Allen-Bradley ASEM 6300P DC Powered Panel PCs Installation Instructions

Installation Instructions
Original Instructions
ASEM 6300P DC Powered Panel PCs
Bulletin Number 6300P
Topic
Page
Summary of Changes
1
Product Overview
1
Compliance
1
Environment and Enclosure Information
2
Installation Requirements
2
Install the Panel PC
4
Prepare the DC Power Connection
5
Install the DC Power Connector Assembly
6
Connect the Peripheral Cables and DC Power
7
Additional Resources
7
ATTENTION: Read this document and the documents that are listed in the Additional Resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by
suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner that is not specified by the
manufacturer, the protection that is provided by the equipment can be impaired.
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.
Topic
Page
Removed incorrect catalog number from IMPORTANT table within Peripheral Connection Requirements
4
Product Overview
The ASEM™ 6300P DC powered panel PC family is available in various display sizes and resolutions with either standard or low profile bezel units. IP65 environmental
protection makes the 6300P DC powered panel PC an excellent match for wash-down applications such as food processing and life sciences. Fanless construction helps to
deliver low maintenance operation and enhance longevity. An internal power supply, galvanically isolated DC-DC converter board, provides increased electrical noise
immunity, reverse polarity circuitry, overvoltage, and a 12 A soldered fuse provide input power protection.
6300P DC powered panel PCs are ideal for applications that require a high-performance Human Machine Interface (HMI). This product family integrates completely with our
FactoryTalk® View SE and FactoryTalk View® ME software for smooth assimilation within your facility.
Compliance
UL/cUL Mark Compliance
Equipment with the UL/cUL mark complies with the requirements of UL 61010-1, UL 61010-2-201, CSA C22.2 No. 61010-1, and CSA C22.2 No. 61010-2-201. A copy of the
certificate of compliance is available at rok.auto/certifications.
European Union Directive Compliance
This equipment meets the European Union Directive requirements when installed within the European Union or EEA regions and have the CE marking. A copy of the
declaration of the conformity is available at rok.auto/certifications.
ATTENTION: This equipment is intended to operate in an industrial or control room environment, which uses some form of power isolation from the
public low-voltage mains. Some computer configurations cannot comply with the EN 61000-3-2 Harmonic Emissions standard as specified by the EMC
Directive of the European Union.
All I/O cables must be used only indoors.
6300P DC Powered Panel PCs Installation Instructions
Environment and Enclosure Information
ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in
IEC 60664-1), at altitudes up to 2000 m (6561 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/EN 61326-1. Without appropriate precautions, there can be
potential difficulties with electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is considered open equipment, which means it must be mounted in an enclosure where the equipment can be operated from the front
panel.
The enclosure in which this equipment is installed must be accessed only with a key or tool, and only by trained and authorized personnel.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for more installation requirements.
• UL 50, CSA C22.2 No. 94.1, and IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.
Environment Requirements
Follow these environment requirements to make sure that your 6300P DC powered panel PC provides service with excellent reliability.
•
•
•
•
•
Your installation site:
- must have sufficient power,
- must be indoors and non-hazardous,
- must not expose your 6300P DC powered panel PC to direct sunlight, and
- must be placed in an industrial or control room environment, which uses some form of power isolation from the public, low voltage mains.
The surrounding air temperature must not exceed the maximum temperature for your 6300P DC powered panel PC, especially when mounted in an enclosure.
The ambient air temperature range is 0…+50 °C (+32…+122 °F)
The surrounding air temperature range for storage is -10…+60 °C (-14…+140 °F).
The relative humidity of the ambient air must be 20…90% noncondensing at 0…+40 °C (+32…+104 °F), and 20…80% noncondensing at +41…+50 °C (+105…+122 °F).
Enclosure Requirements
Follow these enclosure requirements:
•
Never allow air passages to become obstructed. The enclosure must provide sufficient space around air inlets and outlets to provide the circulation necessary for
cooling. See Table 3 on page 4 for minimum clearances.
•
Hot air rises. The temperature at the top of the enclosure is often higher than the temperature in other parts of the enclosure, especially if air is not circulating.
Consider a user-supplied fan, heat exchanger, or air conditioner for heat generated by other devices in the enclosure. See Environment Requirements for the
acceptable temperature ranges for your 6300P DC powered panel PC .
Installation Requirements
Observe all installation requirements listed below.
DC Power Supply Requirements
IMPORTANT
All 6300P DC powered panel PCs require a safety extra low voltage (SELV) power supply per UL. The power supply is internally protected against
reverse polarity. To minimize ground loop currents and noise, all 6300P DC powered panel PCs should use only one grounded connection.
Follow these requirements to select the DC power supply for your 6300P DC powered panel PC.
•
Your 6300 DC powered panel PC must be powered with a voltage of 24V DC (18…32V DC SELV input voltage range).
•
Power consumption is rated at 156 W maximum/38 W typical for 24V DC.
•
The nominal output power must be 25% larger than the rated power of your 6300P DC powered panel PC.
•
The output voltage rise time has to be less than 100 ms.
•
Consider the working temperature and the thermal derating of the power supply.
•
The inrush current impulse of a 6300P DC powered panel PC is shown below.
In Rush Current Impulse
lpk
(<13 A)
lpk: Load peak
t: Time
t (2 ms)
2
Rockwell Automation Publication 6300P-IN001F-EN-P - February 2024
6300P DC Powered Panel PCs Installation Instructions
Panel Consumption
IMPORTANT
The operating system (OS) can become corrupt if insufficient power is supplied on initial power on.
IMPORTANT
Total system power consumption cannot exceed 120 watts (W). Exceeding this limit can cause damage to components. The values listed in Table 1
exclude an externally connected USB device
Table 1 - Power Consumption, Maximum Watts (1)
Monitor
PC Component
Power Consumption
Display Size Aspect Ratio Maximum Watts
(1)
(2)
(3)
Component
PC Ports and Slots
Description
Power Consumption
Maximum Watts
Port or Slot
Description
Power Consumption
Maximum Watts
SATA III, MLC
1.3
SATA III, 3D TLC
1.3
12.1 in.
(4:3)
12
Intel® Celeron®
43
12.1 in.
(16:10)
8
Intel Core™ i3
43
15 in.
(4:3)
13
Intel Core i5
61
Expansion Slot (3) PCI half-size or PCIe x4
5
15.6 in.
(16:9)
24
Intel Core i7
65
2.0 Type A, each port
2.5
17 in.
(5:4)
17
2.5 in., SATA III, 3D TLC
3
3.0 Type A, each port
4.5
18.5 in.
(16:9)
24
mSATA, SATA III, 3D TLC
3
19 in.
(5:4)
17
21.5 in.
(16:9)
22
24 in.
(16:9)
16
Processor (2)
Solid-state Drive
RAM
8 GB
1
16 GB
2
32 GB
2
CFast Slot (3)
USB Ports
The values listed exclude an externally connected USB device.
Power consumption values include the motherboard and 1 x 4 GB RAM.
Power consumption value applies only when the port or slot is loaded.
Panel Cutout Requirements
ATTENTION: Failure to follow the panel cutout requirements can result in personal injury or damage to the panel components.
Take precautions so any metal fragments during the panel cutout do not enter components that are installed already in the panel.
Observe these requirements to plan your panel cutout area:
•
The mounting panel material must be 2…6 mm (0.08…0.24 in.) thick.
•
The roughness of the panel surface must not exceed 120 microns (Rz 120) to allow for a uniform gasket seal.
•
The area around the panel cutout must be clear of obstructions and free of debris.
•
See Table 2 for panel cutout dimensions for your particular display size.
Table 2 - Panel Cutout Dimensions
Display Size
12.1
Panel Cutout Area
B
(1)
(2)
B
A
Standard
A
Widescreen
Format (1)
Standard
Dimensions [mm (in.)] (2)
A
B
315 (12.4)
250 (9.84)
Widescreen
313 (12.3)
216 (8.5)
15.0
Standard
370 (14.57)
295 (11.61)
15.6
Widescreen
388 (15.28)
238 (9.37)
17.0
Standard
435 (17.13)
335 (13.19)
18.5
Widescreen
453 (17.83)
274 (10.79)
19.0
Standard
470 (18.5)
368 (14.49)
21.5
Widescreen
520 (20.47)
312 (12.28)
24.0
Widescreen
577 (22.71)
344 (13.54)
Standard format is offered with an analog resistive touch screen. Widescreen format is offered with analog resistive and projective capacitive (PCAP) touch screens.
All dimensions are ± 1 mm (0.04 in.).
Rockwell Automation Publication 6300P-IN001F-EN-P - February 2024
3
6300P DC Powered Panel PCs Installation Instructions
Mounting Requirements
Follow these mounting requirements to mount your 6300P DC powered panel PC.
•
Choose a suitable, ergonomic mounting height.
•
To help prevent overheating and to provide access to the I/O ports for cable connections, mount your 6300P DC powered panel PC with the minimum clearances on
all four sides of the outer frame and the back of the chassis as shown in Table 3.
•
For optimal performance, mount your 6300P DC powered panel PC horizontally in a 0° vertical (upright) position with the I/O ports facing downward as shown in
Table 3.
IMPORTANT
The vertical position can be tilted up to 20° forward or 20° backward from the upright position. However, this acceptable tilt angle range
decreases the maximum operating air temperature to 45 °C (113 °F).
Table 3 - Minimum Clearance for Mounting Placement
Horizontal Orientation
Rear View
Y
Vertical Upright Position
Side View
Preferred
Dimension X
Dimension Y
Dimension Z
7 cm (2.75 cm)
10 cm (3.94 in)
7 cm (2.75 cm)
0°
20° 20°
X
Y
X
Z
I/O Ports
Facing Downward
I/O Ports
Facing Downward
Peripheral Connection Requirements
IMPORTANT
To comply with EN 61326-1, all cable types must be shielded and must be used only indoors, and USB cables must be less than 3 m (9.84 ft) in length.
IMPORTANT
Before connecting or disconnecting peripheral cables from I/O ports, verify that you are in a non-hazardous location before you connect or
disconnect any peripheral connections.
The front USB port on your 6300P DC powered panel PC is not for use in hazardous locations. Only use the front USB port for installation and
maintenance purposes.
Table 4 - I/O Port Locations
1
4
1
5
2
3
Note No.
Cable Type
1
LAN
2
USB 2.0
3
USB 3.0
4
RS-232 DB9M
5
DVI-D
Required Attribute
Shielded
Required Tools and Hardware
You need the following tools to install and connect your 6300P DC powered panel PC.
For Panel Cutout
• Level
• Pencil
• Ruler
• Safety Glasses
• Cutting tool appropriate for
mounting material
For Mounting
For DC Power Connection
For Peripheral and DC Power Connection
• Mounting clips (supplied)
• Torque limiting screwdriver
• 1.5 mm hex key bit
• Wire stripper, cutter, and crimper tool
• Small screwdriver
• Uninterruptible power supply (UPS)
(recommended)
• Various peripheral cables
(see for Peripheral Connection Requirements for compliance and types)
• DC power supply
(see DC Power Supply Requirements on page 2 for requirements)
Install the Panel PC
Follow these steps to install your 6300P DC powered panel PC
Create the Panel Cutout
1.
2.
3.
4.
4
Disconnect all electrical power before you make the cutout.
Be sure all requirements have been met within Panel Cutout Requirements on page 3.
Cut an opening in the mounting material according to the dimensions specified for your model shown in Table 2 on page 3.
Clean the panel area of all debris and metal fragments.
Rockwell Automation Publication 6300P-IN001F-EN-P - February 2024
6300P DC Powered Panel PCs Installation Instructions
Mount the Panel PC
For ease of installation, you need two people to mount your 6300P DC powered panel PC; one person holds the 6300P DC powered panel PC while the second
person secures it to the cutout with mounting clips (supplied).
1.
Make sure that the sealing gasket is positioned properly on your 6300P DC powered panel PC.
IMPORTANT
Do not use a sealing compound on the gasket. By design, the gasket (provided) forms a compression-type seal.
2.
From the front of the panel cutout area, insert your 6300P DC powered panel PC.
3.
From the back of the panel cutout area, slide mounting clips (supplied) into the holes on all four sides of your 6300P DC powered panel PC.
4.
Hand-tighten the mounting clips according to the tighten sequence for your display size.
12.1, 15, and 17 in. Display
1
8
3
10
3
5
15.6 and 19 in. Display Sizes
I/O Ports
6
4
7
5.
10
5
4
3
7
8
2
5
12
7
I/O Ports
I/O Ports
8
6
1
9
13
10
5
1
3
12
7
4
I/O Ports
4
11
6
2
9
8
11
6
2
9
14
Use a torque limiting screwdriver with a 1.5 mm hex key bit to tighten the mounting clips to a torque of 0.2 N•m (1.8 lb•in) in the tighten sequence performed in
step 4.
IMPORTANT
6.
7.
8.
2
1
3
21.5 and 24 in. Display Sizes
18.5 in. Display Size
The mounting clips must be tightened to a torque of 0.2 N•m (1.8 lb•in). This provides a proper seal and to help prevent product damage.
Allen Bradley® assumes no responsibility for water or chemical damage to your 6300P DC powered panel PC or other equipment within the
enclosure because of improper installation.
Repeat step 5 at least three times until all mounting clips are torqued to 0.2 N•m (1.8 lb•in).
Verify that the gasket is compressed uniformly against the panel.
If the gasket is not compressed uniformly: Loosen the mounting clips by tightening sequence, then repeat steps 5…7.
Prepare the DC Power Connection
Grounding and Bonding
Whenever two connected pieces of equipment are far apart, it is possible that their ground connections could be at a different potential level.
To overcome possible grounding problems, the following bonding methods are recommended:
•
Method 1: Connect the data cable shields to the equipotential bonding rail on both sides before connecting the cable to the interfaces.
•
Method 2: Use an equipotential bonding cable (16 mm2 or 6 AWG) to connect the grounds between the 6300P DC powered panel PC and a connected monitor.
Install the Ground Wire
SHOCK HAZARD: The chassis of your DC powered panel PC must be connected to ground via the ground screw.
Turn o
1.
2.
3.
Turn off the main power switch or breaker.
Remove the ground screw, eyelet terminal, and washers from the bottom of your 6300P DC powered panel PC.
For earth ground, install a grounding wire to the eyelet terminal.
a. Use a 2.5 mm2 (14 AWG) or larger external wire to the eyelet terminal.
Use a grounding wire with an insulation color that is approved by local inspection authority.
Rockwell Automation Publication 6300P-IN001F-EN-P - February 2024
5
6300P DC Powered Panel PCs Installation Instructions
b. Strip 5 mm (0.20 in.) from the covering at the end of the grounding wire.
c. Insert the stripped end of the grounding wire into the open end of the eyelet terminal, and crimp it securely to the wire.
Reinstall the eyelet terminal and washers to the ground screw in the sequence below.
4.
.
2
1
5.
6.
3
Sequence No.
Description
1
Toothed washer
2
Eyelet terminal
4 5
3
Washer
4
Lock washer
5
Ground Screw
Reinstall the ground screw to the chassis of your 6300P DC powered panel PC.
For 6300 DC powered panel PCs using Microsoft Windows® OS:
a. supply your 6300P DC powered panel PC with its own disconnect and
b. use a uninterruptible power supply (UPS) to help protect against unexpected power failure or power surges.
Install the DC Power Connector Assembly
The DC power connector assembly that is shipped with your 6300P DC powered panel PC must be assembled. This connector assembly provides strain relief for the DC
power wires by reducing their movement. Perform the following steps to assemble, wire, and install the DC power connector on your 6300P DC powered panel PC.
IMPORTANT
The DC terminal block in the photos is only for illustrative purposes.
Your DC terminal block can differ in size, shape, and color to what is shown in the photos.
Figure 1 - DC Power Connector Assembly
A
B
C
D
E
G
F
Ground
Screw
Table 5 - DC Terminal Block Specifications
5
4
3
1
2
4
3
5
Note No.
Description
1
DC+ (24V DC nominal) recommended power wire size
2
DC- (0V DC) recommended power wire size
3
Stripped wire length
7 mm (0.275 in.)
Torque range to secure DC power wires
0.22...0.25 N•m (0.16...0.18 lb•ft)
5
Torque value to reinstall DC terminal block to product
0.3 N•m (0.22 lb•ft)
1.
2.
Open the DC terminal block (supplied) (A in Figure 1).
Insert the cable tie through the slots of the appropriate connector clamp (B in Figure 1).
3.
Strip the end of each DC power wire to the length in Table 5 on page 6.
DC power wires must be of stranded copper and sized according to Table 5 on page 6.
4.
5.
6.
7.
8.
Insert each stripped end into the DC terminal block as shown in Table 5 on page 6.
Tighten the screws on top of the DC terminal block to secure the DC power wires to the torque value in Table 5 on page 6.
Slide the connector half with the attached cable tie onto the end of the DC terminal block (C in Figure 1 on page 6).
Tighten the cable tie so it is snug against the terminal wires.
Use cutting pliers to cut the excess cable tie (D in Figure 1 on page 6).
9.
Install the white label supplied with the kit (E in Figure 1 on page 6).
Use the white label for identification or other information.
10. Align and install the other connector clamp half to complete the assembly (F in Figure 1 on page 6).
When installed correctly, both tabs of the clamp half lock into place.
11.
12.
13.
14.
6
1.5 mm2 (16 AWG)
4
DC Power Connector Assembly Steps
IMPORTANT
Value
Reconnect the DC terminal block with the connector assembly to your panel PC (G in Figure 1 on page 6).
Torque the DC terminal block flange screws to the values in Table 5 on page 6.
Turn on the main power switch or breaker.
Tighten the screws on top of the DC terminal block to secure the DC power wires to the torque value in Table 5 on page 6.
Rockwell Automation Publication 6300P-IN001F-EN-P - February 2024
6300P DC Powered Panel PCs Installation Instructions
Connect the Peripheral Cables and DC Power
1.
2.
3.
Be sure you are complying with all actions listed in Peripheral Connection Requirements on page 4.
Connect peripheral cables to the appropriate I/O ports of your 6300P DC powered panel PC. See Table 4 on page 4 for I/O port locations.
Connect DC power to your 6300P DC powered panel PC. The following actions occur:
- The light-emitting diode (LED) status indicator that is located on the front, bottom left of your 6300P DC powered panel PC illuminates to green.
LED Status Indicator
4.
5.
- The default unified extensible firmware interface (UEFI) setting automatically starts.
For 6300P DC powered panel PCs with the Microsoft Windows® OS: Read and accept the ‘End User Setup’ procedure.
For operation of your 6300P DC powered panel PC, see the 6300P DC Powered Panel PC User Manual, publication 6300P-UM001.
IMPORTANT
• Do not disconnect the power from your 6300P DC powered panel PC until after the setup procedure is complete.
If power is disconnected, a corrupt system image can occur.
• To minimize performance degradation and OS failures: 
Always shut down the Microsoft Windows OS before you disconnect power to your 6300P DC powered panel PC.
Additional Resources
This publication provides basic installation instructions. For more information, see the following publications from Rockwell Automation. You can view or download
publications at rok.auto/literature.
Resource
Description
6300P DC Powered Panel PC User Manual, publication 6300P-UM001
Provides details on how to install, configure, operate, and troubleshoot 6300P DC powered panel PCs.
6300 Accessory Replacement Kits Product Information, publication 6300V-PC004
Provides product information for DC power connector replacement kits, mounting clip replacement
kits, and PC riser card.
6300 Industrial PCs, Thin Clients, and Monitors Specifications Technical Data,
publication IC-TD003
Provides technical specifications for 6300P panel PCs.
ASEM 6300V CFast Solid-state Storage Drive (SSD) Installation Instructions,
publication 6300V-IN006
Provides installation instructions, removal of, and technical data for a 6300V C-Fast SSD cards.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Provides general guidelines to install a Rockwell Automation industrial system.
Product Certifications website, https://rok.auto/certifications
Provides declarations of conformity, certificates, and other certification details.
Rockwell Automation Publication 6300P-IN001F-EN-P - February 2024
7
Rockwell Automation Support
Use these resources to access support information.
Technical Support Center
Find help with how-to videos, FAQs, chat, user forums, Knowledgebase, and product notification updates.
Local Technical Support Phone Numbers
Locate the telephone number for your country.
rok.auto/support
rok.auto/phonesupport
Technical Documentation Center
Quickly access and download technical specifications, installation instructions, and user manuals.
rok.auto/techdocs
Literature Library
Find installation instructions, manuals, brochures, and technical data publications.
rok.auto/literature
Product Compatibility and Download Center (PCDC)
Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes.
rok.auto/pcdc
Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.
Waste Electrical and Electronic Equipment (WEEE)
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
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Windows is a trademark of Microsoft Corporation.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 6300P-INOO1F-EN-P - February 2024 | Supersedes Publication 6300P-IN001E-EN-P - June 2023
Copyright © 2024 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
*PN-592310*
PN-592310
Vendor Code 80460022.04
DIR 10005614703 (Version 04)
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