FPS-FKH-Kioti CK 4030
Operating Manual
matev GmbH
Nürnbergerstr. 50
D-90579 Langenzenn
Phone: +49 (0) 9101 90870
Modifications and errors excepted!
Version: 5/25/2021
Reference number: BA-FPS-FKH -32996
Order numbers
Order no.
Designation
131 9023
Front power system (basic machine, hose guide, hydraulics)
131 9026
Extension kit cat. 0
131 9027
Extension kit cat. 1
131 8004
Coupling support cat. 1
131 9024
Front power system hydraulic kit BG2 (with front-end loader)
131 9025
Front power system hydraulic kit (without front-end loader)
131 9028
Hydraulic extension kit BG3 to BG2 (with front-end loader)
131 9029
Hydraulic extension kit BG3 (without front-end loader)
131 9099
Pressure accumulator
Modifications and errors excepted!
Version: 20
Table of contents
Table of contents ................................................................................................................... 3
1 Introduction ....................................................................................................................... 5
2 About this operating manual .............................................................................................. 6
3 Technical data ................................................................................................................... 7
Front power system .................................................................................................. 7
Hydraulic power diagram .......................................................................................... 7
4 General safety notices ....................................................................................................... 9
Depiction of safety information ................................................................................. 9
Intended use ............................................................................................................ 9
Instructions for the owner ....................................................................................... 10
Warning pictograms ............................................................................................... 11
Safety devices ........................................................................................................ 12
5 Equipment ....................................................................................................................... 14
Extension kit cat. 0 ................................................................................................. 14
Extension kit cat. 1 ................................................................................................. 14
Coupling support cat. 1 .......................................................................................... 15
Engine PTO shaft 1000 rpm CCW.......................................................................... 15
Front power system hydraulic kit BG2 (with front-end loader)................................. 15
Front power system hydraulic kit (without front-end loader) .................................... 15
Hydraulic extension kit BG3 to BG2 (with front-end loader) .................................... 16
Hydraulic extension kit BG3 (without front-end loader) ........................................... 16
Mudguard ............................................................................................................... 16
Hose holder ............................................................................................................ 16
Rotating beacon ..................................................................................................... 17
Pressure accumulator ............................................................................................ 17
6 Operation of the front power system ................................................................................ 18
Attachment of the front power system .................................................................... 18
Mounting of front-end hydraulics ............................................................................ 19
Implement connections .......................................................................................... 19
Page 3
Table of contents
Connections if used with front-end loader............................................................... 20
Coupling and uncoupling implements ..................................................................... 22
Use of a front-end loader ........................................................................................ 22
Attachment variants for the coupling support .......................................................... 23
Ground clearances ................................................................................................. 24
Lowering safeguard for the front power system ...................................................... 27
7 Maintenance.................................................................................................................... 28
Safety during maintenance ..................................................................................... 28
Maintenance........................................................................................................... 28
Lubricating schedule .............................................................................................. 29
Maintaining the hydraulic system............................................................................ 30
8 Repair ............................................................................................................................. 30
9 Disposal .......................................................................................................................... 30
10 Guarantee ....................................................................................................................... 30
11 List of illustrations ............................................................................................................ 31
12 List of tables .................................................................................................................... 31
13 EC Declaration of Conformity .......................................................................................... 32
Page 4
1
1
Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You
have acquired a quality product, if contrary to expectations you should have problems with
the implement, contact your responsible sales partner.
Company stamp – sales partner
Please read this entire manual carefully before operating the machine for the first time. The
manual describes the handling of the machine in detail and will help you to work safely and
effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your
implement.
Please enter the data of the rating plate on the implement in the manual. This information will
be helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this
manual was published. The manufacturer reserves the right to make changes at any time in
the interest of technical progress.
Regards
matev GmbH
Page 5
2
2
About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and
maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
•
•
•
Text
Text
Text. . .
Handling instructions are marked in the sequence in which they should be executed, as follows:
1.
2.
3.
Text
Text
Text. . .
When directions (left, right, front, rear) are specified in the operating manual, they always refer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation
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3
3
Technical data
Front power system
Coupling support
cat. 0 / cat. 1
Number of cylinders
2
KAT.0
Lifting force at the coupling point
approx.1100 kg
Lifting force 600 mm before the coupling point
approx. 600 kg
Ground clearance in raised state (see Fig.15)
approx. 235 mm
KAT.1
Lifting force at the coupling point
approx. 1100 kg
Lifting force 600 mm before the coupling point
approx. 585 kg
Ground clearance in raised state (see Fig.17)
approx. 235 mm
Table 1: Technical data
Hydraulic power diagram
Use the following diagram to determine whether your vehicle provides sufficient hydraulic
power.
1.
2.
Add up the power specifications of all available options on your machine.
Determine the hydraulic specifications of your vehicle.
Notice!
The hydraulic power available to your vehicle is generally much lower than
the engine power.
3.
Enter the specifications in the table below:
Example: maximum vehicle hydraulic pressure 150bar. Oil flow rate 40l/min. Result:
maximum hydraulic power of approx. 8.8 kW.
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3
Fig. 2: Hydraulic power diagram
Page 8
4
4
General safety notices
This chapter summarizes regulations and information that must be observed in connection
with machines.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which together indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material damage.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Intended use
The front power system may be mounted on tractors of type Kioti CK 4030 only. The front
power system is used for accommodating small to medium-sized implements, such as snow
blades, sweepers, etc. and should only be connected and operated with such implements.
Please note that overloading of the front axle must be avoided, also in heavy use (e.g. clearing of snow). The permissible axle load is specified in the appropriate documentation provided by the tractor manufacturer.
Caution!
The front power system should not be charged with downward pressure via
the tractor's hydraulic system! For implements that contact the ground or roll
on the ground in operation, the tractor hydraulic system must be switched to
the float setting! Strictly comply with the manufacturer's recommendation!
•
•
•
•
•
The implements are designed for municipal tractors or carrier vehicles used for comparable work.
They may be operated only on carrier vehicles with the power range specified in the
technical data.
Intended use also includes compliance with the operating, service, and maintenance
conditions prescribed by the manufacturer.
Intended use also comprises the exclusive use of original replacement parts and additional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
Unauthorized modifications to the implements will void any liability on the part of the
manufacturer.
All other uses are prohibited!
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4
Non-intended use causes:
•
•
•
Danger of injury to the operator or third parties
Damage to the carrier vehicle and the implements
Environmental damage
Instructions for the owner
Approval for road traffic
•
•
This requires valid road traffic licensing
The type plate and stamped serial number must be legible after mounting the front power system
Vehicle type plate
(vehicle frame front right)
Stamped serial number
Fig. 3: Position of type plate and serial number
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by personnel with the following qualifications:
•
•
•
•
They must have completed specialized training as an agricultural machinery mechanic, motor vehicle mechanic, etc.
Personnel without qualified training must be supervised by someone with qualified
training.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
•
•
•
They must be fully instructed on how to operate the machine.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
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Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every
country. The shop foreman and/or the assigned industrial safety specialist at the company
performing the work are responsible for compliance with the applicable regulations.
Instruction
When the implement is delivered the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.
Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning notices must be replaced immediately.
Do not operate the machine if warning notices are missing.
You can order warning pictograms with the spare parts numbers specified in
chapter 4.5.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular machine.
Read the operating manual and observe the safety information.
Shut down the engine before performing maintenance and repairs
Remove the key.
Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
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4
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Caution!
Danger of crushing due to moving parts. Never reach into the crushing hazard zone if
parts are moving or can move.
Tighten all screws after each use!
Safety devices
Machines are equipped with various safety devices to protect people who work with a machine or are in the direct vicinity of the machine while working, to avoid premature wear and
also to prevent environmental damage. These safety devices are integral components of the
machine; it is prohibited to manipulate or remove them. Missing or damaged safety devices
must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the machine.
Hazards can also arise as a result of insufficient maintenance, so that warning notices are
also to be regarded as a type of safety notice.
Before each use of the machine, ensure that all of the safety devices described here are complete and fully functional. Do not operate the implement
if any safety devices are missing or damaged.
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Warning pictograms on the machine
Caution!
Tighten screws
Order no.: V0 002 965
Fig. 4: Warning pictogram Caution: tighten screws
Caution: danger of pinching from moving parts!
Order no.: V0 002 938
Fig. 5: Warning pictogram Caution: danger of pinching
Page 13
5
Other labels
Implement type plate
Order no.: V0 002 970
matev logo
Order no.: V0 003 093
Fig. 6: Position of type plate / matev logo
5
Equipment
Extension kit cat. 0
Coupling support, lower link, upper link, mounting kit for coupling support
Extension kit cat. 1
Lower link, upper link
Page 14
5
Coupling support cat. 1
Coupling support
Engine PTO shaft 1000 rpm CCW
Engine PTO shaft, holder, mounting flange, universal joint shaft,
Protective pot, conversion battery box, cable set battery, cable set engine PTO shaft
Front power system hydraulic kit BG2 (with front-end loader)
BG2 couplings, caps, hydraulic hoses
Front power system hydraulic kit (without front-end loader)
Reducers 8L-10L, GE threaded union 3/8“-10L, hydraulic hoses
Page 15
5
Hydraulic extension kit BG3 to BG2 (with front-end loader)
BG3-/ BG2 couplings, caps, clip covers, hydraulic hoses, holders
Hydraulic extension kit BG3 (without front-end loader)
BG3 couplings, clip covers, hydraulic hoses, holders
Mudguard
Mudguard, mounts
Hose holder
Hose clamp, mount
Page 16
5
Rotating beacon
Rotating beacon, holders
Pressure accumulator
Mount, hydraulic kit, membrane accumulator
Page 17
6
6
Operation of the front power system
When working on the machine it must be on a level, solid surface and must be
protected against rolling away.
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor. In addition,
prior to start-up you must ensure that the vehicle meets the requirements
specified in the German Road Traffic Vehicle Licensing Act.
The front power system should only be placed in service if all safety devices
are attached and fully functional. Prior to starting work the operator must familiarize himself with the device and ensure for himself that the entire device is
operationally reliable.
Moving objects and equipment (ropes, chains, rods, etc.) must be sufficiently
secured prior to transport or driving on public roads, in order to eliminate the
possibility of accidents or endangering other people.
All work on the machine may be carried out only if the machine is secured against sudden
startup.
Secure the machine against inadvertent startup by disconnecting it from the
vehicle, or by switching off the vehicle, removing the ignition key and setting
the hand brake.
Attachment of the front power system
To attach the front power system, follow the step-by-step instructions in the assembly manual provided or available for download from our website. When mounting is complete, connect the hydraulic lines of the front power system to the hydraulic connections on the control
unit on the tractor (raise; lower). Use cable ties to fasten the hydraulic hoses and the hose
holder included in the basic machine along the tractor frame to the control unit.
Caution!
Connection positions in Figure 8 when used without a front-end loader!
Hydraulic kit 131 9025 is required here
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6
raise
A
lower
B
Figure 7: Raise/lower hydraulic connections
Mounting of front-end hydraulics
Caution!
Injuries due to fluid escaping under high pressure.
Observe the information in the operating manual.
Install the hydraulic lines in such a manner that any risk of damage due to
the wheel or the front axle is excluded. Also check the routing of the lines
at full steering travel of the wheels and oscillation of the front axle in both
directions.
Implement connections
Caution!
Connection positions in Figure 9 when used without a front-end loader!
Hydraulic kit 131 9029 is required here
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6
C
D
Fig. 8: Implement connections
Connections if used with front-end loader
Mount or dismount the front-end loader in accordance with the manufacturer’s
instructions
Shorter hydraulic kits are required (131 9024 and 131 9028)
Observe the following for use of the front power system
1. The hydraulic connections of the front power system are not attached to the control
unit, and BG2 couplings are required. (Fig. 10)
2. Disconnect the BG2 coupling plug of the front-end loader and remove it.
3. Connect the hydraulic hoses (with BG2 plug) of the front power system and the implement as shown in figure 10.
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Hydraulic hoses
Front power system
(white/yellow)
Hydraulic hoses
Implements (red/blue)
Extension kit
to control unit
(Front-end loader)
Fig. 9: BG2 connection positions
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6
Coupling and uncoupling implements
Comply with the axle loads specified by the tractor manufacturer
1. Drive the tractor forward in front of the implement.
2. Lower the front power system hydraulically.
3. Drive slowly toward the implement until the coupling triangle of the tractor
is under the coupling triangle of the implement.
4. Slowly lift the front power system hydraulically until the implement is
slightly lifted.
5. Secure the implement with the appropriate triangle locking mechanism.
The triangle locking mechanism depends on the type of implement.
Carry out all settings on a level, non-inclined surface.
Use of a front-end loader
Caution: danger of collision!
For use of a front-end loader, the coupling support, lower link and upper link
must always be removed!
Caution! The front grille of the front-end loader is not compatible with the front
power system and therefore cannot be used!
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Front grille
Fig. 10: Front grill / front-end loader
Attachment variants for the coupling support
You can make four different settings on the coupling support cat. 0 (see Fig.12). Position the
bolts in the corresponding holes to achieve the desired setting.
Standard
Couple the triangle in points A and C
A
B
Standard with stronger take-up
Couple the triangle in points B and C
Stroke increased by about 45 mm
Couple the triangle in points B and D
C
Stroke increased by about 45 mm with increased take-up
Couple the triangle in points A and D
D
Fig. 11: Coupling support cat. 0
Page 23
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A
Couple the triangle in points
A and B.
B
Fig. 12: Coupling support cat. 1
Ground clearances
Ground clearances are measured with front tires
of type 25x8.5-14
Caution! The clearance to the ground always depends on:
•
•
•
Page 24
Vehicle tires
Tire pressure
Tire tolerances
6
Ground clearances cat. 0
Clearance between the
ground and the lowest
point on the coupling support in lowered state (approx. 48mm)
Ground
Figure 13: lowest point on coupling support
Clearance between the
ground and the lowest point
on the front power system
in raised state
(approx. 235mm)
Ground
Fig. 14: Ground clearance in raised state
Page 25
6
Ground clearances cat. 1
Clearance between the
ground and the lowest
point on the coupling support in lowered state (approx. 18mm)
Ground
Fig. 15: Ground clearance lowered
Clearance between the
ground and the lowest
point on the front power
system in raised state (approx. 235mm)
Ground
Fig. 16: Ground clearance raised
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Lowering safeguard for the front power system
Use the lowering safeguard for:
– Driving on roads
– Driving between work areas
– Cleaning and maintenance
Shut-off valve with valve
lock
Fig. 17: Lowering safeguard, shown in unlocked position
1. Lift the front power system.
2. Actuate the shut-off valve by pulling it out and turning it 90° to the hydraulic lines. The
lowering safeguard is now locked.
Strictly avoid lowering the front power system via the tractor's control
lever when the lowering safeguard is locked. Otherwise, parts of the front
power system could be damaged.
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7
7
Maintenance
Safety during maintenance
Switch off the vehicle engine, remove the ignition key and set the hand brake.
Before each use of implements, inspect all safety-related components, hydraulic connections and threaded connections.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Properly reattach all protective devices that have been dismounted after executing the maintenance tasks.
Check all screw and bolt connections after the first 20 hours of operation, at
the start and end of the season, or after extended downtimes. Subject the implement to regular maintenance. Use lubricating grease to lubricate the moving parts.
See lubrication schedule.
Maintenance
To ensure serviceability and compliance with occupational safety requirements, the following
tasks must be carried out after each use.
•
•
•
•
•
•
Check to ensure that all safety notices and safety devices are complete and functioning.
Inspect hydraulic connections and hoses for leaks.
Grease the moving parts of the implement.
Grease the lowering safeguard.
Grease the locking bolts.
Check all screw and bolt connections. Tighten any loose screws and secure loose
bolt connections with the securing elements provided. Comply with the screw tightening torques; see table 2.
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7
Thread size:
Tightening torque:
M6
9.9 Nm
M8
24 Nm
M10
48 Nm
M12
85 Nm
M16
210 Nm
Table 2: Screw tightening torques (property class 8.8)
Lubricating schedule
Moving parts of the implement must be greased at regular intervals, as well as at the start
and end of the season.
Symbol
1/d
1/30h
2/a (1/500h)
Meaning
Lubricate daily
Lubricate every 30 operating hours
Lubricate at the beginning and end of the season and after 500 operating
hours
Use a grease gun
Check oil level, top-up oil if necessary
Change oil after every x hours of operation
Please comply with the operating manual provided for this component.
The lubricating intervals are specified in the operating manual
Table 3: Lubrication schedule symbols
Fig. 18: Lubricating schedule
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Maintaining the hydraulic system
The hydraulic system is under high pressure.
Escaping fluids (hydraulic oil) can penetrate the skin and cause severe injuries.
Before each use of implements, inspect all safety-related components, hydraulic connections and threaded connections.
Always switch off the engine and de-pressurize the system before working on
the hydraulic system.
Inspect the hydraulic lines regularly and replace them if they are damaged or
show signs of wear.
8
Repair
If there are faults, problems, or other indications of malfunction,
contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Tel.: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
Please note the following information as well:
•
•
•
9
All repairs must be carried out by a specialized company.
Use only original matev replacement parts.
Modifications to the machine are prohibited.
Disposal
The implement must be disposed of in accordance with the applicable regulations of the municipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material.
matev GmbH does not provide any disposal services.
10 Guarantee
The general terms and conditions of matev GmbH apply.
Page 30
11
11 List of illustrations
Fig. 1: Definition of orientation and direction of rotation ...........................................................................6
Fig. 2: Hydraulic power diagram ...............................................................................................................8
Fig. 3: Position of type plate and serial number .....................................................................................10
Fig. 4: Warning pictogram Caution: tighten screws ................................................................................13
Fig. 5: Warning pictogram Caution: danger of pinching .........................................................................13
Fig. 6: Position of type plate / matev logo ..............................................................................................14
Figure 7: Raise/lower hydraulic connections ..........................................................................................19
Fig. 8: Implement connections................................................................................................................20
Fig. 9: BG2 connection positions ............................................................................................................21
Fig. 10: Front grill / front-end loader .......................................................................................................23
Fig. 11: Coupling support cat. 0 .............................................................................................................23
Fig. 12: Coupling support cat. 1 .............................................................................................................24
Figure 13: lowest point on coupling support ...........................................................................................25
Fig. 14: Ground clearance in raised state ..............................................................................................25
Fig. 15: Ground clearance lowered ........................................................................................................26
Fig. 16: Ground clearance raised ...........................................................................................................26
Fig. 17: Lowering safeguard, shown in unlocked position ......................................................................27
Fig. 18: Lubricating schedule..................................................................................................................29
12 List of tables
Table 1: Technical data ............................................................................................................................7
Table 2: Screw tightening torques (property class 8.8) ..........................................................................29
Table 3: Lubrication schedule symbols ..................................................................................................29
Page 31
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13 EC Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with Machinery Directive 2006/42/EC and the statutory regulations issued for its implementation.
The manufacturer
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
declares that the machine FPS-Kioti CK 4030
complies with the provisions of Directive 2006/42/EC and with the national statutory
regulations for its implementation.
The signer is authorized to compile the technical documents.
The address is the address of the manufacturer.
Date / signature July 2021
Name of signer Michael Volz
Signer information Managing Director
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