matev FPS-KÄ MC 130/150 Front linkage Operating Manual

Operating Manual
FPS-MC130/150
Front power lift
matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
Phone +49 (0) 9101 9087-0
www.matev.eu | [email protected]
Version: 2024-04-22
Modifications and errors excepted.
EN
Table of contents
1 Introduction ....................................................................................................................... 4
2 Identification ...................................................................................................................... 5
2.1
Intended use ............................................................................................................ 6
2.2
Reasonably foreseeable misuse............................................................................... 6
3 General instructions .......................................................................................................... 7
3.1
Warranty and liability ................................................................................................ 7
3.2
Target group of the operating manual ...................................................................... 7
3.3
Objective of the operating manual ............................................................................ 8
3.4
Accident prevention .................................................................................................. 8
3.5
Instruction ................................................................................................................ 8
4 General safety instructions ................................................................................................ 9
4.1
Area of applicability .................................................................................................. 9
4.2
Depiction of safety information ................................................................................. 9
4.3
Warning pictograms ................................................................................................. 9
4.4
Obligations ............................................................................................................. 11
4.5
Safety devices ........................................................................................................ 12
4.6
Dangers due to energy sources.............................................................................. 14
4.7
Residual risks ......................................................................................................... 15
4.8
Additional notice ..................................................................................................... 16
4.9
Personal protective equipment (PPE) ..................................................................... 16
5 Delivery and transport ..................................................................................................... 17
6 Construction and functionality.......................................................................................... 19
6.1
Description ............................................................................................................. 19
6.2
Overview ................................................................................................................ 19
6.3
Work site – Danger zone ........................................................................................ 19
6.4
Technical data ........................................................................................................ 20
6.5
Accessories ............................................................................................................ 21
7 Assembly......................................................................................................................... 22
7.1
Mounting the front power lift on the MC130/150 ..................................................... 22
8 Commissioning ................................................................................................................ 26
9 Operation ........................................................................................................................ 27
9.1
Raising and lowering the front power lift ................................................................. 27
9.2
Coupling and uncoupling implements ..................................................................... 27
9.3
Lowering safeguard for the front power lift .............................................................. 29
9.4
Float setting............................................................................................................ 29
10 Decommissioning ............................................................................................................ 30
10.1 Storing the front power lift....................................................................................... 30
10.2 Disposal of the front power lift ................................................................................ 30
11 Maintenance.................................................................................................................... 31
11.1 Maintenance schedule ........................................................................................... 32
11.2 Lubricating schedule .............................................................................................. 33
11.3 Check hydraulic system ......................................................................................... 34
11.4 Cleaning the front power lift .................................................................................... 34
11.5 Wear and spare parts lists ...................................................................................... 34
12 Fault ................................................................................................................................ 35
13 Repair ............................................................................................................................. 36
14 Disposal .......................................................................................................................... 36
15 List of illustrations ............................................................................................................... I
16 List of tables ....................................................................................................................... I
17 EC Declaration of Conformity ............................................................................................ II
18 Declaration of Conformity ................................................................................................. III
Introduction
1 Introduction
Welcome to matev!
Thank you for purchasing a matev product and for your confidence in our products. Should
you ever require assistance, please do not hesitate to contact your sales partner.
When the machine is delivered, the owner receives instruction regarding operation and
maintenance of the machine from his dealer. The owner must ensure that operating and
maintenance personnel have been instructed in full scope in the operation and maintenance
of the machine.
We strongly recommend that you read this manual carefully before operating the machine. It
contains detailed instructions for the safe and effective use of your machine. Please be
aware that we can provide no warranty in the case of damage caused by improper use.
Products from matev are subject to modification in accordance with technical advances. All
information, illustrations, and technical specifications represent the latest status at the time
this manual was published. The manufacturer reserves the right to make changes at any
time in the interest of technical progress. The illustrations in this manual are for explanatory
purposes and may differ from the actual design.
When directions (left, right, front, rear) are specified in the operating manual, they always refer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation
We would also like to point out that this operating manual is the exclusive property of matev
GmbH. Reproduction or dissemination of the manual requires our permission in writing.
Thank you for your confidence and enjoy your matev product!
4
Identification
2 Identification
Product name: Front power lift for MC130/150
Type: FPS-KÄ MC130/150
Type plate:
Fig. 2: Type plate
matev GmbH
Nürnberger Strasse 50
90579 Langenzenn
Germany
Phone: +49 9101 908 7-0
Fax: +49 9101 908 7-20
E-mail: [email protected]
5
Identification
2.1 Intended use
The front power lift may be mounted only on the Kärcher MC130/150 vehicle.
The front power lift is designed to accommodate implements, such as a snow blade, sweeper
or mower unit in compliance with the permissible axle loads of the vehicle.
Before using the front power lift it must be inspected to ensure it is in good operating condition. If not in perfect condition, do not use the front power lift.
Any other use or extended use of the front power lift is deemed improper and is therefore unauthorized. Matev GmbH will accept no liability for resulting damages.
Intended use also comprises:
•
•
•
•
Observance of all information in this operating manual
Observance of all safety instructions
Compliance with maintenance and servicing schedules
The front power lift should only be operated, serviced, and repaired by individuals
who are familiar with these tasks and who have been informed of the hazards.
• Intended use also comprises the exclusive use of original replacement parts and additional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
2.2 Reasonably foreseeable misuse
The following constitute reasonably foreseeable incorrect use:
• The front power lift must never be subjected to downward pressure via the tractor's
hydraulic system! For implements that contact the ground or roll on the ground in operation, the tractor’s hydraulic system must be switched to the float setting! Strictly
comply with the manufacturer's recommendation!
• Do not use the front power lift to lift people or as a work platform.
• Use of the front power lift in violation of the intended use
• Operation of the front power lift in violation of the safety instructions, assembly, operation, maintenance servicing and troubleshooting specified in the operating manual
• Removal or bypassing of safety devices on the front power lift
• Operation of the front power lift in the case of obvious faults
• Execution of repairs, cleaning and maintenance tasks without having shut down and
secured the machine
• Unauthorized modifications to the front power lift will result in dangers and exclusion
of liability on the part of the manufacturer. Resulting damage can cause:
• Health hazards for the operator or for third parties
• Damage to the tractor and the implements
• Environmental damage
• Immediate invalidation of the warranty and CE
6
General instructions
3 General instructions
3.1 Warranty and liability
The general terms and conditions of matev GmbH apply.
Warranty and liability claims for personal injury and property damage are excluded if they are
due to one or more of the following causes:
•
•
•
•
•
•
•
Unauthorized use
Incorrect assembly, commissioning, operation and maintenance
Operation with defective safety devices
Failure to observe the information in the operating manual
Unauthorized structural modifications
Faulty maintenance, repairs or servicing
Disasters caused by foreign objects or force majeure
3.2 Target group of the operating manual
The operating manual is intended for the owner and for personnel with the following qualifications
3.2.1 Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by personnel with the following qualifications:
• They must have completed specialized training as an agricultural mechanic, auto mechanic, etc.
• Personnel without qualified training must be supervised by an employee with qualified
training.
• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
3.2.2 Qualifications of operating personnel
• They must be fully instructed on how to operate the machine.
• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
7
General instructions
3.3 Objective of the operating manual
This operating manual serves as an aid and contains all information that must be observed
regarding general safety, transport, assembly, operation and maintenance.
This operating manual, including all safety instructions, must be
• Observed, read and understood by all personnel who work with the implement
• Accessible to all personnel
• Consulted in case of the slightest doubt
Goals:
• Accident prevention
• Increased reliability and longer service life
3.4 Accident prevention
Safety and accident prevention regulations are governed by the laws of each country. The
shop foreman or the assigned occupational safety and health specialist of the company carrying out the work is responsible for compliance with the applicable regulations.
3.5 Instruction
When the machine is delivered, the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.
8
General safety instructions
4 General safety instructions
4.1 Area of applicability
The front power lift is designed and constructed in accordance with the state of the art and
based on recognized technical safety regulations. To prevent danger to life and limb of the
user and third parties, as well as damage, use the front power lift only for the intended purpose and if it is clearly in safe operating condition.
The owner or personnel authorized by the owner are responsible for any property damage or
personal injuries resulting from failure to comply with the instructions in the operating manual. Faults that could impair safety must be remedied without delay. All safety instructions
and danger notices on the front power lift must be observed and must be legible at all times.
4.2 Depiction of safety information
The safety instructions in the text are combined with pictograms and signal words which together indicate the severity of the expected risk. This information must be read carefully to
prevent injuries and damage to the machine.
Danger!
Hazardous situations that will result in serious injuries
or death.
Attention!
Hazardous situations that could result in moderate injuries or material damage.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
4.3 Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning notices must be replaced immediately.
Do not operate the machine if warning notices are missing.
You can order the warning pictograms in chapter 4.5.2 with the specified spare
parts number.
9
General safety instructions
4.3.1 General warning pictograms
This section explains general warning pictograms.
Read the operating manual and observe the safety instructions.
Order no.: V0002923
Prior to performing maintenance and repair tasks, turn off the engine and
remove the key.
Order no.: V0002925
4.3.2 Machine-specific warning pictograms
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Injuries due to fluid escaping under high pressure.
Comply with the notice in the operating manual.
Order no.: V0002929
Injuries due to crushing.
Never reach into the crushing hazard danger zone if the parts there can
move.
Order no.: V0002919
Tighten all screws after each use
Order no.: V0 002 965
Lubricating point
Order no.: V0 002 963
10
General safety instructions
4.4 Obligations
Attention! Danger due to negligence
Despite numerous protective and safety devices, negligent behavior can result
in dangers. Work with great care and caution at all times.
Failure to observe the safety instructions will void all claims for damages.
4.4.1 Obligations of the owner
The safe condition and use of the front power lift are necessary for safe operation. The
owner is therefore responsible for ensuring compliance with the following:
• Make sure that the front power lift is operated by trained and
authorized personnel only.
• Prohibit unsafe and dangerous work practices.
• Supervise the actions of personnel as necessary.
Have personnel confirm by signing that they have understood the operating manual.
• Ensure that a copy of the complete operating manual is available at all times.
• Check the condition of the operating manual and the safety and warning notices on
the front power lift regularly to ensure that they are complete and legible.
• Require personnel to wear suitable personal protective equipment (PPE) during tasks
that involve an increased risk of injury.
• Define responsibilities precisely for different tasks (operation, maintenance).
• Require operating and maintenance personnel to immediately report any safety deficiencies to their supervisors.
4.4.2 Obligations of the operating personnel
• Before using the front power lift, check the safety devices, supply lines and the overall
condition of the front power lift.
• Do not switch on the front power lift until damages and defects have been eliminated
and it is in safe operating condition.
• In case of damage, do not operate the front power lift.
• The operator is responsible for third parties in the work area.
• Danger will result from unauthorized interference with the front power lift. When leaving the vehicle, secure the vehicle against unauthorized use.
• After finishing work, secure the vehicle against unauthorized startup.
• Operation of the front power lift is permitted only if personnel have received instruction or training.
• Dangers will result from unauthorized actions on the front power lift.
Observe all instructions given. Do not carry out any activities that are not authorized.
Consult appropriate specialists if necessary.
11
General safety instructions
4.5 Safety devices
The front power lift is equipped with various safety devices to protect personnel who work
with the front power lift or are in the direct vicinity of the during operation, to avoid premature
wear and also to prevent environmental damage. These safety devices are integral components of the front power lift; it is prohibited to manipulate or remove them. Missing or damaged safety devices must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the front power lift.
4.5.1 Safety devices on the front power lift
Danger!
Before each use of the machine, ensure that all of the safety devices described
here are complete and fully functional. Do not operate the implement if any
safety devices are missing or damaged.
Lowering safeguard – hydraulic circuit shutdown
The hydraulics for the hydraulic circuits can be switched on and off on the MC130/150 vehicle. For information on how to switch the hydraulic circuits on and off, refer to the operating
manual for the MC130/150 vehicle.
Use the lowering safeguard (hydraulic circuit shutdown) for:
• Road travel
• Travel between work sites
• Cleaning and maintenance tasks
4.5.2 Safety instructions: Warning pictograms and general decals
Danger!
Missing warning notices must be replaced immediately.
Do not operate the front power lift if warning notices are missing.
Position of warning pictograms and general decals on next page.
12
General safety instructions
Order no.:
V0 002 965
Order no.:
V0 002 963
Order no.:
V0002923
Order no.:
V0002929.
Order no:
V0 002 963
Fig. 3: Safety instructions on the left side
Type plate
Order no.:
V0002919
Order no.:
V0002925
Order no.:
V0 002 963
Fig. 4: Safety instructions on the right side
13
General safety instructions
4.6 Dangers due to energy sources
4.6.1 Dangers due to mechanical energy
Attention! Danger of crushing and amputation
Never reach into the crushing hazard danger zone if the parts there can move.
Attention! Risk of injury from pulling in or catching
There is a danger of being pulled in by moving parts.
Attention! Risk of injury due to tipping or rolling of the machine
Park the machine on a level surface and secure it to prevent tipping and rolling.
Notice!
Instruct the operating personnel about the dangers due to mechanical energy.
4.6.2 Dangers due to hydraulic energy
Attention! Risk of injury due to hydraulic energy
Before working on the hydraulic system, switch off the vehicle and remove the
ignition key.
Do not open any hydraulic connections as long as there is pressure in the
hydraulic lines.
Notice!
Instruct the operating personnel about the dangers due to hydraulic energy.
Check all hydraulic lines for damage regularly during repairs and servicing.
14
General safety instructions
4.7 Residual risks
Despite all precautions taken, residual risks can exist that are not obvious!
Residual risks can be reduced by complying with operating manual, the safety instructions
and the intended use.
Attention! Danger of injury due to malfunctions
Shut down the machine immediately in case of malfunctions.
Do not start up the machine again until it has been properly repaired.
Attention! Danger of slipping
Watch out for dirty areas in the vicinity of the machine and clean the ground, if
necessary.
Attention! Unauthorized access prohibited
Danger will result from unauthorized access to the machine’s operating area.
The owner must take measures to prevent unauthorized personnel from
accessing the danger zone.
15
General safety instructions
4.8 Additional notice
All work on the machine is subject to the regulations of the accident prevention regulations of
the Employer's Liability Insurance Association.
The following must also be observed:
•
•
•
•
•
Applicable binding accident prevention regulations
Applicable binding regulations at the place of use
Recognized technical rules for safe and professional work procedures
Existing environmental protection regulations
Other applicable regulations
Notice!
Instruction of employees with regard to hazards and the required protective
measures must be repeated at regular intervals, however at least once per year.
Operating instructions, to be prepared by the owner, are required for
occupational health and safety requirements!
These instructions, together with the operating manual, must be
observed by the operator of the machine in their entirety!
4.9 Personal protective equipment (PPE)
Safety shoes!
Wear safety shoes with non-slip soles when working on the machine.
Gloves
Wear gloves when cleaning.
Notice!
Wear close-fitting clothing when working on the machine
16
Delivery and transport
5 Delivery and transport
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
Attention! Risk of injury due to raised loads
Dangers exist due to human error and insufficiently
secured loads.
Task involving transport may be carried out only by specially trained personnel.
Never enter the are beneath suspended loads. Secure the load to prevent
a change of position.
Attention! Risk of injury due to unsafe transport routes
There is a danger of stumbling and slipping when transporting the machine.
Paths, ramps and steps for transport must have non-slip surfaces,
with no obstacles and well lit. Rough surfaces prevent slipping.
17
Delivery and transport
The front power lift is delivered lashed on a pallet.
Lift the front power lift from the pallet
1. Remove the protective packaging and the transport safeguard.
2. Use suitable means (crane or forklift) to lift the front power lift from the pallet and set it
down. See Lifting and suspension points.
• Use special aids such as corner guards to prevent chafing of ropes and slings on
sharp edges and corners.
• Inspect the delivered parts for completeness, damage or other abnormalities.
• Observe the applicable safety and accident prevention regulations during transport.
Fig. 5: Lifting and suspension points
Long-distance transport
If you want to transport the front power lift over longer distances (e.g. via a freight forwarder),
you must lash the front power lift onto a pallet, as when originally delivered.
18
Construction and functionality
6 Construction and functionality
6.1 Description
The front power lift is mounted on the MC130/150 carrier vehicle and is used to accommodate implements in compliance with the vehicle’s permissible axle loads. A mounting stand
facilitates mounting of the front power lift. Implements such as a snow blade, sweeper or
mower unit are mounted on the front power lift by means of the lift arm (Cat 1) and the upper
link. The hydraulic cylinders raise the implements or lower them to working position.
6.2 Overview
Upper link
mounting point
Matev logo
Order no.:
V0003091
Hydraulic connections
BG2-TF
Base frame
Lift arm
Hydraulic
cylinder
Mounting
stand
Fig. 6: Overview
6.3 Work site – Danger zone
6.3.1 Work site
The front power lift is operated from the driver’s seat of the carrier vehicle.
6.3.2 Hazard area
Danger!
Do not enter the danger zone while work is in progress!
Maintain a safety distance of 2 meters.
The danger zone of the front power lift is the travel range of the lift arms, upper link and hydraulic cylinders. Maintain a safety distance of 2 meters.
19
Construction and functionality
6.4 Technical data
Data:
Hydraulic cylinder
Two double-action cylinders
Lift force
at the coupling point
1500kg (at 220bar)
Do not exceed the permissible axle load of the vehicle!
Lift force
600 mm before the coupling point
640kg (at 220bar)
Do not exceed the permissible axle load of the vehicle!
Distance from front axle
to coupling point
approx. 1240 mm (lift arm horizontal)
Lift-out height
(lowest point of lift arm)
approx. 425 mm (for a wheel with Ø 648mm)
Excavating depth
(lowest point of lift arm)
approx. 57 mm (for a wheel with Ø 648mm)
Attachment
Quick arrestor hook: Category 1
Dimensions and weight:
Length
1205 mm
Width
830 mm
Height
580 mm
Weight
115 kg
Table 1: Technical data
20
Construction and functionality
6.5 Accessories
Mounting and
set-down
stand
Weight: 26 kg
Table 2: Accessories
21
Assembly
7 Assembly
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
Danger!
Before starting assembly, switch off the carrier vehicle and remove the ignition
key.
Attention! Danger of injury due to mechanical energy
Dangers exist, such as pinching, pulling in, catching.
Never operate the machine without the safety devices.
All safety devices must be functioning before operating the machine. These
safety devices may be removed only for maintenance.
Notice!
Enter the serial number of the machine in this operating manual.
7.1 Mounting the front power lift on the MC130/150
1. Routing of hydraulic lines
2 bulkhead
stuffing box
hoses with a
length of 490
mm + 1 connector and 1
sleeve
BG2-TF
Mount 2 bulkhead stuffing
boxes with Tconnector on
base frame
Use a T-connector to connect the lines
from the cylinder.
A1 with A1
and
A2 with A2
A1:
To each cylinder
1 hose with a
length of 630
mm
A2:
For each
cylinder
1 hose with
banjo nipple
length 650 mm
Fig. 7: Assembly
22
Assembly
2. Park the MC130/150 vehicle on a level surface before mounting.
3. Release the locking mechanism on the MC130/150 (pull upward)
Fig. 8: Locking mechanism
4. Use a lift truck to push the front power lift onto the mounting stand in front of the vehicle
Fig. 9: Front power lift with mounting stand
5. Push the base frame under the vehicle as shown in the pictures
Fig. 10: Push the base frame under the MC130/150
23
Assembly
6. End position wen the arrestor hooks of the MC130/150 engage with the bolts on the
base frame.
Fig. 11: End position of arrestor hooks
Fig. 12: End position of front power lift
7. Lower the lift truck somewhat and remove the mounting stand without the front power
lift
Fig. 13: Remove the mounting stand
24
Assembly
8. Connect the hydraulic connector
Fig. 14: Connect the hydraulic connector
9. Lower the front power lift via the hydraulic cylinders
10. Finally, close the locking mechanism on the MC130/150 (push downward)
Fig. 15: Front power lift locked
25
Commissioning
8 Commissioning
Attention!
The front power lift may be used only for its intended purpose.
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
Attention! Danger of injury due to mechanical energy
Dangers exist, such as pinching, pulling in, catching.
Never operate the front power lift without the safety devices.
All safety devices must be functioning before operating the machine. These
safety devices may be removed only for maintenance.
Attention! Danger of slipping due to contamination
After operation or in the event of faults in the front power lift
the ground may be contaminated.
Clean up any contamination on the ground.
Inspect the front power lift and all mechanical and hydraulic components for damage.
Attention! Risk of injury due to damage and defects
Define responsibilities of the operating personnel.
Before operating the front power lift, make sure that all required guards and
safety devices are correctly installed.
Do not operate the front power lift until any defects have been remedied.
Immediately replace any defective components of the front power lift.
Do not remove or bypass any safety devices or work without them.
Check installation conditions after first operation and after
extended non-use.
Function check before operation
1. Check the locking mechanism between the front power lift and the vehicle.
2. Check the hydraulic connections.
3. Use the vehicle’s hydraulics to raise and lower the front power lift one time in empty
state.
26
Operation
9 Operation
Attention!
The front power lift may be used only for its intended purpose.
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
Attention! Danger of crushing
Removing the safety devices will result in dangers.
Mechanical dangers include pinching, pulling in, and catching.
Do not open any protective covers. Do not remove any connections
or covers of protective housings.
Notice!
Before switching on the front power lift, you must be aware of what action to
take in the event of a malfunction.
Attention!
Maintain safety distances.
9.1 Raising and lowering the front power lift
The front power lift is raised and lowered by means of the vehicle’s hydraulics.
9.2 Coupling and uncoupling implements
Notice!
Before mounting the implement, observe the axle loads of the carrier vehicle!
1. Drive the tractor forward in front of the implement.
2. Lower the front power lift hydraulically.
3. Drive slowly up to the implement until the arrestor hooks are position under the balls
placed on the locating bolts.
27
Operation
Fig. 16: Mounting the front power lift on the machine
4. Slowly raise the front power lift hydraulically until the arrestor hooks lock into position.
5. Mount the upper link between the front power lift and the implement.
Fig. 17: Mounting the top link.
6. Connect the hydraulic connector from the implement to the vehicle.
7. Use the correct coded plug from Kärcher for the implement.
28
Operation
9.3 Lowering safeguard for the front power lift
Notice!
Use the lowering safeguard for:
Road travel
Driving between work locations
Cleaning and maintenance tasks
The lowering safeguard is enabled by switching off the hydraulic system. Switch off the hydraulic system as described in the vehicle manual.
9.4 Float setting
Notice!
The front power lift must never be subjected to downward pressure via the
tractor's hydraulic system! For implements that contact the ground or roll on the
ground in operation, the tractor’s hydraulic system must be switched to the float
setting! Strictly comply with the manufacturer's recommendation!
The float setting is achieved electronically by the carrier vehicle’s coded connector for the implement. Contact the dealer where the carrier vehicle was purchased for the correct coded
connector.
29
Decommissioning
10 Decommissioning
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
10.1 Storing the front power lift
If the front power lift is dismounted and will not be used for an extended period:
• Clean the front power lift thoroughly
• Touch up any paint damage
• Spray bare parts with anti-corrosive oil
The storage area must be cool and dry to prevent corrosion on the single components of the
front power lift.
• Pack the front power lift during storage to prevent
damage from external influences.
• Use cardboard and other suitable packaging material.
• Secure the front power lift to prevent tipping or instability.
10.2 Disposal of the front power lift
Notice!
Dispose of packaging material in accordance with local regulations.
• Dispose of cardboard, protective plastic packaging material and preservatives separately and properly.
• Dispose of the front power lift in accordance with local disposal regulations and the
environmental protection laws of the country of use.
• Once the front power lift has reached the end of its service life, it must be dismantled
properly for safe and proper disposal. This applies in particular to parts or substances
that are harmful to the environment.
30
Maintenance
11 Maintenance
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
Danger!
Do not start up the carrier vehicle during maintenance work. Switch off the
carrier vehicle engine and remove the ignition key.
Attention! Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move. Be
aware of after-run times of moving parts!
Properly reattach all protective devices that have been dismounted after
executing the maintenance tasks.
Attention!
Personal injury and material damage to the tractor and implements can occur.
Before each use of the implements check all safety-relevant parts and the
hydraulic connections.
Notice!
After the first 20 hours of operation check all screw and bolt connections.
Subject the implement to regular maintenance. Use lubricating grease to
lubricate the moving parts.
See lubrication schedule.
Notice!
Do not allow grease or oil to enter the sewage system.
Collect grease and oil, and disposal of properly.
•
•
•
•
Observe the general accident prevention regulations.
Carry out specified setup, maintenance and servicing tasks according to schedule.
Replace defective parts without delay.
Inform the operating personnel before starting maintenance and servicing tasks.
Maintenance can also be carried out by operating personnel, if they have the proper training
or instruction. In this case, it must be set down in writing which tasks may be carried out by
the operator and which require the skills of a specialist.
• Use only tools that are in perfect working condition.
• Have suitable containers at hand for small parts during dismantling.
• Use only original replacement parts that are approved by the manufacturer
31
Maintenance
11.1 Maintenance schedule
Notice!
This section describes the maintenance tasks that are necessary for optimal
and trouble-free operation of the machine.
Contact your sales partner if you have any questions about maintenance tasks and intervals.
Interval
each use
as needed
or
after extended nonuse
start of season
end of season
every 6 years
Maintenance tasks
Personnel
• Check to ensure that all safety notices and safety devices are complete and functioning. (See section: 4.5)
• Inspection of hydraulic hoses and connections for
leaks. Replace any leaking connections and lines.
• Check all screw and bolt connections. Tighten any
loose screws and secure loose bolt connections with
the securing elements provided.
Specialist
• Lubricate moving parts of the machine
• Clean the machine
• Inspect wear parts and replace, if necessary
Operator
Operator
Specialist
•
•
•
•
Operator
Operator
Specialist
Operator
Lubricate moving parts of the machine
Clean the machine
Inspect wear parts and replace, if necessary
Check all screw and bolt connections. Tighten any
loose screws and secure loose bolt connections with
the securing elements provided.
• Replace hydraulic hoses
Specialist
Operator
Specialist
Table 3: Maintenance schedule
If increased wear is detected during regular checks, shorten the required maintenance intervals based on the signs of wear.
Log maintenance tasks
32
Maintenance
11.2 Lubricating schedule
Lubricate the bolts of the hydraulic cylinders and bearing points on both sides.
Bolt from hydraulic
cylinder
Bolt from hydraulic
cylinder
Bearing point
Fig. 18: Lubricating schedule
Lubricants used:
Notice!
Observe the manufacturer’s safety instructions.
Use multi-purpose grease for lubricating nipples on bearings and bolt connections.
33
Maintenance
11.3 Check hydraulic system
Attention! Danger of injury due to pneumatic energy
Before working on the hydraulic system, switch off the vehicle and remove the
ignition key.
Do not open any hydraulic connections as long as there is pressure in the
hydraulic lines.
• Check hydraulic hoses for damage and replace, if necessary.
• Check hydraulic connections for leaks and tighten, if necessary.
11.4 Cleaning the front power lift
Notice!
Comply with all applicable environmental regulations during cleaning.
• If a high-pressure cleaner is used, do not direct the water jet directly at bearing
points and seals.
• Do not use pointed tools for cleaning, since thy can damage the paint which can
lead to corrosion.
• Remove all equipment after cleaning.
• Carry out a function check after cleaning.
11.5 Wear and spare parts lists
Notice!
Use only original replacement parts.
The wear and spare parts lists are available on the matev website.
Link: Spare parts - Service - matev: Attachments for municipal technology
Or contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Phone: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
34
Fault
12 Fault
Notice!
Observe the basic safety instructions in the section “General safety
instructions”.
Attention! Danger of injury due to malfunctions
Shut down the machine immediately in case of malfunctions.
Do not start up the front power lift again until it has been properly repaired.
Attention! Danger of injury due to malfunctions
Remedy a fault only if you have the specified qualification to do so.
Attention! Risk of crushing due to moving parts
Never reach into the crushing hazard zone if parts are moving or can move. Be
aware of after-run times of moving parts!
Properly reattach all protective devices that have been dismounted after
executing the maintenance tasks.
Description of fault
Front power lift does not
raise or lower.
Cause
Hydraulic connector
not connected
Hydraulic connector
connected to wrong
hydraulic circuit
Remedy
Connect the hydraulic
connector
Connect hydraulic
connector to the correct hydraulic circuit
Personnel
Specialist
Specialist
Table 4: Troubleshooting table
35
Repair
13 Repair
Please note the following information as well:
•
•
•
All repairs must be carried out by a specialized company.
Use only original matev replacement parts.
Modifications to the front power lift are prohibited.
In case of faults, problems, or other issues, contact the retailer from whom you purchased
the product.
The manufacturer will be glad to help you find a suitable dealer.
14 Disposal
The front power lift must be disposed of in accordance with the applicable regulations of the
municipality or country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material.
matev GmbH does not provide any disposal services.
36
List of illustrations
15 List of illustrations
Fig. 1: Definition of orientation and direction of rotation ...........................................................................4
Fig. 2: Type plate ......................................................................................................................................5
Fig. 3: Safety instructions on the left side ...............................................................................................13
Fig. 4: Safety instructions on the right side ............................................................................................13
Fig. 5: Lifting and suspension points ......................................................................................................18
Fig. 6: Overview ......................................................................................................................................19
Fig. 7: Assembly .....................................................................................................................................22
Fig. 8: Locking mechanism .....................................................................................................................23
Fig. 9: Front power lift with mounting stand ............................................................................................23
Fig. 10: Push the base frame under the MC130/150 .............................................................................23
Fig. 11: End position of arrestor hooks ...................................................................................................24
Fig. 12: End position of front power lift ...................................................................................................24
Fig. 13: Remove the mounting stand .....................................................................................................24
Fig. 14: Connect the hydraulic connector ...............................................................................................25
Fig. 15: Front power lift locked ...............................................................................................................25
Fig. 16: Mounting the front power lift on the machine ............................................................................28
Fig. 17: Mounting the top link. ................................................................................................................28
Fig. 18: Lubricating schedule..................................................................................................................33
16 List of tables
Table 1: Technical data ..........................................................................................................................20
Table 2: Accessories ..............................................................................................................................21
Table 3: Maintenance schedule .............................................................................................................32
Table 4: Troubleshooting table ...............................................................................................................35
I
EC Declaration of Conformity
17 EC Declaration of Conformity
The manufacturer / distributor
matev GmbH
Nürnberger Straße 50
90579 Langenzenn
Germany
hereby declares that the following products of the product series: Front power lift
Product FPS-KÄ MC 130/150 (serial numbers on nameplate)
comply with all relevant provisions of the applicable legal regulations (hereinafter) – including
applicable amendments at the time of the declaration. The manufacturer bears the sole responsibility for issuing this declaration of conformity. This declaration refers only to the machine in the condition in which it was placed on the market; any parts attached and/or subsequent modifications made by the end user are not taken into account.
The following legal regulations were applied: Machinery Directive 2006/42/EC
The following harmonized standards were applied:
DIN EN ISO 12100:2010-03
Safety of machinery – General principles for design – Risk assessment and risk reduction
DIN EN ISO 4254-1:2022-12
Agricultural machinery - Safety - Part 1: General requirements
DIN EN ISO 4413:2011-04
Hydraulic fluid power – General rules and safety requirements
for systems and their components
Name of the person who is authorized to compile the technical documents:
Georg Hemmerlein
Place: Langenzenn
Date: 2024-04-22
______________________________
Georg Hemmerlein
Managing Director
II
Declaration of Conformity
18 Declaration of Conformity
This declaration is issued under the sole responsibility of the manufacturer
matev GmbH
Nürnberger Straße 50
90579 Langenzenn
Germany
Product range: Front linkage
Product:
FPS-KÄ MC 130/150
Description:
The object of the declaration above is in conformity with the relevant UK Statutory Instruments (and their amendments):
2008 No. 1597
Supply of Machinery (Safety) Regulations 2008
and the following harmonizing standards were applied:
DIN EN ISO 12100:2010-03
Safety of machinery - General principles for design - Risk assessment and risk reduction
DIN EN ISO 4254-1:2022-12
Agricultural machinery - Safety - Part 1: General requirements
DIN EN ISO 4413:2011-04
Hydraulic fluid power - General rules and safety requirements
for systems and their components
Signed for and on behalf of
matev GmbH, Nürnberger Straße 50, 90579 Langenzenn, Germany
Georg Hemmerlein
Place: Langenzenn
Date: 2024-04-22
______________________________
Georg Hemmerlein
Managing Director
III
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