matev MOW-KI CS2520 Mid-mount mower power lift Operating Manual
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MOW Kioti CS 2520 Operating Manual ujjj2525202520 matev GmbH Nürnbergerstr. 50 D-90579 Langenzenn Phone: +49 (0) 9101 90870 Modifications and errors excepted! Version: 5/10/2021 Reference number: BA-MOW-KiotiCS2520-32456 Order numbers Order no. Designation 131 9014 Suspension system for original Kioti mid-mount mower Modifications and errors excepted! Version: 20 Page 2 Table of contents Table of contents ................................................................................................................... 3 1 Introduction ....................................................................................................................... 4 2 About this operating manual .............................................................................................. 5 3 Technical data ................................................................................................................... 6 Hydraulic cylinder ..................................................................................................... 6 4 General safety notices ....................................................................................................... 6 Depiction of safety information ................................................................................. 6 Intended use ............................................................................................................ 7 Instructions for the owner ......................................................................................... 7 5 Equipment ......................................................................................................................... 8 Front power system .................................................................................................. 8 Front PTO shaft........................................................................................................ 8 Universal joint shaft guard ........................................................................................ 8 Exhaust muff for original Kioti mid-mount mower ...................................................... 9 6 Use of the suspension system ........................................................................................... 9 Area of application.................................................................................................... 9 Function ................................................................................................................... 9 Mounting of the suspension system ......................................................................... 9 7 Maintenance.................................................................................................................... 10 Safety during maintenance ..................................................................................... 10 Maintenance........................................................................................................... 10 Maintenance........................................................................................................... 11 8 Repair ............................................................................................................................. 11 9 Disposal .......................................................................................................................... 11 10 Guarantee ....................................................................................................................... 12 11 List of illustrations ............................................................................................................ 12 12 List of tables .................................................................................................................... 12 13 EC Declaration of Conformity .......................................................................................... 13 Page 3 1 1 Introduction Welcome to the matev family and thank you for purchasing a product from matev GmbH; we appreciate your trust. You have acquired a quality product, if contrary to expectations you should have problems with the implement, contact your responsible sales partner. Company stamp – sales partner Please read this entire manual carefully before operating the machine for the first time. The manual describes the handling of the machine in detail and will help you to work safely and effectively. We will not acknowledge warranty claims for damage resulting from improper use. Variants may be described in the manual that do not agree with the scope of delivery of your implement. Products from matev are subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical progress. Regards matev GmbH Page 4 2 2 About this operating manual Read this entire manual carefully before operating this machine for the first time. Keep this manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. When the machine is delivered the owner receives instruction regarding operation and maintenance of the machine from his sales partner. The owner must ensure that operating and maintenance personnel have been instructed in full scope in the operation and maintenance of the machine. Listings with bullet points are marked as follows: • • • Text Text Text. . . Handling instructions are marked in the sequence in which they should be executed, as follows: 1. 2. 3. Text Text Text. . . When directions (left, right, front, rear) are specified in the operating manual, they always refer to the carrier vehicle’s direction of travel. The front PTO shaft direction of rotation is always specified in the top view from the front. CW (clockwise), CCW (counter clockwise). Fig. 1: Definition of orientation and direction of rotation Page 5 3 3 Technical data Hydraulic cylinder Piston diameter 32 mm Rod diameter 16 mm Lift 100 mm Pressure 130 bar Pulling force 800 kg (7841 N) Pushing force 1066 kg (10455 N) 4 General safety notices This chapter summarizes regulations and information that must be observed in connection with machines. Depiction of safety information The safety information in the text is combined with pictograms and signal words which together indicate the severity of the expected risk Danger! Hazardous situations that will result in serious injuries or death. Caution! Hazardous situations that could result in moderate injuries or material damage. Notice! Recommendations or information for the operator. Read this notice. It will facilitate your work. Page 6 4 Intended use The independent suspension system for the original Kioti mid-mount mower can be mounted and used only on tractors of type Kioti CS 2520. To prevent incorrect use, read also chapter 6, Use of the suspension system. • • • • • The implements are designed for municipal tractors or carrier vehicles used for comparable work. They may be operated only on carrier vehicles with the power range specified in the technical data. Intended use also includes compliance with the operating, service, and maintenance conditions prescribed by the manufacturer. Intended use also comprises the exclusive use of original replacement parts and additional equipment or such components and equipment that meet the manufacturer’s technical requirements. Unauthorized modifications to the implements will void any liability on the part of the manufacturer. All other uses are prohibited! Non-intended use causes: • • • Danger of injury to the operator or third parties Damage to the carrier vehicle and the implements Environmental damage Instructions for the owner Qualifications of assembly and maintenance personnel Assembly and maintenance of safety-related components may be carried out only by personnel with the following qualifications: • • • • They must have completed specialized training as an agricultural machinery mechanic, motor vehicle mechanic, etc. Personnel without qualified training must be supervised by someone with qualified training. They must have read and understood this operating manual. They must be familiar with the relevant safety regulations (accident prevention). Qualifications of operating personnel • • • They must be fully instructed on how to operate the machine. They must have read and understood this operating manual. They must be familiar with the relevant safety regulations (accident prevention). Page 7 5 Accident prevention The safety regulations and accident prevention regulations are legally regulated in every country. The shop foreman and/or the assigned industrial safety specialist at the company performing the work are responsible for compliance with the applicable regulations. Instruction When the implement is delivered the owner receives instruction regarding operation and maintenance. The owner must take measures to ensure that operating and maintenance personnel are fully instructed regarding operation and maintenance. 5 Equipment Front power system Basic machine, hydraulics, coupling support CAT 0, upper link, lower link Front PTO shaft Universal joint shaft, protective pot PTO stub, drive shaft, mount Universal joint shaft guard Protective tubes, mounts, tightening strap Page 8 6 Exhaust muff for original Kioti mid-mount mower Muff, muff adapter, hose clamps, suction hose 6 Use of the suspension system Area of application The suspension system was specially developed for the Kioti CS 2520 and can be used only on this vehicle. Function The independent suspension system makes it possible to use the mid-mount mower separately from the rear excavation system. Mounting of the suspension system Switch off the tractor, remove the ignition key and set the hand brake before mounting or dismounting the front PTO shaft. Before starting up the implement, read the instructions on safety and handling for operation of the entire implement and connection to the tractor. In addition, prior to start-up you must ensure that the vehicle meets the requirements specified in the German Road Traffic Vehicle Licensing Act. Mount the suspension system as described in the assembly manual provided Page 9 7 7 Maintenance Safety during maintenance Personal injury and material damage to the tractor and implements can occur. Before each use of implements, inspect all safety-related components and hydraulic connections. Danger of crushing due to moving parts. Never reach into the crushing hazard zone if parts are moving or can move. Properly reattach all protective devices that have been dismounted after executing the maintenance tasks. After the first 20 hours of operation check all screw and bolt connections. Subject the implement to regular maintenance. Maintenance To ensure serviceability and compliance with occupational safety requirements, the following tasks must be carried out after each use. • • • • • Cleaning the machine. Check to ensure that all safety notices and safety devices are complete and functioning. Inspect hydraulic connections and hoses for leaks. Inspect wear parts such as V-belts, brushes, blades, etc. and replace, if necessary, or have them replaced. Check all screw and bolt connections. Tighten any loose screws and secure loose bolt connections with the securing elements provided. Comply with the screw tightening torques; see Table 1: Screw tightening torques Thread size: Tightening torque: M6 9.9 Nm M8 24 Nm M10 48 Nm M12 85 Nm M16 210 Nm Table 1: Screw tightening torques Page 10 8 Maintenance Switch off the tractor, remove the ignition key and set the hand brake before mounting or dismounting the front PTO shaft. Repairs to components under tension or pressure (springs, accumulators) require sufficient knowledge and proper tools, and must always be carried out by specialists. Replace any worn or no longer functioning protective device! 8 Repair If there are faults, problems, or other indications of malfunction, contact your sales consultant or contact the manufacturer directly: matev GmbH Nürnberger Str. 50 90579 Langenzenn Tel.: +49 (0) 9101 9087-0 www.matev.eu [email protected] Please note the following information as well: • • • 9 All repairs must be carried out by a specialized company. Use only original matev replacement parts. Modifications to the machine are prohibited. Disposal The implement must be disposed of in accordance with the applicable regulations of the municipality or the country. Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. Page 11 10 10 Guarantee The general terms and conditions of matev GmbH apply. 11 List of illustrations Fig. 1: Definition of orientation and direction of rotation ...........................................................................5 12 List of tables Table 1: Screw tightening torques ..........................................................................................................10 Page 12 13 13 EC Declaration of Conformity EC Declaration of Conformity for a machine to confirm compliance with Machinery Directive 2006/42/EC and the statutory regulations issued for its implementation. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn declares that the machine FPS-FZW-Kioti CS 2520 complies with the provisions of Directive 2006/42/EC and with the national statutory regulations for its implementation. The signer is authorized to compile the technical documents. The address is the address of the manufacturer. Date / signature March 2021 Name of signer Michael Volz Signer information Managing Director Page 13 ">

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