matev FPS-JD 1026R Front linkage Operating Manual
matev FPS-JD 1026R is a front power system designed specifically for John Deere 1026R tractors. It's designed to accommodate small to medium-sized implements like snow blades and sweepers. The system also features a front PTO shaft to power implements like sweepers that require PTO shaft-driven power. Ensure you comply with the tractor manufacturer's axle load restrictions when using the front power system and implements.
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matev GmbH Nürnberger Str. 50 90579 Langenzenn T +49 9101 9087 -0 F +49 9101 9087 -20 [email protected] www.matev.eu Original operating manual FPS-JD 1026 R 131 8140 Front Power System 131 8479 Front PTO shaft 131 7454 Hydraulic Extension Kit 131 7456 Mower Attachment Kit Version 08/2016 Table of contents Table of contents 1 About this operating manual .................................................................................... 3 2 2.1 2.2 2.3 2.4 Safety ......................................................................................................................... 4 Intended use ............................................................................................................... 4 Qualifications of personnel .......................................................................................... 5 General safety notices ................................................................................................ 5 Special safety notices ................................................................................................. 6 3 3.1 3.2 3.3 3.4 Installation ................................................................................................................. 7 Installation of the front power system .......................................................................... 7 Installation of the front PTO shaft (drive shaft tube) .................................................... 8 Mounting the rear hydraulic extension kit .................................................................. 11 Mounting the rear mower attachment kit ................................................................... 12 4 4.1 4.2 4.3 Operation ................................................................................................................. 13 Attachment variants for the coupling support ............................................................ 13 Coupling and uncoupling implements ........................................................................ 14 Lowering safeguard for the front power system ......................................................... 14 5 5.1 5.2 5.3 Maintenance ............................................................................................................ 15 General information................................................................................................... 15 Service ...................................................................................................................... 15 Maintaining the hydraulic system .............................................................................. 16 6 Repair....................................................................................................................... 16 7 Disposal ................................................................................................................... 16 8 Guarantee ................................................................................................................ 17 9 9.1 9.2 Technical data and accessories............................................................................. 17 Technical data........................................................................................................... 17 Accessories .............................................................................................................. 17 10 List of illustrations .................................................................................................. 18 11 EC Declaration of Conformity ................................................................................ 19 About this operating manual 1 About this operating manual Dear customer! Thank you for purchasing this implement, we appreciate your trust. Prior to using this implement for the first time, read this operating manual carefully and conscientiously all the way through. To obtain the long service life for which matev products are known, careful and conscientious maintenance is a strict requirement. However for proper maintenance it is strictly necessary that you have carefully read this operating manual. Moreover, it is not possible for matev to assume liability for damage that is attributed to improper use or non-intended use. Keep this operating manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. Listings with bullet points are marked as follows: Text Text Text . . . Handling instructions are marked in the sequence in which they should be executed, as follows: 1. 2. 3. Text Text Text . . . This implement is subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical progress. Page 3 Safety 2 Safety Guidelines and instructions with which you must comply, are summarized in this section. Personnel who install, operate and maintain these implements, must have read and understood this operating manual. 2.1 Intended use The front power system must only be mounted on type John Deere 1026 R tractors. The front power system is used for accommodating small to medium-sized implements, such as snow blades, sweepers, etc. and should only be connected and operated with such implements. Please note that you must avoid overloading the front axle, even in heavyduty implementation (e.g. snow removal). The permissible axle load is specified in the appropriate documentation provided by the tractor manufacturer. The front PTO shaft extends the mid-mount PTO shaft of the tractor to the front. It is used to power sweepers, or similar implements that are driven with PTO shafts. Attention! The front power system should not be charged with downward pressure via the tractor's hydraulic system! For implements that contact the ground or roll on the ground in operation, the tractor hydraulic system must be switched to the float setting! Strictly comply with the manufacturer's recommendation! The front power system is not suitable for lifting people or for use as a work platform! In addition, compliance with the service and maintenance guidelines is a component of intended use. Moreover intended use includes exclusive use of original spare parts and supplemental equipment, or use of such parts and equipment that meet the technical requirements specified by the manufacturer. All other uses are excluded. Non-intended use causes: Health hazards for the operator or for third parties Damage to the tractor and the implements Immediate invalidation of the guarantee Environmental damage To avoid accidents and to reduce the risk of accidents, the relevant accident prevention regulations and the other generally acknowledged occupational health and safety and road traffic regulations apply without limitation. Changes to the front power system and/or the associated accessories invalidate the guarantee and exclude any liability on the part of the manufacturer for damage due to the changes. Page 4 Safety 2.2 Qualifications of personnel Only persons 18 years of age or older, or instructed persons should install, operate, and maintain the implements. The operator must have read and understood this operating manual. 2.3 General safety notices General safety instructions are explained in this section. These safety instructions are used in the subsequent chapters. In addition to the safety aspect, you will save money and work time if you follow these safety instructions. Danger! Severe injury to the operator or third parties occurs. Comply with the safety notice. Attention! Minor injury of the operator or third parties can occur. The tractor, the front power system, or the environment can be damaged. Comply with the safety notice. Note! Important, helpful tips or information for the operator. Read this note. It facilitates your work. Attention! Injuries can occur. Wear protective work clothing. Page 5 Safety 2.4 Special safety notices The safety instructions specified in this chapter are also affixed as stickers on the implements. Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. Attention! Injuries can occur due to improper operation. The implement can be damaged. Read the operating manual all the way through. Comply with the safety instructions. Attention! Injuries due to fluid escaping under high pressure. Comply with the notice in the operating manual. Attention! Danger of crushing due to moving parts. Never reach into the crushing hazard danger zone if parts are moving or can move. Comply with the notice in the operating manual. Attention! Increased risk of accident due to rotating PTO shaft. Do not enter the work area of the PTO shaft when it is rotating. For your own safety do not wear any loose clothing, straps, or any other loose items. Switch off the implement. Wait until all machine parts have come to a standstill before converting or servicing the implement. Attention! Check all threaded unions prior to using the implement and after using the implement. Loosened connections must be re-tightened. Damage can occur. Page 6 Installation 3 Installation Switch off the tractor and remove the ignition key. Enter the vehicle chassis number of the front power system in section 6 of this operating manual. 3.1 Installation of the front power system Start the installation by fitting the two-piece attachment bracket on the front on the tractor frame. The attachment bracket is fastened on the tractor frame on the front and side with the bolts included in the scope of delivery. Attachment bracket Fig. 1: Attachment bracket The actual front power system is only hooked into the provided aperture on the attachment bracket with the cross-member of the front power system and locked with the two angle bolts (left/right) on the lugs. The arrest nuts on the lugs can be omitted for faster dismounting (e.g. frontloader). However this can result in higher noise levels. Connect the hydraulic lines of the front power system to the hydraulic lines available on the tractor side (lift, lower). Use cable ties to fix the hydraulic hoses in place along the length of the tractor frame. Page 7 Installation Lugs Arrest nuts Angle bolts Fig. 2: Locking mechanism of the front power system 3.2 Installation of the front PTO shaft (drive shaft tube) For installation of the front PTO shaft, pre-assemble the drive shaft with the drive shaft holder and the protective pot. Then pull out the arrest bar (included in the scope of delivery of the attachment bracket) and slide the pre-assembled drive shaft holder into the attachment bracket. lay rubber between Fig 3: PTO sideview Page 8 Fig 4: PTO front view Installation Comply with the instructions in the operating manual provided by the manufacturer of the universal joint shaft. Mount the universal joint shaft as described in the original manual provided by the manufacturer of the universal joint shaft. Switch off the tractor and remove the ignition key before mounting or dismounting the front PTO shaft. 1. Insert the universal joint shaft through the protective tube and press the locking pin (locking ring) on the outer fork. Keep the locking pin depressed. Install the hinge shaft with the sliding part forward Fig 5: PTO installed 2. Slide the outer fork onto the profile stub of the mid-mount PTO shaft of the tractor and release the locking pin (locking ring). 3. Slightly move the universal joint shaft back and forth until the locking pin audibly locks in place. 4. Repeat steps 1 to 3 to attach the universal joint shaft on the front drive shaft tube. Page 9 Installation 5. Fix the front protective tube on the front protective tube holder with screws and with the rubber strap on the rear. The front protective tube holder is also fastened on the drive shaft. The rear protective tube holder must be mounted on the underside of the tractor, as shown in the following photo. Fig. 6: Protective tube holder, front Fig. 7: Protective tube holder, rear Fig 8: Protective tube Page 10 Installation 3.3 Mounting the rear hydraulic extension kit Mount the holder with the connection plugs on the front of the front power system (tapped bores are present) and lay out the hydraulic hoses along the tractor frame and connect them to the connections available on the tractor side. Holder with connection plugs, front Fig. 9: Hydraulic extension kit Fig. 10: Hydraulic extension set, rear Page 11 Installation 3.4 Mounting the rear mower attachment kit The mower attachment kit is already integrated in the attachment bracket of the front power system. To attach the mid-mount mower, the front power system must be unhooked. Fig. 11: Mower attachment kit Mower attachment kit Page 12 Operation 4 Operation Before starting up the implement, read the instructions on safety and handling for operation of the entire implement and connection to the tractor. In addition, prior to start-up you must ensure that the vehicle meets the requirements specified in the German Road Traffic Vehicle Licensing Act. The front power system should only be placed in service if all safety devices are attached and fully functional. Prior to starting work the operator must familiarize himself with the device and ensure for himself that the entire device is operationally reliable. Moving objects and fixtures, (ropes, chains, linkage, etc.) must be adequately secured before transport or driving on public roads to exclude the danger of accident or hazards to third persons. 4.1 Attachment variants for the coupling support A B Coupling support C D Fig. 12: Coupling triangle You can make four different settings on the coupling triangle (see photo 27 in this regard). Position the bolts in the appropriate bores to achieve the desired setting. Standard Couple the triangle in points A and C. Standard with stronger take-up Couple the triangle in points B and C. Lift increased by 45 mm Couple the triangle in points B and D. Lift increased by 45 mm with stronger take-up Couple the triangle in points A and D. Page 13 Operation 4.2 Coupling and uncoupling implements Comply with the axle loads specified by the tractor manufacturer. 1. 2. 3. 4. 5. 4.3 Drive the tractor forward in front of the implement. Lower the front power system hydraulically. Drive slowly toward the implement until the coupling triangle of the tractor is under the coupling triangle of the implement. Slowly lift the front power system until the implement is slightly lifted. Secure the implement with the appropriate triangle locking mechanism. The triangle locking mechanism depends on the type of implement. Lowering safeguard for the front power system Use the lowering safeguard for: – Driving on roads – Driving between work locations – Performing cleaning and maintenance tasks Lowering safeguard Bolt with linch pin Fig. 13: Lowering safeguard, shown in unlocked position 1. 2. Lift the front power system. Pull off the linch pin on the bolt and fit the lowering safeguard on the bolt. Then secure the connection with the linch pin again. Avoid necessarily lower the front linkage on the control levers of the tractor when the locked-lowering. Parts of the front linkage could damage! Page 14 Maintenance 5 Maintenance 5.1 General information Before each use check all safety-relevant parts, the hydraulic connections, and all threaded unions. 5.2 Service Remove the ignition key before performing maintenance tasks on the implement. After 25 operating hours, at the start of the season, or after a longer standstill period: Grease the moving parts of the implement. Grease the bearing on the PTO shaft drive. Grease the lowering safeguard. Grease the arrest bolt. Check the seat, status and seal of the hydraulic lines Before and after each use, check all threaded unions for firm seat and re-tighten them if necessary. Repairs on parts that are under tension (springs, pressure accumulators) require adequate skills and prescribed tools, and should only be performed by specialists. Replace any worn or no longer functioning protective device! Only use original matev spare parts. Page 15 Repair 5.3 Maintaining the hydraulic system The hydraulic system is under high pressure. Escaping fluids (hydraulic oil) can penetrate the skin and cause severe injuries. Strictly ensure that you switch off the engine and de-pressurize the system before executing tasks on the hydraulic system. 6 Regularly check the hydraulic lines and replace them if there is damage or signs of aging. Repair If there are faults, problems, or other indications of malfunction, contact your sales consultant or contact the manufacturer directly: matev GmbH Nürnberger Str. 50 90579 Langenzenn Tel. (switchboard): 09 101/90 87-0 Enter the article number and the VIN number here. This information is on the type plate of the device. Article number: ................................................................... Chassis number: ................................................................ 7 Disposal The implements must be disposed of in accordance with the applicable regulations of the municipality or the country. Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. Page 16 Guarantee 8 Guarantee The General Terms & Conditions of matev GmbH provide information on the guarantee conditions. 9 Technical data and accessories 9.1 9.2 Technical data Front power system Data Hydraulic cylinder Double-acting cylinder Lift force Do not exceed the permissible axle loads of the vehicle! Front power system Removable (quick-coupling system) Front PTO shaft Removable Weight 49 kg Accessories Accessories Order number Front PTO shaft 131 8479 Hydraulic extension kit 131 7454 Front weight holder 131 5248 Mower attachment kit for John Deere mid-mount mower 131 7456 Page 17 List of illustrations 10 List of illustrations Fig. 1: Attachment bracket .............................................................................................................................7 Fig. 2: Locking mechanism of the front power system ..................................................................................8 Fig 3: PTO sideview Fig 4: PTO front view..............................................................................................8 Fig 5: PTO installed .......................................................................................................................................9 Fig. 6: Protective tube holder, front ............................................................................................................ 10 Fig. 7: Protective tube holder, rear ............................................................................................................. 10 Fig 8: Protective tube .................................................................................................................................. 10 Fig. 9: Hydraulic extension kit ..................................................................................................................... 11 Fig. 10: Hydraulic extension set, rear ......................................................................................................... 11 Fig. 11: Mower attachment kit .................................................................................................................... 12 Fig. 12: Coupling triangle ............................................................................................................................ 13 Fig. 13: Lowering safeguard, shown in unlocked position .......................................................................... 14 Page 18 EC Declaration of Conformity 11 EC Declaration of Conformity EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory regulations issued for the implementation of the Machinery Directive. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn declares that the machine FPS-JD 1026R 131 8140 Front power system 131 8479 Front PTO shaft 131 7454 Hydraulic extension kit 131 7456 Mower attachment kit complies with the provisions of the Machinery Directive 2006/42/EC and with the implementing national statutory regulations. The signer is authorized to compile the technical documents. The address is the address of the manufacturer. Date / signature Name of signer Signer information February 2016 .............................................. Georg Hemmerlein Managing Director Page 19 ">

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Key features
- John Deere 1026R compatibility
- Front PTO shaft
- Hydraulic extension kit
- Mower attachment kit
- Lowering safeguard
- Quick-coupling system
Frequently asked questions
1. Assemble the drive shaft with the holder and protective pot. 2. Slide the assembled shaft into the attachment bracket. 3. Attach the universal joint shaft through the protective tube and secure the locking pin. 4. Attach the outer fork to the tractor's PTO shaft and ensure the locking pin is secure. 5. Repeat steps 1-4 for the front of the shaft. 6. Secure the protective tube holder to the drive shaft with screws and rubber straps.
The coupling triangle has four settings. You can adjust the coupling points to achieve different settings for standard use, stronger take-up, or increased lift.
Grease moving parts, the PTO shaft bearing, and the lowering safeguard. Check the hydraulic lines and repair or replace them if necessary. Ensure all threaded unions are tight.