Allen-Bradley ASEM On-Machine 6300MA Monitors and On-Machine 6300PA Panel PCs User Manual
Allen-Bradley ASEM On-Machine 6300MA Monitors and On-Machine 6300PA Panel PCs are designed for industrial applications, providing a robust and reliable platform for machine monitoring and control. These devices feature a range of capabilities, including a high-resolution LCD display, touch-screen interface, and various peripheral connections. With their compact size and flexible mounting options, they can be easily integrated into existing machine designs.
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ASEM On-Machine 6300MA Monitors and On-Machine 6300PA Panel PCs Catalog Numbers 6300MA and 6300PA User Manual Original Instructions ASEM On-Machine 6300MA Monitors and On-Machine 6300PA Panel PCs User Manual Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. These labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). The following icon may appear in the text of this document. Identifies information that is useful and can help to make a process easier to do or easier to understand. 2 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Table of Contents Preface About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Chapter 1 Overview Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Back Panel Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Peripheral Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Button Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 LED Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Chapter 2 Installation Environment Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Isolated Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mounting Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Unpack the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Prepare for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Attach Accessories (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Connect DC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Attach the DC Power Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Attach Peripheral Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Mount the On-Machine Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Reattach the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Complete the Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Chapter 3 Accessory Installation Prepare for Accessory Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Reinstall Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Handles and Keyboard Support Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Unpack the Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Remove the Existing Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Install the Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 3 Table of Contents Adapter Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Install the Adapter Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 CFast SSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Remove the Existing CFast SSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Install the Existing CFast SSD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Chapter 4 Replace or Install an Element Hard-wired Versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Element Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Prepare for Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Replace an Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Remove the Existing Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Install the Replacement Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Add an Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Complete the Replacement/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Add a Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Add a Label to the Label Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Add a Custom Label to a Custom Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Chapter 5 Replace or Install an Emergency Unpack the E-stop Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Stop Button Prepare for Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Disconnect DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Remove the Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Remove the Button Area Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Remove the SIL-3 E-stop Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Install the E-Stop Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Connect the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Complete the Replacement/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Verify Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Test According to Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Chapter 6 Install the Radio Frequency Identification Device 4 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Unpack the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Attach the RFID Tag Programming Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Connect the RFID Tag Programming Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Set Up the Software Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Dynamic Link Library Function Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Driver for RFID Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Driver for RFID TAG Programming Unit (13.56 MHz HF) . . . . . . . . . . . . . . . . . . . . . . . 50 Framework .NET 4.6.1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Table of Contents Use the ASEM RFID Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 ISO 14443A Mifare Ultralight (13.56 MHz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ISO 14443A Mifare Classic (13.56 MHz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 RFID LF 125 kHz Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 EM3405/T5557/Q5 (125 kHz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 HITAG1 (125 kHz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 HITAG S256 / HITAG S2048 (125 kHz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 RFID Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Mifare Classic Tag Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 SECTOR TRAILER Policy Bits and DATA Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Safety Attribute Setting for Reading and Writing Mifare Classic Tag . . . . . . . . . . . 73 Formatting a Tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Reading a Sector Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Example: Render a Tag Unusable through Change Policies . . . . . . . . . . . . . . . . . . 77 Chapter 7 Operate an On-Machine Panel PC Operating System Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Servicing Stack Updates and Latest Cumulative Updates. . . . . . . . . . . . . . . . . . . . 81 Configure for Automatic Windows Updates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Use Windows Defender. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Unified Extensible Firmware Interface Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Unified Write Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Enable the UWF Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Use the UWF Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 UWF Memory Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Write Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Correct Long Sequence Writes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Define Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Partition Shrinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Microsoft OneDrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Enable ThinManager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Chapter 8 Maintenance Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Care and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Prepare for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Release the Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Remove the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 CFast SSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Replace the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Replace an Encoder Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 5 Table of Contents Complete Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Reinstall Peripheral Cables and DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Reattach the Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Reinstall Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Appendix A Troubleshooting Light Emitting Diode Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 E-stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Thin Film Transistor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Acronyms and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Safety Related Equipment Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 SIL3 Certified Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Emergency Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Fault Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Fault Diagnosis with Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Failure Modes, Effects, and Diagnostic Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Systematic Capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Architectural Constraints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Failure Detecting and Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Mechanical Constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Rear Panel Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Overall SIL Result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Maintenance, Repair, Decommissioning, and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 106 Maintenance and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Item Modification and Retrofit Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Decommissioning and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Appendix C Technical Specifications 6 On-Machine Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 6300MA On-Machine Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 6300PA On-Machine Panel PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Table of Contents Appendix D Accessories Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 ATX Mode Power Supply Operation Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 CFast SSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Element Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Ethernet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Emergency Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 E-Stop Replacement Part Kits: 6300V-ESTOP-E1…E5. . . . . . . . . . . . . . . . . . . . . . . 127 E-stop Replacement Part Kit: 6300V-ESTOP-ES . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 E-stop Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Illuminated Selector Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Key Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Keyboard Support Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Push Buttons, 22 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Radio Frequency Identification Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Rotary Incremental Encoder with Push Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Signal Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 USB 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 7 Table of Contents Notes: 8 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Preface About This Publication This publication provides instructions on how to set up, configure, and maintain ASEM™ On-Machine® 6300MA monitors and On-Machine 6300PA panel PCs. Summary of Changes This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes. Topic Page Addition of On-Machine 6300MA monitor information throughout Addition of FactoryTalk® Remote Access™ Basic runtime license feature for On-Machine 6300PA 11 panel PCs Addition of replacement requirements within Replace or Install an Emergency Stop Button section 39 for pre-installed E-stop button kits Addition of Enable ThinManager instruction for 6300PA On-Machine panel PCs 89 Relocation of accessories from the Technical Specifications appendix to new Accessories appendix 123 Addition of replacement requirements within Emergency Stop Buttons of Accessories appendix 126 Addition of PCB Connector Replacement Part accessory 129 Terminology Throughout this user manual, the term “On-Machine product” is used to refer to all ASEM On-Machine 6300MA and On-Machine 6300PA catalog number variations; “On-Machine monitor” is used to refer to all 6300MA catalog number variations; “On-Machine panel PC” is used to refer to all 6300PA catalog number variations. Download Firmware, AOP, EDS, and Other Files Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes from the Product Compatibility and Download Center at rok.auto/pcdc. Additional Resources These documents contain additional information concerning related products from Rockwell Automation. You can view or download publications at rok.auto/literature. Resource ASEM On-Machine Installation Instructions, publication 6300-IN001 ASEM 6300 Product Line Technical Data, publication 6300-TD001 Description Provides installation steps to connect peripheral cables and mount an On-Machine product. Provides an overview of the ASEM 6300 product line overview, catalog number explanations, and technical specifications. Provides a list of available accessories for ASEM 6300 On-Machine monitors and panel PCs. ASEM 6300V On-Machine Accessories, publication 6300V-PC005 ASEM 6300V Remote Video Link (RVL) Receiver Installation Instructions, Provides installation steps to connect a RVL receiver to other ASEM components. publication 6300V-IN004 ASEM 6300V RVL Transmitter Installation Instructions, publication Provides installation steps to connect a RVL transmitter to other ASEM components. 6300V-IN005 ASEM 6300V CFast Solid-state Storage Drive (SSD) Installation Instructions, Provides installation instructions, removal of, and technical data for a 6300V C-Fast SSD publication 6300V-IN006 cards. Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP EtherNet/IP Network Devices User Manual, ENET-UM006 network. Describes basic Ethernet concepts, infrastructure components, and infrastructure features. Ethernet Reference Manual, ENET-RM002 Provides guidance on how to conduct security assessments, implement Rockwell Automation System Security Design Guidelines Reference Manual, SECURE-RM001 products in a secure system, harden the control system, manage user access, and dispose of equipment. Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general Safety Guidelines for the Application, Installation, and Maintenance of guidelines for the application, installation, and maintenance of solid-state control in the form Solid-state Control, publication SGI-1.1 of individual devices or packaged assemblies incorporating solid-state components. Provides information to make initial decisions about the visualization products that are best Visualization Solutions Selection Guide, publication VIEW-SG002 suited for your system requirements. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. Product Certifications website, rok.auto/certifications. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 9 Notes: 10 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 1 Overview On-Machine products are the evolution of arm mount, fanless industrial monitors and panel PCs. With full IP65 environmental protection, On-Machine products are an excellent match for washdown applications, such as food processing and life sciences. Landscape without Button Area Made of a full IP65 cast aluminum chassis and powder coated with anti-scratch treatment, these ASEM On-Machine products are compatible with Portrait with Button Area the most-used installation standards and are available with an optional remote video link (RVL) Landscape with Button Area port. 120V AC models are suitable for non hazardous industrial environments whereas 240V DC models are suitable for hazardous industrial environment. Features All On-Machine devices features include: • Widescreen formats in various display sizes and aspect ratios • Aluminum or aluminum and glass TrueFlat bezel types • Multi-touch or single touch (standard) sensor options • Bottom arm mount, top arm mount, or VESA mount options Features of On-Machine 6300PA panel PCs include: • An optional configurable button area to accommodate Ø22 mm (0.87 in.) hard-wired elements such as light emitting diode (LED) status indicators, lever switches, key lock switches, encoders, and an emergency stop (E-stop) button to suit your industrial application needs. • An all-in-one motherboard based on the seventh generation Intel® Core™ i3, i5, i7 and Celeron® of the Intel Kaby Lake™ U platform that provides three Ethernet 10/100/1000 Mbps ports that support Jumbo Frame and Wake on LAN functionalities, two USB 3.0 ports, a SATA III CFast slot, M.2 connector for NVMe/SATA III SSD and up to 16 GB RAM with one DDR4 SODIMM module. • • • Support for Microsoft Windows 10 Internet of Things (IoT) Enterprise 2019 64 bit OS (a) ThinManager software ready which allows unprecedented control and security in a sustainable and scalable platform regardless of the size of your industrial environment or the number of facilities. FactoryTalk® Remote Access™ Basic runtime license which delivers secure communications over the internet to enable performance and security for on-demand remote assistance, software installation, programming, troubleshooting, and maintenance of your ASEM 6300 industrial PC. When upgraded to FactoryTalk Remote Access Pro it can be used to support any remote automation system and application. Features of On-Machine 6300MA monitors include: • Standard DisplayPort + DVI monitor or as Long Distance (RVL) monitors, its hardware provides a USB HUB with three USB 2.0 ports. (a) Other operating systems (OSs) (such as Linux, VxWorks, QNX) have not been certified. Other OSs reasonably supported by the Intel platform can be used after verification of compatibility. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 11 Chapter 1 Overview Approximate Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. If you will be adding an accessory (such as side handles, perimeter handle, or keyboard tray), plan for a wider width and height at your installation site. See Accessory Installation on page 21 for approximate dimensions of the chosen accessory. Table 1 - Approximate Dimensions [mm (in.)] — Landscape Versions Without Button Area A D D C Dimension A B B C C D C With Button Area A D D E B C Button Area E F 15.6 in. 18.5 in. 21.5 in. 24 in. 396.30 (15.60) 245.80 (9.68) 25.40 (1.00) 25.50 (1.00) 304.30 (11.98) 58.50 (2.30) 461.80 (18.18) 282.60 (11.13) 25.40 (1.00) 25.50 (1.00) 341.10 (13.43) 58.50 (2.30) 528.80 (20.82) 320.20 (12.61) 25.50 (1.00) 25.40 (1.00) 378.70 (14.91) 58.50 (2.30) 584.00 (23.00) 352.00 (13.86) 45.00 (1.77) F Table 2 - Approximate Dimensions [mm (in.)] — Portrait Versions C With Button Area A D D Dimension A B B E C D C Button Area F E F Back Panel Features 21.5 in. 24 in. 320.20 (12.61) 528.80 (20.82) 25.40 (1.00) 25.50 (1.00) 587.30 (23.12) 58.50 (2.30) 352.80 (13.89) 585.20 (23.04) 25.70 (1.01) 25.70 (1.01) 643.90 (25.35) 58.70 (2.31) All On-Machine products feature an integrated flange on the back panel to accommodate a swing arm system (not supplied). Depending upon your installation preference, this integrated flange can be ordered to accept three types of arm mounting: bottom mount, top mount, or center (VESA) mount. Other features of the back panel include: • a removable cover which protects the I/O ports, slots, and button cabling area from the elements in your industrial environment. • four fixing points to attach accessories such as side handles (shown in Figure 1), perimeter handle, or keyboard support tray. Figure 1 - Back Panel Features Bottom Arm Mount Removable Cover 12 Top Arm Mount Removable Cover Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Center (VESA) Mount Removable Cover Chapter 1 Peripheral Connections Overview Table 3 shows the I/O ports for peripheral connections to your On-Machine product, accessible when the removal cover is detached. \ IMPORTANT To comply with EN 61326-1, the following cable types must be shielded: Digital I/O, DisplayPort, DVI-D, Ethernet LAN, RS-232 DB9M, remote video link (RVL), and USB 3.0. All I/O cables must be used only indoors, and USB cables must be less than 3 m (9.84 ft) in length. To order cables which are EN61326-1 compliant, see ASEM 6300V On-Machine Accessories Product Information, publication 6300V-PC005. The optional RVL interface (Note No. 6 in Table 3) allows for the transmission of DVI-D and USB 2.0 signals at distances up to 100 m (328 ft). Your On-Machine product integrates the receiving section RVL and must be connected via a Cat5e SF/UTP or Cat6A S/FTP Ethernet cable to a RVL transmission system. Table 3 - Location of I/O Ports On-Machine Monitor — Standard, Underside View 1 3 2 4 5 On-Machine Monitor — RVL , Underside View 1 5 6 On-Machine Panel PC, Underside View 1 7 8 9 Note No. Description Attribute 1 Power Input Unshielded 2 DisplayPort 3 DVI-D Dual Link 4 USB Type B Shielded 5 USB 2.0 Type A 6 Remote Video Link (RVL) In Button Area 10 11 12 Note No. Description Attribute 7 COM Port optional 8 CFast SSD Slot — 9 DisplayPort or RVL Out optional 10 Ethernet — quantity of 3 Shielded 11 USB 3.0 12 Battery Slot — Select On-Machine products feature a configurable front button area which allows for the installation of Ø22 mm (0.87 in.) hard-wired elements such as: • light emitting diode (LED) status indicators, • lever switches, • key lock switches, • encoders, and • an emergency stop (E-stop) button. When the cover is removed, the connection area is accessible. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 13 Chapter 1 Overview \ Table 4 - Terminal Block Connections Shown with LCD Facing Down Note No. 1 1 2 3 1 2 3 Description Terminal Block for Elements Terminal Block for E-stop Button Earth Screw ATTENTION: If a SIL-3 E-stop button is used, familiarize yourself with the content within Safety — Emergency Stop Button SIL-3 [Rel. A] on page 99. ATTENTION: Si un bouton d'arrêt d'urgence SIL-3 est utilisé, familiarisez-vous avec le contenu de ce Safety — Emergency Stop Button SIL-3 [Rel. A] on page 99 LED Status Indicators Table 5 provides the location and function of various light emitting diode (LED) status indicators located on the underside of your On-Machine product with its rear cover removed. Table 5 - LED Status Indicators On-Machine Monitor — Standard, Underside View 1 2 3 4 On-Machine Monitor — RVL, Underside View 2 4 1 3 On-Machine Panel PC, Underside View 1 2 3 4 5 Note No. 1 2 3 4 5 14 LED Status Indicator Watchdog Over Temperature/Battery On/Off/Standby Hard Disk Drive/Solid State Drive (HDD/SSD) Remote Video Link (RVL) Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 2 Installation Environment Requirements Follow these environment requirements to make sure that your On-Machine product provides service with excellent reliability. IMPORTANT • • • • • Power Requirements This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6561 ft) without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/EN 61326-1. Without appropriate precautions, there can be potential difficulties with electromagnetic compatibility in other environments due to conducted as well as radiated disturbance Your installation site: - must have sufficient power, - must be indoors and non-hazardous, - must not expose your On-Machine product to direct sunlight, and - must be placed in an industrial or control room environment that uses some form of power isolation from the public, low voltage mains. The surrounding air temperature must not exceed the maximum temperature for your On-Machine product. The ambient air temperature range is: 0…50 °C (32…122 °F) for all processors. The surrounding air temperature range for storage is: -10…+60 °C (14…140 °F). The relative humidity of the ambient air must be: 20…90% noncondensing at 0…40 °C (32…104 °F) and 20…80% noncondensing at 41…50 °C (105…122 °F). The power requirements for your On-Machine product are listed below. • The output voltage rise time has to be less than 100 ms. • Consider the working temperature and the thermal derating of the power supply. • The inrush current cannot exceed a peak current of 10 A and a pulse width time of 400 μs. • The On-Machine product must: - be connected to a 24V DC (18…32V) power supply that satisfies the requirements of safe extra low voltage (SELV) in accordance with IEC/EN/DIN EN/UL60950-1 and as defined in IEC-61010-2-201, power supply per UL. - use an isolated power supply with galvanic isolation to help prevent common mode noise at low/medium frequencies on the power supply line, ground loop noise, and overvoltage caused by lightning. The nominal output power must be 25% larger than the drained power. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 15 Chapter 2 Installation Isolated Power Supply IMPORTANT The system has to be connected to a 24V DC (18-32V) power supply which satisfies the requirements of safe extra low voltage (SELV) in accordance with IEC/EN/DIN EN/UL60950-1. An isolated power supply with galvanic isolation is required to prevent: • Common mode noise at low/medium frequencies on the power supply line • Ground loop noise • Extra-voltage caused by lightning Figure 2 - Isolated Power Supply with Galvanic Isolation Galvanic Isolation V + DC in - + V DC out - Mounting Requirements Choose a suitable, ergonomic mounting height. See the approximate dimensions listed in Approximate Dimensions on page 12 to plan the mounting height. Unpack the Product Before you unpack your On-Machine product , inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking. Keep the original packing material in case your panel PC must be you must returned for repair or transported to another location. Required Tools You need the following tools to install and connect your On-Machine product. • DC power supply (see Power Requirements on page 15) • Torque limiting screwdriver with 2.5 mm hex key bit • I/O cables, which are shielded and rated for indoor use • Wire stripper, cutter, and crimper tool • Clean microfiber cloth • For bottom arm, top arm, or VESA mounting: - Adapter plate - Monitor arm or VESA bracket • Optional accessories: - CFast card (for panel PC only) - Connection terminal buttons and E-stop button for select models with button area - Side handles or perimeter handle, and keyboard tray For proper selection of an adapter plate, bracket, and other optional accessories. see ASEM 6300V On-Machine Accessories Product Information, publication 6300V-PC005. 16 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 2 Prepare for Installation Installation To help protect the LCD from inadvertent damage, set your On-Machine product on a clean microfiber towel with the LCD facing downward throughout the installation process. 1. Set your On-Machine product with the LCD facing down onto a clean surface. 2. Use a 2.5 mm torque-limiting screwdriver to remove the M3 screws from the cover. VESA Mount Top Arm Mount Bottom Arm Mount 3. Set the screws and cover aside. The ground screw, terminal ports, I/O ports, and slots are now accessible. Installation Follow these steps to install your On-Machine product. Attach Accessories (optional) 1. Attach the handles and keyboard tray (optional, not supplied). See Handles and Keyboard Support Tray on page 22. 2. Attach the adapter plate (not supplied). See Adapter Plates on page 26. 3. Connect elements (for select catalog numbers). See Replace or Install an Element on page 29. 4. Connect an emergency stop (E-stop) Push Button (for select catalog numbers). See Replace or Install an Emergency Stop Button on page 39. Connect DC Power Install the Ground Wire Use a ground wire with: an insulation color that is approved by your local inspection authority and a cross-section of 2.5 mm² (AWG 14) with copper conductor, that is certified for operation up to 75 °C (167 °F). Table 6 - Ground Wire Assembly 1 3 2 4 5 Sequence No. 1 2 3 4 5 Description Toothed Washer Eyelet Terminal Washer Lock Washer Ground (Earth) Screw 1. Turn off the main power switch or breaker. 2. Remove the supplied nut, eyelet terminal, and washers from the ground screw located on the underside of your On-Machine product (see Sequence No. 3 in Table 6). 3. Insert the stripped end of the grounding wire into the open end of the lug and crimp it securely to the wire. 4. Install the ground wire to the ground screw according to the sequence shown at right. 5. Tighten the nut to the ground screw. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 17 Chapter 2 Installation Attach the DC Power Connector Assembly The factory-supplied DC power connector assembly provides strain relief for the DC power wires by reducing their movement. To assemble and attach the connector assembly, perform the following steps using Figure 3 and Table 7 to guide you. Figure 3 - DC Terminal Power Connector Assembly B A E C D Table 7 - DC Terminal Block Connection Specifications + - 1 2 3 3 4 4 5 + - 24V 5 Note No. Description Values 1 DC+ (24V DC nominal) recommended power wire size 1.5 mm2 (16 AWG) 2 DC- (0V DC) recommended power wire size 3 4 5 Stripped wire length Torque range to secure DC power wires Torque value to reinstall DC terminal block to chassis 1.5 mm2 (16 AWG) 7 mm (0.275 in.) 0.22...0.25 N•m (1.95...2.21 lb•in.) 0.3 N•m (2.66 lb•in.) 1. Remove the DC terminal block from your product. 2. Open the power connector assembly kit (supplied) (see A of Figure 3). 3. Insert the cable tie through the slots of the appropriate connector clamp (see B of Figure 3). 4. Strip the end of each DC power wire to the length specified (see Note No. 3, Table 7). IMPORTANT DC power wires must be of stranded copper and sized according to Note No. 1 and Note No. 2 in Table 7. 5. Insert each stripped end into the DC terminal block (see Table 7). 6. Tighten the screws on top of the terminal block to secure the DC power wires to 0.22...0.25 N•m (1.95...2.21 lb•in.) (see Note No. 4, Table 7). 7. Slide the connector half with the attached cable tie onto the end of the DC terminal block (see C of Figure 3). 8. Tighten the cable tie so it is snug against the terminal wires. 9. Use a wire cutter to remove the excess end of the cable tie (see D on Figure 3). 10. Install the white label supplied with the kit (see E of Figure 3). You can use the white label for identification or other information. 11. Align and install the other connector clamp half to complete the assembly. When installed correctly, both tabs of the clamp half lock into place. 12. Reconnect the DC terminal block with the connector assembly to the chassis. 13. Use the plastic screwdriver (supplied) to torque the DC terminal block flange screws to 0.3 N•m (2.66 lb•in.) (see Note No. 5, Table 7). 14. Insert the DC power wires through the mounting area of your On-Machine product cover. 18 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 2 Installation Attach Peripheral Cables IMPORTANT Whenever two connected pieces of equipment are far apart, it is possible that their ground connections could be at another potential level. To overcome these possible grounding problems, the following bonding methods are recommended: Method 1: Connect the data cable shields to the equipotential bonding rail on both sides before connecting the cable to the interfaces. Method 2: Use an equipotential bonding cable (16 mm2 or #6 AWG) to connect the grounds between your On-Machine product and component(s). IMPORTANT To comply with EN 61326-1, be sure that the selected cables comply with the attribute listed in Table 3 on page 13. All I/O cables must be used only indoors, and USB cables must be less than 3 m (9.84 ft) in length. 1. Connect cables to the appropriate I/O ports on your On-Machine product. See Table 3 on page 13 for I/O port locations. 2. Optional: Insert a CFast card into the CFast card slot. See the CFast Card Installation Instructions, publication 6300V-IN006. IMPORTANT Do not power on your On-Machine product or connect the installed peripheral cables to another component until instructed to do so. Mount the On-Machine Product Figure 4 - Mounting Options Top Arm Mount VESA Mount Bottom Arm Mount 1. For bottom arm or top arm mount: Insert the DC power cable and connected peripheral cables through the arm (not supplied). For VESA mount: Route the DC power cable and connected peripheral cables through the VESA mounting plate and VESA bracket (not supplied). 2. Attach the bottom arm, top arm, or VESA mount kit to your On-Machine product according to the manufacturer’s installation instruction. IMPORTANT Be sure that all cables are not pinched or kinked when tightening the screws of the mounting plate. 3. Attach the bottom arm, top arm, or VESA mount to the mounting surface according to the manufacturer’s installation instruction. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 19 Chapter 2 Installation Reattach the Cover 1. Route the connected DC power cables and peripheral cables through the mounting hole of the cover. IMPORTANT Be sure that all cables are not pinched or kinked when tightening the screws to the cover. 2. Using a 2.5 mm torque limiting screwdriver, secure the cover with the eight M3 screws. 3. Torque the screws to a value of 1…1.2 N•m (8.85…10.62 lb•in.). IMPORTANT Do not overtighten the screws. Overtightening can cause damage to the gasket attached to the cover. Complete the Installation 1. Connect the free end of the peripheral cables to another Bottom Left Corner component (such as a remove video link (RVL) receiver, RVL transmitter, or industrial PC. See the installation instructions shipped with these components for proper power-on sequence. 2. Connect the free ends of the installed element(s) (such as an E-stop or push button) cables to Control Logix® I/O LED Status Indicator points or other selected endpoints. 3. Connect a required SELV DC power supply (not provided) to your On-Machine product and to the power outlet. IMPORTANT To minimize ground loop currents and noise, we recommend DC powered models use only one grounded connection (see Install the Ground Wire on page 17). Follow all guidelines listed in Power Requirements on page 15. A light emitting diode (LED) status indicator illuminates on the lower left front bezel of your On-Machine product. For the location of other LED status indicators, see LED Status Indicators on page 14. 20 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 3 Accessory Installation To enhance your On-Machine product experience, an array of accessories are available: • Handles (either side handles or a perimeter handle) and keyboard support tray allow the end user to maneuver the product to adapt to their working environment. • Mounting plate accommodate various models of monitor arms (not supplied) - bottom arm mount, top arm mount, or center (VESA) mount - to best suit your installation site and schema. • CFast SSD card specifically designed for industrial use are available in various storage capacities (60 GB, 120 GB, or 240 GB) to allow for quick data transfer. For a complete list of accessories and specific catalog numbers, see 6300V On-Machine Accessories Product Information, publication 6300V-PC005. Prepare for Accessory Installation Shut Down Before installing any accessory to your On-Machine product, you must properly shut down the system to be sure all data is retained. IMPORTANT Depending upon your schema, other connected components may need to be shut down before performing the On-Machine product shut down. To properly shut down your On-Machine product, perform these steps. 1. For systems using Microsoft Windows™ Operating System (OS): a. Press the Windows icon at the bottom right of the LCD screen. b. Select Power. c. Select Shut Down. For systems using another OS: a. See the software manufacturer’s instructions to properly shut down the OS. The system will be put in a soft-off state where the light emitting diode (LED) status indicator on the front side led will illuminate to a solid yellow. 2. Disconnect the DC power supply connected to your On-Machine monitor from the outlet. An ON/OFF switch is not available on your On-Machine monitor. The LED status indicator on the front side of your On-Machine product will not emit a color, indicating power is no longer being supplied. For most maintenance procedures, you must set your On-Machine product with the LCD facing down on the clean, soft microfiber cloth. Often, the peripheral cables do not have the required length do so. For this reason, you must (a.) shut down any other connected components according to their manufacturer’s instructions, then (b.) disconnect the peripheral cables. 3. If required, shut down any other connected component. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 21 Chapter 3 Accessory Installation Remove the Cover This procedure is required for mounting plate and CFast SSD card accessory installation only. For handle accessories, proceed to Handles and Keyboard Support Tray on page 22. 1. Place a clean, soft microfiber cloth down on a flat surface. 2. Place your On-Machine product with the LCD facing down on the clean, microfiber cloth. 3. Disconnect cables from other components (such as a RVL transmitter or RVL receiver) to accommodate setting your On-Machine product with the LCD facing down. 4. Release the arm from your On-Machine product. 5. Use a torque screwdriver to remove the eight screws from the cover. Top Arm Mount Bottom Arm Mount 6. 7. 8. 9. TopVESA Arm Mount Mount Set the eight screws aside. Gently lift the cover from your On-Machine product and set it aside. Proceed with the applicable accessory installation within this chapter. Proceed to Reinstall Cover once the accessory has been installed. Reinstall Cover 1. Align the cover with holes. IMPORTANT Be sure that all cables are not pinched or kinked during the process if inserting and tightening the eight screws. 2. Insert the eight screws in the holes. 3. Torque the eight screws to 1…1.2 N•m (8.85…10.62 lb•in.). IMPORTANT Handles and Keyboard Support Tray Do not overtighten the screws. Overtightening can cause damage to the gasket attached to the cover. Approximate Dimensions Dimensions that are shown in Table 8…Table 10 are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. . Table 8 - Approximate Dimensions [mm (in.)]: Side Handles Top View Rear View 12 (0.47) A Panel Dimension Button Area A with without 15.6 in. Landscape Models 18.5 in. 21.5 in. LCD 240.0 (9.45) 276.0 (10.87) 20 (10.78) 22 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 314.0 (12.36) 24 in. LCD 347.0 (13.66) Portrait Models 21.5 in. LCD 24 in. LCD 427.0 (16.81) 427.0 (16.81) Chapter 3 Accessory Installation Table 9 - Approximate Dimensions [mm (in.)]: Perimeter Handle Top View Rear View Panel Dimension Button Area 20.00 (10.78) A without 15.6 in. 346.9 (13.65) 288.4 (11.35) with without 487.0 (19,17) with A B B Landscape Models 18.5 in. 21.5 in. 324.5 (12.77) 362.5 (14.27) 552.5 (21.75) 619.5 (24.38) 24 in. 453.2 (17.84) 394.7 (15.53) 675.9 (26.61) Portrait Models 21.5 in. 24 in. 218.2 (8.59) 246.5 (9.70) 410.3 (16.15) 442.9 (17.43) Table 10 - Approximate Dimensions [mm (in.)]: Keyboard Support Tray Front View Side View Panel Dimension Button Area with A A without 110° 500.00 (19.68) 15.6 in. 452.00 (17.79) 394.00 (15.51) For Landscape Models 18.5 in. 21.5 in. 24 in. 527.00 559.00 (20.74) (22.00) 431.00 (16.96) 469.00 501.00 (18.46) (19.72) For Portrait Models 21.5 in. 24 in. 305.00 (12.00) 333.00 (13.11) 2240 (8.81) Unpack the Accessory Before you unpack your accessory, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking. Your On-Machine accessory ships with the parts shown in Table 11 and Table 12. Table 11 - Accessory Parts and Installation Sequence: Side Handles and Perimeter Handle 1 Sequence No. 1 2 3 2 3 Side Handles O-rings (4 quantity) Side Handles (2 quantity) Landscape: M5 x 16 mm Screws (4 quantity) Portrait: M5 x 30 mm Screws (4 quantity) Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 1 2 3 Perimeter Handle O-rings (4 quantity) Perimeter Handle (1 quantity) Landscape: M5 x 16 mm Screws (4 quantity) Portrait: M5 x 16 mm Screws (2 quantity) and M5 x 30 mm Screws (2 quantity) 23 Chapter 3 Accessory Installation Table 12 - Accessory Parts and Installation Sequence: Keyboard Support Tray 3 1 Sequence No. 1 2 3 4 4 2 Keyboard Support Tray O-rings (4 quantity) Spacers (4 quantity) Keyboard Support Tray (1 quantity) Landscape: M5 x 25 mm Screws (4 quantity) Portrait: M5 x 16 mm (2 quantity) and M4 x 16 mm (2 quantity) Required Tools • • Hexagonal 2.5 mm screwdriver Torque limiting screwdriver with 2.5 mm hex key bit Remove the Existing Hardware Follow the instructions below to remove the existing hardware from the fixing points on your On-Machine product. Though a VESA mount, landscape style On-Machine product is illustrated, the instructions still apply to all On-Machine product mounting types and portrait styles. 1. Properly shut down your On-Machine product. See Shut Down on page 93. IMPORTANT Be sure the DC supply is disconnected. 2. Remove and discard the four rubber covers from the four fixing points on the backside of your On-Machine product. 3. Use a hexagonal 2.5 mm screwdriver to remove the four fixing screws from the four fixing points on your On-Machine product. Discard the four fixing screws. 4. Remove and discard the four o-rings from the four fixing points. 24 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Rear View Rubber Cover Fixing Screw Chapter 3 Accessory Installation Install the Accessory Although a VESA mount, landscape style On-Machine product is shown, the instructions still apply to all mounting types and portrait styles of On-Machine products. For Side Handles or Perimeter Handle Installation Side Handles Installation Perimeter Handle Installation 1 1 2 3 2 3 1. Insert a new o-ring (Sequence No. 1 of Table 11 on page 23) into each of the four fixing points. 2. Align the mounting holes of your side handles or perimeter handle (Sequence No. 2 of Table 11 on page 23) over the four fixing points on your On-Machine product. 3. Insert a new M5 x 16 mm screw (Sequence No. 3 of Table 11 on page 23) into each of the four fixing points. 4. Use a 2.5 mm torque limiting screwdriver to tighten the four fixing screws to a torque of 1.9 N•m (16.8 lb•in.). For Keyboard Support Tray Installation 1. 2. 3. 4. 5. Keyboard Support Tray Installation Insert a new o-ring (Sequence No. 1 of Table 12 on page 24) into each of the four fixing points. 1 Insert a spacer (Sequence No. 2 of Table 12 2 on page 24) into each of the four fixing 3 points. Align the mounting holes on the keyboard support tray (Sequence No. 3 of Table 12 on page 24) with the four fixing points on back side of your On-Machine product. Insert a new M5 x 30 mm screw (Sequence No. 4 of Table 12 on page 24) into each of the four fixing points. Use a 2.5 mm torque limiting screwdriver to tighten each of the M5 x 30 mm screws to a torque of 1.9 N•m (16.8 lb•in.). 4 Side Handles with Keyboard Support Tray Installation IMPORTANT Do not use the hardware packed with the side handles for this installation type. Only use the hardware packed with the keyboard support tray. See Table 12 on page 24 for the list of supplied hardware provided with the keyboard support tray. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 25 Chapter 3 Accessory Installation 1. 2. 3. 4. 5. 6. Adapter Plates Insert a new o-ring (Sequence No. 1 of Side Handle Table 12 on page 24) into each of the four 1 fixing points. 2 Align the mounting holes of both side 3 handles (shown at right) with the four 4 fixing points on back side of your On-Machine product. Insert a spacer (Sequence No. 2 of Table 12 on page 24) into each of the four fixing points. Align the mounting holes on the keyboard support tray (Sequence No. 3 of Table 12 on page 24) with the aligned side handles. Insert a new M5 x 30 mm screw (Sequence No. 4 of Table 12 on page 24) into each of the four fixing points. Use a 2.5 mm torque limiting screwdriver to tighten each of the M5 x 30 mm screws to a torque of 1.9 N•m (16.8 lb•in.). To identify which adapter plate you need to order and the proper orientation of the adapter plate to be attached your On-Machine product, see the documents supplied by the mounting kit manufacturer and ASEM 6300V On-Machine Accessories Product Information, publication 6300V-PC005. Approximate Dimensions Dimensions that are shown in Figure 5 on page 26 are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. Figure 5 - Adapter Plates: Approximate Dimensions [mm (in.)]’ Adapter Plate for VESA 4 x R 5.00 (0.20) 4 x Ø 5.00 (0.20) 116.00 57.00 46.00 (4.57) (2.24) (1.81) Ø 48.00 (1.89) 8 x Ø 5.00 (0.20) 75.00 100.00 (2.95) (3.94) 4 x Ø 7.00 (0.28) Adapter Plate for ROLEC 104.00 (4.09) 90.00 (3.54) 46.00 (1.81) 4 x R 5.00 (0.20) Ø 44.00 (1.73) 46.00 80.00 (1.81) (3.15) M3 Adapter Plate for HASEKE Adapter Plate for RITTAL 4 x R 4.50 (0.18) 26 104.00 (4.09) 90.00 (3.54) 58.00 (2.28) 4 x R 6.00 (0.24) Ø 44.00 (1.73) 58.00 80.00 (2.28) (3.15) Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 4 x R 4.50 (0.18) 4 x R 5.50 (0.22) 104.00 (4.09) 90.00 (3.54) 57.00 (2.24) Ø 44.00 (1.73) 57.00 80.00 (2.24) (3.15) Chapter 3 Accessory Installation Required Tools • Torque limiting screwdriver with 2.5 mm hex key bit Install the Adapter Plate 1. Perform all steps in Prepare for Accessory Installation on page 21. 2. Use a torque limiting screwdriver with 2.5 mm hex key bit to remove the two screws from the existing mounting plate from your On-Machine product. Bottom Arm Mount Top Arm Mount VESA Mount 3. Set the existing mounting plate aside. 4. Secure your selected adapter plate with the screws shipped with the adapter plate. Torque the screws to a value of 1…1.2 N•m (8.85…10.62 lb•in.). IMPORTANT CFast SSD Card Do not overtighten the screws. Overtightening can cause damage to the gasket attached to the cover. Your On-Machine 6300PA panel PC features a CFast slot to accept CFast SSD cards to store your manufacturing data in your industrial environment. The operating system (OS) of your On-Machine panel PC recognizes the installed CFast SSD card as a hard disk. Remove the Existing CFast SSD Card If the CFast SSD card needs to be removed, follow the steps below. IMPORTANT Risk of potential data loss. • To avoid data corruption, do not remove the CFast SSD card while data is being stored or accessed by your system. • To avoid inadvertent damage the CFast SSD card, do not bend, drop, or expose it to heat, water, direct sunlight, electrostatic sources, or magnetic fields. 1. Carefully push and release the CFast SSD card. The CFast SSD card will eject from the CFast slot. 2. Extract the CFast SSD card from the slot. 3. Proceed to Install the Existing CFast SSD Card. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 27 Chapter 3 Accessory Installation Install the Existing CFast SSD Card IMPORTANT Only install a CFast SSD card approved for industrial applications. A CFast SSD card intended for consumer products (such as digital cameras) does not have the endurance, performance, reliability, or data protection required for industrial applications (such as sudden power off). The CFast SSD card must comply with CE, FCC, RoHS, MIL-STD-810G certifications and technical specifications stated in CFast SSD Card on page 124 . For a list of approved CFast SSD cards by storage capacity for industrial applications, see CFast SSD Card on page 124 or ASEM 6300V Accessories Product Information, publication 6300V-PC005. Your On-Machine panel PC features a hot-swap CFast slot. A shut-down of your On-Machine panel PC is not required. 1. Carefully insert a CFast SSD card approved for industrial applications into the CFast slot. The label on the CFast SSD card will be visible once it is properly inserted. The 28 CFast Card Slot The CFast slot is designed to prevent the CFast SSD card from being inserted incorrectly. If there is resistance when inserting the CFast SSD card, check for proper orientation. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 4 Replace or Install an Element IMPORTANT This section is not applicable to SIL3 emergency stop (E-stop) button replacement or installation. For SIL3 emergency stop (E-stop) button replacement or installation, proceed to the Replace or Install an Emergency Stop Button on page 39. Without Buttons Factory Installed Buttons Select models of On-Machine products feature a button area for elements (such as a selector switch, buzzer, selector switch, or push button) which allows for hard-wired integration — the commands are connected to rear terminal blocks and the interfaces are directly connected to the system. The quantity of elements that can be attached is dependent upon the size of your On-Machine product and these select models can be ordered in one of two ways: • without elements to allow for future element installation or • factory installed element(s) with internally configured connection. IMPORTANT If an element was pre-installed/assembled and configured/internally cabled at the factory you cannot modify the configuration. Hard-wired Versions The front commands are connected by cables to internal terminal blocks under the rear cover. The interfaces are directly connected to your On-Machine product. The maximum number of installed commands excluding interfaces is eight elements (limited by the number of terminals) connected to the internal terminal blocks. Depending on the configuration ordered, your On-Machine product can support the following elements: • • • • • Signal indicators Push buttons Customizable push buttons Illuminated selector switch Keylock switch • • • • • Buzzer (quantity 1) USB 2.0 (quantity 1) Ethernet/IP (quantity 1) Cable pre-disposition Remote frequency identification (RFID) (quantity 1) By design, ATX push buttons, USB 2.0, Ethernet/IP, and RFID elements do not connect to the terminal blocks. For a complete list of available kits, see ASEM 6300V On-Machine Accessories Product Information, publication 6300V-PC005. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 29 Chapter 4 Replace or Install an Element Element Positions Depending on the size of the system, the button area can support nine to thirteen different positions. All the elements installed in the button area are connected to two terminal blocks (-X1 and –X2). Figure 6 - Element Positions: On-Machine Landscape Versions Element Positions 24 in. Width, 13 Positions 2 1 Button Area 3 4 5 6 7 8 9 10 11 12 6 7 8 9 10 11 12 6 7 8 10 11 6 7 13 21.5 in. Width, 13 Positions 3 2 1 4 5 13 18.5 in. Width, 11 Positions 3 2 1 4 5 9 15.6 in. Width, 9 Positions 3 2 1 Legend Customizable label (optional) ## 4 5 8 9 An RFID transponder cannot be installed in this position. The position of element Installed in the button area. The green element position is preferred for the RFID transponder. If the RFID transponder is installed in any other element position, no other element can be installed to the right. The emergency (E-stop) button can only be installed in this position. Figure 7 - Element Positions: On-Machine Portrait Versions Element Positions 24 in. Height, 8 Positions 1 2 3 4 5 6 8 7 21.5 in. Height, 7 Positions Button Area 1 2 3 Legend Customizable label (optional) ## The position of element Installed in the button area. The emergency (E-stop) button can only be installed in this position. 30 4 5 6 7 An RFID transponder cannot be installed in this position. An element cannot be installed to the right of the radio frequency identification (RFID) transponder, except when the RFID transponder is installed in the position indicated in green. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 4 Replace or Install an Element Terminal Blocks Location All the elements installed in the button area are connected to two terminal blocks (-X1 and –X2), accessible by removing the rear cover. Table 13 - Terminal Block Area Detail Backside View, Rear Cover Removed Terminal Block Area -X1 Terminal Block Area -X2 1 5 2 6 3 7 4 8 Note No. 1 2 3 4 Position on Terminal Block Area -X1 X1-1 Position n1 X1-2 Position n2 X1-3 Position n3 X1-4 Position n4 Note No. 5 6 7 8 Position on Terminal Block Area -X2 X2-1 Position n1 X2-2 Position n2 X2-3 Position n3 X2-4 Position n4 Terminal Block Labels Each terminal block area features a terminal block label, indicating the elements (such as buttons, indicators, selectors and interfaces) installed on the system. If an element was factory-installed, the element is hard-wired and the electrical schema on the label will appear as: Table 14 - Terminal Block Labels 1 2 3 4 5 Note No. Description 1 Terminal Block Number 2 Position on terminal block of the terminal contacts 3 Electrical schema of the element installed 4 Front position of the installed element 5 ID of the element installed Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 31 Chapter 4 Replace or Install an Element Required Tools Prepare for Removal/ Installation The following tools are required to properly remove and install an element. • Torque screwdriver • Element kit • Phillips screwdriver to accommodate N2 screws • Spanner tool (provided with your On-Machine product) • For Add an Element on page 35 only: - Cutting tool suitable for polycarbonate material - 5 mm socket WARNING: All voltage connected to your On-Machine product must be powered down before proceeding. This includes elements installed in the button area of your On-Machine product. AVERTISSEMENT: Toute tension connectée à votre produit On-Machine doit être coupée avant de continuer. Cela inclut les éléments installés dans la zone des boutons de votre produit On-Machine. The On-Machine product shown may not be identical to your actual On-Machine product. The instructions still apply. 1. Power down your On-Machine product. 2. Remove the button area cover: a. Remove the four screws from the back of your On-Machine product. Remove Screws Remove Screws b. Gently pull down the button area panel from the front of your On-Machine product. 3. Remove the rear cover. a. Place a clean, soft microfiber cloth down on a flat surface. b. Place your On-Machine product with the LCD facing down on the clean, soft microfiber cloth. c. Disconnect cables from other components (such as a RVL transmitter or RVL receiver) to accommodate setting your On-Machine product with the LCD facing down. 32 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 4 Replace or Install an Element d. Release the arm from your On-Machine product. e. Use a torque screwdriver to remove the eight screws from the cover. Bottom Arm Mount Top Arm Mount TopVESA Arm Mount Mount f. Set the eight screws aside. g. Gently lift the cover from your On-Machine product and set it aside. The button connectors are now accessible. Replace an Element Remove the Existing Element With the button area and rear cover removed, perform the following steps. 1. From the rear of your On-Machine product: a. Remove the terminal block with cable. Terminal Block with Cable b. Use a small, flat-blade screwdriver to slightly press into the square opening above the connection cable. c. Gently remove the cable from the terminal block. Terminal Block, Cable Disconnected 2. From the button area on the front of your On-Machine product: a. Use a slotted screwdriver to remove the screws from the card of the element. b. Gently pull the card up off of the button area. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 33 Chapter 4 Replace or Install an Element c. Disconnect the flat from the card. d. Identify the notch on the nut. Notch e. Align the spanner with the notch, then turn the spanner counter-clockwise to loosen and remove the nut from the element. f. Remove the loosened nut and element. Install the Replacement Element 1. For custom push button installation: Install the custom label (optional) and translucent lens at this time. See Add a Custom Label to a Custom Push Button on page 38 for installation instructions. 2. Align the tab of the element with the slot on the cavity in the button area. Tab Slot 3. Insert the element into the cavity from the front side of the button area. 4. Hand-tighten the nut evenly onto the element from the back side of the button area. 34 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 4 Replace or Install an Element 5. Use the spanner (provided) to fully tighten the nut. 6. Connect the flat of the cable to the card. 7. Use a slotted screwdriver to tighten the screws on the card. 8. Proceed to Complete the Replacement/Installation on page 37. Add an Element If the button area of your On-Machine product was factory configured for future element expansion, follow the procedure below to add an element. 1. Remove the cap from the desired location for the new element on the button area. 2. Use a cutting tool suitable for polycarbonate material, cut the polycarbonate covering the element cavity on the button area. 3. Use a 5 mm socket spanner to tighten the two spacers onto the cavity area. 4. For custom push button installation: Install the custom label (optional) and translucent lens at this time. See Add a Custom Label to a Custom Push Button on page 38 for installation instructions. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 35 Chapter 4 Replace or Install an Element 5. Align the tab on the element with the slot of the cavity on the button area. 6. Insert the element in the cavity. 7. Hand-tighten the nut evenly onto the element from the back side of the button area. 8. Use the spanner (provided) to fully tighten the nut. 9. Connect the flat of the cable to the card. 10. Use a slotted screwdriver to tighten the screws on the card. 11. Proceed to Complete the Replacement/Installation on page 37. 36 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 4 Replace or Install an Element Complete the Replacement/ Follow these steps to reattach the panel and cover. 1. Reinstall the button area cover: Installation a. From the front of your On-Machine product, gently push the button area panel up to properly seat it flush against its frame. IMPORTANT Be sure that all cables are not pinched or kinked during the process if inserting and tightening the eight screws. b. From the back of your On-Machine product, use a slotted screwdriver to tighten the four screws. Tighten Screws Tighten Screws 2. Reinstall the rear cover: a. Align the cover with holes. IMPORTANT Be sure that all cables are not pinched or kinked during the process if inserting and tightening the eight screws. b. Insert the eight screws in the holes. Bottom Arm Mount Top Arm Mount TopVESA Arm Mount Mount c. Torque the eight screws to 1…1.2 N•m (8.85…10.62 lb•in.). IMPORTANT Add a Label Do not overtighten the screws. Overtightening can cause damage to the gasket attached to the cover. Add a Label to the Label Holder If your button area of your On-Machine product was factory configured with a label holder, follow the procedure below to add a label. 1. Use a fine-tip, permanent marker to write the element function on the label. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 37 Chapter 4 Replace or Install an Element 2. Insert the label into the label holder. 3. Insert the transparent protector over the label. Add a Custom Label to a Custom Push Button If a custom push button is installed on your On-Machine product, you can add a custom label (such as an icon or written description to indicate the function) to your custom push button. A Microsoft Word template is available for download from the Rockwell Automation Product Compatibility and Download Center (PCDC). Follow the instructions provided to print your custom push button label. A translucent lens is required to install the label into your custom push button. See Table 135 on page 134 for a list of available colors. WARNING: Power off your On-Machine product before assembling the custom label. During the custom label assembly, the custom push button can have an inadvertent effect on your system if the custom push button is pushed. With your On-Machine product powered off: 1. Print the custom label using the template or write on the custom label. 2. Gently remove the custom label from the perforated label sheet. 3. Seat the custom label into the back side of the translucent lens. 4. Press the translucent lens with custom label into the cap of the custom push button. The translucent lens is properly seated when you hear an audible click. 38 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 5 Replace or Install an Emergency Stop Button On-Machine products with a button area are available with or without a pre-installed SIL-3 emergency stop (E-stop) button kit. • For a pre-installed SIL-3 E-stop button kit: No further installation is required. However, it is important to understand the information provided within Appendix B on page 99. • For replacement of a pre-installed SIL-3 E-stop button kit: You must (a) select an identical SIL-3 E-stop button kit and (b) install the replacement SIL-3 E-stop button kit in the same location on the button area to ensure certification compliance. IMPORTANT If another type of SIL-3 E-stop button kit is used, such as a light emitting diode (LED) style, all certifications listed will be void. For a list of authorized E-stop push button kits, see Appendix D on page 126 and the 6300V On-Machine Accessories Product Information, publication 6300V-PC005. • Unpack the E-stop Kit For initial installation of a SIL-3 E-stop button kit: Follow the instructions within this section. Before you unpack your E-stop kit, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking. Verify all parts are present. See Appendix D on page 126 to identify your E-stop kit and its parts. Required Tools The following tools are required to properly remove and install your E-stop button kit. • Torque screwdriver • Phillips screwdriver to accommodate N2 screws • E-stop button kit • Spanner tool (provided with your On-Machine product) Prepare for Removal/ Installation Disconnect DC Power 1. Disconnect the DC power supply connected to your On-Machine monitor from the outlet. An ON/OFF switch is not available on your On-Machine monitor. The LED status indicator on the front side led will not emit a color, indicating power is no longer being supplied to your On-Machine product. For most maintenance procedures, you must set your On-Machine product with the LCD facing down on the clean, soft microfiber cloth. Often, the peripheral cables do not have the required length do so. For this reason, you must: a. shut down any other connected components according to their manufacturer’s instructions, then b. disconnect the peripheral cables. 2. If required, shut down any other connected component(s). Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 39 Chapter 5 Replace or Install an Emergency Stop Button Remove the Rear Cover To access the connector area: 1. Place a clean, soft microfiber cloth down on a flat surface. 2. Place your On-Machine product with the LCD facing down on the clean, soft microfiber cloth. 3. Disconnect cables from other components (such as a RVL transmitter or RVL receiver) to accommodate setting your On-Machine product with the LCD facing down. 4. Release the arm from your On-Machine product. 5. Use a torque screwdriver to remove the eight screws from the cover. Bottom Arm Mount Top Arm Mount TopVESA Arm Mount Mount 6. Set the eight screws aside. 7. Gently lift the cover from your On-Machine product and set it aside. Remove the Button Area Cover 1. The On-Machine product shown may not be identical to your actual On-Machine product. The instructions still apply. Remove the four screws from the back of your On-Machine product. Remove Screws Remove Screws 2. Gently pull down the button area panel from the front of your On-Machine product. Remove the SIL-3 E-stop Kit If your pre-installed SIL-3 E-stop button kit must be replaced, perform the steps below to remove the pre-installed SIL-3 E-stop button kit from your On-Machine product. IMPORTANT 40 Before you remove the exiting SIL-3 E-stop button kit, be sure your replacement SIL-3 E-stop button kit is identical to the existing SIL-3 E-stop kit you are removing in the steps below. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 5 1. Replace or Install an Emergency Stop Button Press the side levers of the connector with cable, then pull the connector with cable from the printed circuit board (PCB) connector on the panel button area. 2. Use a Phillips screwdriver (not included) to remove the screws on the PCB card. 3. Lift the PCB card from the button panel area. 4. Use the spanner (provided) to remove the nut from the E-stop button. a b c 5. Remove the E-stop button from the button area panel. Install the E-Stop Kit Perform the steps below to attach your SIL-3 E-stop button kit to the button area of your On-Machine product. WARNING: Risk of injury. The E-stop button must always be accessible. Never block the path to the E-stop button. AVERTISSEMENT: Risqué de blessure. Le bouton E-stop doit toujours être accessible. Ne bloquez jamais le chemin vers le bouton d’arrêt d’urgence. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 41 Chapter 5 Replace or Install an Emergency Stop Button IMPORTANT 1. For replacement installation of an SIL-3 E-stop, be sure the replacement SIL-3 E-stop kit: • is identical to the factory-installed SIL-3 E-stop kit and • is installed in the same location of the factory-installed SIL-3 E-stop kit to ensure certification compliance. If another type of E-stop button kit is used, all certifications listed will be void. For a list of authorized E-stop button kits, see Appendix D on page 126 and the 6300V On-Machine Accessories Product Information, publication 6300V-PC005. Align the tab on the side of the E-stop button with the slot of the E-stop button cavity (visible from the backside of the panel area). Back Side View Align slot with tab 2. Insert the aligned E-stop button through the E-stop hole. 3. Seat the nut (provided) over the E-stop button. Nut Back Side View 4. Use the spanner provided with your On-Machine product to secure the nut to the surface of the panel area. Spanner Seated Nut 5. Align the mounting holes of the PCB card (provided) with the mounting holes in the E-stop button itself, then set the PCB card into the E-stop button. 6. Use a Phillips screwdriver to secure the PCB card to the E-stop button. 7. Attach the connector on the flat cable to the PCB card. 42 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 5 Replace or Install an Emergency Stop Button 8. Use the side fastening tabs to secure the connectors to each other. Connect the Terminal Block The -X3 terminal block, located on the underside of your On-Machine product, is dedicated to receive an E-stop button kit. Table 15 - -X3 Terminal Block Detail 2 Note No. 1 2 3 3 Description PIN 1 Terminal Block Wiring Diagram Label Terminal Block Connector 1 Perform the following steps to connect the terminal block of the E-stop button. 1. Review the wiring diagram label affixed to the connection area of your On-Machine product. See Figure on page 43 for the wiring diagram label location. 2. To insert wires: Insert the wires according to the wiring diagram label. - CROSS SECTION AVG 24 ~ 16 max. 1,5 mm² / stripping length 10 mm (.04 in.) Insert Wire into Terminal Block Wire Inserted into Terminal Block - If a wire needs to be removed: Use the tip of the screwdriver to gently press on the spring retainer. Screwdriver 3. 4. 5. 6. Seat the terminal block onto the E-stop connector. Insert the screws into the connector. Use a torque limiting screwdriver to torque the screws to 0.2 N•m (1.77 lb•in.). Reattach the panel and cover as described in Complete the Replacement/Installation. Complete the Replacement/ Follow these steps to reattach the panel and cover. 1. Reinstall the button area cover: Installation a. From the front of your On-Machine product, gently push the button area panel up to properly seat it flush against its frame. IMPORTANT Be sure that all cables are not pinched or kinked during the process if inserting and tightening the eight screws. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 43 Chapter 5 Replace or Install an Emergency Stop Button b. From the back of your On-Machine product, use a slotted screwdriver to tighten the four screws. Tighten Screws Tighten Screws 2. Reinstall the rear cover: a. Align the cover with holes. Be sure that all cables are not pinched or kinked during the process if inserting and tightening the eight screws. IMPORTANT b. Insert the eight screws in the holes. Bottom Arm Mount Top Arm Mount TopVESA Arm Mount Mount c. Torque the eight screws to 1…1.2 N•m (8.85…10.62 lb•in.). Do not overtighten the screws. Overtightening can cause damage to the gasket attached to the cover. IMPORTANT 3. Proceed to the mandatory steps in Verify Functionality. Verification of functionality is mandatory. After the E-stop button and the emergency line to the PLC/relay is connected, you must press the E-stop button at least once to verify functionality. IMPORTANT Verify Functionality This mandatory verification test depends on the specific emergency chain number. The following steps provide instruction to perform the tests after the E-stop button is initially installed. Required Tools 44 • Required: General purpose multimeter - Purpose: To verify the resistance between contacts (primary the emergency contacts). • Optional: 24V DC power supply - Purpose: To check the E-stop LED. This is optional as the LED functionality is not a part of the emergency chain. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 5 Replace or Install an Emergency Stop Button Test According to Configuration The illustration within Figure 8 shows the resistance between a “pair of contact”; the table within Figure 8 shows the impedance that is expected to be read on the multimeter display. To properly read the table: • Select two pins from the table. For example: 5 and 6 (pin 5: table row, pin 6: table column). • If the intersection cell between the row and the column shows a voltage instead of a resistance, the “pins pair” is connected to the E-stop button LED. - To test: Apply 24V DC being careful to connect the polarity properly. IMPORTANT To guarantee that the device is working properly all the table combinations should be tested. Figure 8 - Testing Procedure T Use Table 16 to help interpret the content within Figure 8 and the various test cases. Table 16 - Testing Procedure Legend Symbol Z∞ Z∞ OR NN +24V DC OV ——— Definition High Impedance High Impedance Short circuit Not tested by multimeter Apply 24VDC power supply Apply power supply ground Already tested in another configuration IMPORTANT: Check these contacts carefully. 6300V-ESTOP-ES and 6300V-ESTOP-E1 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 45 Chapter 5 Replace or Install an Emergency Stop Button Figure 9 - E-stop Button Released Position Figure 10 - E-stop Button Pressed Position 6300V-ESTOP-E2…E5 Figure 11 - E-stop Button Released Position Figure 12 - E-stop Button Pushed Position 46 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Introduction The radio frequency identification (RFID) panel device and RFID TAG table programming unit are tag reading/writing devices with an integrated antenna. RFID Panel Devices 13.56 MHz HF 125 kHz LF The RFID panel device is ideal for use on your On-Machine product in the industrial environment. Directly installed on the On-Machine product, the device communicates with a host system, typically a PC, via the USB port. The RFID panel device is available in either 125 kHZ low frequency (LF) or 13.56 MHz high frequency (HF). RFID Tag Programming Unit 13.56 MHz HF Though rated for an industrial environment, the RFID tag programming unit is designed for use on a PC in an office environment where the information technology (IT) manager can program the various tags without needing to use the On-Machine product. The RFID tag programming unit is available in 13.56 MHz HF only. For a complete list of RFID accessories and their specific catalog numbers, see 6300V On-Machine Accessories Product Information, publication 6300V-PC005. Application software and libraries to program both RFID module types are available for download from the Rockwell Automation Product Compatibility and Download Center (PCDC). See Appendix D on page 135 for technical data related to RFID products. Unpack the Product Before you unpack your RFID tag unit, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking. Your RFID tag programming unit ships with the following parts: • RFID tag programming unit and • USB cable Attach the RFID Tag Programming Unit Connect the RFID Tag Programming Unit 1. Insert the USB cable (provided) to the USB connection on your PC. 2. Insert the free end of the USB cable into the RFID tag programming unit. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 47 Chapter 6 Install the Radio Frequency Identification Device Set Up the Software Application The software application can be downloaded from the Rockwell Automation Product Compatibility and Download Center (PCDC). A log in must be created on the Rockwell Automation PCDC site prior to downloading the software application. The software application includes the following software components: • ASEM RFID Configuration Application - for configuring the various tags (reading, writing, spontaneous message detection) and RFID device diagnostics. • DLL Function Library - required in Microsoft environment with Framework.NET (managed DLL) for the development of proprietary applications for configuring the various tags. • USB Drivers - for correct use of the RFID devices. - the RFID panel-mounted device driver maps the USB port on a Virtual COM device which is seen by the OS as a COM serial port. • Microsoft Framework.NET - required to use the application software and the library. The installation is an essential requirement for operation. IMPORTANT The USB drivers and Microsoft Framework.NET components are required to use the libraries. The software application must be installed before any other operation. Dynamic Link Library Function Library C# and C++ dynamic link libraries (DLLs) are available for developing proprietary applications. See the SDK Manual for guidance on using the DLLs. The DLLs and the SDK manual can be downloaded the Rockwell Automation Product Compatibility and Download Center (PCDC). Driver for RFID Device The RFID panel device is pre-installed to the USB port on your On-Machine product, but is mapped internally as Virtual COM. This means that it is possible to dialogue with the device as if it were connected to a standard serial port. The drivers are distributed in two different forms with automatic installer or manual installation. The automatic installer is sufficient to start the application setup. If a manual installation procedure is necessary, follow the steps below. Manual Installation of Driver Files The driver files are stored in a local system folder named “FDTI VCP Drivers”. The content of this folder is shown in Figure 13. Figure 13 - FDTI VCP Driver Folder 48 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Within the Microsoft Windows OS: 1. Navigate to Windows > Settings > Devices. 2. Identify the drivers of the COM that need to be updated from the Other Devices panel. The operations described below must be performed twice to allow the virtual COM communication channel to recognize the USB port. 3. Right-click to select the driver software update function. 4. Select the “Browse my computer for driver software” option. 5. Select the folder which contains the drivers. 6. Wait for the OS to recognize the peripheral device. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 49 Chapter 6 Install the Radio Frequency Identification Device Driver for RFID TAG Programming Unit (13.56 MHz HF) To install the Silicon Labs® drivers for the CP210x chip set: 1. Download the AN220SW USB Driver Customization file, AN220SW.zip, from either of following links: - Silcon Labs or - Rockwell Automation Product Compatibility and Download Center (PCDC). The downloaded file is saved in archive format. 2. Unzip the downloaded file, then launch the executable (.exe) file. 3. Confirm all options until you reach the ‘Device Options’ window 4. Uncheck the boxes to both options in the ‘Device Options’ window. IMPORTANT Do not select the ‘Selective Suspend Support’. 5. Click the ‘Next’ button. 6. Continue customization within the ‘Customization USB Driver Installation Wizard’. Framework .NET 4.6.1 Installation The ASEM RFID Configuration software, used to manage the RFID device, requires the installation of Microsoft Framework .NET version 4.6.1 or later to be installed on your On-Machine product. Perform the steps below for proper installation. 1. Download the Microsoft Framework .NET version 4.6.1 from the Microsoft website. 2. Follow the on-screen installation instructions. 3. Reboot your system when the installation is complete. Use the ASEM RFID Configurator The ASEM RFID Configurator software is provided for managing (reading/writing) various tags and for RFID device diagnostics. The ASEM RFID Configurator software can be downloaded from the included with the RFID devices or can be downloaded from the Rockwell Automation Product Compatibility and Download Center (PCDC). IMPORTANT Complete the installation steps listed in Driver for RFID Device on page 48 and Framework .NET 4.6.1 Installation sections before launching the ASEM RFID Configurator. When the executable file (.exe) is launched, the initial screen of the ASEM RFID configurator appears. Available categories appear as tabs horizontally across the screen. 50 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Figure 14 - ASEM RFID Configurator — Initial Screen Layout Available Categories Configure Devices Initiate Connection Progress Bar Configuration When the .exe file is launched, the initial application window appears with RFID Device as the active tab. Configure the RFID Device: 1. Launch the .exe file. The initial application window appears with RFID Device as the active tab. 2. Within the active ‘RFID Device’ tab, select an option from each pull-down field to configure the RFID device. The Configure Devices pull-down fields manage the communication with the RFID device connected to your PC where the ASEM RFID Configurator software has been executed. Configure Devices Field Name SERIAL PORT ADDRESS BAUD RATE (bps) RFID TYPE Description Serial port the USB device is connected to. The communication channel is a Virtual COM. The COM assigned to the device is shown in Windows Control Panel > Device Manager. Address of the peripheral. Default Value = 255. Transmission rate of the peripheral. Default Value = 19200 bps When the ‘Connect’ button is clicked, the application connects to the RFID device, this field populates with the identified device type (HF or LF). 3. Click the ‘Connect’ button. The progress bar initiates the operation. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 51 Chapter 6 Install the Radio Frequency Identification Device Spontaneous Message 1. Click the ‘Spontaneous Message’ tab. The content of the spontaneous message appears. The fields shown are: Field Name TAG TYPE ADDRESS Description Identified tag type. Unique Identifier (UID) stored on the tag by the manufacturer. For RFID LF (125 kHz): The spontaneous message may be sent by the RFID reader only and exclusively in “Tag emulation UNIQUE” mode because LF tags do not transfer the UID stored by the tag manufacturer. For RFID HF (13.56 MHz): The UID sent by the device is the UID stored in the tag by the tag manufacturer. The spontaneous message is generated by the RFID device when a tag is approached to the RFID device and recognized. The UID stored on the tag by the manufacturer is a unique identifier which can be associated to the user. Emulate a UNIQUE Tag and Generate a Spontaneous Message The emulation tag, UNIQUE A LF, can be programmed to emulate a UNIQUE tag and generate a spontaneous message. In this case, the sent UID is not stored by the manufacturer in a tag, but rather is a UID defined by the end user. The method for writing the UID and emulating a UNIQUE tag using a LF tag is explained in 4.7.2. The UID stored by the manufacturer may be requested by querying the tag with specific messages. 52 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Data Structure Configuration The Data Structure Configuration is used to manage the data structures which can be defined and configured on the tag. Figure 15 - Data Structure Configuration Tab: Custom Tags Formatting Form General Considerations on Tags Tags perform a number of basic operations sufficient in most industrial applications. A basic operation includes reading and writing a data block and communicating the characteristic parameters of the tag itself. For example, the number of available data blocks and the UID. When more complex operations are required, some challenges may occur during implementation. An example of a more complex operation would be the requirement to write only one byte in the tag’s memory using only the basic function: a. Read the entire data block containing the byte to be edited, then b. edit only the byte you want to be change, then c. write the complete data block on the tag. This operation is more complex as the data block can only be written as a whole. For example, if the data block consists of 4 bytes, only 4 bytes can be read and written at a time (not any number, but only those of a specific block). Some additional functions are available in the ASEM library to perform these more complex operations in simple manner. - Read all the data of the tag. - Integrally format the tag. - Read an byte array of the tag starting from any position. - Write an byte array on the tag starting from any position. Figure 16 on page 54 shows an example of reading 3 bytes starting from byte 2. This operation is performed by means of the function: ReadByteArray (Start Byte, Data Size) The data blocks of the tag consist of 4 bytes, therefore bytes [0 1 2 3] represent the first block and bytes [4 5 6 7] represent the second block. The function requires two parameters: • Start Byte: Bytes from where to start reading. • Data Size: Number of bytes to be read starting from the Start Byte position. IMPORTANT The number of bytes starts from 0. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 53 Chapter 6 Install the Radio Frequency Identification Device Figure 16 - Read Byte Array Example Tag Memory 2 3 1 2 3 4 5 6 7 8 4 Array of Bytes Read by the Tag Similarly, the same memory area may be written using the function: WriteByteArray(Start Byte, Data) The function requires two parameters: • Start Byte: Bytes from where to start writing. • Data: Bytes to write starting from the Start Byte position (hexadecimal). Figure 17 - Write Byte Array Example Tag Memory 2 3 1 2 3 4 5 6 7 8 4 Byte Array to Write on the Tag Structure Generation The ReadByteArray(.) and WriteByteArray(.) functions can be used to simplify the reading and writing operations of tags which would only support complete fixed size data block reading and writing (for example, 16 bytes for MIFARE CLASSIC). Reading/writing a byte array of any length starting from any position is not an effective technique for managing the data typically stored on a tag. It would be beneficial to have the ability to declare a dynamic structure capable of containing an indefinite number of different types of fields so as to satisfy the most needs. Fundamentally, a data structure is defined, transformed into an array byte, then written it on the tag. An example structure with four different fields are listed below. a. Name: Name of the person [fixed length string equal to 30 characters] b. Surname: Surname of the person [fixed length string equal to 30 characters] c. Birthday: Date of birth of the person [type DateTime] d. AreaAccess: Hexadecimal value which defines access to the various system areas [type WORD] 54 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 4 Install the Radio Frequency Identification Device Any structure can be created starting from the basic types made available by the application. Tipo Byte Word Integer Floating point Double precision DateTime String Size in bytes 1 (predetermined) 2 (predetermined) 4 (predetermined) 4 (predetermined) 8 (predetermined) 8 (predetermined) To be defined during the declaration The string length should be defined during the declaration. IMPORTANT The Byte and Word data types must be hexadecimal (such as 1FB4), while the Integer data types are expressed on decimal base (such as 13412). For the DateTime time, respect the syntax suggested in the “Variable value” field. The string is the only field requiring the string length to be explicitly declared. We strongly advise to fix a single size which makes it possible to store all the possible data related to the variable. Within the ‘Structure Items’ area: 1. Select the various fields to add the various record and complete the structure. The final result is shown below: Item Viewer 2. If the position of an item or items need to be modified (such as be deleted): Click one of the buttons to the right of the window to modify it. The entire structure of a byte array must be written in the tag data. Button Function is exported to an XML file format. Save Structure to XML File Structure Both data and structure are saved. A byte array is generated starting from the records contained in the Create Data Array structure, then creates a copy to the clipboard. 3. Paste the clipboard contents into a text editor. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 55 Chapter 6 Install the Radio Frequency Identification Device The byte array expressed as hexadecimal string. ISO15693 (13.56 MHz) Perform the following steps to configure the Write Byte Array for ISO15963 (13.58MHz). 1. Click the ‘ISO15963 (13.58 MHz) tab. 2. Copy and paste the contents into a ‘Write Byte Array’ field of the tag where you want to read. 3. Click the ‘Write Byte Array’ button. In the case of an object, write the data on a tag ISO15693 or on any one of the managed tags. The opposite operation is also possible: read exactly the number of bytes previously written on the tag starting from the same “Start Byte” index. The number of bytes to be read starting from a given start byte is indicated in the ‘Read Byte Array’ group. Perform the following steps to configure the Read Byte Array for ISO15963 (13.58MHz). 1. Click the “Read Byte Array” button to obtain the hexadecimal string in the Hex Data field. The size of the structure in bytes must be noted. 2. Select the entire string from the Hex Data field, then copy and paste the string to clipboard. Transform the Byte Array into a Defined Data Structure 56 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device In order to transform the byte array into a defined data structure, the source XML file must be loaded in the tool. Perform the following steps to transform the byte array: 1. Click the ‘Data Structure Configuration’ tab. 2. Click the ‘Load Structure from XML File …’ button. A list of fields previously declared in the structure will appear and the last data saved to the disk will load. The last data saved to the disk will be deleted during the next step. 3. Click the ‘Get Data from Clipboard and Decode’ button. The data within the clipboard will be associated with the newly loaded structure. Structures The ASEM RFID Configurator can be used to program the tags in complex manner by means of “structures” with no need for the user to write additional software. To use “structures”, perform the following steps within the ASEM RFID Configurator. 1. Define the structure. 2. Save the structure in XML format. 3. Convert structure data into a byte array. 4. Copy the result to the clipboard. 5. Write the data on a tag. 6. Read the data from the tag. 7. Copy the result to the clipboard. 8. Save the structure in XML format from disk. 9. Match binary data from clipboard and data structure. 10. Retrieve original data. In making the proprietary application, the programmer must be able to retrieve the tag data and reformat the data in the same manner as originally declared by the user. Consequently, the user must provide the XML file to the programmer who will read the tag data and decode them using specific library functions. Table 17 - Structure Item Values Structure Item Add Byte Add Word Add Integer Add Floating Point Add Double Precision Add Date/Time Variable Name User Defined User Defined Variable Value User Defined User Defined User Defined User Defined User Defined User Defined Add ANSI String User Defined User Defined Dimension (Bytes) 1 2 4 4 8 8 User Defined (1) (1) The Dimension (Bytes) field is the only instance where the user must define the size. Table 18 - Other Structure Commands Structure Command Description Create a byte array starting from the declared data structure. Create data array The array is stored on the clipboard. At the end of the conversion, a pop-up window appears indicating the size of the newly generated array. Transform the data array stored on the clipboard to a data structure declared in a XML file. This must be preloaded before performing this operation. Get data from is performed by means of the ‘Load structure from XML file…’ function. clipboard and decode Loading Typically, this function is used after having read the tag data using the ReadByteArray() function. Load structure from Load the previously declared XML structure to format the binary data read from a tag. XML file… Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 57 Chapter 6 Install the Radio Frequency Identification Device Table 18 - Other Structure Commands Save structure to XML file… Move Item Up Move Item Down Cancel Selection Reset List Save the XML structure currently created in the editor. Move the selected item in the editor up. Move the selected item in the item viewer down. Delete the selected item in the item viewer. Delete all selected items in the item viewer. ISO 15693 (13.56 MHz) The ISO 15693 (13.56 MHz) tab is used to open an ISO15693 tag. Figure 18 - ISO 15693 (13.56 MHz) Tab Table 19 - Commands for ISO 15693 (13.56 MHz) Command UID Blocks number Block dimension Description Unique Identifier of the tag identified in the reading range of the RFID device. Number of memory blocks present on the tag. Data block size in bytes. Block range Range of the tag indexes (the first index is always zero). Command Description Inventory This function used to detect all ISO15693 tags present in the range of action of the antenna of the RFID device. The UIDs of the detected tags are entered in the ‘Data report’ pop-up window . IMPORTANT: This function is critical if the size of the antenna is small. For this reason, it is advised to run preliminary tests before using it. Table 20 - Inventory 58 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Table 21 - Read All Tag Data Command Description Read All Read all the data contained Tag Data on the ISO15693 tag. Table 22 - Read Block Command Block Description Block number to read. Data (Hex) Read data (hexadecimal) Block Description Block number to write. Write Block Data (Hex) Write data (hexadecimal). Command Description Completely format the ISO15693 tag using the data block declared in the Data field. block which will be used to Data (Hex) Data format the tag (hexadecimal). Read Block Table 23 - Write Block Command Table 24 - Format Tag Format Tag Table 25 - Read Byte Array Command Read Byte Array Description Read a byte array from the tag starting from the point indicated by Start byte. Index from where to start Start Byte reading. Data Size Number of bytes to read. block which will be used to Data (Hex) Data format the tag (hexadecimal). Table 26 - Write Byte Array Command Description Write a byte array on the tag starting from the point indicated by Start byte. Index from where to start Start Byte writing. Write Byte Array Data (Hex) Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Byte array to write from the tag (hexadecimal). IMPORTANT: The size of the data array written starting from Start Byte must not exceed the size of the tag. 59 Chapter 6 Install the Radio Frequency Identification Device ISO 14443A Mifare Ultralight (13.56 MHz) This window can be used to handle a ISO 14443A Mifare Ultralight tag. Figure 19 - ISO14443A Mifare Ultralight Tab Table 27 - Commands for ISO 14443A Mifare Ultralight (13.56 MHz) Command UID Blocks number Block dimension Description Unique Identifier of the tag identified in the reading range of the RFID device Number of memory blocks present on the tag Data block size in bytes Range of the tag indexes (the first index is always zero) Block range Table 28 - Read All Tag Data Command Description Read All Tag Data Read all the data contained in the Mifare Ultralight tag Table 29 - Read Block Command Read Block Description Read a byte array from the tag starting from the point indicated by Start byte. Block Block number to read. Data (Hex) Read data (hexadecimal) Table 30 - Write Block Command 60 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Description Chapter 6 Install the Radio Frequency Identification Device Table 30 - Write Block Write a data block from the Mifare Ultralight tag. IMPORTANT: The first 4 blocks cannot be written to avoid compromising the blocks shown. Fundamentally, the Lock and the OTP are protected because incorrect writing of these fields may Write Block cause irreversible tag corruption. Block Block number to write. Data (Hex) Write data (hexadecimal). Table 31 - Format Tag Command Format Tag Description Completely format the Mifare Ultralight tag using the data block declared in the Data field. block which will be used to Data (Hex) Data format the tag (hexadecimal). Table 32 - Read Byte Array Command Read Byte Array Description Read a byte array from the tag starting from the point indicated by Start byte. Index from where to start Start Byte reading. Data Size Number of bytes to read. Byte array read from the tag Data (Hex) (hexadecimal) Table 33 - Write Byte Array Command Description Write a byte array on the tag starting from the point indicated by Start byte. Index from where to start Start Byte writing. Write Byte Array Byte array to write from the tag (hexadecimal). IMPORTANT: The size of the data array written starting from Start Byte must not exceed the size of the tag. Data (Hex) ISO 14443A Mifare Classic (13.56 MHz) This tab can be used to open an ISO 14443A Mifare Classic tag. IMPORTANT Carefully review the content within Appendix A containing the technical and structural details of the ISO 14443A Mifare Classic before changing the commands within the ISO 14443A Mifare Classic (13.56 MHz) tab. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 61 Chapter 6 Install the Radio Frequency Identification Device Figure 20 - ISO 14443A Mifare Classic Tab Table 34 - Commands for ISO 14443A Mifare Classic Command UID Blocks number Block dimension Description Unique Identifier of the manufacturer. Number of memory blocks present on the tag. Size of a block expressed in bytes. Block range Index range for accessing the data block. Command Description This is used to set the use of the A or B key to access the SECTOR TRAILER or a data block Protection key A Protection key B Table 35 - Current Access Keys Use Key Key A Key B Table 36 - Write Block Description If the tag is detected by the RFID reader of this pull-down menu shows the inner structure of the tag itself. The data blocks are indicated in blue while the trailer data are red. The Manufacturer is black and is read-only. 62 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Table 37 - Write Block Data Command Description Write in the selected block or in all data blocks depending on which option is selected, either ‘Write Selected Block’ or ‘WRITE ALL DATA BLOCKS’. Write Block To form the tag, ‘Reset’ the Data field and execute the “WRITE ALL DATA BLOCKS” command. Block Block in which to write. Data (Hex) Array of 16 bytes. Table 38 - Write Block Trailer Command Description Key A (New Key) New access key A Key B (New Key) New access key B Write Block Trailer Trailer Access Bits Access bits for SECTOR TRAILER Data Access Bits Access bits for the data blocks Table 39 - Security Configuration Help Set the access bits by clicking the ‘Security Configuration Help’ button Table 40 - Read Block Command Block Read Block Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Data (Hex) Description Block number to read. Data read in hexadecimal format (16 bytes). 63 Chapter 6 Install the Radio Frequency Identification Device Table 41 - Read All Tag Data Command Read All Tag Data Description Read all tag data contained in the tag. IMPORANT: The operation is only possible if all SECTOR TRAILERS have the same safety attributes. Table 42 - Inventory Command Inventory Description Read all the MIFARE CLASSIC tags in the operating range of the antenna. This feature greatly depends on the size of the antenna. Table 43 - Read Byte Array Command Write Byte Array Description Read a byte array of arbitrary length starting from any position of a tag. Bytes from where to start Start Byte reading Data Size Number of bytes to read Data (Hex) Byte array read from the tag (hexadecimal format) Table 44 - Write Byte Array Command Write Byte Array Description Write a byte array of arbitrary length starting from any position of a tag. Index from where to start Start Byte reading. Data (Hex) RFID LF 125 kHz Reader The LF reader supports various types of tags: • M4305 64 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Byte array read from the tag (hexadecimal) Chapter 6 • • • • Install the Radio Frequency Identification Device T5557 Q5 Hitag1 HitagS These tags types contain an identification wired by the manufacturer, Manufacturer ID, which in all cases is not sent automatically as a spontaneous message. There are specific functions which require the Manufacturer ID to imply a continuous request to the RFID device (polling). To avoid this type of anachronistic and unnecessarily costly type of operation, some alternative functions are made available to allow the tag to emit the spontaneous message when it is placed near the RFID device. The tag must be programmed and formatted as a Custom ID to send spontaneous message. This Custom ID is not the Manufacturer ID, but rather is specifically created and stored on the tag by means of particular writing functions made available through the library. Figure 21 - Manufacturer ID versus Custom ID Spontaneous Message = None Unformatted Tag Formatted Tag Manufacturer ID Manufacturer ID Spontaneous Message = Custom ID Custom ID Not all tags support the various types of Custom ID. See the tag manufacturer’s technical specifications to verify the spontaneous message formats in UNIQUE emulation mode is supported. The three types of Custom ID that can be used to format the tag are listed in Table 45. Table 45 - Custom ID Formats Command Custom ID Description SHORT_ID MEDIUM_ID LONG_ID 5 bytes 10 bytes 20 bytes EM3405/T5557/Q5 (125 kHz) Figure 22 - EM3405/T5557/Q5 (125 kHz) Tab Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 65 Chapter 6 Install the Radio Frequency Identification Device Table 46 - EM3405 Manufacturer ID Read Manufacturer ID UNIQUE Emulation Code Code Description UID of the tag manufacturer Read the Manufacturer ID on the tag Number of bytes for the emulated UID UID (hexadecimal) of length equal to that declared in the previous field. Table 47 - T5557 Manufacturer ID Read Manufacturer ID UNIQUE Emulation Code Code Description UID of the tag manufacturer Read the Manufacturer ID on the tag Number of bytes for the emulated UID UID (hexadecimal) of length equal to that declared in the previous field. Table 48 - Q5 Code Description UID of the tag manufacturer Read the Manufacturer ID on the tag Number of bytes for the emulated UID UID (hexadecimal) of length equal to that declared in the previous field. Manufacturer ID Read Manufacturer ID Description UID of the tag manufacturer Read the manufacturer ID on the tag Manufacturer ID Read Manufacturer ID UNIQUE Emulation Code HITAG1 (125 kHz) Figure 23 - HITAG1 (125 kHz) Tab Table 49 - Manufacturer ID 66 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Table 50 - Read Page Read page Description Read a data page of the tag Page on which to read the content. Data read in hexadecimal format. Show the page data declared on the Page field in the Data field. Page Data (HEX) Description Write a data page on the tag Page on which to write the content. Data to write in hexadecimal format. Page Data (HEX) Table 51 - Write Page Write page Write the data declared in the Data field on the page indicated in the Page field. HITAG S256 / HITAG S2048 (125 kHz) Figure 24 - HITAG S (125 kHz) Tab Table 52 - HITAG S Setup Description Read the UID of the manufacturer of the tag and set a UID in UNIQUE emulation Manufacturer ID UID of the tag manufacturer Read the Manufacturer ID on the tag Read Manufacturer ID Tag Type Tag type (Hitag S 256 or Hitag S 2048) Unique Emulation Code Number of bytes for the emulated UID UID (hexadecimal) of length equal to that Code declared in the previous field. Table 53 - Read Page Page Data (HEX) Read page Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Description Read a data page of the tag Page on which to read the content Data read in hexadecimal format Show the page data declared on the Page field in the Data field 67 Chapter 6 Install the Radio Frequency Identification Device Table 54 - Write Page Page Data (HEX) Description Write a data page on the tag Page on which to write the content Data to write in hexadecimal format Write page Write the data declared in the Data field on the page indicated in the Page field RFID Diagnostic To obtain the RFID diagnostics, press the “Diagnostic Test” button. If the result of the diagnostics is positive, the green light underneath will light up. Figure 25 - RFID Diagnostic Tab Table 55 - RFID Diagnostics: Status Field Name RF (ON /OFF) Continuous Mode (ON /OFF) I/O 2 as OUTPUT I/O 1 as OUTPUT Solder Bridge W4 Solder Bridge W3 Solder Bridge W2 Solder Bridge W1 I/O 2 as Input Description Indicates whether the RF signal is active. Indicates whether the continuous tag detection is active. Parameter defined by the manufacturer I/O 1 as Input Table 56 - RFID Diagnostics: RFID Device Parameters Field Name 68 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Description Chapter 6 Install the Radio Frequency Identification Device Table 56 - RFID Diagnostics: RFID Device Parameters Current RFID Address Baud Rate (bps) Data Bits Stop Bits Parity Bits Continuous mode disabled Spontaneous message ON/OFF I/O bit 1 as output / tag presence Code NORMAL / INVERSE Retain Time: Filter Time: Address of the RFID peripheral (0-255) Speed set on the serial line Data bit on serial interface Stop bit on serial interface Parity on serial interface Deactivate continuous tag detection This indicates whether the spontaneous message is enabled Parameter defined by the manufacturer Flags Table 57 - Firmware Description Click the “Read Firmware Version” button to check the firmware release of the RFID device. IMPORTANT: The serial communication must be reopened after this operation. Table 58 - Device Reset Description Click the “Reset RFID Device” button to run a hot reset of the device. IMPORTANT: The serial communication must be reopened after this operation. Additional Information Mifare Classic Tag Management The MIFARE CLASSIC tag management is used to set the safety attribute and then access the various data blocks via access key constituting of an array of 6 bytes. There are two different keys, A and B. The keys can be used in different ways by setting the safety attributes. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 69 Chapter 6 Install the Radio Frequency Identification Device Figure 26 - Mifare Classic Memory Map Organization The tag memory consists of DATA blocks and SECTOR TRAILER, in addition to a first sector reserved for the manufacturer (MANUFACTURER BLOCK). The MANUFACTURER BLOCK is read-only. The DATA blocks can be read and written according to the permissions set in the SECTOR TRAILER. A SECTOR TRAILER contains the attributes which describe how to protect the DATA blocks and the SECTOR TRAILER itself. Key A and Key B are stored in the SECTOR TRAILER. Each SECTOR TRAILER determines the policies for accessing the previous DATA blocks (to the previous SECTOR TRAILER or to the MANUFACTURER BLOCK). The figure shows some sectors in which the relationship between some SECTOR TRAILER and the respective DATA blocks are highlighted. In particular, SECTOR TRAILER 0 contains its own policy and that of the blocks highlighted in the red rectangle. Similarly, SECTOR TRAILER 1 contains its own policy and that of the blocks high-lighted in the green rectangle. Initially, when the tag is clear, it is set so that both the DATA blocks and the SECTOR TRAILERS can be read and written with Key A which with Key B is set to the fixed value FFFFFFFFFFFF. 70 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device Figure 27 - SECTOR TRAILOR Structure Figure 27 shows the structure of a SECTOR TRAILER for setting the permissions. In addition to Key A and Key B, four central bytes are present for setting the access policies (only bytes 6, 7 and 8) are used for defining the policies. Three bits are used to set the policy of the SECTOR TRAILER itself (C13, C23, C33 – BLOCK 3), while the other 3 bits (C10,1,2, C20,1,2, C30,1,2 BLOCK 0-1-2) are used to set the policies of the DATA blocks referred to the SECTOR TRAILER. As shown in Figure 27, besides the first sector in which a SECTOR TRAILER sets the policies for the two DATA blocks (the MANUFACTURER BLOCK cannot be written), a SECTOR TRAILER sets the policies for three DATA blocks in the successive sectors. In the MIFARE CLASSIC 4k tags there is a first part of the tag with the configuration shown above, while in a second part of the tag the SECTOR TRAILERS define the policies for the respective 15 DATA blocks. See the tag manual for further technical information. All blocks consist of a sequence of 16 bytes regardless of type. SECTOR TRAILER Policy Bits and DATA Block The three bits — C1, C2, C3 — are used again in SECTOR TRAILER policy bits and DATA block. However, the meaning of the combinations is different according to the block type. The meaning here is TRAILER instead of DATA. Figure 28 on page 72 and Figure 29 on page 72 illustrate how to configure the various bits. The policies are expressed differently according to whether they are SECTOR TRAILER or DATA blocks. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 71 Chapter 6 Install the Radio Frequency Identification Device Figure 28 - Combinations of C1, C2 and C3 to Set the SECTOR TRAILER Policies Figure 29 - Combinations of C1, C2 and C3 to Set the DATA Block Policies • • Default: Read and edit both the SECTOR TRAILERS and the DATA blocks using key A. Suggested: Read the DATA blocks using key A and read or edit the SECTOR TRAILERS using the key B. In theory, each SECTOR TRAILER could have different policies and keys. However, from a practical point of view, one can ensure security by formatting the entire tag with the same permissions. Similarly, the same criterion may be used for the DATA block policies. If you choose to use the criteria described above, some ASEM library functions, constrained to that criterion, created specifically to facilitate program-ming can be used. Example of criteria: • SECTOR TRAILERS set with the same safety attributes — C1, C2, C3 — related to the SECTOR TRAILER and • C1, C2, C3 – related to the DATA blocks and the same Key_A and Key_B. When the tag is clear, the SECTOR TRAILER, has the DEFAULT configuration: • In practice, it can be read and written with Key A (remember that the key is initially set to FFFFFFFFFFFF). • Key B is set to FFFFFFFFFFFF but in the default configuration it is not used. When the tag is clear, the DATA block has the DEFAULT configuration: • In practice, it can be read and written with Key A (remember that the key is initially set to FFFFFFFFFFFF). This situation must be modified for two reasons: • Keys A and B are identical and known, and therefore protection is in-validated. 72 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 • Install the Radio Frequency Identification Device It is not a good idea to use the same key for reading and writing both block types. To avoid this situation, it is recommended to use the policy configuration indi-cated in the figures as SUGGESTED: • Key A is used to read the DATA blocks • Key B is used to write the DATA blocks and write the SECTOR TRAILER (which obviously must not be readable) The SUGGESTED arrow indicates the bit combination needed to obtain this policy type. The main advantage is that Key B is handed over to the IT Manager who programs the tag (private key), while Key A is distributed to the field for reading only (public key). In this manner, since only the system administrator has Key B, the writing of the tag by unauthorized personnel is prevented even if Key A is disclosed. Safety Attribute Setting for Reading and Writing Mifare Classic Tag This section of the manual is fundamental for managing MIFARE CLASSIC tags using safety attributes. Read all instructions carefully before proceeding. IMPORTANT A programming procedure error can cause permanent damage to the tag. Make sure the tag is always in range of the action of the RFID antenna while programming the policy. Click the ‘Get Tag Info’ button to obtain information on the tag content. To obtain information on the tag content: 1. Click the ‘Get Tag Info’ button. The information on the tag content is displayed. 2. Select an item from the ‘Block’ pull-down menu within ‘Write Block’ section to view all the blocks related to the detected tag. Items include: - Manufacturer Block: always in position 0 (color: black) - Data Block: data block (color: blue) Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 73 Chapter 6 Install the Radio Frequency Identification Device - Sector Trailer: policy definition trailer (color: red) 3. View the ‘Current access key’ section. The following fields are declared: - Which key to use for the following operation. The meaning of the keys depends on the policies previously set in the tag. - Protection Key_A and Key_B. IMPORTANT In order to use the tag, it is necessary to know how: • the tag was configured (policy) and • the access keys for reading and writing. Reading a DATA Block To read block 0 using Key_A equal to FFFFFFFFFFFF: 1. In the ‘Current Access Keys’ section: a. Uncheck the ‘Use KEY’. b. Type “FFFFFFFFFFFF” within the KEY A field. 2. 3. Click the ‘Read Block’ button. The newly declared policies can be read. If the tag has the policy set for reading with Key_B, populate the ‘Current Access Keys’ section with these values: a. Check the ‘Use KEY’. 74 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device b. Type “FFFFFFFFFFFF” within the KEY B field.: 4. Click the ‘Read Block’ button. The newly declared policies can be read. Writing a Data Block Writing occurs in the similar manner to reading a data block. The ‘Write all data blocks’ command will fail if the blocks do not have the same policies set in the respective SECTOR TRAILERS. To write a data block: 1. Select the block to be written in the pull-down menu. 2. Set the writing policies in the ‘Current Access Keys’ section.. 3. Set the 16 bytes to write (Data field in hexadecimal). 4. Click the ‘Write Selected Block’ button (1) to write only the selected data block. 5. Click the ‘Write All Data Blocks’ button (2) to write all data of the tag. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 75 Chapter 6 Install the Radio Frequency Identification Device Formatting a Tag To format a tag: 1. Set the Data field to: 00000000000000000000000000000000 (16 empty bytes) 2. Write all the data blocks. 3. To reset the data field to an empty value: Click the ‘Reset’ button (located near the data field). Reading a Sector Trailer The reading a SECTOR TRAILER method is identical to the steps described in Reading a DATA Block on page 74. IMPORTANT Policies set in the ‘Current Access Keys’ section now refer to reading a SECTOR TRAILER’. Figure 30 - Reading a Sector Trailer Writing Tag Safety Policies IMPORTANT A programming procedure error can cause permanent damage to the tag. Make sure the tag is always in range of the action of the RFID antenna while programming the policy. Writing tag safety policies are performed in the ‘Trailer Block — SECURITY SETUP’ section. The data required for writing tag safety policies are: • • • • 76 Key_A ( 16 bytes hex ) Key_B ( 16 bytes hex ) Trailer access bits C1 C2 C3: These define how to access the TRAILER SECTOR for reading and writing Data access bits C1 C2 C3: These define how to access DATA blocks in reading and writing. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 IMPORTANT Install the Radio Frequency Identification Device In order to successfully write the new policies, you must: • know the former policies and • set the ‘Current Access Keys’ section providing the data needed for writing the sector trailer. If the writing control is successfully executed, the: • former policies will no longer apply and • new policies entered in the ‘Current Access Keys’ section must be used. To write a tag safety policy: 1. Click the ‘Security Setup Help’ button. A pop-up window appears with the access conditions to the blocks according to the setting of the three bits. 2. To write the policies on a specific trailer sector: Click the ‘Write Selected Block’ button. Only what is written in the pull-down menu will be selected. To write the policies on all trailer sectors of the tag (recommended): Click the ‘Write all trailer blocks’ button. Example: Render a Tag Unusable through Change Policies IMPORTANT Do not actually perform these Example steps. Doing so will result in an unusable tag. Only read the content of this section for basic knowledge. We strongly advise to operate using the same policies on all sector trailers in order to use the advanced functions provided in the library (such as reading an array of consecutive bytes starting from any index). The following example explains how to change the policies of a tag. In this example, the objective is to edit only one sector trailer, leaving the others unchanged. The tag is initially clear and therefore policies are the default policies. It can be read and written with: Assumption a. Key A (remember that the key is initially set to FFFFFFFFFFFF) b. Key B is set to FFFFFFFFFFFF, but in the default configuration it is not used for reading or writing data. Edit the policies of the sector trailer in position 15 so that the: a. data blocks can be read with Key_A set to value: 11111111111111111111111111111111h Objective b. data blocks can be written only with Key_B set to value: 22222222222222222222222222222222h c. sector trailer can be written only with Key_B. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 77 Chapter 6 Install the Radio Frequency Identification Device 1. Within the ‘Write block’ section, Select ‘15 — Trailer’ from the ‘Block’ drop-down list. Since the tag is clear, the Sector Trailer can be written with Key_A set to the default value of “FFFFFFFFFFFFh” with the ‘Use KEY’ unchecked within the ‘Current Access Keys’ section. 2. Set Key_A and Key_B and the policies in the Help section. 3. Click the ‘Write Selected Block’ button again to program the tag with new policies. 78 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 6 Install the Radio Frequency Identification Device 4. To verify the policies were applied: Select ‘14 — Data’ from the ‘Block’ drop-down field. ‘14 — Data’ is where the policies are stored in newly programmed sector trailer 15. If the policies are unchanged in the “Current Access Keys” section, an error will generate. If the policies are edited to the correct value in the “Current Access Keys” section, a string of 16 empty bytes will be read. This value is correct because the tag is still clear so that data blocks are set with value 0. Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 79 Chapter 6 Install the Radio Frequency Identification Device 5. To restore the original policies: a. Check ‘Use Key’ from the Current Access Keys section. b. Check the ‘Trailer Access Bits’ and ‘Data Access Bits’ as shown below. To write the sector trailer: Select the use of Key_B within the ‘Current Access Keys’ section, as it was previously set that the sector trailer can only be written with Key_B. Bits C1 C2 C3 are reset to the default condition as the value of Key_A and Key_B. 6. Click the ‘Write Selected Block’ button to change the policies. 7. Verify the original policies have been accepted. a. Set Key_A and Key_B to the default value again. b. Set Key_A for reading the tag (uncheck the ‘Use key’ field). c. Select ‘14 — Data’ from the Block drop-down field. d. Review the values within the ‘Current Access Keys’ section. The result is correct because: The string formed in both ‘KEY A’ and ‘KEY B’ fields have values of 16 identical empty bytes in hexadecimal format and the ‘Use KEY’ is unchecked. 80 Rockwell Automation Publication 6300-UM002A-EN-P - April 2024 Chapter 7 Operate an On-Machine Panel PC Your On-Machine panel PC supports Microsoft® Windows® 10 Internet of Things (IoT) Enterprise 2016/2019 64 bit. This chapter provides guidance on this. Operating System Updates IMPORTANT Microsoft Windows updates are disabled by default. For Windows 10 IOT Enterprise LTSC 2019 (also known as 1809), automatic Windows updates are disabled by default. If automatic Windows updates are required to assure security to the system, change the setting to “enable”. By design, Microsoft Windows 10 IOT Enterprise LTSB (Long Term Support Branch) and LTSC (Long Term Support Channel) provides security and quality updates with no new features over a 10-year period. Rather than receiving several updates each month which can be cumbersome — trying to figure out which the organization needs, which ultimately causes platform fragmentation — administrators will see one cumulative monthly update that supersedes the previous month’s update. This approach makes patching simpler and ensures the devices are more closely aligned with the testing done at Microsoft. This reduces unexpected issues when a software patch is installed. Patches can either be: • selectively downloaded, tested, and deployed as cumulative updates (preferred method) or • automatically downloaded from the Internet and installed by Windows Update. ‘Windows Update’ is not compatible with most industrial applications. Therefore, cumulative updated are the preferred method to apply patches. Servicing Stack Updates and Latest Cumulative Updates Microsoft strongly recommends that you install the latest servicing stack updates (SSU) to the operating system (OS) before you install the latest cumulative updates (LCUs). Servicing Stack Updates Service stack updates (SSUs) improve the reliability of the update process to mitigate potential issues that might occur while installing the latest cumulative updates (LCUs) and applying Microsoft security fixes. The latest versions for 1607 and 1809 can be found at: https://portal.msrc.microsoft.com/enus/security-guidance/advisory/ADV990001 Latest Cumulative Updates Latest cumulative updates (LCUs) can be installed as MSU files, an update package used by Windows Update, once downloaded from the Microsoft Update Catalog site: https://www.catalog.update.microsoft.com/Home.aspx Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 81 Chapter 7 Operate an On-Machine Panel PC When searching for MSU files in the Microsoft Update Catalog site, use “cumulative update” as keywords. For example, if you want to update the LTSC 2019 (also known as 1809) type the following in the Search field: • cumulative update 64 1607 • cumulative update 64 1809 Configure for Automatic Windows Updates Modify by Registry ‘Automatic Windows Updates’ can be enabled and disabled by editing the following registry entry: [HKEY_LOCAL_MACHINE\SOFTWARE\Policies\Microsoft\Windows\WindowsUpdate\AU] dword:00000000 Enables Windows updates NoAutoUpdate dword:00000001 Disables Windows updates Modify by Group Policy Perform the following steps to modify the group policy. 1. Press the ‘Windows’ key + ‘R’ key. The Run dialog box appears. 2. Type “gpedit.msc” in the Open field. 3. Press the ‘OK’ button. The Local Group Policy Editor window appears. 4. Navigate to Computer Configuration > Administrative Templates > Windows Components > Windows Update 5. Select the ‘Windows Update’ folder in left pane. 82 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 7 Operate an On-Machine Panel PC 6. Double-click the ‘Configure Automatic Updates’ setting. The Configure Automatic Updates window appears. 7. Select one of the three radio buttons options. See the ‘Help’ window at the bottom right panel for an explanation of each option. 8. Click the ‘Apply’ button. 9. Click the ‘OK’ button. Free Up Disk Space When a Windows Update is performed, previous versions of component files (Service Packs) are stored in the WinSxS directory. This allows you to rollback to the previous version. The size of these previous component files (Service Packs) can increase by several gigabytes, which decreases free space on your storage device. If your storage device has limited free space and a rollback is not required, a system administer can run the Microsoft Windows Deployment Image Servicing and Management (DISM) to delete the previous components. As a system administrator: 1. Open a CMD shell. 2. Type one of the following commands: - dism /online /Cleanup-Image /StartComponentCleanup - dism /online /Cleanup-Image /StartComponentCleanup /ResetBase The “/ResetBase” switch option also deletes all superseded versions of every component in the component store. Use Windows Defender Windows Defender is an anti-malware component of Microsoft Windows which prevents, removes, and quarantines malware (malicious software) and spyware. On ASEM Windows 10 10 IOT Enterprise LTSC 2019 (also known as 1809), Windows Defender is disabled by default. If Windows Defender is required for security to the system, it must be enabled. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 83 Chapter 7 Operate an On-Machine Panel PC Modify by Registry Windows Defender can be enabled and disabled by editing the registry entry: IMPORTANT Third-party anti-virus software and third-party anti-virus applications may not function correctly when Windows Defender is set to ‘Disabled’. [HKEY_LOCAL_MACHINE\SOFTWARE\Policies\Microsoft\WindowsDefender] dword:00000000 Enables Windows Defender DisableAntiSpyware dword:00000001 Disables Windows Defender Modify by Group Policy Perform the following steps to modify the group policy. 1. Press the ‘Windows’ key + ‘R’ key. The Run dialog box appears. 2. Type “gpedit.msc” in the Open field. 3. Press the ‘OK’ button. The Local Group Policy Editor window appears. 4. Navigate to Computer Configuration > Administrative Templates > Windows Components > Windows Defender Antivirus 5. Select the ‘Windows Defender Antivirus’ folder in left pane. 6. Double-click ‘Turn off Windows Defender Antivirus’ in the right panel. The ‘Turn off Windows Defender Antivirus’ window appears. 84 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 7 Operate an On-Machine Panel PC 7. Select one of the three radio buttons options. See the ‘Help’ window at the bottom right panel for an explanation of each option. 8. Click the ‘Apply’ button. 9. Click the ‘OK’ button. Unified Extensible Firmware Interface Boot Microsoft Windows 10 I0T Enterprise 2019 (1809) images, created by ASEM, are now booting with the Unified Extensible Firmware Interface (UEFI) boot mechanism. This UEFI boot mechanism is based on a Globally Unique Identification (GUID) Partition Table (GPT) storage device formatting scheme instead of the previous legacy boot mechanism based on a Master Boot Record (MBR) scheme. UEFI boot supports additional security features as Secure Boot. It can be used for booting from a partition bigger than 2 TB. Unified Write Filter IMPORTANT UEFI Boot must be enabled in the BIOS setup. On a Phoenix BIOS: Navigate to Main > Boot Features > UEFI Boot, then set to ‘Enabled’. On an AMI BIOS: Navigate to Advanced > CSM > Configuration > Boot Operation Filter, then set to ‘UEFI Boot’ or ‘UEFI and Legacy Boot’. IMPORTANT The UEFI/GPT format scheme may not allow some legacy disk cloning utilities (such as Norton™ Ghost®) to save and restore the storage device content. You must use a disk cloning utility that is compatible with UEFI boot format scheme. The Unified Write Filter (UWF) is an optional feature in Microsoft Windows 10 I0T Enterprise 2019 (1809) that helps to protect your drives by intercepting and redirecting any writes to the drive (application installations, settings changes, saved data) to a temporary location that is cleared during a reboot, called overlay. To extend the system uptime, reduce the overlay uses by applying several Microsoft hot fixes. Install the latest cumulative updates available from the Catalog Site. IMPORTANT The random access memory (RAM) overlay, defaulted at 1 GB, will effectively decrease the main memory of the OS and the applications. Your On-Machine product must be configured with additional memory, especially in case the overlay has to be bigger than its default value. UWF supports paging to increase virtual memory if the page file exists on an unprotected volume. When paging is used together with a RAM-based overlay, the uptime of the system can be significantly increased. Every write to the protected partition is redirected to the RAM overlay, therefore reducing its free space. When the RAM overlay is full, the system will initially become unstable, then will either (a) become inoperable (not able to run) or (b) will restart. Due to the internal filter implementation, files excluded from the write filter will also take up RAM overlay space. All unnecessary services and scheduled tasks (such as Windows Defender and Windows Updates) must be stopped/disabled to minimize unneeded writes to the RAM overlay. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 85 Chapter 7 Operate an On-Machine Panel PC IMPORTANT Frequent RAM overlay usage must be monitored. RAM overlay usage must be monitored on a regular basis (daily or weekly). The RAM overlay size must be set depending upon the application and maximum uptime needed. The RAM overlay will restore itself to the initial state after the next boot. Therefore, it is best practice to implement a maintenance schedule to perform a system shutdown or reboot on a daily or weekly basis. Enable the UWF Feature To enable the UWF feature, perform the following steps. 1. Right-click the Windows icon at the bottom left of the screen. 2. Select ‘Apps and Features’. 3. Navigate to ‘Programs and Features’ > ‘Turn Windows Features On or Off’. The ‘Windows Features’ pop-up window appears. 4. 5. 6. 7. 86 Expand the ‘Device Lock Down’ folder. Select/check ‘Unified Write Filter’ Press the ‘OK’ button. Reboot the system. Once rebooted, configure the filter. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 7 Operate an On-Machine Panel PC Use the UWF Manager The UWF Manager (uwfmgr.exe) must be used from a Powershell or a command prompt (CMD) with system administrator rights. Depending on the command used, a system restart could be required. The table below lists some available commands. For a complete list of the commands, see the Microsoft UWF reference site. Command uwfmgr ? uwfmgr <command> ? uwfmgr filter enable uwfmgr filter disable uwfmgr filter reset-settings uwfmgr volume protect C: uwfmgr volume unprotect C: uwfmgr file add-exclusion file uwfmgr file remove-exclusion file uwfmgr registry add-exclusion reg uwfmgr registry remove-exclusion reg Description Shows the general uwfmgr usage Shows a specific command usage, where <command> is the required command Enable UWF Disable UWF Reset UWF settings Enable protection of volume C: Disable protection of volume C: Add a file or a directory to the list of excluded files from a protected volume Remove a file or a directory to the list of excluded files from a protected volume Add a registry key to the list of excluded files from a protected volume Remove a registry key to the list of excluded files from a protected volume Initial UWF Enable Behavior The first time UWF is enabled on your system, the following changes are made to improve the performance of the UWF: • Paging files are disabled. • System restore is disabled. • SuperFetch is disabled. • File indexing service is turned off. • Fast boot is disabled. • Defragmentation service is turned off. • BCD setting boot status policy is set to ignore all failures. Next Step After the UWF is enabled: 1. Select a drive to protect, then start using UWF. UWF Memory Usage • • The overlay takes 1 GB of system RAM by default. - It is recommended to extend it to 2GB with the command uwfmgr overlay Set-Size 2048. - Due to this buffer allocation, System RAM must be 4 GB or more. The default warning notification threshold is set for 512 MB when 50% of the default overlay is in use. It can be modified with the command: - uwfmgr overlay Set-WarningThreshold <size> Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 87 Chapter 7 Operate an On-Machine Panel PC • • The default critical notification threshold is set for 1024MB, when all the default overlay is in use. It can be modified with the command: - uwfmgr overlay Set-CriticalThreshold <size> The following commands can be used to get information about the overlay configuration, the remaining overlay space, and the overlay consumption: Command Information Current Session Overlay Settings Type: RAM Maximum size: 1024 MB Warning Threshold: 512 MB Critical Threshold: 1024 MB Freespace Passthrough: OFF Persistent: OFF Reset Mode: N/A uwfmgr overlay Get-Config Next Session Overlay Settings Type: RAM Maximum size: 1024 MB Warning Threshold: 512 MB Critical Threshold: 1024 MB Freespace Passthrough: OFF Persistent: OFF Reset Mode: N/A uwfmgr overlay Get-AvailableSpace The overlay has 980 MB available space. uwfmgr overlay Get-Consumption The overlay consumption is 44 MB. If possible, redirect the .log files to a non-protected partition. Redirecting the .log files will become persistent (content will survive to new boot) and will not take up space in the overlay. A GUI UWF utility, UWFUtility by Annabooks®, is available to assist in identifying files written to the overlay and optimize overlay use: http://annabooks.com/SW_UWFUtility.html When executing this UWF utility, choose Overlay files and GetOverlayFiles. These selections will list all of the files present in the overlay. This list can be sorted by size and can be exported into a text editor (by pressing Ctrl-A, then Ctrl-C, then Ctrl+P). Write Filter Correct Long Sequence Writes A long sequence of writes on the file system can occur. Some OS operations can cause a long sequence of writes on the file system in the background. If this occurs, a command (see below) must be enabled after this activity is complete. Microsoft Windows 10 I0T Enterprise 2019 (1809) updates and operations may cause a lengthy write activity on the WinSxS directory in the background, filling the overlay storage space in a matter of a few hours. To run this process in the foreground, perform the following steps as a system administrator: 1. Open the CMD shell. 2. Execute the command, “Dism.exe /online /Cleanup-Image /StartComponentCleanup”. The filter is now enables without risk. 88 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 7 Operate an On-Machine Panel PC Define Exclusions IMPORTANT Exclusions can only be made for FAT and NTFS file systems. All other file systems cannot create file exclusions. It is possible to define exclusions if specific areas of a protected volume are to be excluded from the write protection. For a detailed explanation of registry and file exclusions to help enable some common services and features to perform correctly when write filters are enabled, see the Microsoft UWF Exclusions Resource. 1. Use one of the following commands to activate an exclusion for a file or a folder: - Exclusion for a file or folder: Action Command Add uwfmgr file add-exclusion C:\FilesToSave Remove uwfmgr file remove-exclusion C:\FilesToSave Information The file/folder “C:\FilesToSave” will be excluded from protection after system restart. The file/folder “C:\FilesToSave” will not be excluded from protection after system restart. - Exclusion to a registry key: Action Command Information The registry key “Registry key Add uwfmgr registry add-exclusion <Registry key to be excluded> excluded” will be excluded after system restart. The registry key “Registry key Remove uwfmgr registry remove-exclusion <Registry key excluded> excluded” will not be excluded after system restart. 2. Perform a system restart to make the change effective. Partition Shrinking If an attempt is made to shrink a partition, the following error can occur: Virtual Disk Manager: The service cannot be started either because it is disabled or because it has no enabled devices associated with it. For Microsoft Windows 10 I0T Enterprise 2019 (1809), this can be solved by enabling the “Optimize Drives” service from services.msc. Microsoft OneDrive In most scenarios, Microsoft OneDrive is not needed in industrial applications. Therefore, it has been turned off by default. If it is required, it has to be downloaded and installed from Microsoft directly at Onedrive.live.com. Enable ThinManager The minimum versions of ThinManager® software required are: • ThinManager v11.0.0 • TermCap 9.13.1.0 or TermCap2 13.1.0 • Firmware 13.0.x To enable ThinManager in your BIOS, follow the instructions for your BIOS version. See the navigation key at far right of the setup screen to properly navigate with your keyboard. 1. Restart your machine mount box PC using one of the following methods: a. from the Start menu, select ‘Restart’ or b. press Ctrl+Alt+Delete on an attached keyboard and select ‘Restart.’ Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 89 Chapter 7 Operate an On-Machine Panel PC 2. 3. 4. 5. 6. 7. 8. 9. Press the ‘F2’ key. The initial setup screen appears. Navigate over to the ‘Boot’ menu. Select ‘ThinManager’ as ‘Boot Option #1’ for the boot option priority. Navigate over to the ‘Advanced’ menu. Navigate down to ‘Network Stack Configuration’. Select ‘Network Stack’. Navigate over to the ‘Save and Exit’ menu. Navigate down to ‘Restore Legacy Support’. A ‘Restore Legacy Support’ popup menu appears. 10. Select ‘Next Boot’. A warning appears within the ‘Restore Legacy Support’ popup menu. 11. Select ‘OK’, then press the ‘F10’ key to save and exit the BIOS. 90 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 7 Operate an On-Machine Panel PC Notes: Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 91 Chapter 7 92 Operate an On-Machine Panel PC Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 8 Maintenance Shut Down Before performing any maintenance to your On-Machine product, you must properly shut down the system to be sure all data is retained. IMPORTANT Depending upon your schema, other connected components may need to be shut down before performing the On-Machine product shut down. To properly shut down your On-Machine product, perform these steps. 1. For systems using Microsoft Windows Operating System (OS): a. Press the Windows icon at the bottom left of the LCD screen. b. Select Power. c. Select Shut Down. For systems using another OS: a. See the software manufacturer’s instructions to properly shut down the OS. The system will be put in a soft-off state where the light emitting diode (LED) status indicator on the front side led will illuminate to a solid yellow. 2. Disconnect the DC power supply connected to your On-Machine monitor from the outlet. An ON/OFF switch is not available on your On-Machine monitor. The LED status indicator on the front side led will not emit a color, indicating power is no longer being supplied to your On-Machine monitor. For most maintenance procedures, you must set your On-Machine product with the LCD facing down on the clean, soft microfiber cloth. Often, the peripheral cables do not have the required length do so. For this reason, you must perform these steps: a. Shut down any other connected components according to their manufacturer’s instructions. b. Disconnect the peripheral cables. 3. If required, shut down any other connected component. Care and Cleaning LCD Display 1. Gently wipe the dust from the surface of the display using a dry, lint-free cloth, like a microfiber cloth. 2. If additional cleaning is needed: a. Lightly dampen a microfiber cloth with water or a cleaner made specifically for cleaning LCD display surfaces. b. Gently wipe the LCD display with as little pressure as possible. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 93 Chapter 8 Maintenance Exterior Surfaces 1. Dampen a clean, cloth with water. 2. Gently wipe the exterior surfaces of your OnMachine monitor. 3. If additional cleaning is needed for exterior surfaces: a. Apply a non-abrasive cleaner, such as a mild soap, to a clean, damp cloth. b. Gently wipe the exterior surfaces. Prepare for Maintenance The cover located on the back side of your On-Machine product provides protection from its surrounding environment. You will need to remove this cover to perform maintenance. Removal of this cover allows access to: • product labels, • cable connections for replacement or rerouting, • battery extraction tools, • peripheral slots (such as the RTC battery slot and CFast slot), • peripheral add-ons, and • light emitting diode (LED) status indicators. Release the Arm 1. Release the arm from the mounting area of your On-Machine product. See the arm manufacturer’s installation instructions for proper release. Remove the Cover 1. 2. 3. 4. 5. 6. Properly shut down your On-Machine product. See Shut Down on page 93 for the proper shut down procedure. Place a clean, soft microfiber cloth down on a flat surface. Place your On-Machine product with the LCD facing down on the clean, soft microfiber cloth. Disconnect cables from other components (such as a RVL transmitter or RVL receiver) to accommodate setting your On-Machine product with the LCD facing down. Release the arm from your On-Machine product. Use a torque screwdriver to remove the screws from the cover. Bottom Arm Mount Top Arm Mount VESA Mount 7. Set the screws aside. 8. Gently lift the cover from your On-Machine product and set it aside. The peripheral cable connections, slots, screwdriver, and battery extraction tool are now accessible. 9. Proceed with the applicable maintenance procedure. 94 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Chapter 8 Maintenance CFast SSD Card For CFast SSD card removal and installation, see CFast SSD Card on page 27. Emergency Stop Button A scheduled test activation of an emergency stop (E-stop) button is required on a regular basis to comply with safety codes implemented by your administrator. See Verify Functionality on page 44 for tests. Clean the surface of the E-stop on a regular basis to remove dust and debris from the surrounding environment. See Care and Cleaning on page 93. Replace the Battery If the battery light emitting diode (LED) status indicator is flashing red, the real time clock (RTC) battery must be replaced before its voltage drops below 2.5V (as stated in Troubleshooting on page 97). Perform the following steps to replace the CR2032 3V coin battery. Before performing the following steps, be sure you have a new CR2023 3V coin battery to replace the expired battery. See Liquid Crystal Display on page 109 for technical data. 1. Properly shut down your On-Machine product. See Shut Down on page 93. IMPORTANT Be sure the DC supply is disconnected. 2. Remove the cover from your On-Machine product. See Prepare for Maintenance on page 94 for removal steps. 3. Remove the battery extractor tool attached to the cover. 4. Insert the arms of the battery extractor tool into the battery holder as shown. Insert Here Battery Slot Battery Holder Battery Extractor Tool Insert Here 5. Pull the battery holder with existing CR2032 3V coin battery from the chassis. 6. Remove and properly dispose of the existing CR2032 3V coin battery. See the directions supplied with the battery for proper disposal. 7. Seat the new CR2032 3V coin battery into the battery holder with the positive (+) polarity facing up. Positive (+) Facing Up 8. Use the battery extractor tool to insert the battery holder with battery into the battery slot of the chassis. 9. Reattach the battery extractor tool and screwdriver to the cover. 10. Proceed to Complete Maintenance on page 96. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 95 Chapter 8 Maintenance Replace an Encoder Knob 1. Use a flat-bladed screwdriver to remove the screw from the side of the existing encoder knob. 2. Lift the existing encoder knob off of the shaft of the encoder assembly. 3. Discard the existing encoder knob and screw. 4. Use a flat-bladed screwdriver to partially tighten the replacement screw (provided) into the replacement knob. Screw 5. Align the flat part of the replacement knob insert (on the backside of the replacement knob - not shown) with the flat part of the encoder assembly shaft. Flat Part of Shaft 6. Slide the replacement knob onto the encoder assembly shaft. 7. Use a flat-bladed screwdriver to tighten the inserted screw. 8. Proceed to Complete Maintenance on page 96. Complete Maintenance Reinstall Peripheral Cables and DC Power 1. Reconnect any peripheral cables which may have been disconnected during maintenance. 2. Route the peripheral cables through the mounting hole of your On-Machine product. Reattach the Arm 1. Route the peripheral cables through the arm. 2. Reattach the arm to your On-Machine product. IMPORTANT Be sure that all cables are not pinched or kinked when reattaching the arm to your On-Machine product. 3. Reattach the arm to the mounting surface. Reinstall Cover 1. Align the cover with holes. IMPORTANT Be sure that all cables are not pinched or kinked during the process if inserting and tightening the eight screws. 2. Insert the eight screws in the holes. 3. Torque the eight screws to 1…1.2 N•m (8.85…10.62 lb•in.). IMPORTANT 96 Do not overtighten the screws. Overtightening can cause damage to the gasket attached to the cover. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix A Troubleshooting Light Emitting Diode Status Indicators Your On-Machine product features several light emitting diode (LED) status indicators to easily recognize its current state. See LED Status Indicators on page 14 for LED status indicator locations on your On-Machine product. Table 59 - LED Status Indicators Note No. LED Status Indicator 1 2 3 4 5 Color Description Watchdog timer has expired. If the SW4-4 dip switch is set to ‘on’, a system reset may occur. Watchdog Red Shut down your On-Machine product, then restart to reset this LED to OFF state. Thermal limit has been exceeded on the CPU Red [maximum 100° C (212° F) or motherboard (80° C (176° F)]. Check cooling and power consumption. Over Temperature/ The real time clock (RTC) battery is lower than 2.5V. Battery To avoid date and time loss, replace the RTC battery Flashing Red before the RTC battery is lower than 2V. See CFast SSD Card on page 95 for replacement. The system is not powered on. No Illumination Verify the DC power supply is connected. On/Off/Standby Yellow Suspend to disk. It is safe to turn off your On-Machine product. System core is full-on or in a low power state storing current Green session information into RAM. Hard Disk Drive (HDD)/ Access to mass storage devices (HDD, SSD, and/or CFast) is Green Solid State Drive occurring through integrated drive electronics (IDE) channels. (SSD) Remote Video Link Green RVL transmitter is linked to the RVL receiver. (RVL) Rockwell Automation Publication 6300-UM002B-EN-P - March 2024 97 Appendix A Troubleshooting Your On-Machine product can be equipped with an E-stop button. See the table below to assist in troubleshooting the E-stop functionality. E-stop Button Table 60 - E-stop Button: Troubleshooting Issue Possible Resolution Perform these steps: 1. Open the rear panel to access the connector terminal. 2. Use a multimeter according to the electrical schema, verify the status of the contacts by activating and deactivating the E-stop. 3. Check that the E-stop counter spring recoils when pushed. 4. Check if the actuator is damaged. E-stop button pressed, but contacts 5. Check that the E-stop actuator is functioning properly by pushing the actuator. do not open properly 6. Inspect the contact pins are intact (not bent or broken and making contact with the connector terminal. 7. Check that the cable is intact. 8. Check the connector is properly plugged in. 9. Leave the cable plugged into the printed circuit board (PCB) connector, then push the contacts manually. Be sure that the behavior of the contact is the expected one. E-stop is not activated, but one or Perform the procedure specified in Verify Functionality on page 44. more contacts are opened Perform these steps: 1. Check if the applied voltage polarity is correct according to the electrical schema. 2. Check that the applied voltage is 24V DC. The LED status indicator on the 3. Release the front panel, then see if the connector is properly plugged in E-stop button is not illuminating/ and the contact block is intact. functioning 4. Apply 24V DC directly to the connector on the rear panel. 5. If the LED status indicator is still not illuminating, replace the E-stop button withe same model E-stop when it is safe to do so (1). For detailed instructions, see Replace or Install an Emergency Stop Button on page 39. (1) You must replace the pre-installed E-stop push button with the same E-stop push button in the same location to ensure certification compliance. If another type of E-stop push button is used, all certifications listed will be void. For a list of authorized E-stop push buttons, see Appendix D on page 126 and the 6300V On-Machine Accessories Product Information, publication 6300V-PC005. Thin Film Transistor Display 98 Pixel errors in the Thin Film Transistor (TFT) display are production-caused and represent no complaint-reason (according to ISO 13406-2, class II). Rockwell Automation Publication 6300-UM002B-EN-P - March 2024 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] The purpose of the safety manual for emergency stop (E-stop) button safety integrity level 3 (SIL-3) is to provide information relating to compliance of the standard IEC 61508:2010. The current release and previous releases of this section is shown in Table 61. Table 61 - Safety - Emergency Stop SIL3 Summary of Changes Release A Date June 2023 IMPORTANT Changes First release For a pre-installed SIL-3 E-stop button kit, it is important to understand the information provided within this appendix. Acronyms and Symbols Table 62 - Acronyms and Symbols Acronym or Symbol d dd du s DC EOL FMEDA FS HFT HMI HW LED Definition Failure rate (per hour) of an equipment or a sub-system Dangerous failure rate (per hour) of an equipment or a sub-system Dangerous detected failure rate (per hour) of an equipment or a sub-system Dangerous undetected failure rate (per hour) of an equipment or a sub-system Safety failure rate (per hour) of an equipment or a sub-system Diagnostic Coverage End of Line (Resistor) Failure Modes, Effects, and Diagnostic Analysis Functional Safety Hardware Fault Tolerance Human Machine Interface Hardware Light Emitting Diode Normenarbeitsgemeinschaft für Mess- und Regeltechnik in der chemischen Industrie NAMUR (also known as the User Association of Automation Technology in Process Industries) PFDAvg Average probability of dangerous failure on demand PTC Proof Test Coverage PTI Proof Test Interval SFF Safety Failure Fraction SIF Safety Instrumented Function SIS Safety Instrumented System TYPE A Type A equipment or (sub)system: (as Architectural Type) “Non –complex” (sub)system or equipment according 7.4.3.1.2 of IEC 61508-2. TYPE B Type B equipment or (sub)system: (as Architectural Type) “Complex” (sub)system or equipment according 7.4.3.1.3 of IEC 61508-2. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 99 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Terms and Definitions Table 63 - Terms and Definitions Term Definition Arrangement of hardware in a system. • Arrangement of SIS subsystems. Example(s) • Internal structure of an SIS subsystem This reports the maximum SIL achievable based on the SIF’s subsystems architecture alone. This is calculated solely on the basis of Type A or Type B device selection, redundancy Architectural (hardware fault tolerance), and the safe failure fraction (calculated or conservatively Constraint assumed if no data is provided). It does not pertain to Systematic Capability or certification. This is calculated as indicated, using respective IEC 61508 or IEC 61511 tables. Type A equipment or (sub)system: Architecture “Non –complex” (sub)system or equipment according 7.4.3.1.2 of IEC 61508-2; Type Type B equipment or (sub)system: “Complex” (sub)system or equipment according 7.4.3.1.3 of IEC 61508-2. Failure of an element and/or subsystem and/or system that plays a part in implementing the safety function that prevents a safety function from operating when required (demand Dangerous mode) or causes a safety function to fail (continuous mode) such that the EUC is put into a Failure hazardous or potentially hazardous state; or decreases the probability that the safety function operates correctly when required. Fraction of dangerous failures detected by automatic on-line diagnostic tests. The fraction Diagnostic of dangerous failures is computed by using the dangerous failure rates associated with the Coverage (DC) detected dangerous failures divided by total rate of dangerous failures. Termination of the ability of a functional unit to provide a required function or operation of a Failure functional unit in any way other than as required Reliability parameter (t) of an entity (single components or systems) such that (t).dt is the Failure Rate probability of failure of this entity within [t, t+dt] provided that it has not faiLED during [0, t]. Abnormal condition that may cause a reduction in, or loss of, the capability of a functional Fault unit to perform a required function. Fault Ability of a functional unit to continue to perform a required function in the presence of Tolerance faults or errors. Functional Investigation, based on evidence, to judge the functional safety achieved by one or more Safety Assessment E/E/PE safety-related systems and/or other risk reduction measures. Periodic test performed to detect dangerous hidden failures in a safety-related system so Proof Test that, if necessary, a repair can restore the system to an “as new” condition or as close as practical to this condition. Random Failure, occurring at a random time, which results from one or more of the possible Hardware Failure degradation mechanisms in the hardware. The existence of more than one means for performing a required function or for Redundancy representing information. Failure of an element and/or subsystem and/or system that plays a part in implementing the safety function that results in the spurious operation of the safety function to put the EUC (or part thereof) into a safe state or maintain a safe state; increases the probability of the Safe Failure spurious operation of the safety function to put the EUC (or part thereof) into a safe state or maintain a safe state. Safe Failure Property of a safety related element that is defined by the ratio of the average failure rates Fraction (SFF) of safe plus dangerous detected failures and safe plus dangerous failures. Safe State State of the EUC when safety is achieved. Function to be implemented by an E/E/PE safety-related system or other risk reduction Safety Function measures, that is intended to achieve or maintain a safe state for the EUC, in respect of a specific hazardous event. function with a specified safety integrity level which is necessary to achieve Safety Instrumented Safety functional safety and which can be either a safety instrumented protection function or a Function (SIF) safety instrumented control function. Architecture (Hardware) Safety Instrumented Instrumented system used to implement one or more safety instrumented functions. System (SIS) An SIS is composed of any combination of sensor (s), logic solver (s), and final elements (s). of a SIS or its subsystem satisfactorily performing the required safety-related Safety Integrity Probability control functions under all stated conditions. level (one out of a possible four) for specifying the safety integrity requirements of Safety Integrity Discrete the safety-related control functions to be allocated to the SIF, where safety integrity level Level (SIL) four has the highest level of safety integrity and safety integrity level one has the lowest. 100 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Table 63 - Terms and Definitions (Continued) Term Safety Manual Systematic Capability Systematic Failure Safety Related Equipment Definition Definition Document that provides all the information relating to the functional safety of an element, in respect of specified element safety functions, that is required to ensure that the system meets the requirements of IEC 61508 series. Measure (expressed on a scale of SC 1 to SC 4) of the confidence that the systematic safety integrity of an element meets the requirements of the specified SIL, in respect of the specified element safety function, when the element is applied in accordance with the instructions specified in the compliant item safety manual for the element. Failure, related in a deterministic way to a certain cause, which can only be eliminated by a modification of the design or of the manufacturing process, operational procedures, documentation or other relevant factors. E-stop buttons mounted on On-Machine products have a similar design regardless of the machine the E-stop button is installed on/connected to. Figure 31 - Example Installations Rear View, Chassis Cover Removed Front View E-stop Button LED SIL3 Certified Configurations E-stop Button Connector The configurations listed in Table 64, which lists its own electrical schema and description, have been SIL3 Certified. All components and the assembly/testing instructions are directly related to the Emergency Chain Code. Table 64 - SIL3 Certified Configurations Configuration Emergency Chain Code Electrical Schema 1 1 5 6 Actuator 3 5 2 4 6 1 7 5 26149501 + RED 26149505 2 8 6 1 7 5 + WHITE 26149506 2 8 Description SIL3 RAFI E-stop button reset by pulling, 2NC emergency dry contacts for Safety PLC + 1NO dry contact SIL3 RAFI E-stop button reset by pulling, integrated red LED, 2NC emergency dry contacts for Safety Relay SIL3 RAFI E-stop button reset by pulling, integrated white LED, 2NC emergency dry contacts for Safety Relay 6 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 101 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Table 64 - SIL3 Certified Configurations (Continued) Configuration Emergency Chain Code 12 17 18 Electrical Schema 1 3 5 2 4 6 1 7 5 Description SIL3 SCHLEGEL E-stop button reset by rotating, 2NC emergency dry contacts for Safety PLC or Safety Relay + 1NO dry contact 26149512 SIL3 RAFI E-stop button reset by pulling, integrated red LED, 2NC emergency dry contacts for Safety PLC + RED 26149517 2 8 6 1 7 5 26149518 SIL3 RAFI E-stop button reset by pulling, integrated white LED, 2NC emergency dry contacts for Safety PLC + WHITE 2 Emergency Function Actuator 8 6 The emergency function is activated by pushing the actuator. Depending on the configuration (see Table 64), two or three contacts are opened simultaneously. The emergency condition is restored by either pulling or rotating the actuator depending on the design. Examples of 2-safety contacts configurations are shown in Figure 32. Figure 32 - Configuration Examples: 2-Safety Contacts Configurations 3 1 5 7 1 + 2 Fault Diagnosis 4 2 6 5 WHITE 8 6 Fault Diagnosis with Dry Contacts The two faults shown in Figure 33 are detected by the safety hardware. The two faults are indistinguishable because the effect on the CHN2 channel is the interruption of the flowing current. Figure 33 - E-stop Button Fault Diagnosis with Dry Contacts 1 3 5 1 3 5 2 4 6 2 4 6 CHN 2 CHN 1 CHN 1 Safety System 102 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 CHN 2 Safety System Appendix B Failure Modes, Effects, and Diagnostic Analysis Safety — Emergency Stop Button SIL-3 [Rel. A] The Failure Modes, Effects, and Diagnostic Analysis (FMEDA) of E-stop push buttons has produced the overall results listed in Table 65. This table summarizes the results of the Functional Safety Assessment (FSA) conducted on the E-stop buttons by a Third-Party FSA. Table 65 - Random Hardware Failure (1) Configuration Code S DU DD SFF DC Type 1 5 6 12 17 18 26149501 26149505 26149506 26149512 26149517 26149518 42 42 42 42 42 42 4 4 4 4 4 4 0 0 0 0 0 0 91,2% 91,2% 91,2% 91,5% 91,5% 91,5% 0,0% 0,0% 0,0% 0,0% 0,0% 0,0% A A A A A A (1) • All failure rates are in FIT (Failure in Time) where 1 FIT = 1 failure/109 hours. • The failure rates are valid for use of the button mounted on Allen Bradley® devices. • Failure rates are not valid for use in other applications. • There are no on-board diagnostics. • The open circuit is considered a safe failure. • The above failure rates are guaranteed: — For environmental conditions indicated in the user manual publication. — For the useful lifetime of mechanical operations: 6 operations per day for 20 years. — Considering all prescription indicated in this section, Appendix B, and in this user manual publication. ATTENTION: The double or triple contacts available in the various configurations listed in Table 65 were considered in redundancy during the FMEDA analysis. When two contacts are available, the 1oo2 configuration between contacts was considered; when three contacts are available, the 2oo3 configuration was considered since it is more conservative than 1oo3 or 1oo2 (in this last case, one of the three contacts is not used). Systematic Capability The systematic capability was assessed in order to evaluate the techniques and measures implemented to control and avoid systematic failures during the different phases of the safety lifecycle in accordance with the IEC 61508-2, Route 1s. E-stop buttons were subject to a third-party FSA that resulted in a systematic capability of SIL3. The systematic capability provides a quantitative estimation of the robustness of the system against systematic failures (resulting from project management, documentation quality and control requirements, structured design, etc.) managed through all lifecycle phases to prevent the system to fail in a systematic manner. ATTENTION: The declared systematic capability level is guaranteed only with the respect of requirements and limitations reported in this Safety Section, Safety — Emergency Stop Button SIL-3 [Rel. A], in case of violation of the same the declared systematic capability can be totally or partially invalid. The use of the system by the end-user in operating conditions or architectures others than those admissible as per this Safety Section, Safety — Emergency Stop Button SIL-3 [Rel. A], could impair the systematic capability and lead the system to fail dangerously and systematically. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 103 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Architectural Constraints The architectural constraints on hardware safety integrity have been verified in order to achieve a sufficiently robust design considering the level of complexity and following the compliance Route 1H. The architectural constraints for the Route 1H and Type A device is based on hardware fault tolerance (HFT) and safe failure fraction (SFF) concepts. Table 66 - Type A Architectural Constraints SFF < 60% ≥ 60%, < 90% ≥ 60%, < 99% ≥ 99% 0 SIL1 SIL2 Minimum HFT 1 SIL2 SIL3 2 SIL3 SIL4 SIL3 SIL4 SIL4 SIL3 SIL4 SIL4 According to Table 66, the SFF is between 90% and 99% for each configuration. Therefore, for the architectural constraints the E-stop push button can be used for SIL3 application. Failure Detecting and Speed The E-stop push button is, by definition, an element part of the safety chain. In general, it is connected to a safety programmable logic controller (PLC) or a safety relay. Complete Safety Chain Device E-stop Push Button Safety Signals Safety Signals Emergency PLC or Safety Relay For instance, the complexity Conductor of the safety PLC software on the has an impact on the failure Panel detecting speed. Furthermore, the capability to detect a failure is strictly related to the whole chain composition and “emergency PLC/safety relay” capabilities. Mechanical Constraints ATTENTION: Risk of Product Damage. To avoid damage to the actuator, do not apply orthogonal forces to it. Be careful while fixing or substituting the actuator. The tightening torque should be limited as stated in Table 67. Figure 34 - Proper Use and Mechanical Limits of Actuator Orthogonal Force Tightening Torque 104 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Table 67 - E-stop Buttons Constraints Code Rear Panel Connector Actuator Manufacturer Code 26149501 RAFI: 1.30.273.602/0300 26149506 26149518 RAFI: 1.30.273.101/2200 26149505 26149517 RAFI: 1.30.273.101/2300 26149512 SCHLEGEL: FRVK Note 1 Note 2 Note 3 Note 4 Operating Force Max 100 N Threaded Ring Torque Max 1.2 N•m (10.62 lb•in.) Do not rotate the actuator Do not apply forces orthogonal to the actuator axis — Tightening Torque (mounting nut) 1.3…1.9 N•m (11.51…16.82 lb•in.) Do not pull the actuator Do not apply forces orthogonal to the actuator axis The rear panel connector must be affixed to the chassis with two screws (provided). Rear View, Chassis Cover Removed 1. Plug the connector of the E-stop button into the terminal connection on the rear panel. 2. Use a VDE insulated, 0.4 x 2.5 x 80 mm flat-head screwdriver with 2-component, non-slip grip (not supplied) to hand tighten the two Terminal screws on the terminal connection. Connection Important Notes ATTENTION: Functional safety and security training is required. The entrusted operator who will: (1) connect the emergency chain or (2) substitute the front panel E-stop button kit must be trained in the area of functional safety and security and must follow the steps illustrated in this user manual, publication 6300-UM002. Overall SIL Result E-stop buttons, according to the third-party FSA, can be used in a SIL3 application. The integration in the SIS, the whole SIS validation, the architectural constraints evaluation, and the probability of failure calculation of the whole safety loop implementing the SIF is under the responsibility of the end user together with the verification of the compliance with the allocated target SIL. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 105 Appendix B Safety — Emergency Stop Button SIL-3 [Rel. A] Proof Test The E-stop button should be pushed at least once per year to be sure the emergency chain functionality verifies that the signals are correctly generated. The proof test interval can be reduced or increased under SIS integrator responsibility based on the target SIL allocated to the SIF and the results of reliability calculations. IMPORTANT An annual proof test required. To adhere to functional safety specifications, a proof test is mandatory every year to be sure the emergency chain is fully functional (signals are correctly generated). To perform a proof test: 1. Push the E-stop button. 2. Verify that the PLC/Safety Relay detects: a. the emergency signals (emergency condition) properly and b. if it is latched. 3. Release the E-stop button. 4. Verify that the PLC/Safety Relay can reset the alarm condition, restoring the normal operative condition. The proof test coverage is estimated as follows: • 99% if it is possible to verify the correct functioning of each contact of the E-stop button, otherwise. • 60% if the correct functioning of each channel cannot be distinguished (for instance, because the channel series is acquired). Maintenance, Repair, Decommissioning, and Disposal Maintenance and Repair The maintenance and repair of the E-stop button must be carried out following the instructions reported in this user manual, publication 6300-UM002. Item Modification and Retrofit Management Any modification request on E-stop buttons by the end user shall be subject to Rockwell Automation approval. Any field returns (such as safety performance below target, deviations in the expected safety function, etc.) shall be communicated to Rockwell Automation in order to conduct an root cause analysis. Decommissioning and Disposal Customers and end users are solely responsible for the decommissioning and disposal of the product at the end of its useful life. All applicable federal, state, local and international laws shall be observed. Rockwell Automation has no responsibility connected with the disposal of the product at the end of the its useful life. 106 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix C Technical Specifications On-Machine Products Certifications Certifications, shown on the model specific label (see Labels on page 110), are detailed in the table below. Table 68 - CE Certification Category Conforms To • EN 61326-1 Electrical Equipment for measurement, control, and laboratory use. Emission/ • EMC Requirements Immunity • General Requirements • EMC Directive 2014/30/EU • EN 61010-1 Safety requirements for electrical equipment for measurement, control, and laboratory use - Part I: General requirements Safety • EN 61010-2-201 Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 2-201: Particular requirements for control equipment RoHS • Directive 2011/65/EU Table 69 - UL Listing Standard Description • Electrical Equipment for Measurement, Control, and Laboratory Use - ANSI/UL 61010-1 Part 1: General Requirements Safety Requirements for Electrical Equipment for Measurement, Control, and UL 61010-2-201 • Laboratory Use - Part 2-201: Particular Requirements for Control Equipment For more information on certifications, visit our Product Certifications website, rok.auto/certifications, and use ‘6300-CT’ as your search term. Components Table 70 - Screen Components by Catalog Number: Technical Data Description Backlight Thin Film Transistor (TFT) LCD: Display Size (in.), Resolution (pixel x pixel) Orientation Touchscreen Front Panel Protection Grade Catalog Number 6300MA- or 6300PA***AA**F**** ***AC**F**** ***BA**F**** ***BC**F**** ***BA**P**** 15.6 in., 1920x1080 — 18.5 in., 1920x1080 — 21.5 in., 1920x1080 21.5 in., 1920x1080 24 in., 1920x1080 24 in., 1920x1080 Landscape Portrait Resistive P-CAP Resistive P-CAP P-CAP 5 wires Multi-touch 5 wires Multi-touch Multi-touch TrueFlat TrueFlat TrueFlat Aluminum Aluminum Aluminum Aluminum Aluminum Full IP65 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 107 Appendix C Technical Specifications Table 71 - Environment Specifications by Catalog Number: Technical Data Description Storage Temperature Operating/Storage Relative Humidity Operating Temperature Catalog Number 6300MA- and 6300PA***AA**F**** ***AC**F**** ***BA**F**** ***BC**F**** ***BA**P**** -10° C ÷ 60° C (14° F ÷ 140° F) 20% ÷ 90% RH (non-condensing) Operating — Non-operating — Operating — Non-operating — Shock Vibration 0° C ÷ 50° C (32° F ÷ 122° F) 10 g 10 g — (1/2 sine, 11 ms) (1/2 sine, 11 ms) 15 g 15 g — (1.2 sine, 11 ms) (1/2 sine, 11 ms) 0.0015 in. p-p, 0.0015 in. p-p, — 10…57 Hz 10…57 Hz 0.25 g peak, 0.25 g peak, — (57…640 Hz) (57…640 Hz) — — — — Table 72 - Components for Catalog No. 6300PA: Technical Data Component Installation Case Material Color Accessories Processor, Soldered On-board Intel Chipset Video Controller Intel HD Graphics Other Watchdog System Memory RAM CFast Mass Storage M.2 SSD Interfaces LAN USB Video Add-on Interfaces Power Supply Input Power Supply (optional) Battery Operating System Certified Approvals 108 Description VESA 75/100 or pole/suspension arm mount system compatible with RITTA CP40/ROLEC TARAPLUS/HASEKE ULT KUPPLUNG 48 Aluminum Alloy AN AB46400 Anti-scratch painted — RAL 9006 Side Handles, Perimeter Handle, Keyboard Tray Intel Celeron 3965U 2.2GHz 64 bit 2 cores/2 threads 2MB Smart cache 14nm Intel Core i3-7100U 2.4GHz 64 bit 2 cores/4 threads 3MB Smart cache 14nm Intel Core i5-7300U 2.6GHz (3.50GHz Turbo) 64 bit 2 cores / 4 threads 3MB Smart cache 14nm Intel Core i7-7600U 2.8GHz (3.90GHz Turbo) 64 bit 2 cores / 4 threads 4MB Smart cache 14nm Kaby Lake Platform Controller Hub - Low Power, included into processor chip (SoC) 610 integrated in Celeron 3965U 300MHz/900MHz 620 integrated in Core i3 processors 300MHz/1.00GHz 620 integrated in Core i5 processors 300MHz/1.10GHz 620 integrated in Core i7 processor 300MHz/1.15GHz DirectX 12 and OpenGL 4.5 support Programmable Time Period 4GB or 8GB or 16GB (1 x SODIMM DDR4 module) 1 x bootable CFast SATA III slot onboard with external access up to 240GB 1 x onboard connector for direct insertion of M.2 2280 NVMe PCIe x 2 SSD or M.2 2280 NVMe PCIe x4 SSD (up to 1TB) 3 x Gigabit Ethernet (RJ45) 3 x USB 3.0 (Type-A), 1 x USB 3.0 (Type-A) rear with protection cap 1 x DisplayPort++ V1.2 or 1 x RJ45 connector for remote video link (RVL) 1 x RS232/422/485 (DB15M) 1 x RS232/422/485 (DB15M) isolated 1 x Gigabit Ethernet (RJ45) 24 DC (18 ÷ 32V) DC Isolated Kit for ATX Power Supply (internal cable and push button on button area) CR2032 Removable, 1 quantity Microsoft Windows OS 10 IoT Enterprise 2019 64 bit CE, RoHS, UKCA, cULus Listed Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix C Technical Specifications Gasket Table 73 - Gasket: Technical Data Back View Mounting Plate Area I/0 Port Area Description Composition Cell Structure Color Density Value Silicone foam Closed (15% open) White, red 250 kg/m3 ± 40 kg/m3 (typical value 256) 6.4 x 10-2 Wm-1 K-1 long term: -70°…200° C (-94…392° F) short term: 260° C (500° F) Minimum 150% (typical 200%) Thermal Conductivity Temperature Range Ultimate Elongation Tensile Strength Gasket Adhesive Radiation Resistance Compression Stress 40% Strain Compression Set 25%, 22 Hours, 70° C (258° F) Shore Hardness 00 (ISO 2240) Shore Hardness A Fire Resistant FMVSS 302, HBF /(UL 94) UNI 8457- UNI 9174 AFNOR NF 16 101 UL 94 Shore hardness 00 (ISO 2240) Silicone Paper Adhesive Temperature Range Minimum 0.75 N/mm2 (typical value 1, 2) >105 grays (107 rads) 90 ± 40 kPa (typical value 90) Maximum 15% (typical value 10%) 55 ± 5 (typical value 45) 5±2 Pass Class FA Class F1 V0 45 120 gr/m2, thickness 0.10 mm 50 gr/m2, thickness 0.05 mm Continuous 130° C (266° F) Intermittent 180° C (356° F) Liquid Crystal Display T Table 74 - Liquid Crystal Display (LCD): Technical Data Description Type Resolution Type Resolution (pixel x pixel) Colors Pixel Pitch (mm) Backlight Luminance (cd/m2) Contrast Viewing Angle Lifetime (minimum) 15.6 0.180 x 0.180 450 800:1 85°:85°(L/R) 85°:85°(U/L) Display Size (in.) 18.5 21.5 Color Thin-Film-Transistor (TFT) LCD Full High Definition (FHD) 1920 x 1080 16.2 M 0.213 x 0.213 0.248 x 0.248 Light Emitting Diodes (LED) 500 300 1000:1 5000:1 89°:89°(L/R) 89°:89°(L/R) 89°:89°(U/L) 89°:89°(U/L) 50.000h Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 24 0.276 x 0.276 300 5000:1 89°:89°(L/R) 89°:89°(U/L) 109 Appendix C Technical Specifications Table 75 - LCD: Technical Data — Touch Screen 3 Note No. Description 1 Seal 2 Front Panel (Metal Housing) 3 Touchscreen Value Double sided adhesive mounting tape with high loading capacity and a closed-cell Ethylene Propylene Diene Monomer (EPDM) foam Aluminum alloy 5754 EN AW-5754, H22 EN 485-1 Projective Captive (PCAP) 4 Cover Glass Laminate 2 1 4 Labels Several labels are affixed to your On-Machine product to easily identify model specific information. Though a 6300PA panel PC label is shown, the location of the information is applicable to a 6300MA monitor. To view these labels, you must remove the cover. See Remove the Cover on page 94. Figure 35 - Product Labels Connection Button Terminal Label I/O Port Connections Label Emergency Stop (E-Stop) Connection Label Connection Button Terminal Label Model Specific Label Table 76 - Model Specific Label 4 2 5 1 8 Note No. 1 2 3 4 110 3 Description Electric Information Model Model Bar Code Serial Number Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 6 7 Note No. 5 6 7 8 Description CE Symbol Disposal UL Symbol Caution Appendix C Technical Specifications Power Supply The power supply technical specifications for your On-Machine product are listed below. Table 77 - Power Supply: Technical Data Description Value Type Isolated DC-DC Isolation Voltage 500V AC Input Voltage 18 ÷ 32V DC Reverse Polarity Circuitry Input Protection Overvoltage 8 A Soldered Fuse Power Consumption 70W @ 24V (30W Type.) Power Supply Board Provided with a FAST FUSE 8A SMD (surface mount device) The fuse can be replaced only in factory Ipk Ipk : <13A t = 2.0 ms Inrush Current Impulse t 6300MA On-Machine Monitors 6300MA – 185 a Catalog Number Explanation Examples that are given in this section are not intended to be used for product selection. Not all combinations generate a valid catalog number. Use ProposalWorks™ software to configure the PC. ProposalWorks software is available from rok.auto/systemtools. A b A c V d S e F f D g V - N h i 1 j S k l N m A - E3 n BG BR NN CB CG o a b c d e Display Size (in) Button Area, Video Input Bezel Type Mount Type Touchscreen Type Code Description Code Description Code Description Code Description Code 150 15 A No button area, standard video input A Aluminum B Bottom Mount M Description Multi-touch 185 18.5 B Button area, standard video input C Aluminum and Glass, TrueFlat T Top Mount S Single touch (standard) 215 21.5 C No button area, long distance video input V VESA Mount 240 24 D Button area, long distance video Input f h j m o Aspect Ratio, Resolution Mechanical Adapter Warranty (years) Handles Hard-wired Element(s) Code Description Code Description Code Description Code Description F 16:9, 1920 x 1080 C Custom System (Common) 1 One (standard) N None P 9:16; 1080 x 1920 H HASEKE L ROLEC g N None (VESA) Input Power R Rittal Code Description n T Tilting Rittal B No brand Button Area S Allen-Bradley (standard) Code Description D 24V DC isolated (1) k N None L 1 RVL video output (1) Only DC-powered monitors can be used in hazardous locations. Side Handles Code Description A Button Area, 1 TB Left l B Button Area, 1 TB Right Conformal Coating C Button Area, 2 TB Code Description N No Button Area Blank No conformal coating Long Distance Connection Description Perimeter S Description Branding i Code P Code Options Summary continued on page 114 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 111 Appendix C Technical Specifications o Hard-wired Element(s) Add alpha/alpha-numeric code for up to 15 hard-wired elements Code Description Code NN Empty space — no element LW BB Blue, illuminated; 2 N.O. BG Green, illuminated; 2 N.O. PA BK Black, opaque; 2 N.C. PB BR Push Button BW PC White, translucent Signal Indicator Yellow, translucent Black, opaque; 1 N.C. + 1 N.O. Push Button Predisposition Cable Blue, illuminated; 1 N.C. + 1 N.O. Connection to internal terminal block for future installation of signal indicators and commands with terminals BY Yellow, illuminated; 2 N.O. PE Grey, opaque; 1 N.C. + 1 N.O. E1 Traction unilock, 2 N.C. for safety PLC + 1 N.O. PG Green, illuminated; 1 N.C. + 1 N.O. E2 E3 E4 Emergency Stop (E-stop) Traction unilock, 2 N.C. for safety relay + 1 red LED PK Traction unilock, 2 N.C. for safety PLC + 1 red LED PM Traction unilock, 2 N.C. for safety relay + 1 white LED PR E5 Traction unilock, 2 N.C. for safety PLC + 1 white LED ES Rotating unilock, 2 N.C. for safety PLC or safety relay + 1 N.O. PU CB Push button, blue, translucent PW CG Push button, green, translucent PY CL CN Push button label, without lens; 1 N.C. + 1 N.O. Custom Push button label, without lens; 2 N.O. CR Push button, red, translucent CW Push button label, white, translucent CY Push button, yellow, translucent EN Encoder Incremental, 30 detent positions, unconstrained rotation, tactile pushbutton switch, A/B coding, 24V DC ET Ethernet Interface With protection cap, serigraph printed Mushroom shape, black head, rotating unlock; 2 N.C. Red, illuminated; 1 N.C. + 1 N.O. Predisposition Cable Connection of USB cable for future installation of commands with USB interface — USB, Ethernet, RFID White, illuminated; 1 N.C. + 1 N.O. Push Button Yellow, illuminated; 1 N.C. + 1 N.O. Transponder, read/write low frequency (LF), 125 kHz, Q5 with USB interface, serial protocol R2 Read/write high frequency (HF), 13.56 MHz, ISO 14443A and ISO 15693 with USB interface, serial protocol RFID R3 Read/write low frequency (LF), 125 kHz, Q5 with USB interface, with keyboard emulation R4 Read/write high frequency (HF), 13.56 MHz, ISO 14443A and ISO 15693 with keyboard emulation, serial protocol Latching, 1x90 degrees right rotating; 1 N.C. + 1 N.O. K1 Momentary, 2x40 degrees, key removal in 0; 2 N.C. S1 Latching, 1x90 degrees, key removal in 0 and 1; 1 N.C. + 1 N.O. S2 K3 Momentary, 1x40 degree right, key removal in 0; 1 N.C. + 1 N.O. S3 Key Switch Black, opaque protrudent; 1 N.C. + 1 N.O. Push Button R1 K2 K4 Latching, 2x60 degrees rotating; 2 N.O. Momentary, 2x40 degrees rotating; 2 N.O. Selector Switch Latching, 1x90 degrees, key removal in 0; 2 N.O. S4 Momentary, 1x40 degrees right rotating; 1 N.C. + 1 N.O. K5 Latching, 2x90 degrees, key removal in 0; 2 N.O. S5 Latching, 1x90 degree rotating angle V-shape; 1 N.C. + 1 N.O. K6 Latching, 2x90 degrees, key removal in 0, 1, and 2; 2 N.O. US K7 Latching, 2x90 degrees, key removal in 0, 1, and 2; 2 N.C. X1 LB Blue, translucent X2 Green, translucent X3 Red, translucent ZZ LG LR 112 Red, illuminated; 2 N.O. White, illuminated; 2 N.O. LY Description Signal Indicator USB 2.0 ATX Mode Power Supply With protection cap Non-illuminated, black protrudent button, wired Keylock momentary, 1x40 degree right, key removal in 0, wired Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Non-illuminated, gray button, wired Buzzer Appendix C 6300PA On-Machine Panel PCs 6300PA – 185 a B b Technical Specifications Catalog Number Explanation Examples that are given in this section are not intended to be used for product selection. Not all combinations generate a valid catalog number. Use ProposalWorks™ software to configure the PC. ProposalWorks software is available from rok.auto/systemtools. C c B d M e F f D g N h A i C j 4 s N t A u L v N w 1 x B y K z – C k D l 2 m A n W19 o F p J q D r 4 p N aa C – E3 ab BG BR NN CB CG N q D r ac a c e g i Display Size (in) Bezel Type Touch Type Power System Configuration Code Description Code Description Code Description Code Description Code Description 156 15.6 A Aluminum M Multi-touch D 24V DC Isolated, no UPS A No Expansion 185 18.5 C Aluminum and Glass, TrueFlat S Single Touch (Standard) 215 21.5 240 24 d f Mount Type b Code Description Button Area Resolution Code h j Fan Mechanical Adapter Code Description Code Description N Fanless C Custom System (Common) Description – B Bottom Mount F 16:9 1920 x 1080 H HASEKE Code Description T Top Mount 16:9 1366 x 768 HD JLR L ROLEC A No button area V VESA Mount H P 9:16 1080 x 1920 Portrait N None (VESA) B Button area R Rittal T Tilting Rittal k m o q s u Processor Class OS Location OS COM1 Ports Storage 1 SATA III MLC CFast Code Description Code Description Code Description Code Description Code Description Code Description C Celeron N None W19 Windows IoT 19 LTSC (2019) J 1xRS232 (DB15M) 2 256 GB A 30 GB 3 i3 1 Storage 1 NNN None K 1xRS232 Isolated (DB15M) 3 513 GB B 60 GB 5 i5 2 Storage 2 2 Storage 2 N None 4 1 TB C 12O GB 7 i7 3 Storage 3 3 Storage 3 N None r 240 GB No Storage l n p RAM PCI Expansion TPM Code Description Code Description Code Description Code Description D DisplayPort ++ v1.2 Code Description B 4 GB A None F FTPM BIOS E 1 Ethernet Port N No Storage Code Description C 8 GB 1 Storage 1 N None N None N None L 1 Remote Video Link D 16 GB N None 2 Storage 2 3 Storage 3 COM2 Ports D N t Storage 2 w x z ab Software Warranty Conformal Coat Button Area Code Description Code Description Code Description Code N No Software 1 Standard K Conformal Coat C Button Area C 12O GB N No Button Area D 240 GB y aa N No Storage Branding Handles Code Description Code Description S Standard AB N None B Brandless P Perimeter S Side Handles Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 v Long Distance Description ac Hard Wired Element(s) Code Description Options Summary continued on page 114 113 Appendix C Technical Specifications ac Hard-wired Element(s) Add alpha/alpha-numeric code for up to 15 hard-wired elements Code Description Code NN Empty space — no element LW BB Blue, illuminated; 2 N.O. BG Green, illuminated; 2 N.O. PA BK Black, opaque; 2 N.C. PB BR Push Button BW LY Red, illuminated; 2 N.O. PC White, illuminated; 2 N.O. Description White, translucent Signal Indicator Yellow, translucent Black, opaque; 1 N.C. + 1 N.O. Push Button Predisposition Cable Blue, illuminated; 1 N.C. + 1 N.O. Connection to internal terminal block for future installation of signal indicators and commands with terminals BY Yellow, illuminated; 2 N.O. PE Grey, opaque; 1 N.C. + 1 N.O. E1 Traction unilock, 2 N.C. for safety PLC + 1 N.O. PG Green, illuminated; 1 N.C. + 1 N.O. E2 E3 E4 Emergency Stop (E-stop) Traction unilock, 2 N.C. for safety relay + 1 red LED PK Traction unilock, 2 N.C. for safety PLC + 1 red LED PM Traction unilock, 2 N.C. for safety relay + 1 white LED PR E5 Traction unilock, 2 N.C. for safety PLC + 1 white LED ES Rotating unilock, 2 N.C. for safety PLC or safety relay + 1 N.O. PU CB Push button, blue, translucent PW CG Push button, green, translucent PY CL CN Push button label, without lens; 1 N.C. + 1 N.O. Custom Push button label, without lens; 2 N.O. CR Push button, red, translucent CW Push button label, white, translucent CY Push button, yellow, translucent EN Encoder Incremental, 30 detent positions, unconstrained rotation, tactile pushbutton switch, A/B coding, 24V DC ET Ethernet Interface With protection cap, serigraph printed Red, illuminated; 1 N.C. + 1 N.O. Predisposition Cable Connection of USB cable for future installation of commands with USB interface — USB, Ethernet, RFID White, illuminated; 1 N.C. + 1 N.O. Push Button Yellow, illuminated; 1 N.C. + 1 N.O. Transponder, read/write low frequency (LF), 125 kHz, Q5 with USB interface, serial protocol R2 Read/write high frequency (HF), 13.56 MHz, ISO 14443A and ISO 15693 with USB interface, serial protocol RFID R3 Read/write low frequency (LF), 125 kHz, Q5 with USB interface, with keyboard emulation R4 Read/write high frequency (HF), 13.56 MHz, ISO 14443A and ISO 15693 with keyboard emulation, serial protocol Latching, 1x90 degrees right rotating; 1 N.C. + 1 N.O. K1 Momentary, 2x40 degrees, key removal in 0; 2 N.C. S1 Latching, 1x90 degrees, key removal in 0 and 1; 1 N.C. + 1 N.O. S2 K3 Momentary, 1x40 degree right, key removal in 0; 1 N.C. + 1 N.O. S3 Key Switch Mushroom shape, black head, rotating unlock; 2 N.C. R1 K2 K4 Black, opaque protrudent; 1 N.C. + 1 N.O. Push Button Latching, 2x60 degrees rotating; 2 N.O. Momentary, 2x40 degrees rotating; 2 N.O. Selector Switch Latching, 1x90 degrees, key removal in 0; 2 N.O. S4 Momentary, 1x40 degrees right rotating; 1 N.C. + 1 N.O. K5 Latching, 2x90 degrees, key removal in 0; 2 N.O. S5 Latching, 1x90 degree rotating angle V-shape; 1 N.C. + 1 N.O. K6 Latching, 2x90 degrees, key removal in 0, 1, and 2; 2 N.O. US K7 Latching, 2x90 degrees, key removal in 0, 1, and 2; 2 N.C. X1 LB Blue, translucent X2 Green, translucent X3 Red, translucent ZZ LG LR Signal Indicator USB 2.0 ATX Mode Power Supply With protection cap Non-illuminated, black protrudent button, wired Keylock momentary, 1x40 degree right, key removal in 0, wired Non-illuminated, gray button, wired Buzzer Battery The real time clock (RTC) battery, model CR2032 MFR, stores the date and time of your On-Machine product. For replacement instructions, see Replace the Battery on page 95. Figure 36 - CR2032 MFR Battery: Approximate Dimensions (mm) Dimensions are shown in millimeters (mm). Dimensions are not for manufacturing purposes. 114 3.20 - 00.3 Side View Ref. Ø 17 Ref. Ø 20 - 00.3 + Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 0.05 minimum Appendix C Technical Specifications Figure 37 - CR2032 MFR Battery: Battery Performance Discharge Performance at 23° C Discharge Performance at 23° C Temperature Performance — Load 12kΩ Cell Capacity at Various Loads Table 78 - CR2032 MFR Battery: Technical Data Top View Description Model Chemical System Nominal Voltage (V) Value CR2032 MFR Description Rated Capacity Li/Mn02 Temperature Range Value 225 mAh -30° C…70° C (-22° F…158° F) 3V Self Discharge at 32° C (89.6° F) < 1% per year Table 79 - Battery Holder Top View Description Value Model Polypropylene, AC161 PP, off white UL Flammability Rating UL 94-HB File No. E108370 Contacts Phosphor bronze C5191, nickel plated 80-150u thickness 10-50-1 0 Hz sweeped in 60 seconds x, y, z direction: 1 hour each direction Vibration Test no dislodgement of the cell or damage Result: no discontinuity over 10 ms half sine wave acceleration 150q 6 ms 3 shock pulses each direction per axis, total 18 pulses Shock Test Result: no evidence of physical RoHS 2 compliant Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 115 Appendix C Technical Specifications Motherboard COM1 I/O and COM1 Opto-isolated Table 80 - COM 1 I/O and COM1 Opto-isolated Cards: Detail COM1 I/O Port COM1 Opto-Isolated PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal +5V DC Transmit Data (RS-232) Receive Data (RS-232) Request to Send Clear to Send Data Set Ready Ground Date Terminal Ready Carrier Detect Transmit Data +/Receive Data + (RS-485/RS-422) Transmit Data -/Receive Data - (RS-485/RS-422) Ring Indication (RS-232 Receive Data + (RS-422) Receive Data - (RS-422) N.C. DIP Switch Values Figure 38 - DIP Switch Locations SW3…SW5 — Top View of Motherboard MB1391/A 116 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 I/O OUT OUT IN OUT IN IN — OUT IN I/O I/O IN IN IN N.C. Appendix C Technical Specifications Table 81 - DIP Switch Values SW3…SW5 — Single LVDS Attribute SW 5-1 SW 5-2 Backlight SW 5-3 SW 5-4 Alim LCD JP1 SW 1-1 SW 1-2 Resolution SW 1-3 SW 1-4 GPIO Value Resolution Setting Bits per Pixel (Bpp) Resolution (pixel x pixel) LCD Size 15.6 and 18.5 in. ON OFF ON OFF 1-2 ON ON ON OFF 8 HD 24 1366x768 Table 82 - DIP Switch Values SW3…SW5 — Double LVDS Attribute SW 5-1 SW 5-2 Backlight SW 5-3 SW 5-4 Alim LCD JP1 SW 1-1 SW 1-2 Resolution SW 1-3 SW 1-4 GPIO Value Resolution Setting Bits per Pixel (Bpp) Resolution (pixel x pixel) 15.6 Sharp 2-3 LCD Size (in.) and Manufacturer 18.5 Sharp 18.5, 21.5, and 24 AUO ON ON OFF OFF ON OFF OFF ON 1-2 1-2 OFF ON ON OFF OFF OFF OFF OFF 13 14 HD 1080 HD 1080 24 24 1920x1080 1920x1080 Table 83 - DIP Switch SW4 Attribute SW4-1 SW4-2 SW4-3 SW4-4 SW4-5 SW4-6 Function CLEAR ME CLEAR CMOS Restore BIOS Setup Defaults Watchdog Reset Enable PB/HT ENABLE FAN Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Default OFF OFF OFF OFF OFF OFF Action ON = Reset ON = Reset ON = Restore Defaults ON = Reset PB NO FAN 117 Appendix C Technical Specifications Jumper Connector Values Figure 39 - Jumper Connector Locations: Top View of Motherboard MB1391/A Figure 40 - Jumper Connector Locations: Bottom View of Motherboard MB1391/A Table 84 - Jumper Connections: Summary Value Function J1 Reserved J2 DDR4 SODIMM J3 Ethernet port LAN J4 DEDIPROG J5 M2 / SATA J6 Reserved J8 Reserved J9 Reserved 118 Value Function J10 Ethernet port LAN J11 CFJ20ast J12 USB 3.0 J13 Ethernet port LAN J14 USB 2.0 internal J15 Front panel LED J20 Touchscreen J21 Power supply Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Value Function J24 LCD signals J25 LED J27 Reserved J29 Reserved J30 Speaker J31 ATX power button J32 USB 2.0 J33 USB 2.0 Value J34 J35 J37 J38 J40 J41 Function Reserved Reserved Reserved Reserved USB 3.0 USB 3.0 J42 Reserved Appendix C Technical Specifications Table 85 - JP1: LCD Power Jumper Function Position 1-2 2-3 Function 5V 3.3v default Table 86 - J3: Ethernet Port LAN 1 (i219LM) PIN 1 2 3 4 5 Signal / MDIO MDIO# MDI1 MDI1# PIN 6 7 8 9 10 Signal MDI2 MDI2# MDI3 MDI3# Ground Table 87 - J4: Debug and Programming Connector (DEDIPROG) PIN 1 2 3 4 5 Signal VCC 3.3V Ground CS.N CLK MISO I/O Power Power Input Input Input PIN 6 7 8 9 10 Signal MOSI N.C. DEDIPROG_IO_N N.C. N.C. I/O Output — Input — — Table 88 - J5: M2 Key M Connector PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal Ground 3.3V Ground 3.3V PETn3 N/C PETp3 N/C Ground LED1# PERn3 3.3V PERp3 3.3V Ground PIN 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal 3.3V PETn2 3.3V PETp2 N/C Ground N/C PERn2 N/C PERp2 N/C Ground N/C PETn1 N/C PIN 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Signal PETp1 N/C Ground N/C PERn1 N/C PERp1 N/C Ground N/C PETn0 N/C PETp0 N/C Ground PIN 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Signal N/C PERn0 N/C PERp0 PERST# Ground CLKREQ# REFCLKN PEWake# REFCLKN N/C Ground N/C — — PIN 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 Signal — — — — — — N/C SUSCLK PEDET 3.3V Ground 3.3V Ground 3.3V Ground Table 89 - J10: Ethernet Port LAN 3 (i210) PIN 1 2 3 4 5 Signal / MDIO MDIO# MDI1 MDI1# Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 PIN 6 7 8 9 10 Signal MDI2 MDI2# MDI3 MDI3# Ground 119 Appendix C Technical Specifications Table 90 - J11: CFast Connector PIN 1 2 3 4 5 6 7 8 9 Signal Ground SATA_TX+ SATA_TXGround SATA_RXSATA_RX+ Ground 3.3V Ground PIN 10, 12, 13 14 15, 16, 17, 18, 19 20 21 22 23 24, 25, 26 Signal / Ground / 3.3V 3.3V Ground Ground / Signal +5V USB 2_1 Data USB 2_1 Data + Ground USB 3_2 RX USB 3_2 RX + Ground USB 3_2 TX USB 3_2 TX + PIN 10 11 12 13 14 15 16 17 18 Signal +5V USB 2_0 Data USB 2_0 Data + Ground USB 3_1 RX USB 3_1 RX + Ground USB 3_1 TX USB 3_1 TX + Signal / MDIO MDIO# MDI1 MDI1# PIN 6 7 8 9 10 Signal MDI2 MDI2# MDI3 MDI3# Ground Function Vcc (5V) D- PIN 3 4 Function D+ Ground Table 91 - J12: USB 3 PIN 1 2 3 4 5 6 7 8 9 Table 92 - J13: Ethernet Port LAN 2 (i210) PIN 1 2 3 4 5 Table 93 - J14: Internal USB 2.0 PIN 1 2 Table 94 - J15: Front Panel LED PIN 1 2 3 Signal Yellow anode Common cathode Green anode I/O n/a n/a n/a Table 95 - J20: 5-wire Resistive Touchscreen Connector PIN 1 2 3 120 Signal H X/XL S/XR Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 PIN 4 5 Signal Y/YT L/YB Appendix C Technical Specifications Table 96 - J21: DC Input Power Supply Connector PIN 1 2 3 4 5 6 7 8 Signal I2C2_DATA I2C2_Clock USB4N SLEEP 24 USB4P INUPS GND +12V PIN 9 10 11 12 13 14 15 16 Signal GND +12V GND +12V GND +12V +3A NC PIN 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal DATB1_P Ground Ground DATB2_N DATB2_P DATB3_N DATB3_P CLKB_N CLKB_P Ground Ground VDD VDD VDD VDD PIN 7 8 Signal ON/OFF signal (0V: OFF; 3.3V: ON) PWM dimming signal (3.3V; 1 kHz) PIN 3 4 Signal Ground Ground PIN 4 5 6 Signal Ground 5S Ground PIN 3 4 Signal D+ Ground Table 97 - J24: LCD Signal PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal DATA0_N DATA0_P DATA1_N DATA1_P DATA2_N DATA2_P Ground Ground CLKA_N CLKA_P DATA3_N DATA3_P DATB0_N DATB0_P DATB1_N Table 98 - J25: LED Driving for LCD Connector PIN 1, 2, 3 4, 5, 6 Signal Power supply (12V) Ground Table 99 - J30: Speaker Connector PIN 1 2 Signal + - Table 100 - J31: ATX Power Button PIN 1 2 3 Signal Power Button Ground Inhibit MCU Power Button Table 101 - J32: Internal USB 2.0 PIN 1 2 Signal Vcc (5V) D- Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 121 Appendix C Technical Specifications Table 102 - J33: Internal USB 2.0 PIN 1 2 Signal Vcc (5V) D- PIN 3 4 Signal D+ Ground PIN 3 4 Signal D+ Ground PIN 3 4 Signal D+ Ground Table 103 - J32: Front Panel USB 2.0 Internal Connector PIN 1 2 Signal Vcc (5V) D- Table 104 - J33: Touch PCAP USB 2.0 Internal Connector PIN 1 2 Signal Vcc (5V) D- LAN Ports Table 105 - LAN Ports: Technical Data On-Machine Panel PC, Underside View LAN Ports 122 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 PIN 1 2 3 4 5 6 7 8 SIGNAL TX+ TXRX+ Shield Shield RX Shield Shield Appendix D Accessories The accessories listed in this section are for use with ASEM 6300MA On-Machine monitors and ASEM 6300PA On-Machine panel PCs. Adapters Table 106 - Adapters Description DisplayPort Adapter ATX Mode Power Supply Operation Kits Cat. No. 6200V-DPVGA2 6200V-DPDVI2 6200V-DPHDMI4K to VGA active to DVI-D active to HDMI active Table 107 - ATX Mode Power Supply Operation Kits: Detail (1) Element Label Description Features N.C. N.O. Cat. No. Non-illuminated, black button, wired Kit for Power Supply Operation in ATX Mode 6300V-ATX-X1 Momentary key lock, 1 x 40 degree right, key removal in 0, wired 1 1 6300V-ATX-X2 Non-illuminated. gray button, wire 6300V-ATX-X3 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Buzzer Table 108 - Buzzer: Detail (1) Element Label Approximate Dimensions [mm (in.)] (2) Electrical Schema Cat. No. 3.20 +0.40 +0.02 (0.13) 24.10 +0.40 +0.02 (0.95) 6300V- BUZZER-ZZ 3.x1 3.x2 Ø 22.30+0.40 +0.02 (0.88) (1) A 22 mm socket wrench is required for installation. (2) Dimensions are shown in millimeters (inches) [mm (in.)]. Dimensions are not for manufacturing purposes. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 123 Appendix D Accessories Cables Table 109 - Cables Description DisplayPort to DisplayPort cable DVI cable • Fixed laying • Min bend radius – 15…50 m (49.2…164 ft) cable lengths: 50.4 mm (2 in.) – 100 m (328 ft) cable lengths: 90 mm (3.5 in.) Remote Video Link (RVL) Cable • For long-distance feature • Cat 5e SF/UTP • Unguided flex laying • Min bend radius: 94.5 mm (3.72 in.) • DVI-D to DVI-D • USB (A-Type) to USB (B-type) Two-cable Kit USB to USB Touch Screen Cable CFast SSD Card Cable Length 2 m (6.5 ft) 2 m (6.5 ft) 15 m (49.2 ft) 20 m (65.6 ft) 30 m (98.4 ft) 40 m (131.2 ft) 50 m (164 ft) 100 m (328 ft) 5 m (16.4 ft) 10 m (32.8 ft) 15 m (49.2 ft) 20 m (65.6 ft) 25 m (82 ft) 30 m (98.4 ft) 35 m (114.8 ft) 40 m (131.2 ft) 45 m (147.6 ft) 50 m (164 ft) Cat. No. 6200V-DPCBL2M 6200V-DVICBL2M 6300V-15RVLFIXED 6300V-20RVLFIXED 6300V-30RVLFIXED 6300V-40RVLFIXED 6300V-50RVLFIXED 6300V-100RVLFIXED 6300V-5RVLFLEX 6300V-10RVLFLEX 6300V-15RVLFLEX 6300V-20RVLFLEX 6300V-25RVLFLEX 6300V-30RVLFLEX 6300V-35RVLFLEX 6300V-40RVLFLEX 6300V-45RVLFLEX 6300V-50RVLFLEX 5 m (16.4 ft) 6300V-5MDVIUSB 2 m (6.5 ft) 6200V-USBCBL2M Your On-Machine features a CFast SSD slot to accept CFast SSD cards for industrial applications to store your manufacturing data. Table 110 - CFast SSD Card Description Storage Capacity 30 GB 60 GB 120 GB 34O GB CFast SSD Card Cat. No. 6300V-CFASTT30 6300V-CFASTT60 6300V-CFASTT120 6300V-CFASTT240 ’ Table 111 - CFast Card: Operating Voltage Parameter DC Power Supply Minimum 3.135 V Typical 3.30 V Maximum 3.465 V Table 112 - CFast Card: Power Consumption Mode [mA] Active Idle 124 30 GB 245 75 60 GB 325 75 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Storage Capacity 120 GB 385 75 240 GB 390 75 480 GB 400 75 Appendix D Accessories Table 113 - CFast Card: Environment Specifications Attribute Compliance Operating Standard Temperature Operating Wide Non-operating Value CE, FCC, RoHS, MIL-STD-810 0…+70 °C (32…158 °F) -40…+85 °C (-40…+185 °F) -40…+100 °C (-40…+212 °F) 7.69 GRMS, 20~2000 Hz/random compliant with MIL-STD-810G 4.02 GRMS, 15~2000 Hz/random compliant with MIL-STD-810G 50 G, 11 ms 1500 G, 0.5 ms (compliant with MIL-STD-883K) Operating Vibration Non-operating Operating Non-operating Shock The environment specifications within Table 113 indicate the test conditions for the device. Actual application conditions can effect the results. IMPORTANT Table 114 - CFast Card: Performance Specifications Performance Sequential Read Sequential Write Random Read Random Write Mean Time Between Failure (MTBF) (1) Drive Writes per Day (DWPD) (2) Storage Capacity 30 GB 60 GB 120 GB 240 GB 480 GB 215 [MB/s] 435 [MB/s] 560 [MB/s] 560 [MB/s] 560 [MB/s] 125 [MB/s] 260 [MB/s] 475 [MB/s] 505 [MB/s] 515 [MB/s] 8,000 IOPS (4K) 19,000 IOPS (4K) 33,000 IOPS (4K) 52,000 IOPS (4K) 56,000 IOPS (4K) 17,000 IOPS (4K) 58,000 IOPS (4K) 71,000 IOPS (4K) 71,000 IOPS (4K) 71,000 IOPS (4K) 3,000,000 hours 3.20 3.45 3.37 3.42 3.40 (1) Predicted based on reliability data for the individual components in the CFast SSD card, serving as statistical reference. The MTBF is predicated and calculated based on “Telcordia Technologies Special Report”, SR-332, Issue 3 in. method. (2) The endurance of a storage device is predicted by DWPD based on several factors related to usage, such as the: amount of data written into the drive, block management conditions, and daily workload for the drive). DWPD is calculated based on the number of times that user overwrites the entire capacity of the CFast SSD card per day of its lifetime during the warranty period. This estimation complies with JEDEC JESD-219, Enterprise endurance workload of random data with payload size distribution. Figure 41 - CFast SSD Card: Approximate Dimensions [mm (in.)]d Dimensions are shown in millimeters (inches) [mm (in)]. Dimensions are not for manufacturing purposes. Side View 1.00 (0.04) 1.00 (0.04) 0.50 (0.02) Top View 42.80 (1.68) 12.00 (0.47) 3.30 (0.13) 13.80 (0.54) 3.00 (0.12) 36.45 (1.43) 25.63 (0.18) 4.50 (0.18) 41.60 (1.64) Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 125 Appendix D Accessories Element Accessories Table 115 - Element Accessories Accessory Description Cat. No. • Spanner required for element installation 6300V-FIXSPANER • DIN A4 ready-made printable label sheet for custom labeling push buttons (BLWC) • 6x9 mm (0.24x0.35 in) round, precut • Printing template available on Rockwell Automation site 6300V-CUSTOMLABEL • Generic label for signal indicators, push buttons, and selector switches • Polycarbonate label material • Polycarbonate transparent label protectors 6300V-SHC Ethernet Interface Table 116 - Ethernet Interface: Detail (1) Element Label Description Ethernet interface with protection cap, serigraph printed For Use With 6300MA On-Machine Monitors Only Cat. No. 6300V-ETH-EH 6300PA On-Machine Panel PCs Only 6300V-ETH-ET (1) A 22 mm socket wrench is required for installation. Emergency Stop Buttons 126 IMPORTANT • The emergency contacts voltage and current rates listed in Safety Contacts Properties listed are insufficient to describe the emergency circuit when end of line (EOL) resistors are installed. Be careful reading the constraints when an EOL configuration is used. • Pay attention to the maximum/minimum voltages and maximum/ minimum currents supported by the contacts. The safety PLC application or safety relay application is dependent on the maximum/ minimum voltages and currents. The max voltage allowed to the rear panel connector pins is 24V DC. • The functional safety chain safety integrity level (SIL) depends on all the components. The emergency stop (E-stop) button is only one element of that. Calculation of the overall SIL should be performed by well-trained functional safety technician. IMPORTANT If a pre-installed E-stop button kit needs to be replaced you must: (a) replace the pre-installed E-stop button kit with an identical E-stop button kit and (b) install the identical E-stop button kit in the same location on the button area to ensure certification compliance. If another type of E-stop button kit is used, all certifications listed will be void. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix D Accessories Table 117 - E-stop Buttons: Summary Description E-stop traction unlock, 2 N.C. for Safety PLC + 1 N.O. E-stop traction unlock, 2 N.C. for Safety Relay E-stop traction unlock, 2 N.C. for Safety PLC E-stop traction unlock, 2 N.C. for Safety Relay E-stop traction unlock, 2 N.C. for Safety PLC E-stop rotating unlock, 2 N.C. for Safety PLC or Safety Relay + 1 N.O. Emergency Chain LED Color For Use With Cat. No. 26149501 — 6300V-ESTOP-E1 26149505 1 Red 6300V-ESTOP-E2 26149517 1 Red 26149506 1 White 6300PA-xxxB* 6300V-ESTOP-E3 and 6300MA-xxx(B/D) 6300V-ESTOP-E4 families 26149518 1 White 6300V-ESTOP-E5 26149512 — 6300V-ESTOP-ES E-Stop Replacement Part Kits: 6300V-ESTOP-E1…E5 The following tables provide detail of E-stop replacement part kits available for your On-Machine product. IMPORTANT Only the front portion of the emergency chain is replaceable. Description by Configuration No. Table 118 - Configuration No. 1, 6300V-ESTOP-E1 spare part PN-684064, Emergency Chain Code 26149501 (1) Kit E-stop Description • Reset by pulling • 2 N.C. safety contacts for Safety Programmable Logic Controller (PLC) + 1 N.O. • Dry contacts • [RAFI 1.30.273.602/0300] • ASEM printed circuit boards (PCBs) Contacts Schema 1 3 Safety Contact Properties 5 See Table 123 on page 128 RAFI 1.20.126.414/0000 2 4 6 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Table 119 - Configuration No. 5, 6300V-ESTOP-E2 spare part PN-684065, Emergency Chain Code 26149505 (1) Kit E-stop Description • Illuminated LED: Red • Reset by pulling • 2 N.C. safety contacts for emergency relay • Dry contacts • [RAFI 1.30.273.101/2300] • ASEM PCBs Contacts Schema 1 7 Safety Contact Properties 5 See Table 125 on page 129 RED RAFI 1.20.126.604/0000 2 8 6 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Table 120 - Configuration No. 6, 6300V-ESTOP-E4 spare part PN-684067, Emergency Chain Code 26149506 (1) Kit E-stop Description • Illuminated LED: White • Reset by pulling • 2 N.C. safety contacts for emergency relay • Dry contacts • [RAFI 1.30.273.101/2200] • ASEM PCBs Contacts Schema 1 7 Safety Contact Properties 5 See Table 125 on page 129 WHITE RAFI 1.20.126.604/0000 2 8 6 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 127 Appendix D Accessories Table 121 - Configuration No. 17, 6300V-ESTOP-E3 spare part PN-684066, Emergency Chain Code 26149517 (1) Kit E-stop Description Contacts Schema • Illuminated LED: Red • Reset by pulling • 2 N.C. safety contacts for Safety PLC • Dry contacts • [RAFI 1.30.273.101/2300] • ASEM PCBs 1 7 Safety Contact Properties 5 See Table 124 on page 128 RED RAFI 1.20.126.404/0000 2 8 6 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Table 122 - Configuration No. 18, 6300V-ESTOP-E5 spare part PN-684068, Emergency Chain Code 26149518 (1) Kit E-stop Description Contacts Schema • Illuminated LED: White • Reset by pulling • 2 N.C. safety contacts for Safety PLC • Dry contacts • [RAFI 1.30.273.101/2200] • ASEM PCBs 1 7 Safety Contact Properties 5 See Table 124 on page 128 WHITE RAFI 1.20.126.404/0000 2 8 6 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Safety Contacts Properties The following tables provide the safety contacts properties for the E-stop kits referenced in the previous tables in Safety Contacts Properties. . Table 123 - Safety Contacts Properties: RAFI 1.20.126.414/0000 Attribute Value Operating Life Electrical (10 mA /50.000 24V DC) cycles B10 Electrical 65.000 (10 mA / 24V DC) cycles B10d Rated Insulation Voltage Rated Surge Voltage 130,000 cycles 50V 500V Attribute Minimum Rated Voltage Maximum Minimum Rated Current Maximum Rated Power Maximum Categories of Use Conditional Short Circuit Current Value 20 mV 35V 0.01 mA 100 mA 0.25 W DC-13 1,000 A Table 124 - Safety Contacts Properties: RAFI 1.20.126.404/0000 Attribute Value Operating Life Electrical (10 mA 1.000.000 / 24V DC) cycles 128 B10 Electrical 1.300.000 (10 mA / 24V DC) cycles B10d Rated Insulation Voltage Rated Surge Voltage 2,600,000 cycles 50V 500V Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Attribute Minimum Maximum Minimum Rated Current Maximum Rated Power Maximum Categories of Use Conditional Short Circuit Current Rated Voltage Value 20 mV 35V 0.01 mA 100 mA 0.25 W DC-13 1,000 A Appendix D Accessories Table 125 - Safety Contacts Properties: RAFI 1.20.126.604/0000 Attribute Operating Life Electrical B10 Electrical B10d Rated Insulation Voltage Rated Surge Voltage Value 1,000,000 (1 A / 250V AC) cycles 100,000 (2 A / 250V AC) cycles 30,000 (4 A / 250V AC) cycles 1.300.000 (1 A / 250V AC) cycles 200.000 (2 A / 250V AC) cycles 70.000 (4 A / 250V AC) cycles 140,000 cycles 250V 2,500V Attribute Minimum Value 10V Maximum — Rated Current Minimum Maximum 10 mA — Rated Power Maximum 0.5 W Rated Voltage DC-13 / Q300 120V / 0,55 A (IEC 60947) Category of use DC-13 / Q300 240V / 0,27 A (IEC 60947) Conditional Short Circuit Current 1,000 A Categories of Use E-stop Replacement Part Kit: 6300V-ESTOP-ES Table 126 provides detail of E-stop replacement part kit available for your On-Machine product. IMPORTANT Only the front portion of the emergency chain is replaceable. Description by Configuration No. Safety Control Propties for Schel E-stops Table 126 - Configuration No. 12, 6300V-ESTOP-ES Spare Part PN-684063, Emergency Chain Code 26149512 (1) Kit E-stop Description • Reset by rotating • 2NC safety contacts for Safety PLC/Relay + 1 N.O. • Dry contacts • [SCHLEGEL FRVK] • ASEM PCBs Contacts Schema 3 1 Safety Contact Properties 5 See Table 127 on page 129 Schlegel PTSOOI 4 2 6 (1) A 22 mm socket wrench is required for installation. Safety Contacts Properties Table 127 provides the safety contacts properties for the Schlegel E-stop kits referenced in the previous table, Table 126. Table 127 - Safety Contacts Properties: PTSOOI Attribute Value Mechanical Life 1 million switching cycles Electrical Life (rated load) 1 million operations at rated load AC Contact Resistance N.C. < 20 mOhm (new state) Minimum Current 1 mA (under laboratory conditions) Minimum Voltage 5V Positive Opening Contact According to EN60947-5-1, Appendix K Attribute Value Bouncing time N.C. < 10 ms Utilization Category DC13 Q300 Rated Insulation Voltage Ui 250V Rated Operating Voltage Ue 24V Rated Operating Current Ie 2A Breaking Capacity 1,1Ie Table 128 - Replacement Part Description Cat. No. DFMC 1,5 / 4-STF-3,5 PCB Connector Phoenix Contact 1790315 6300V-TB8CONN1 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 129 Appendix D Accessories E-stop Accessory Table 129 - E-stop Accessory Description • Ø 40mm (1.57 in) E-stop Button Label • Allows for text in 4 languages • Yellow auto adhesive PVC Cat. No. 6300V-ESTOPLABEL Handles Table 130 - Handles Description Included Attachment Hardware For Use With 15.6-in. display with button area 15.6-in. display, without button area 18.5-in. display, with button area 18.5-in. display, without button area Perimeter handle (1 quantity) O-rings (8 quantity) and M5x16 mm screws (4 quantity) for landscape display models (1) 21.5-in. display, with button area 21.5-in. display, without button area 24.0-in. display, without button area 24.0-in. display, with button area Perimeter handle (1 quantity) O-rings (4 quantity), M5x16 mm screws (2 quantity), 21.5-in. display, with button area and M5x30 mm screws (2 quantity) for portrait display models (2) 24.0-in. display, with button area 15.6-in. display 18.5-in. display O-rings (8 quantity) Side handles (2 quantity) for landscape models and M5x16 mm screws (4 quantity) (3) 21.5-in. display 24.0-in. display 21.5-in. display, with button area O-rings (4 quantity) Side handles (2 quantity) for portrait models and M5x30 mm Screws (4 quantity) (3) 24.0-in. display, with button area Cat. No. 6300V-156PERIMETRALHANDLE 6300V-156NBAPERIMETRALHANDLE 6300V-185PERIMETRALHANDLE 6300V-185NBAPERIMETRALHANDLE 6300V-215PERIMETRALHANDLE 6300V-215NBAPERIMETRALHANDLE 6300V-240NBAPERIMETRALHANDLE 6300V-240PERIMETRALHANDLE 6300V-215PERIMETRALHANDLE-PORTRAIT 6300V-240PERIMETRALHANDLE-PORTRAIT 6300V-156SIDEHANDLE 6300V-185SIDEHANDLE 6300V-215SIDEHANDLE 6300V-240SIDEHANDLE 6300V-215SIDEHANDLE-PORTRAIT 6300V-240SIDEHANDLE-PORTRAIT (1) A perimeter handle can be installed along with a keyboard support tray for landscape display models only. (2) A perimeter handle cannot be used along with a keyboard support tray for portrait display models. (3) Side handles can be installed along with a keyboard support tray for both landscape display models and portrait display models. Illuminated Selector Switches Table 131 - Illuminated Selector Switch Kits: Detail (1) Element Label Rotating Angle(s) 1 x 90° right, shape ‘L’ Switch Type N.C. N.O. Electrical Schema 1 1 2 x 60° Latching — 2 2.1 2.2 3.x1 3.x2 1.3 R 1.4 2.3 L 2.4 3.x1 130 1.4 1.3 Latching Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Cat. No. 3.x2 6300V-SELECTSWITCH-SW1 6300V-SELECTSWITCH-SW2 Appendix D Accessories Table 131 - Illuminated Selector Switch Kits: Detail (1) (Continued) Element Label Rotating Angle(s) 2 x 40° Switch Type Momentary N.C. N.O. — Electrical Schema 2 1 x 40° Momentary 1 1 1 x 90° V-shape Latching 1 1 1.3 R 1.4 2.3 L 2.4 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 Cat. No. 6300V-SELECTSWITCH-SW3 6300V-SELECTSWITCH-SW4 6300V-SELECTSWITCH-SW6 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Key Switches Table 132 - Key Switches: Detail (1) Element Label Rotating Angle(s) 2 x 40° Switch Type Momentary Key Removal in 0 N.C. — N.O. 2 1 x 90° right Latching in 0 and in 1 1 1 1 x 40° right Momentary in 0 1 1 Latching in 0 — 2 Latching in 0 — 2 — 2 1 x 90° right 2 x 90° right 2 x 90° Latching in 0, 1, and 2 2 — Electrical Schema 1.3 R 1.4 2.3 L 2.4 1.3 1.4 2.1 2.2 1.3 1.4 2.1 2.2 1.3 1.4 2.1 2.2 1.3 1.4 2.1 2.2 1.3 1.4 2.1 2.2 Cat. No. 6300V-KEYSWITCH-KS1 6300V-KEYSWITCH-KS2 6300V-KEYSWITCH-KS3 KEYSWITCH-KS4 KEYSWITCH-KS5 KEYSWITCH-KS6 KEYSWITCH-KS9 (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 131 Appendix D Accessories Keyboard Support Tray Table 133 - Keyboard Support Tray Description Included Attachment Hardware Keyboard support tray (1 quantity) for landscape models (1) O-rings (8 quantity), spacers (4 quantity), and M5x25 mm screws (4 quantity) Keyboard support tray (1 quantity) for portrait models (1) M5 x 16 mm screws (2 quantity), and M4 x 16 mm screws (2 quantity) For Use with 15.6-in. display, with button area 15.6-in. display, without button area 18.5-in. display, with button area 18.5-in. display, without button area 21.5-in. display, with button area 21.5-in. display, without button area 24.0 in.display, with button area 24.0-in. display, without button area 21.5-in. display, with button area Cat. No. 6300V-156KEYBOARD 6300V-156NBAKEYBOARD 6300V-185KEYBOARD 6300V-185NBAKEYBOARD 6300V-215KEYBOARD 6300V-215NBAKEYBOARD 6300V-240KEYBOARD 6300V-240NBAKEYBOARD 6300V-215PKEYBOARD 24.0-in. display, with button area 6300V-240PKEYBOARD (1) Side handles can be installed along with a keyboard support tray for both landscape display models and portrait display models. A perimeter handle can be installed along with a keyboard support tray for landscape models only. 132 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix D Accessories Push Buttons, 22 mm Table 134 - Push Buttons, 22 mm: Detail (1) Push Button Label Color Lens Type Black Opaque, Protruding 1 Opaque 1 Black N.C. N.O. 1.3 1 1 Black Opaque 2 — Blue Translucent 1 1 Blue Translucent Electrical Schema — 2 Cat. No. 1.4 2.1 2.2 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 1.1 1.2 2.1 2.2 1.3 1.4 2.1 2.2 3.x1 3.x2 1.3 1.4 2.3 2.4 3.x1 3.x2 1.3 1.4 6300V-PUSHBUTTON-PK 6300V-PUSHBUTTON-PA 6300V-PUSHBUTTON-BK 6300V-PUSHBUTTON-PB 6300V-PUSHBUTTON-BB v Green Green Red Red White White Yellow Translucent Translucent Translucent Translucent Translucent Translucent Translucent 1 — 1 — 1 — 1 1 2 1 2 1 2 1 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 2.1 2.2 3.x1 3.x2 1.3 1.4 2.3 2.4 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 1.3 1.4 2.3 2.4 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 1.3 1.4 2.3 2.4 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 6300V-PUSHBUTTON-PG 6300V-PUSHBUTTON-BG 6300V-PUSHBUTTON-PR 6300V-PUSHBUTTON-BR 6300V-PUSHBUTTON-PW 6300V-PUSHBUTTON-BW 6300V-PUSHBUTTON-PY 133 Appendix D Accessories Table 134 - Push Buttons, 22 mm: Detail (1) (Continued) Push Button Label Color Lens Type N.C. N.O. Yellow Translucent — 2 Electrical Schema 1.3 Slate Grey Opaque — 1 Custom 2.4 3.x1 3.x2 1.3 1.4 1 No Lens see Table 135 for lens selection — Black N/A 2 1.4 2.3 — 2 — Cat. No. 2.1 2.2 3.x1 3.x2 1.3 1.4 2.1 2.2 3.x1 3.x2 1.3 1.4 2.3 2.4 3.x1 3.x2 1.1 1.2 2.1 2.2 6300V-PUSHBUTTON-BY 6300V-PUSHBUTTON-PE 6300V-PUSHBUTTON-CL 6300V-PUSHBUTTON-CN 6300V-PUSHBUTTON-PM (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Table 135 - Push Buttons: Translucent Lenses for Custom Pushbuttons Element Color Lens Type For Use With Translucent, Flat Lens 6300V-PUSHBUTTON-CL and 6300V-PUSHBUTTON-CN White Red Yellow Green Blue 134 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix D Radio Frequency Identification Accessories Accessories The following tables describe available radio frequency identification (RFID) accessories for your On-Machine Product with a button area. Table 136 - RFID Transponder Reader/Writer: Detail (1) Element Label Frequency Low Frequency (LF) 125 kHz Interface Cat. No. 6300V-RFID-R1 USB Interface, serial protocol High Frequency (HF) 13.56 MHz 6300V-RFID-R2 Low Frequency (LF) 125 kHz 6300V-RFID-R3 USB Interface for Keyboard Emulation High Frequency (HF) 13.56 MHz 6300V-RFID-R4 (1) A 22 mm socket wrench is required for installation. The radio frequency identification (RFID) transponder reader/writer module: • is not connected to the terminal block. • uses a USB port and therefore decreases the available number of USB ports that can be added on the button area. Table 137 - RFID Tag Programming Unit Description Value Cat. No. Power Supply 5V DC± 5% Drawn Power Max 1 W Working Frequency 13.56 MHz ± 7 kHz Antenna Integrated antenna Supported Tags ISO 15693 and ISO 14443A Communication Interface USB 6300V-RFIDPROG Indications 2 LEDs 115 x 75 x 25 mm Dimensions (L x W x H) (4.58 x 2.95 x 0.98 in.) -10°… +55°C Working Temperature (14°…131° F) Connection USB B Top View Connection Interface: USB Replacement Parts Table 138 - Replacement Parts Description DC Terminal Block Mounting Clips, package quantity of 16 Cat. No. 6300V-DCCONN2 6300V-MCLIP16 Rotary Incremental Encoder Table 139 - Rotary Incremental Encoder with Push Button: Detail (1) with Push Button Element Label Description • Incremental encoder • 30 detent positions with tactile pushbutton switch • Unconstrained rotation • A/B Push HTL Electrical Schema DO D0 L+ A B P Cat. No. DO L- 6300V-ENCODER-EN L- (1) A small flathead screwdriver is required for installation. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 135 Appendix D Accessories Signal Indicators Table 140 - Signal Indicators: Lens Detail (1) Signal Indicator Label Color Lens Type Illumination Cat. No. Blue 6300V-LIGHT-LB Green 6300V-LIGHT-LG White Translucent, Flat Lens Yes 6300V-LIGHT-LW Red 6300V-LIGHT-LR Yellow 6300V-LIGHT-LY (1) A 6300V-FIXSPANER is required for installation of these kits for power supply operation in ATX mode. Table 141 - Signal Indicators: Technical Data Description Collar Ring Nut Dimensions Mounting Degree of Protection Temperature Compliance Value Round Acc. to potentiometer (mm) 1.2N•m (10.62 lb•in.) 9.7 mm (0.38 in.) PCB 9.2 mm (0.36 in.) QC 27 mm (1.06 in.) 22.3mm (0.88 in.) 30 x 30 mm (1.18 x 1.18 in.) Ring Nut IP65 (DIN EN 60529) -25…+70° C (-13…+158° F) -40…+80° C (-40…+176° F) 60068-2-14, -30, -33 and -78 600 68-2-11 Yes Yes Form Length Torque Overall Height Mounting Depth Mounting Hole Key Grid Type From Front Side Ambient Operating Storage IEC Environmental Resistance IEC Salt Spray ROHS REACH Electrical Schema 3.x1 3.x2 Dimensions are shown in millimeters (inches) [mm (in)]. Dimensions are not for manufacturing purposes. Approximate Dimensions [mm (in.)] 136 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 Appendix D Accessories USB 2.0 The USB module is not connected to the terminal block. Table 142 - USB 2.0: Detail (1) Element Label Description For Use With Cat. No. USB 2.0 interface with protection cap, serigraph printed All On-Machine Products 6300V-USB2-US (1) A 22 mm socket wrench is required for installation. Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 137 Appendix D Accessories Notes: 138 Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 ASEM 6300 On-Machine Monitors and On-Machine Panel PCs User Manual Notes: Rockwell Automation Publication 6300-UM002B-EN-P - April 2024 139 Rockwell Automation Support Use these resources to access support information. Technical Support Center Local Technical Support Phone Numbers Technical Documentation Center Literature Library Product Compatibility and Download Center (PCDC) Find help with how-to videos, FAQs, chat, user forums, Knowledgebase, and product notification updates. Locate the telephone number for your country. Quickly access and download technical specifications, installation instructions, and user manuals. Find installation instructions, manuals, brochures, and technical data publications. 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Key Features
- High-resolution display
- Touch-screen interface
- Compact design
- Flexible mounting
- Peripheral connections
- Ethernet interface
- USB port
- Windows operating system
- FactoryTalk Remote Access Basic license
- SIL-3 certified E-stop button (optional)
Frequently Answers and Questions
What are the power requirements of the ASEM On-Machine 6300MA and 6300PA?
The ASEM On-Machine 6300MA and 6300PA devices require a DC power supply. The specific voltage and current requirements can be found in the Technical Specifications appendix of the viewed document.
How do I mount the ASEM On-Machine product?
The ASEM On-Machine product can be mounted using various methods, described in the Installation chapter of the viewed document.
What accessories are available for the ASEM On-Machine 6300MA and 6300PA?
A list of available accessories is provided in the Accessories appendix of the viewed document.