Installation Instructions
Original Instructions
Armor PowerFlex Light-Duty DB Brake Resistors
Catalog Numbers 35R-00AP1K, 35R-00BP1K
ATTENTION: Only trained and qualified personnel familiar with the drive and associated machinery can plan or implement the installation, startup,
adjustment, and subsequent maintenance or repair of the system. You must have previous experience with and a basic understanding of electrical
terminology, configuration procedures, required equipment, and safety precautions. See the Armor PowerFlex User Manual, publication 35-UM001.
BURN HAZARD: Surfaces may reach dangerous temperatures. Verify that the device is cool before beginning maintenance and use appropriate personal
protective equipment (PPE).
\
IMPORTANT
The Armor™ PowerFlex® drive can internally detect a thermal event on its dedicated dynamic brake resistor kits and shut down the Electronic Motor
Disconnect. This eliminates the need for the upstream control devices like the one shown.
Three-Phase
AC Input
AC Drive
Dynamic Brake Resistor
with Thermostat
(Input Contactor) M
R (L1)
S (L2)
T (L3)
Power Off
Power On
M
Power Source
M
Dynamic Brake Resistor Thermostat
AC drives do not typically offer protection for externally mounted dynamic brake resistors. A risk of fire exists if external braking resistors are not
protected from drive component failure, for example, failure of the brake IGBT. In this case, external resistor packages must be protected from an
overtemperature condition using a protective circuit, or equivalent.
Armor PowerFlex Light-Duty DB Brake Resistors Installation Instructions
Cat. No. 35R-00AP1K Dynamic Brake Resistor
Package Contents
BURN HAZARD: Resistor temperature can exceed 200 °C (392 °F).
If you are installing logic and splash guards, you must complete
that before installing the dynamic brake resistors.
See publication 35-IN003.
Frame size A
Install the Dynamic Brake Resistor
1
Tightening Torque: 1.4…1.6 N•m (12.4…14.2 lb•in)
4 M4 Screws
Connect the Cable
2
Tightening Torque: 1.7 N•m (15 lb•in)
Approximate Dimensions in mm (in.)
187.0
(7.36)
Cat. No. 35R-00AP1K
2
Rockwell Automation Publication 35-IN006B-EN-P - May 2023
Armor PowerFlex Light-Duty DB Brake Resistors Installation Instructions
Cat. No. 35R-00BP1K Dynamic Brake Resistor
Package Contents
BURN HAZARD: Resistor temperature can exceed 200 °C (392 °F).
If you are installing logic and splash guards, you must complete
that before installing the dynamic brake resistors.
See publication 35-IN003.
Frame size B
Install the Dynamic Brake Resistor
1
Tightening Torque: 1.4…1.6 N•m (12.4…14.2 lb•in)
4 M4 Screws
Connect the Cable
2
Tightening Torque: 1.7 N•m (15 lb•in)
Approximate Dimensions in mm (in.)
187.0
(7.36)
Cat. No. 35R-00BP1K
90.3
(3.56)
59.0
(2.32)
Rockwell Automation Publication 35-IN006B-EN-P - May 2023
3
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource
Description
Armor PowerFlex Drives Specifications, publication 35-TD001
Provides product selection information and specifications for Armor PowerFlex drives and accessories.
Armor PowerFlex Drives User Manual, publication 35-UM001
Provides information on how to install, set up, program, operate, and troubleshoot Armor PowerFlex drives.
Armor PowerFlex Logic and Splash Guards Installation Instructions,
publication 35-IN003
Provides information on how to install logic and splash guards on Armor PowerFlex drives.
Armor PowerFlex Drives Installation Instructions, publication 35-PC001
Provides information on how to install and set up Armor PowerFlex drives.
On-Machine Media for Armor PowerFlex, ArmorStart, and ArmorConnect
Products, publication 280PWR-SG001
Provides product selection and specification information for Armor PowerFlex, ArmorStart®, and ArmorConnect®
media.
Cordsets & Field Attachables Technical Data, publication 889-TD002
Provides additional control and auxiliary power media options and technical specifications.
Safety Guidelines for the Application, Installation, and Maintenance of
Solid-state Control, publication SGI-1.1
Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general guidelines for the
application, installation, and maintenance of solid-state control in the form of individual devices or packaged
assemblies incorporating solid-state components.
Product Certifications website, rok.auto/certifications
Provides declarations of conformity, certificates, and other certification details.
Waste Electrical and Electronic Equipment (WEEE)
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.
For technical support, visit rok.auto/support.
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Allen-Bradley, Armor, ArmorConnect, ArmorStart, expanding human possibility, PowerFlex, and Rockwell Automation are trademarks of Rockwell
Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 35-IN006B-EN-P - May 2023 | | Supersedes Publication 35-IN006A-EN-P - February 2022
Copyright © 2023 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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