matev MOW-FM 160 Front mower Operating Manual

Operating manual
MOW-FM 160
Front mower
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Phone +40 (0) 9101 9087-0
www.matev.eu | [email protected]
Version: 17.11.2020
Reference number: BA-MOW-37857
Modifications and errors excepted.
EN
Order numbers
Article number
Bezeichnung
131 8635
MOW-FM 160 mower deck with fixed frame
131 8636
MOW-FM 160 mower deck with hydraulic driving frame
131 8822
MOW-H/M 160 CM mower deck with fixed frame
131 8981
MOW-H/M 160 CM mower deck with hydraulic driving frame
131 8982
MOW-H/M 160 CM mower deck with fixed frame
131 8610
MOW-H 160 MC 130 front mower Kärcher driving frame hydr. adjustable
131 8698
MOW-H 160 MC 130 front mower Kärcher driving frame rigid
131 8633
MOW-H 160 MC 130 MU front mower Kärcher with mulching insert
131 8826
MOW-H 160 CM combi mower
Seite 2
Table of contents
Table of contents ................................................................................................................... 2
1 Introduction ....................................................................................................................... 4
2 About this operating manual .............................................................................................. 5
3 Technical data ................................................................................................................... 6
3.1
Power diagram, hydraulic ......................................................................................... 7
4 General safety notices ....................................................................................................... 8
4.1
Presentation of the general safety notices ................................................................ 8
4.2
Intended use ............................................................................................................ 8
4.3
Instructions for the owner ......................................................................................... 9
4.4
4.5
4.3.1
Qualifications of personnel ............................................................................ 9
4.3.2
Accident prevention ...................................................................................... 9
4.3.3
Instruction ..................................................................................................... 9
Warning signs .......................................................................................................... 9
4.4.1
General warning signs .................................................................................. 9
4.4.2
Machine-specific notice ............................................................................... 10
Safety devices ........................................................................................................ 11
4.5.1
Protective device on the machine ............................................................... 12
4.5.2
Safety notices on the machine .................................................................... 17
5 Equipmentvariants........................................................................................................... 20
5.1
Basic implements with rigid or hydraulic driving frame ............................................ 20
5.2
Optionally required accessories.............................................................................. 20
5.2.1
Attachments ................................................................................................ 20
5.2.2
Mower inserts ............................................................................................. 20
5.2.3
Drive kits ..................................................................................................... 21
5.3
Required accessories ............................................................................................. 22
5.4
Optional accessories .............................................................................................. 22
6 Operation of the mower ................................................................................................... 24
6.1
Application area ..................................................................................................... 24
6.2
Function ................................................................................................................. 24
6.3
Instructions for mowing .......................................................................................... 24
6.3.1
Clean the work terrain before mowing ......................................................... 24
6.3.2
Mowing irregular areas................................................................................ 25
6.3.3
Mowing large areas..................................................................................... 25
6.3.4
Mowing small areas .................................................................................... 25
7 Installation ....................................................................................................................... 26
7.5
Operation of the mower .......................................................................................... 29
7.6
Secure the mower for road travel to the work site ................................................... 30
7.7
Modifications and errors excepted!
Adjusting the mower incline ....................................................................................
31
Version: 20
7.7.1
Adjusting the inclination angle on the driving frame..................................... 32
7.8
Adjusting the cutting height for the rigid driving frame ............................................ 33
7.9
Adjusting the cutting height on the hydraulic frame................................................. 34
7.10 Moving the mower into maintenance position ......................................................... 35
7.11 Adjusting the air supply .......................................................................................... 37
7.12 Securing the lawn harrow for road travel to the work site........................................ 38
7.13 Move the lawn harrow into transport position.......................................................... 38
7.13.1
Adjusting the angle of inclination of the tines............................................... 40
7.13.2
Changing the plunge depth of the tines ....................................................... 41
8 Maintenance .................................................................................................................... 42
8.1
Safety when performing maintenance .................................................................... 42
8.2
Maintenance........................................................................................................... 42
8.2.1
Daily maintenance tasks ............................................................................. 42
8.2.2
Weekly maintenance tasks or after 25 operating hours. .............................. 43
8.2.3
Mower blades ............................................................................................. 43
8.2.4
Mounting the V-belt ..................................................................................... 43
8.3
Cleaning and care .................................................................................................. 44
8.4
Lubricating schedule .............................................................................................. 45
8.4.1
Maintenance schedule for the mower.......................................................... 46
8.4.2
Maintenance schedule for the mower.......................................................... 47
9 Fault ................................................................................................................................ 48
10 Repair ............................................................................................................................. 49
11 Disposal .......................................................................................................................... 50
12 Warranty.......................................................................................................................... 50
13 List of illustrations ............................................................................................................ 51
14 List of tables .................................................................................................................... 51
15 EG – Declaration of Conformity ....................................................................................... 52
Page 3
1
1
Introduction
We welcome you to the matev family
and thank you for purchasing a matev GmbH product, we appreciate your trust. You have acquired
a quality product, if contrary to expectations you should have problems with the implement, contact
your responsible sales partner.
Company stamp – sales partner
Before using the product for the first time, please read this operating manual carefully and conscientiously all the way through. The manual describes the handling of the implement in detail and will
support you in working safely and effectively.
For damage that occurs due to improper use, we will not accept any warranty claims.
Variants may be described in the manual that do not match the scope of delivery of your implement.
Please enter the data of the rating plate on the implement in the manual. This information will be
helpful in communication if there is a service case.
The matev products are subject to change in the interest of technical progress. All information,
illustrations, and technical specifications represent the latest status at the time this manual was
published. The manufacturer reserves the right to make changes at any time in the interest of
technical progress.
Regards
matev GmbH
Page 4
2
2
About this operating manual
Prior to first use, read the manual carefully and conscientiously all the way through.
Keep this manual where it is easily accessible. This will enable you to refer to important information
and handling instructions as needed.
At transfer of the machine the owner of the machine receives instruction in the operation and
maintenance of the machine from the owner's sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in full
scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:



Text
Text
Text . . .
Handling instructions are marked in the sequence, in which they should be executed, as follows:
1.
2.
3.
Text
Text
Text . . .
If directions (left, right, rear, front) are specified in the operating manual, these directions are always based on the direction of travel of the carrier vehicle.
The direction of travel of the front PTO shaft is always specified from the front as viewed from
above. Right rotation CW (clockwise), left rotation CCW (counterclockwise).
Fig. 1: Definition of alignment and direction of rotation
Page 5
3
3
Technical data
Technical data
MOW - 140 CM
MOW - 160 CM
MOW - 190 CM
Dimensions (L/W/H) in mm
1,343x1,425x535
1,452x1,625x535
1,564x2,146x535
1370 mm
1570 mm
1870 mm
Cutting height from - to
With hydraulic frame
X
28 mm - 97 mm
X
Cutting height from - to
With rigid frame
15 mm 135 mm
28 mm - 119 mm
15 mm 135 mm
From 23 hp / 17 kW
From 23 hp / 17 kW
From 34 hp / 25 kW
Cutting width
Required minimum capacity
of the carrier vehicle
Gear oil / lubricating grease
Gearbox fill quantity
0.4 l
0.8 l
0.8 l
Gear oil
Viscosity class 90, e.g. Shell Spira MB90
Gear oil change
After the first 50 h, then every 500 h
Lubricating grease
All purpose grease with a temperature resistance from -30 °C to
+130 °C, for example, mineral-based, lithium universal lubricating
grease or similar products.
Possible drive configuration
1,000 rpm CW/CCW
Front PTO shaft
Hydraulic
2,000 rpm CW/CCW
X
38 - 42 l/min
43 - 47 l/min
X
43 - 47 l/min
48 - 52 l/min
Weight / tire pressure
Weight, at least
Tire pressure
Table 1: Technical data
Page 6
202 kg
246 kg
1.5 bar
277 kg
3
3.1 Power diagram, hydraulic
Please use the diagram below to assess whether your vehicle has enough hydraulic power available.
1. Add the power specifications of all options present on your machine.
2. Be aware of the information concerning the hydraulics of your vehicle.
As a rule, the hydraulic power of your vehicle that is available for additional
implements, is considerably lower than the engine power.
3. Enter the information in the table below: Example: maximum hydraulic pressure
on the vehicle 150 bar. Oil volumetric flow of 40 l/min. equals a maximum hydraulic power of 8.8 kW.
Fig. 2: Hydraulic power diagram
Page 7
4
4
General safety notices
Guidelines and instructions that you must comply with when dealing with machines are presented
in this section.
4.1 Presentation of the general safety notices
The safety notices used in the text employ pictograms and signal words, which in combination indicate the severity of the risk to be expected.
Dangerous situations that can directly result in severe
or fatal injuries.
Dangerous situations that can possibly result in minor injuries or material
damage.
Recommendations or information for the operator.
Read this note. It facilitates your work.
4.2 Intended use
To avoid misuse, also read section 6, Operation of the mower, all the way
through.





The implements are designed for municipal tractors, i.e. carrier vehicles.
They must only be operated on carrier vehicles with the power range specified in the technical data.
Intended use also includes compliance with the operating, service, and maintenance conditions prescribed by the manufacturer.
Moreover, intended use includes exclusive use of original spare parts and supplemental
equipment, or use of such parts and equipment that meet the technical requirements specified by the manufacturer.
Unauthorized modifications to the implements result in exclusion of liability on the part of
the manufacturer.
All other uses are excluded!
Non-intended use causes:



Page 8
Danger of injury to the operator or third parties
Carrier vehicle damage or implement damage
Environmental damage
4
4.3 Instructions for the owner
4.3.1 Qualifications of personnel
Installation and maintenance tasks involving safety-relevant parts must only be executed by personnel with the following qualifications:




They must have a technical education, such as agricultural machine mechanic, auto mechanic, etc.
Persons without qualified training must be supervised by a person with qualified training.
They must have read and understood this operating manual.
They must be aware of the relevant safety regulations (accident prevention).
4.3.2 Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every country.
The workshop manager or the appointed specialist for occupational health and safety is responsible for compliance with the valid regulations.
4.3.3 Instruction
At transfer of the implement the owner receives instruction in the operation and maintenance of the
implement from the sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in full
scope in the operation and maintenance of the implement.
4.4 Warning signs
Warning signs indicate hazards that cannot be countered through protective measures. To avoid
severe or fatal injuries the warning signs must always be obeyed.
Missing warning signs must be replaced without delay.
Do not operate the implement if the warning signs are missing.
You can order the warning signs by specifying the spare parts numbers listed
in section 4.5.2 (no. V000...).
4.4.1 General warning signs
In this section the non-specific, generally-valid warning signs are explained.
Read the operating manual and comply with the safety notices.
Page 9
4
Prior to performing maintenance and repair tasks, turn off the engine
and remove the key.
Injuries due to fluid escaping under high pressure.
Comply with the notice in the operating manual.
4.4.2 Machine-specific notice
Machine-specific warning signs and instructions concerning operation and maintenance of the machine are explained in this section.
Danger due to ejected parts when the engine is running
– maintain a safety distance!
Only touch machine parts after they have come to
a complete standstill!
Do not open or remove protective devices when the engine is running.
During operation, maintain a sufficient distance to the mowing blade!
Page 10
4
Implement is only suitable for a PTO shaft speed of 2000 rpm!
Predominantly mid-mount, front, or independent engine PTO shafts.
Implement is only suitable for a PTO shaft speed of 1000 rpm!
Usually an independent engine PTO shaft.
Implement is only suitable for clockwise PTO shaft rotation! (CW)
Implement is only suitable for counterclockwise PTO shaft rotation! (CCW)
The direction of rotation is always specified when viewing the end of the PTO shaft from the front
(see Fig. 1 page 5).
Do not operate the mower without discharge guard or suction port!
After each use re-tighten all screws
Lubricating point
4.5 Safety devices
There are various safety devices on machines to protect people when working with a machine, or
who are in the direct vicinity of the machine, to prevent premature wear, and also to prevent environmental damage. These safety devices are a fixed component of the machine and must not be
manipulated or removed. Missing or damaged safety devices must be replaced without delay.
Concerning the safety devices, a distinction is made between protective devices that prevent contact with a danger point, and safety notices that alert to a hazard on the machine.
Likewise, hazards can occur through insufficient maintenance; consequently the maintenance instructions must also be classified as safety notices
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4
Each time before starting to drive, ensure that all described safety notices
and protective devices are completely present and functional. Do not operate
the implement if safety notices or safety devices are missing or damaged.
4.5.1 Protective device on the machine
Protective cover
Universal joint shaft
Protective cover
Gearing stub (drive)
Protective cover
Universal joint shaft
Fig. 3: Protective cover for gearbox
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4
Belt guard
(Drive)
Fig. 4: Belt guard (drive)
Adapter fixation on
the front lift
Attention!
The attachment variant is
different depending on the
carrier vehicle
Fig. 5: Adapter fixation on the front lift
Page 13
4
Standard equipment:
Side discharge cover.
Fig. 6: Side discharge cover
Optionally available:
Port with suction hose
Fig. 7: Port with suction hose
Page 14
4
Optionally available:
Mulch insert for mower
Fig. 8: Mulch insert for mower
Optionally available:
Rear discharge without
suction unit
Fig. 9: Rear discharge without suction unit
Page 15
4
Rear discharge with
suction unit
Fig. 10: Rear discharge with suction unit
Page 16
4
4.5.2 Safety notices on the machine
Attention
After each use retighten all screws!
Order no. V0 002 965
Read the safety instructions
Order no. V0 002 922
Switch off engine
Order no. V0 002 925
Fig. 11: Warning sign on the right attachment bracket
Lever position for
maintenance position
Order no. V0 002 966
Fig. 12: Warning sign on the left attachment bracket
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4
Attention! Discharge guard
Order no. V0 002 955
Stop Turbine
Order no. V0 002 920
Thrown-out parts
Order no. V0 002 931
Matev
Order no. V0 002 972
Fig. 13: Warning sign on the basic deck (right side discharge)
Direct of rotation left
Order no. V0 002 952
Drive shaft
Order no. V0 002 930
Max. rpm 2000 Order
no. V0 002 947
Fig. 14: Warning sign on the basic deck (right side discharge rear)
Page 18
4
Mower blades
Order no. V0 002 928
Fig. 15: Warning sign – mower blades
Do not remove protective
device
Order no. V0 002 924
Fig. 16: Warning signs
Page 19
5
5
Equipmentvariants
5.1 Basic implements with rigid or hydraulic driving frame
Basic implement – rigid driving frame
Available as MOW 140, MOW 160, MOW 190
Basic implement with hydraulic driving frame
Available as MOW 160
5.2 Optionally required accessories
5.2.1 Attachments
Attachment – Cat. 0
Cat. 0 available for MOW 140, MOW 160, MOW 190
Cat. 1N available for MOW 160, MOW 190
Cat. 1 available for MOW 160, MOW 190
Cat.1 available for MOW 160, MOW 190
Cat.1 available for MOW 160, MOW 190
Cat. 1 with quick catch hook available for MOW 160, MOW 190
5.2.2 Mower inserts
Side discharge mower insert
Available for MOW 140, MOW 160
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5
Rear discharge mower insert
Available for MOW 140, MOW 160
Mulch insert for mower
Available for MOW 140, MOW 160
Rear discharge with suction unit
Available for MOW 160
5.2.3 Drive kits
Mechanical drive 1000 rpm CW/CCW, and 2000 rpm, CW/CCW
Available for MOW 140, MOW 160, MOW 190
Gearbox booster kit
Available for MOW 160
Required when the tractor-side distance between PTO shaft and
ground is greater than 400 mm at 2000 rpm, or greater than 500 mm
at 1000 rpm.
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5
Hydraulic drive
Available for MOW 160, MOW 190
5.3 Required accessories
Cover, colored
Possible colors: yellow, green, blue, red, gray.
Available for MOW 140, MOW 160, MOW 190
5.4 Optional accessories
Hydraulic front lift for maintenance position
(Hydraulic connections are required)
Available for MOW 140, MOW 160, MOW 190
Port with suction hose
Available for MOW 140, MOW 160, MOW 190
Page 22
5
Harrow unit can be folded into transport position
(Hydraulic connections are required)
Available for MOW 160
Electromagnetic changeover valve
enables control of two hydraulic functions on the mower
Available for MOW 160
Fig. 17: Optional accessories
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6
6
Operation of the mower
6.1 Application area
The mower is used for mowing green areas and agricultural areas.
The area of application extends from manicured lawns, to matted grass to uncultivated land.
6.2 Function
The mower works with three rotating blades, these blades are powered by the tractor via the working hydraulics.




Use as rotary mower with side discharge:
Through the rotating blades the grass is cut and the cuttings are laterally accelerated out of
the rotary mower.
If the mower is operated in conjunction with a suction unit and collection container the cuttings can be collected simultaneously.
Appropriate devices are available on request.
Use as rotary mower with rear discharge:
Through the rotating blades the grass is cut and the cuttings are accelerated out of the rotary mower to the rear.
Use of the mower with harrow unit:
The harrow is used for mechanical weed removal and to loosen sod.
6.3 Instructions for mowing
6.3.1 Clean the work terrain before mowing
Fig. 18: Clean the work terrain
Ensure for yourself that the work area is free of objects that can damage the
mower or the blades, or that could be thrown out (ejected) by the mower.
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6
6.3.2 Mowing irregular areas
Fig. 19: Irregular areas
Divide irregular areas into smaller sections.
Change the mowing pattern frequently; do not always work in the same pattern.
6.3.3 Mowing large areas
Fig. 20: Mowing large areas
Mow large free areas as shown on Fig. 20.
6.3.4 Mowing small areas
Fig. 21: Mowing small areas
If you do not use a collection container, mow small areas as shown in Fig. 21 – two to three rounds
clockwise, the rest counterclockwise. This prevents the mower from repeated clogging due to accumulated cuttings.
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7
7
Installation
Switch off the carrier vehicle and remove the ignition key before mounting or
dismounting the mower
Prior to mounting on the tractor, ensure that the PTO shaft rpm, and the PTO
shaft direction of rotation agree with the information on the mower.
7.1 Mounting the mower on the carrier vehicle
Fastening screw on the
coupling support
Fig. 22: Mounting the mower on the carrier vehicle
The following optional attachment possibilities are available for the mower





Attachment – Cat. 0
Cat 1 attachment
Attachment – Cat. 1 quick-catch hooks
Attachment – ScanFrame
For carrier vehicles without coupling support, see: The operating manual for the carrier vehicle.
For Cat. 0, Cat. 1, and ScanFrame the mower is hooked into the coupling triangle and fastened on
the coupling support with the aid of the fastening screw.
For Cat. 1 quick-catch hooks, the lower link of the front power system is positioned relative to the
mower in such a manner that when lifting out, the quick-catch hooks take up the lower links of the
attachment.
Subsequently the upper link is fastened on the mower.
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7
7.2 Mower with mechanical drive
For attachment and removal: Always switch off the tractor engine and remove
the ignition key.
Only use the provided material.
Comply with the instructions in the operating manual (assembly instructions)
provided by the manufacturer of the universal joint shaft. The universal joint
shaft must be matched to the respective carrier vehicle.
Depending on the carrier vehicle, the provided universal joint shaft may be
too long. Execute the steps described in the original manual of the manufacturer of the universal joint shaft, for shortening and mounting the universal
joint shaft. If the manual has been lost or is no longer present for some other
reason, contact matev GmbH.
The mower must be matched to the speed of the carrier vehicle's PTO shaft.
7.3 Mowers with hydraulic drive




Connect the 3 hydraulic hoses (flow, return, and the leak oil line) to the vehicle.
Place the front hydraulics in float position.
Switch-on the mower briefly.
Check the direction of rotation of the blades. The blades must rotate clockwise (as viewed
from above).
Never reach into the mower when the blades are rotating. Switch off the tractor and remove the ignition key before reaching into the mower. Attention:
The mower blades continue to rotate after the engine is switched off. Wait until the blades have come to a complete standstill before reaching into the
mower unit.
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7
7.4 Mounting the port with suction hose on the mower
The suction port is only required, if for example, a grass collection device is used.
Port plug
Stop nuts
Suction port
Fig. 23: Suction port
1.
2.
3.
Hold the suction port with the hinge strip on the
mower discharge.
Connect the suction port to the port connector on the mower.
Secure the port connector with the provided stop nuts.
The suction port simultaneously serves as protection against rock impact. In
accordance with the Machinery Directive, it must not be possible to detach
the protective devices without tools. Do not forget to secure the port connector with
the aid of the stop nuts.
If you use the side discharge without suction port, you must mount the rock
guard on the mower, secure it with the stop nuts and swing it down. Do not
use the side discharge without rock guard (Fig. 24).
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7
Rock guard
Fig. 24: Rock guard on side ejection
7.5 Operation of the mower
Before first use of the mower, comply with the instructions on safety and
handling for operation of the entire implement and the connection to the carrier vehicle.
When mowing, always switch the carrier vehicle's front lift to float position.
The mower must rest on the four casters. Adjust the cutting height via the
casters. Excessive distance to the ground can result in solid objects being
ejected from the mower.
Adapt the drive speed for the grass to be mowed or for the cutting height and
cutting quantity. Recommended drive speed is between 3 and 8 km/h.
The cutting pattern depends on many factors:
Grass characteristics: Grass height, grass density, grass types, and wetness
of the grass, drive speed, and cutting height.
Never reach into the mower when the blades are rotating. Switch off the tractor and remove the ignition key before reaching into the mower. Attention:
The mower blades continue to rotate after the engine is switched off. Wait until the blades have come to a complete standstill before reaching into the
mower unit.
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7
Ensure for yourself that no one is in the work area.
For road travel, the mower must be lifted out and the locking bolt must be secured against swinging.
For the hydraulic maintenance position (optionally available) the mower can
be secured via the shut-off valve and additionally secured with the locking
bolt.
7.6 Secure the mower for road travel to the work site
The mower must be safeguarded from swinging for road travel to the work
site.
To do this proceed as follows:
1
2
Fig. 25: Safeguard with locking pin
Turn bolt 1 clockwise, until it locks in the arrest plate 2.
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7
Secure the mower with hydraulic lift-out for maintenance position (optionally available)
To do this proceed as follows:
Fig. 26: Transport position
Set the shut-off valves to "Transport", as shown in Fig. 26
7.7 Adjusting the mower incline
The driving frame is inclined forward in the factory.
The driving frame should also be left this way! Or after a change, it should be
returned to this position.
Fig. 27: Adjusting the inclination on the mower
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7
7.7.1 Adjusting the inclination angle on the driving frame
1
2
Fig. 28: Adjusting the inclination angle on the driving frame
To align the mower, do not tighten the fastening screws, otherwise the mower
cannot align itself
The mower can be appropriately "lifted up" or "lowered" by means of the two adjusting screws 2 on
each side.
Unscrew fastening screws 1 and adjust accordingly with adjustment screw 2.
The angle forward inclination should be 1° (5-10 mm).
To align the mower, as the reference for alignment always measure at the
blades with a suitable measuring tool.
Fig. 29: Measuring tool
Page 32
7
7.8 Adjusting the cutting height for the rigid driving frame
The four casters must be adjusted uniformly.
3
2
4
1
3
Fig. 30: Caster on the mower
1.
2.
3.
4.
5.
6.
7.
Lift out the mower with the aid of the front power system, until there is an adequate distance
between the casters and the ground.
Hold the caster firmly and remove the linch pin 1.
Remove the spacer ring 2.
Pull the caster downward slightly.
Pull out the required number of spacer rings 3 from the lower flattened surface 4, and fit
them on again on top. Or remove the required number of spacer rings 3 from above and
slide them back in at the flattened position 4.
Re-secure the caster with the linch pin 1.
Repeat instructions 1 - 6 on the other three casters.
Each spacer ring changes the cutting height by 13 mm (0.5 inch)
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7
7.9 Adjusting the cutting height on the hydraulic frame
Caution – moving parts.
Prior to changing the cutting height, ensure that no one is on the mower
The mower is set to the desired cutting height by means of a hydraulic cylinder
Fig. 31: Hydraulic frame
The scale shows the cutting height.
Fig. 32: Scale on the cylinder
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7
7.10 Moving the mower into maintenance position
The mower must not be switched on in maintenance position. Switch off the
engine and remove the ignition key, after the mower has been brought into
maintenance position.
Caution – moving parts.
Before moving the mower into maintenance position, or back into operating
position, ensure that no one is on the mower.
1.
2.
3.
4.
With mechanical drive, the universal joint shaft must be removed.
If a suction unit is present, the suction hose must be removed.
Lift out the mower with the front power lifter.
Move the shut-off valves to the "Turn in maintenance position".
Fig. 33: The shut-off valves "Turn in maintenance position"
5.
Turn the casters 180°.
Fig. 34: Position of the wheels for maintenance position
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7
6.
Move the mower into maintenance position.
Fig. 35: Mower in maintenance position
7.
Move the shut-off valves to the "Secure in maintenance position".
Fig. 36: The shut-off valves "Secure in maintenance position"
Attention, life-threatening danger
The mower must not be switched on in maintenance position. Switch off the
engine and remove the ignition key, after the mower has been brought into
maintenance position.
8.
Executing maintenance tasks
Before moving the mower back into operating position, ensure that no one is
on the mower.
9. Move the shut-off valves to "Turn in maintenance position"
10. Start the tractor and move the mower into horizontal position
11. Turn the shut-off valves back to the desired position; "Transport" or "Mow"
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7
7.11 Adjusting the air supply
For a clean flow of grass it is important that sufficient air can flow into the mower. The intake air is
accelerated through the mower discharge together with the cut grass. This is the only way to exclude the possibility of clogs in the mower or in the suction port.
As a rule, air is supplied through the gap between the ground and the mower. When mowing extremely dense grass with a low cutting height, the gap between the sod and the mower is minimal.
In this case not much air can flow into the mower and the grass flow worsens.
To optimally mow even in dense grass and with a low cutting height, the mower has three air regulating disks. These are arranged centrally around the blade units. When opening the air regulating
disks, air from above can flow into the mower and thus ensure a better grass flow.
1
2
Fig. 37: Adjusting the air intake
1.
2.
3.
4.
5.
Dismount the belt guards
Unscrew the fastening nuts 2 of air regulating disks 1.
Turn the air regulating disks 1, in such a manner that the air openings on the disk are
aligned with the air openings on the bearing bracket.
Retighten the fastening nuts 2 of the air regulating disks 1
Mount the belt cover.
Do not operate the mower if the belt guards are missing or damaged.
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7
7.12 Securing the lawn harrow for road travel to the work site
For road travel to the work site, the lawn harrow must be prevented from unfolding
To do this proceed as follows:
1.
2.
3.
Completely lift out the lawn harrow.
Push the harrow back, counter to the direction of travel (beyond the dead point).
Insert lock bolt 1 and secure it axially with the linch pin.
1
Fig. 38: Transport position of the harrow
The hydraulic cylinder must not be activated in transport position.
Otherwise the lawn harrow will be damaged.
7.13 Move the lawn harrow into transport position.
1.
2.
Pull out the lock bolt 1.
Pull the harrow in the direction of travel all the way to the stop
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7
1
Fig. 39: Harrow position in operation
3.
Insert the lock bolt 1 underneath the rake and secure it axially with the linch pin.
The lock bolt must be mounted in work position, as shown in Fig. 39.
Without the lock bolt the rake can swing down due to bumps in the ground
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7
7.13.1 Adjusting the angle of inclination of the tines.
The angle of inclination can be adjusted upward or downward by approx. 10 degrees.
1.
2.
3.
Unscrew screws 1.
Adjust the angle of inclination.
Tighten screws 1.
1
Fig. 40: Adjusting the angle of inclination of the tines.
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7
7.13.2 Changing the plunge depth of the tines
The harrow must be adapted to the respective cutting height for an optimal
plunge depth of the tines. This is achieved with the aid of the stroke limitation when retracting
the cylinder.
Improper adjustment of the tine plunge depth into the ground can damage the
sod.
1
Fig. 41: Stroke limitation
Cutting height range
Cutting height adjustment on
Recommended number of
the rigid driving frame, see
disks in the stroke limitation
section 7.8
(Plunge depth of the tines)
Number of spacer rings:
28 - 36 mm
0
36 - 48 mm
1
48 - 58 mm
2
58 - 69 mm
3
69 - 80 mm
4
4
3
2
1
0
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8
8
Maintenance
8.1 Safety when performing maintenance
Personal injury or tractor and implement damage can occur. Before each use
of the implements check all safety-relevant parts and the hydraulic connections.
The mower must not be switched on when maintenance tasks are performed.
Switch off the carrier vehicle engine and remove the ignition key.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Wear suitable protective clothing when changing the
Mower blades.
Properly reattach all protective devices that have been dismounted
after executing the maintenance tasks.
After the first 20 hours of operation check all screw and bolt connections.
Subject the implement to regular maintenance. Use lubricating grease to lubricate the moving parts.
See Lubrication schedule.
8.2 Maintenance
The moving parts of the implement must be greased or oiled at regular intervals, and always at the
beginning and end of the season.
8.2.1 Daily maintenance tasks






Clean the machine after each use.
Each time before starting to drive, ensure that all described safety notices and safety devices are completely present and functional.
Check hydraulic connections and hoses for leaks.
Check wear parts, such as blades, and replace them or have them replaced as needed.
Retighten the fastening screws of the blades, possibly with 250 Nm.
Check tire pressure; tire pressure must be 1.5 bar.
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8.2.2 Weekly maintenance tasks or after 25 operating hours.

• Check all screw connections and bolt connections. Tighten any loose screws, and secure
any loose bolt connections with spring cotter pins. Visually inspect the belt; worn or damaged belts must be
replaced.
8.2.3 Mower blades
The blades are wear parts and must be sharpened and balanced regularly.
Wear suitable protective equipment for installation and removal
of the mower blades.
If the blade is deformed by an object, a rock for example, the blade must be
replaced without delay. Do not continue to operate the mower with the damaged blade.
8.2.4 Mounting the V-belt
If you must replace the V-belt, when mounting, ensure that the belt runs correctly in its course.
MOW-140
Fig. 42: V-belt run for the MOW 140
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8
MOW-160
Fig. 43: V-belt run for the MOW 160
MOW-190
Fig. 44: V-belt run for the MOW 190
The springs of the tension pulleys are under tension. Ensure that both ends
of the springs are hooked in correctly. After replacing the belt, it may be necessary to re-adjust (re-tension) the belt.
Do not operate the mower if the belt guards are missing or damaged.
8.3 Cleaning and care
To ensure the function of the mower, you must clean grass clippings off of the mower after each
use.
Cleaning tasks, e.g. with a high-pressure cleaner, should be executed in such
a manner that the water jet is not aimed directly at bearing parts and turned
parts
(shaft seals, lubricating nipples, etc.).
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8
After cleaning the mower, check moving parts for ease of movement, regrease if necessary (see
section 8.4).
8.4 Lubricating schedule
At regular intervals (every 30 operating hours) and always at the beginning and end of the season,
the moving parts of the implement must be greased or oiled.
Check the fill level of the gearbox every 30 operating hours; replace the oil after 1,000 operating
hours.
Grease the marked points with a grease gun as specified in the lubrication schedule.
Symbol
1/d
1/30 h
2/a (1/500 h)
Meaning
Lubricate daily
Lubricate every 30 operating hours
Lubricate at the beginning and end of the season and after 500 operating
hours
Use a grease gun
Check oil level, top-up oil if necessary
Change the oil after every X operating hours
Please comply with the operating manual provided for this component.
The lubricating intervals are specified in the operating manual
Table 2: Lubrication schedule symbols
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8
8.4.1 Maintenance schedule for the mower
Page 46
8
8.4.2 Maintenance schedule for the mower
Page 47
Fault
9
Fault
Fault
Possible cause / rectification
Suction hose is clogged

Driving too fast for the given conditions / select an appropriate
working speed
Mower does not start up

Heavy clogging in the mower / switch off the machine immediately,
remove the ignition key and clean the mower
Poor mowing pattern

Driving too fast for the given conditions / select an appropriate
working speed

Blade dull / sharpen or replace blade.

Insufficient blade rpm / drive at full throttle

Blades have seized, e.g. due to grass cuttings. Remove blades,
clean clog point, lightly oil blade bearing and reassemble. It must
be possible to easily move the blades.

For dense grass and low cutting height – insufficient air supply /
adjust air regulating disks

Mower incline not correctly adjusted
Table 3: Fault
Page 48
10
10 Repair
If there are faults, problems, or other indications of malfunction, contact your sales consultant
or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
Tel.: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
Also comply with the following instructions:



Repairs must only be undertaken in the facilities of specialized companies.
Only original spare parts from matev must be used for repairs.
Do not modify the machine in any way.
Page 49
Disposal
11 Disposal
The implement must be disposed of in accordance with the applicable regulations of the municipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. Matev GmbH does not provide any disposal services.
12 Warranty
The general terms and conditions of matev GmbH apply.
Page 50
13
13 List of illustrations
Fig. 1: Definition of alignment and direction of rotation ................................................................................. 5
Fig. 2: Hydraulic power diagram .................................................................................................................... 7
Fig. 3: Protective cover for gearbox ............................................................................................................ 12
Fig. 4: Belt guard (drive) .............................................................................................................................. 13
Fig. 5: Adapter fixation on the front lift ......................................................................................................... 13
Fig. 6: Side discharge cover ........................................................................................................................ 14
Fig. 7: Port with suction hose ...................................................................................................................... 14
Fig. 8: Mulch insert for mower ..................................................................................................................... 15
Fig. 9: Rear discharge without suction unit ................................................................................................. 15
Fig. 10: Rear discharge with suction unit .................................................................................................... 16
Fig. 11: Warning sign on the right attachment bracket ................................................................................ 17
Fig. 12: Warning sign on the left attachment bracket .................................................................................. 17
Fig. 13: Warning sign on the basic deck (right side discharge)................................................................... 18
Fig. 14: Warning sign on the basic deck (right side discharge rear) ........................................................... 18
Fig. 15: Warning sign – mower blades ........................................................................................................ 19
Fig. 16: Warning signs ................................................................................................................................. 19
Fig. 17: Optional accessories ...................................................................................................................... 23
Fig. 18: Clean the work terrain .................................................................................................................... 24
Fig. 19: Irregular areas ................................................................................................................................ 25
Fig. 20: Mowing large areas ........................................................................................................................ 25
Fig. 21: Mowing small areas ........................................................................................................................ 25
Fig. 22: Mounting the mower on the carrier vehicle .................................................................................... 26
Fig. 23: Suction port .................................................................................................................................... 28
Fig. 24: Rock guard on side ejection ........................................................................................................... 29
Fig. 25: Safeguard with locking pin ............................................................................................................. 30
Fig. 26: Transport position ........................................................................................................................... 31
Fig. 27: Adjusting the inclination on the mower ........................................................................................... 31
Fig. 28: Adjusting the inclination angle on the driving frame ....................................................................... 32
Fig. 29: Measuring tool ................................................................................................................................ 32
Fig. 30: Caster on the mower ...................................................................................................................... 33
Fig. 31: Hydraulic frame .............................................................................................................................. 34
Fig. 32: Scale on the cylinder ...................................................................................................................... 34
Fig. 33: The shut-off valves "Turn in maintenance position" ....................................................................... 35
Fig. 34: Position of the wheels for maintenance position ............................................................................ 35
Fig. 35: Mower in maintenance position ...................................................................................................... 36
Fig. 36: The shut-off valves "Secure in maintenance position" ................................................................... 36
Fig. 37: Adjusting the air intake ................................................................................................................... 37
Fig. 38: Transport position of the harrow ..................................................................................................... 38
Fig. 39: Harrow position in operation ........................................................................................................... 39
Fig. 40: Adjusting the angle of inclination of the tines. ................................................................................ 40
Fig. 41: Stroke limitation .............................................................................................................................. 41
Fig. 42: V-belt run for the MOW 140 ........................................................................................................... 43
Fig. 43: V-belt run for the MOW 160 ........................................................................................................... 44
Fig. 44: V-belt run for the MOW 190 ........................................................................................................... 44
14 List of tables
Table 1: Technical data ................................................................................................................................. 6
Table 2: Lubrication schedule symbols ....................................................................................................... 45
Table 3: Fault ............................................................................................................................................... 48
Page 51
EG – Declaration of Conformity
15 EG – Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with Directive
2006/42/EC and with the statutory regulations issued for its implementation.
The manufacturer
matev GmbH
Nürnberger Str.50
90579 Langenzenn, Germany
declares that the machines MOW-HM 140/160/190CM
comply with the provisions of the Machinery Directive 2006/42/EC and with the implementing national statutory regulations.
The signatory is authorized to compile the technical documents.
The address is the address of the manufacturer.
Date / signature November 2020
Name of signer Michael Volz
Signer information Managing Director
Page 52
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