FPS-FZW-NH Boomer
Operating Manual
matev GmbH
Nürnbergerstr. 50
D-90579 Langenzenn
Phone: +49 (0) 9101 90870
35/40
45/50/55
MJ 2021
Modifications and errors excepted!
Version: 6/18/2021
Reference number: BA-FPS-FZW -32936
Order numbers
Order no.
Designation
131 9047
Front PTO shaft
Modifications and errors excepted!
Version: 20
Page 2
Table of contents
Table of contents
Table of contents ................................................................................................................... 3
1 Introduction ....................................................................................................................... 5
2 About this operating manual .............................................................................................. 6
3 Technical data ................................................................................................................... 7
Front PTO shaft NH Boomer 35/40 .......................................................................... 7
Front PTO shaft NH Boomer 35/40 .......................................................................... 7
4 General safety notices ....................................................................................................... 8
Depiction of safety information ................................................................................. 8
Intended use ............................................................................................................ 8
Instructions for the owner ......................................................................................... 9
Warning pictograms ................................................................................................. 9
Supplemental provisions ........................................................................................ 11
Safety devices ........................................................................................................ 11
5 Equipment ....................................................................................................................... 14
Mounting kit CAT. 0 ................................................................................................ 14
Conversion kit Cat 1 ............................................................................................... 14
Coupling support Cat 1 ........................................................................................... 14
Front power system basic machine ........................................................................ 14
Engine PTO shaft: available 1000 rpm CW, 1000 rpm CCW, 2000 rpm CW, 2000 rpm
CCW 15
Hydraulic extension kit: BG2-TF and BG3 available ............................................... 15
Pressure accumulator ............................................................................................ 15
Mudguard ............................................................................................................... 15
Hose clamp mount with bracket for front loader ...................................................... 16
Hose clamp mount without bracket for front loader ................................................. 16
6 Operation of the front PTO shaft ...................................................................................... 17
Mounting the front PTO shaft ................................................................................. 17
Using the PTO shaft ............................................................................................... 17
Ground clearance NH Boomer 35/40 ..................................................................... 18
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Table of contents
Ground clearance NH Boomer 45/50/55................................................................. 19
7 Maintenance.................................................................................................................... 20
Safety during maintenance ..................................................................................... 20
Maintenance........................................................................................................... 20
Maintenance........................................................................................................... 21
8 Repair ............................................................................................................................. 22
9 Disposal .......................................................................................................................... 23
10 Guarantee ....................................................................................................................... 24
11 List of illustrations ............................................................................................................ 25
12 List of tables .................................................................................................................... 26
13 EC Declaration of Conformity .......................................................................................... 27
Page 4
1
1
Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You
have acquired a quality product, if contrary to expectations you should have problems with
the implement, contact your responsible sales partner.
Company stamp – sales partner
Please read this entire manual carefully before operating the machine for the first time. The
manual describes the handling of the machine in detail and will help you to work safely and
effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your
implement.
Please enter the data of the rating plate on the implement in the manual. This information will
be helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this
manual was published. The manufacturer reserves the right to make changes at any time in
the interest of technical progress.
Regards
matev GmbH
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2
2
About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and
maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
•
•
•
Text
Text
Text. . .
Handling instructions are marked in the sequence in which they should be executed, as follows:
1.
2.
3.
Text
Text
Text. . .
When directions (left, right, front, rear) are specified in the operating manual, they always refer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation
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3
Technical data
Front PTO shaft NH Boomer 35/40
Output shaft
1” 15-piece
PTO output
2000 rpm CCW
Ground clearance (see Fig.6)
approx. 175 mm
Table 1: Technical data Front PTO shaft NH Boomer 35/40
Front PTO shaft NH Boomer 35/40
Output shaft
1” 15-piece
PTO output
2000 rpm CCW
Ground clearance (see Fig. 7)
approx. 235 mm
Table 2: Technical data Front PTO shaft NH Boomer 45/50/55
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4
General safety notices
This chapter summarizes regulations and information that must be observed in connection
with machines.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which together indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material damage.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Intended use
The front PTO shaft may be mounted on tractors of type Kioti CY 2510 only.
The front PTO shaft extends the mid-mount PTO shaft of the tractor to the front. It is used for
example to power sweepers, or similar implements that are driven by PTO shafts.
•
•
•
•
•
The implements and accessories are designed for municipal tractors or carrier vehicles used for comparable work.
They may be operated only on carrier vehicles with the power range specified in the
technical data.
Intended use also includes compliance with the operating, service, and maintenance
conditions prescribed by the manufacturer.
Intended use also comprises the exclusive use of original replacement parts and additional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
Unauthorized modifications to the implements will void any liability on the part of the
manufacturer.
All other uses are prohibited!
Non-intended use causes:
•
•
•
Page 8
Danger of injury to the operator or third parties
Damage to the carrier vehicle and the implements
Environmental damage
4
Instructions for the owner
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by personnel with the following qualifications:
•
•
•
•
They must have completed specialized training as an agricultural machinery mechanic, motor vehicle mechanic, etc.
Personnel without qualified training must be supervised by someone with qualified
training.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
•
•
•
They must be fully instructed on how to operate the machine.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every
country. The shop foreman and/or the assigned industrial safety specialist at the company
performing the work are responsible for compliance with the applicable regulations.
Instruction
When the implement is delivered the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.
Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning pictograms must be replaced immediately.
Do not operate the machine if warning pictograms are missing.
You can order warning pictograms with the spare parts numbers specified in
chapter 4.6.2.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular machine.
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4
Read the operating manual and observe the safety information.
Shut down the engine before performing maintenance and repairs
Remove the key.
Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
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4
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Caution!
Increased risk of accident due to rotating PTO shaft.
Do not enter the work area of the PTO shaft when it is rotating.
For your safety, do not wear loose clothing. Switch off the implement and wait
until all machine parts have stopped moving before converting or servicing the
implement.
PTO shaft 2000 rpm CCW (counter clockwise).
The specified direction of rotation always refers to the view of the end of the
PTO shaft from the front (see Fig.1).
The implement must be aligned accordingly!
Tighten all screws after each use
Supplemental provisions
•
•
Ensure that the speed and the direction of rotation of the engine PTO shaft are
suitable for driving the implement before coupling an implement to the tractor.
Always switch off the front PTO shaft and wait until the PTO shaft is no longer
turning when you leave the tractor or work on the connected implement.
Safety devices
Machines are equipped with various safety devices to protect people who work with a machine or are in the direct vicinity of the machine while working, to avoid premature wear and
also to prevent environmental damage. These safety devices are integral components of the
machine; it is prohibited to manipulate or remove them. Missing or damaged safety devices
must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the machine.
Hazards can also arise as a result of insufficient maintenance, so that warning notices are
also to be regarded as a type of safety notice.
Before each use of the machine, ensure that all of the safety devices described here are complete and fully functional. Do not operate the implement
if any safety devices are missing or damaged.
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4
Guard on the machine
Universal joint shaft with
Universal joint shaft guard
Safety chains
Protective pots
Fig. 2: Safety devices for front PTO shaft
Warning pictograms on the machine
PTO shaft speed 2000
rpm / CCW
Order no.: V0 003 109
Fig. 3: Safety notice: PTO shaft speed and direction of rotation
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4
Warning pictogram “Drive
shaft”
Order no.: V0 002 930
Fig. 4: Safety notice: Drive shaft
Caution!
Tighten screws
Order no.: V0 002 965
Fig. 5: Safety notice: Tighten screws
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5
Equipment
Mounting kit CAT. 0
Coupling support, lower link, upper link, mounting kit for coupling support
Conversion kit Cat 1
Lower link, upper link
Coupling support Cat 1
Coupling support
Front power system basic machine
Basic unit, hydraulic system, frame trussing
Page 14
5
Engine PTO shaft: available 1000 rpm CW, 1000 rpm CCW, 2000
rpm CW, 2000 rpm CCW
Engine PTO shaft, holder, mounting flange, universal joint shaft,
Protective pot, conversion battery box, cable harness engine PTO
shaft
Hydraulic extension kit: BG2-TF and BG3 available
BG2-TF couplings, clip covers, hydraulic hoses,
holders – for BG2-TF;
BG3 couplings, clip covers, hydraulic hoses, holders – for BG3
Pressure accumulator
Pressure accumulator, bulkhead fitting – 1/2'' - 12L,
Reduction fitting 12L-8L, hydraulic hose,
L-fitting, adjustable angle 8L, holder
Mudguard
Mudguard, mounts
Page 15
5
Hose clamp mount with bracket for front loader
Hose clamp, mount
Hose clamp mount without bracket for front loader
Hose clamp, mount
Page 16
6
6
Operation of the front PTO shaft
Important: For operation of the front PTO shaft the tractor must be equipped with a
mid-mount PTO shaft!
Comply with the instructions in the operating manual provided by the manufacturer of the universal joint shaft. If they are not available to you, please contact matev GmbH.
Mounting the front PTO shaft
Danger!
Severe injury to the operator or third parties occurs.
Switch off the tractor, remove the ignition key and set the hand brake before
mounting or dismounting the engine PTO shaft.
Do not operate the front PTO shaft unless all safety devices are mounted and
fully functional. Prior to starting work the operator must familiarize himself
with the device and ensure for himself that the entire device is operationally
reliable.
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor. When driving in traffic make sure that the vehicle meets the requirements of the road
traffic and licensing regulations.
Mount the universal joint shaft as described in the assembly manual supplied
by the manufacturer of the universal joint shaft. If they are not available to you,
please contact matev GmbH.
Using the PTO shaft
•
•
To use the PTO shaft, connect the attachments as described in the manufacturer’s
operating manual.
To switch the front PTO shaft on and off, observe the information in the operating
manual of the tractor manufacturer.
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6
Ground clearance NH Boomer 35/40
Lowest point of drive
shaft mount
approx. 220mm
Lowest point of protective pot
approx. 175mm
Fig. 6: Ground clearance drive shaft NH Boomer 35/40
Groun
d
Ground clearances are measured with front tires
210/75-15 (28x8.5-15).
Caution! The clearance to the ground always depends on:
•
•
•
Page 18
Vehicle tires
Tire pressure
Tire tolerances
6
Ground clearance NH Boomer 45/50/55
Lowest point of drive
shaft mount
approx. 280mm
Lowest point of protective pot
approx. 235mm
Ground
Fig. 7: Ground clearances drive shaft NH Boomer 45/50/55
Ground clearance measured with front tire dimensions 12-16.5
Caution! The clearance to the ground always depends on:
•
•
•
Vehicle tires
Tire pressure
Tire tolerances
Page 19
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7
Maintenance
Safety during maintenance
Personal injury and material damage to the tractor and implements can occur.
Before each use of the
implements inspect all safety-related components and hydraulic connections.
Make sure that the front PTO shaft is not engaged when carrying out maintenance tasks. Switch off the carrier vehicle engine and remove the ignition
key.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
After completion of maintenance, attach all safety devices and replace any
missing
warning pictograms.
After the first 20 hours of operation check all screw and bolt connections.
Subject the implement to regular maintenance.
Maintenance
To ensure serviceability and compliance with occupational safety requirements, the following
tasks must be carried out after each use.
•
•
•
Cleaning the machine.
Check to ensure that all safety notices and safety devices are complete and functioning.
Check all screw and bolt connections. Tighten any loose screws and secure loose
bolt connections with the securing elements provided. Comply with the screw tightening torques; see Table 2.
Thread size:
Tightening torque:
M6
9.9 Nm
M8
24 Nm
M10
48 Nm
M12
85 Nm
M16
210 Nm
Table 3: Screw tightening torques (property class 8.8)
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7
Maintenance
Switch off the tractor, remove the ignition key and set the hand brake before
mounting or dismounting the front PTO shaft.
Repairs to components under tension or pressure (springs, accumulators) require sufficient knowledge and proper tools, and must always be carried out by
specialists.
Replace any worn or no longer functioning protective device!
When servicing the universal joint shaft, observe the instructions in the original manual supplied by the manufacturer of the universal joint shaft.
Page 21
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8
Repair
If there are faults, problems, or other indications of malfunction,
contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Phone: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
Please note the following information as well:
•
•
•
All repairs must be carried out by a specialized company.
Use only original matev replacement parts.
Modifications to the machine are prohibited.
Page 22
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9
Disposal
The implement must be disposed of in accordance with the applicable regulations of the municipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material.
matev GmbH does not provide any disposal services.
Page 23
10
10 Guarantee
The general terms and conditions of matev GmbH apply.
Page 24
11
11 List of illustrations
Fig. 1: Definition of orientation and direction of rotation ...........................................................................6
Fig. 2: Safety devices for front PTO shaft ..............................................................................................12
Fig. 3: Safety notice: PTO shaft speed and direction of rotation ............................................................12
Fig. 4: Safety notice: Drive shaft ............................................................................................................13
Fig. 5: Safety notice: Tighten screws .....................................................................................................13
Fig. 6: Ground clearance drive shaft NH Boomer 35/40 ........................................................................18
Fig. 7: Ground clearances drive shaft NH Boomer 45/50/55 .................................................................19
Page 25
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12 List of tables
Table 1: Technical data Front PTO shaft NH Boomer 35/40 ...................................................................7
Table 2: Technical data Front PTO shaft NH Boomer 45/50/55 ..............................................................7
Table 3: Screw tightening torques (property class 8.8) ..........................................................................20
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13 EC Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with Machinery Directive 2006/42/EC and the statutory regulations issued for its implementation.
The manufacturer
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
declares that the machine FPS-FZW-NH Boomer 35/40/45/50/55
complies with the provisions of Directive 2006/42/EC and with the national statutory
regulations for its implementation.
The signer is authorized to compile the technical documents.
The address is the address of the manufacturer.
Date / signature June 2021
Name of signer Michael Volz
Signer information Managing Director
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