms. You
can connect one, as well as two side brooms.
For operation with one side broom, the broom is connected on connections B and C. If two side
brooms are connected, one side broom is connected on connections A and B, and the second is
connected on connections C and D.
The side brooms can be switched on or off with the lever E.
The speed can be changed with adjusting wheel F.
Do not adjust the speed of the side broom too high, so that debris or rocks
are not ejected!
Adjusting the side brooms.
In use, the side brooms are automatically pulled away from the machine. This movement is limited
by a chain. Adjust the desired working width via the chain.
Page 28
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Chain
Fig. 23: Chain for side brooms
Using the multifunction suction nozzle without mounted side brooms
If the side brooms are not needed for the tasks, they can be brought into park position and secured
there.
Park position lock
Fig. 24: Side broom in park position
Page 29
7
Side broom in park position
Side broom in work position
Fig. 25: Securing the side brooms
Page 30
8
8
Maintenance
Safety when performing maintenance
Personal injury or tractor and implement damage can occur. Before each use
of the implements check all safety-relevant parts and the hydraulic connections.
The multifunction suction nozzle must not be switched on when maintenance
tasks are performed. Switch off the carrier vehicle engine and remove the ignition key.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Properly reattach all protective devices that have been dismounted after executing the maintenance tasks.
After the first 20 hours of operation check all screw and bolt connections.
Subject the implement to regular maintenance. Use lubricating grease to lubricate the moving parts.
See lubrication schedule.
Maintenance
To ensure the operational readiness and occupational health and safety, the following tasks must
be executed after each use.
•
•
•
•
•
Clean the machine.
Check all safety notices and safety devices for completeness and functionality.
Check hydraulic connections and hoses for leaks.
Check wear parts, such as V-belts, brushes, blades, etc. and replace them or have them
replaced as needed.
Check all screw and bolt connections. Tighten any loose screws and secure any loose
bolted connections with the intended locking elements.
Lubricating schedule
At regular intervals, and always at the beginning and end of the season, the moving parts of the
implement must be lubricated.
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8
Symbol
1/d
1/30 h
2/a (1/500 h)
Meaning
Lubricate daily
Lubricate every 30 operating hours
Lubricate at the beginning and end of the season and after 500 operating
hours
Use a grease gun
Check oil level, top-up oil if necessary
Change the oil after every X operating hours
Please comply with the operating manual provided for this component.
The lubricating intervals are specified in the operating manual
Table 1: Lubrication schedule symbols
Page 32
8
Maintenance schedule for basic implement and side brooms
Page 33
Maintenance
Maintenance schedule for active suction unit, mechanical
Page 34
9
9
Fault
Fault
Possible cause / rectification
Suction hose is clogged
Driving too fast for the given conditions / select an appropriate working speed
Multifunction suction
Severe clogging in the machine. Switch-off immediately, remove ignozzle does not start up nition key, and clean the suction nozzle
Poor sweeping pattern
Driving too fast for the given conditions. Select an appropriate drive
speed.
Broom is worn.
Multifunction nozzle is set too high.
Table 2: Fault
10 Repair
If there are faults, problems, or other indications of malfunction,
contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
Tel.: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
Also comply with the following instructions:
•
•
•
Repairs must only be undertaken in the facilities of specialized companies.
Only original spare parts from matev must be used for repairs.
No modifications are permitted on the multifunction nozzle.
11 Disposal
The implement must be disposed of in accordance with the applicable regulations of the municipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material.
matev GmbH does not provide any disposal services.
Page 35
12
12 Warranty
The general terms and conditions of matev GmbH apply.
Page 36
13
13 List of illustrations
Fig. 1: Definition of alignment and direction of rotation ............................................................................5
Fig. 2: Hydraulic power diagram ...............................................................................................................8
Fig. 3: Protective cover of the chain drive ..............................................................................................13
Fig. 4: Protective cover for active suction (hydraulic and mechanical) ..................................................13
Fig. 7: Safety notice on front panel .........................................................................................................14
Fig. 8: Chain drive ..................................................................................................................................14
Fig. 9: Safety notice – hydraulics ...........................................................................................................15
Fig. 10: Safety notice – maintenance .....................................................................................................15
Fig. 11: Maintenance notice – pedestal bearing, sweeper roller ............................................................16
Fig. 12: Maintenance notice – side broom .............................................................................................16
Fig. 13: Position of the rating plate .........................................................................................................17
Fig. 14: Position of the matev logo .........................................................................................................17
Fig. 15: Height-adjustable multifunction suction nozzle .........................................................................23
Fig. 16: Lock plate for height-adjustment of the caster ..........................................................................23
Fig. 17: Adjusting the suction gap ..........................................................................................................24
Fig. 18: Adjusting the pressure roller ......................................................................................................24
Fig. 19: Active suction unit......................................................................................................................25
Fig. 20: Mounting the suction hose on the basic implement ..................................................................25
Fig. 21: Mounting the suction hose on the active suction unit ................................................................26
Fig. 22: Side brooms on the basic machine ...........................................................................................27
Fig. 23: Operator panel for side brooms .................................................................................................27
Fig. 24: Connecting the side brooms ......................................................................................................28
Fig. 25: Chain for side brooms ...............................................................................................................29
Fig. 26: Side broom in park position .......................................................................................................29
Fig. 27: Securing the side brooms ..........................................................................................................30
14 List of tables
Table 1: Lubrication schedule symbols ..................................................................................................32
Table 2: Fault ..........................................................................................................................................35
Page 37
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