Bul. 800G
Publication 800G-IN003C-EN-P - May 2022
en Installation instructions Latch Mount Back-of-Panel Modules
de Montageanweisung
fr Notice de montage
it Istruzioni di montaggio
zh
es Instrucciones de montaje
ru Инструкция по монтажу
pt Instruções de instalação
ko 설치 매뉴얼
At the end of its life, this
equipment should be
collected separately from
any unsorted municipal
waste.
ATTENTION: To help prevent electrical shock, disconnect from
Product Description
• Contact block (catalog number 800G-XLSx-EX)
power source before installing or servicing. Follow NFPA 70E
requirements. Install in suitable enclosure. Keep free from
Contact blocks are used within hazardous areas where machine
functions are activated by pressing a button or actuating a
switch. These contact blocks are designed with self-cleaning
contacts and N.O. contacts feature positive break operation.
Contact blocks are compatible with all 800G non-illuminated
operators and the panel mount cover accessory (catalog
number 800G-APMC).
contaminants.
Only suitably trained personnel can install, adjust, commission,
use, assemble, disassemble, and maintain the product in
accordance with applicable code of practice. If a malfunction or
damage occurs, do not attempt to repair the product.
IMPORTANT
• Power module (catalog number 800G-DLSx-EX)
When working in hazardous areas, the safety of personnel
Power modules are used within hazardous areas to indicate the
functional status of respective machines visually by lighting up
or turning off. Power modules are compatible with all 800G
pilot light operators and the panel mount cover accessory
(catalog number 800G-APMC).
and equipment depends on compliance with the relevant
safety regulations. The people in charge of installation and
maintenance bear a special responsibility. They must be
knowledgeable of the applicable rules and regulations.
These instructions provide a summary of the most important
• Power module with contact block (catalog number
800G-DLSxXx-EX).
installation measures. Everyone working with the product
must read these instructions so that they are familiar with the
Power module with contact block combination units are used
within hazardous areas where machine functions are activated
by depressing a push button and the corresponding functional
status is visually indicated. These units are compatible with all
800G illuminated push button operators and the panel mount
cover accessory (catalog number 800G-APMC).
correct handling of the product.
Keep these instructions for future reference as they must be
available throughout the expected life of the product.
Contact Block (Screw Termination
Certifications
ATEX
IECEx
UKEx
CCC
INMETRO
Gas Protection Type
Dust Type (with 800G-APMC cover only)
Ambient Temperature Range
Power Module (Screw Termination)
• Module: CML 17 ATEX 1107 U
• Module and cover: CML 17 ATEX 1118 X
• Module: IECEx CML 17.0047U
• Module and cover: IECEx CML 17.0056X
Service Temperature Range
(Screw Termination)
• Module: CML 17 ATEX 1108 U
• Module and cover: CML 17 ATEX 1118 X
• Module: CML 21 UKEX 11394 U
• Module and cover: CML 21 UKEX 11395 X
• Module: 2020322304001834
• Module and cover: 2020322304002149
• Module: UL-BR 14.0567U
• Module and cover: UL-BR 14.0568X
• Module: II 2 G Ex db eb IIC Gb
• Module and cover: II 2 G Ex db eb IIC T6 Gb
II 2 D Ex tb IIIC T80°C Db IP 66
-55…+40 °C (-67…+104 °F) @ 16 A
-55…+60 °C (-67…+140 °F) @ 11 A
Power Module with Contact Block
• Module: IECEx CML 17.0048U
• Module and cover: IECEx CML 17.0056X
• Module: CML 21 UKEX 11393 U
• Module and cover: CML 21 UKEX 11395 X
• Module: 2020322310002148
• Module and cover: 2020322304002149
• Module: UL-BR 14.0566U
• Module and cover: UL-BR 14.0568X
-55…+50 °C (-67…+122 °F) or 60 °C (140 °F) if Ue ≤26.4V
-55…+85 °C (-67…+185 °F)
Mechanical and Electrical Ratings
Rated Insulation Voltage
Power Consumption
690 V
—
Rated Voltage (Ue)
AC 250V and 400V; DC 24V and 110V
Illumination Colors (LED)
Contact Options
Utilization Category (AC)
Utilization Category (DC)
—
1 N.O./1 N.C., 2 N.O., 2 N.C.
AC-12: 16 A, 400V, AC-15: 10A, 400V
Conventional Thermal Current (Ithe )
Conductor Size
Degree of Protectio
300 V
≤1W
Ta <50 °C (122 °F): 12…250V AC, 12…60V DC
Ta <60 °C (140 °F): 12…24V AC/DC
Red, green, blue, white, or yellow
—
—
—
1 N.O., 1 N.C
AC-15: 1 A, 230V
DC-13: 0.25 A, 24V
DC-13: 1A, 24V, DC-13:0.5 A, 110V
16 A/40 °C (104 °F)
—
—
11 A/60 °C (140 °F)
0.75 - 2.5 mm2 (18...14 AWG)
IP20 (module only); IP64/IP66 (module and operator); IP66/IP67 (module, operator, and cover)
DIR 10001129318 (Version 03)
2/4 Installation instruction for BUL.800G, Latch Mount Back-of-Panel Modules
Additional Contact Block and Power Module
Information
Front-of-panel operators are inserted into a mounting hole in an “Ex e”
enclosure or control panel. The respective back-of-panel module is
connected to the operator using a bayonet lock.
The conductor connection is made by wiring the conductors to
terminals at the back of the contact block, power module, or power
module with contact block combination unit.
Panel Mount Cover (Catalog Number 800G-APMC)
The panel mount cover accessory allows a conductor
cable to be connected to the latch mount contact block,
power module, or power module with contact block
combination unit through a cable gland. The cover
provides an increased ingress protection (IP) rating and
is connected to the back-of-panel component by tightening two screws.
Special Conditions for Safe Use
The contact block, power module, and power module with contact
block devices must be installed in a manner that protects against
mechanical damage and electrostatic charges.
Harmonized/Designated Standards Conformed To
Contact Block, Power Module, and Power Modules with Contact Block Components
• EN 60079-0
• EN 60079-1
• EN 60079-7
• IEC 60079-0
• IEC 60079-1
• IEC 60079-7
Back-of-Panel Components with Panel Mount Cover Accessory Installed
• EN 60079-0
• EN 60079-1
• EN 60079-7
• EN-60079-31
• IEC 60079-0
• IEC 60079-1
• IEC 60079-7
• IEC 60079-31
Assemble, Install, and Commission
Configured Catalog Number (Installed)
Cat. No.
Components
800G-XLSxZ-EX
800G-XLSx-EX + 800G-APMC
800G-DLSxZ-EX
800G-DLSx-EX + 800G-APMC
800G-DLSxXxZ-EX
800G-DLSxXx-EX + 800G-APMC
Compatibility
ATTENTION:Risk of serious injury due to incorrect assembly,
installation, and commissioning.
• Only qualified personnel are allowed to assemble, disassemble,
install, and commission the device.
• Protect devices against mechanical damage or electrostatic
discharge.
• Use suitable tools and install cable firmly.
Contact blocks, power modules, and power module with contact block
combination units are compatible with specific front-of-panel
operators.
Back-of-Panel
Front-of-Panel
Contact block
Non-illuminated operator
Power module
Pilot light
Power module and contact block
Illuminated push button
Safety Instructions
Improper installation can cause malfunctioning and the loss of
explosion protection.
All back-of-panel modules and operators can only be used within the
specified ambient temperature range (depending on the voltage and
current).
Use in areas other than those areas specified or the modification of the
product by anyone other than the manufacturer is not permitted and
exempts Rockwell Automation from liability for defects and any
further liability.
The applicable statutory rules and other binding directives that relate
to workplace safety, accident prevention, and environmental
protection must be observed.
• Use cable that is rated with an appropriate temperature range
suitable for the application.
Assemble and Disassemble — Modules
IMPORTANT
The components that are pictured within this publication
serve as an example of all back-of-panel modules.
To mount the contact block or
power module, follow these steps:
“Click”
1. Verify that the contact
block or power module is
intact (no cracks).
2. Confirm the back-of-panel module is compatible with the
installed operator (see Compatibility ).
3. Position the bayonet lock facing toward the mounted front-ofpanel operator.
4. Turn the locking bolt to secure the contact block or power
module to the front-of-panel operator.
Installation — Modules
In hazardous areas, the contact block or power module must be used:
Before you commission or restart operation, check compliance with all
applicable laws and directives.
• In appropriate enclosures with “Ex e” increased safety type of
protection. The clearance and creepage distances under IEC/
EN 60079-7 Clauses 4.3 and 4.4 must be observed.
All back-of-panel modules can be used only if they are in a clean and
undamaged condition. Do not modify these modules in any way.
• In an enclosure that corresponds to another approved type of
protection that is specified in IEC/EN 60079-0 Clause 1.
Publication 800G-IN003C-EN-P- May 2022
DIR 10001129318 (Version 03)
Installation instruction for BUL.800G, Latch Mount Back-of-Panel Modules
Take care when following these steps to connect the cable:
10. Tighten the sealing nut (6) with a torque
of 1.3 N·m / 11.5 lb·in (lock nut (7) has a
max. torque of 0.6 N·m / 5.3 lb·in).
1. Strip 40 mm (1.575 in.) of sheath off the cable.
2. Remove approximately 6 mm (0.236 in.) of insulation from the
conductors.
11. If necessary, remove the label (8), mark it,
and reinstall.
3. Prepare the ends of the fine-stranded and multi-stranded
conductors. Crimp wire end sleeves with suitable crimp tools.
Connection cross-sections: 0.75...2.5 mm2 (18...14 AWG).
Commissioning — Cover and Modules
4. Open terminal cage and insert conductors.
Before commissioning, check the following:
5. Tighten the terminals to a torque range of 0.4…0.7 N·m
(3.5…6.2 lb·in).
• The device has been installed in compliance with regulations.
• The device is not damaged.
• The connection has been established properly (verify that the
conductors are secure).
Terminals
Contact Block
1 N.O. and 1 N.C. Contact
2 N.C. Contacts
2 N.O. Contacts
13
21
11
21
13
23
14
22
12
22
14
24
Power Module
Maintenance
ATTENTION: Risk of serious injury due to
incorrect maintenance.
Power Module with Contact Block
X1
1 N.O.
3
1 N.C.
X1
1
X1
• Only qualified personnel are allowed to do any maintenance
and fault clearance.
X2
You must keep the contact block, power module, and panel mount
cover devices in good condition, operate them properly, monitor them,
and clean them regularly.
• IEC/EN 60079-17 must be observed.
X2
4
X2
2
Assemble/Disassemble — Panel Mount Cover
To install the panel mount cover, follow these steps:
1. Verify that the cover and the fitted sealing are intact (no
cracks).
2. Install the sealing gasket (1) with the round side
facing downwards into the groove of the back-ofpanel device.
3. Strip 40 mm (1.575 in.) sheath from the cable
and remove approx. 6 mm (0.236 in.) insulation
from the conductors.
4. Open the sealing nut (2) enough to allow
the cable to be inserted.
5. Feed the cable (3) into the cable gland on
the cover until there is sufficient length
available for preparing the cable connection.
6. Close the sealing nut (2).
7. Connect the conductors (4) as
shown in Installation — Modules .
8. Push the panel mount cover
firmly onto the contact block, power
module, or power module with contact
block combination unit.
9. Tighten the screws (5) with a torque of
0.5…0.6 N·m (4.4…5.3 lb·in).
Publication 800G-IN003C-EN-P - May 2022
• Check all contact blocks, power modules, panel mount covers,
and cables regularly for cracks and damage. Verify that they are
properly installed.
IMPORTANT
Do not clean contact blocks, power modules, or power
module with contact block combination units with
compressed air.
Repair and Replacement
ATTENTION: Defective contact blocks, power modules,
and panel mount covers cannot be repaired;
they must be replaced.
• Back-of-panel devices are defective if the contact block does
not function properly or the status indicator does not
illuminate on the power module.
• Devices must be replaced with an equivalent catalog number
from the manufacturer.
• Panel mount covers are defective if they are damaged or if the
cable no longer fits securely to maintain IP rating.
Accessories and Replacement Parts
For more accessories and replacement parts that Rockwell Automation
offers, see https://ab.rockwellautomation.com/Push-Buttons/
Hazardous-Location/800G .
DIR 10001129318 (Version 03)
3/4
4/4 Installation instruction for BUL.800G, Latch Mount Back-of-Panel Modules
Disposal
At the end of its life, this equipment must be collected separately from
any unsorted municipal waste. Follow all local and national
requirements for disposal of this product.
136 (5.35)
130 (5.1)
Panel Mount Cover and Panel Mount
Panel Mount Cover and Panel Mount Power
Approximate Dimensions
Dimensions are shown in millimeters (inches).
68 (2.7)
68 (2.7)
Power Module (Cat. No. 800G-DLSxZ-EX)
Module with Contact Block
(Cat. No. 800G-DLSxXx-EX)
Declaration of Conformity
Ø 19
(0.75)
Contact Block (Cat. No. 800G-XLSx-EX)
Power Module (Cat. No. 800G-DLSx-EX)
68 (2.7)
38 (1.5)
72
(2.8)
Ø 19
(0.75)
Power Module with Contact Block (Cat. No. 800G-DLSxXx-EX)
57 (2.24)
38 (1.5)
104 (4.1)
76.5
(3)
72
(2.8)
Panel Mount Cover
Panel Mount Cover and Panel Mount
(Cat. No. 800G-APMC)
Contact Block (Cat. No. 800G-XLSxZ-EX)
Rockwell Automation, Inc. declares that the 800G-XLSx-EX,
800G-DLSx-EX, and 800G-DLSxXx-EX Series A latch mount
contact blocks, power modules, and power module with contact block
units are in compliance with Essential Health and Safety Requirements
of Directive 2014/34/EU (ATEX) and Derective UKSI 2016:1107(as amended)
as follows:
• Equipment Group II, Equipment Category 2
• Type of Protection “Ex db eb IIC Gb”
• Compliance to standards EN 60079-0:2018,
EN 60079-1:2014, and EN 60079-7:2015+A1:2018 per
ATEX Type Examination Certificates CML 17ATEX1107U
and CML 17ATEX1108U; and UKEx Type Examination Certificate
CML 21UKEX11394U and CML 21UKEX11393U
Hereby, Rockwell Automation, Inc. declares that the 800G-XLS*ZEX, 800G-DLS*Z-EX, and 800G-DLS*X*Z-EX Series A latch mount
contact blocks, power modules, and power module with contact block
units with the panel mount cover accessory installed (800G-APMC)
are in compliance with Essential Health and Safety Requirements of
Directive 2014/34/EU (ATEX) and Directive UKSI 2016:1107
(as amended) as follows:
• Equipment Group II, Equipment Category 2
• Type of Protection “Ex db eb IIC Gb / Ex tb IIIC T80°C
Db IP66”
• Compliance to standards EN 60079-0:2018,
EN 60079-1:2014, and EN 60079-7:2015+A1:2018 per
ATEX Type Examination Certificates CML 17ATEX1118X
and UKEx Type Examination Certificate CML 21UKEX11395X
The full text of the EU declarations of conformity is available at the
following website:
http://www.rockwellautomation.com/global/certification
For Technical Support, visit rok.auto/support.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Product certificates are located in the Rockwell Automation Literature Library: rok.auto/certifications.
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AMERICAS: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: 414.382.2000, Fax: (1) 414.382.4444
EUROPE/MIDDLE EAST/AFRICA: Rockwell Automation NV, Pegasus Park, De Kleetlan 12a, 1831 Diegem, Belgium, Tel: (32) 2663 0600, Fax: (32) 2663 0640
ASIA PACIFIC: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2501846
Publication 800G-IN003C-EN-P - May 2022
Copyright © 2021 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
DIR 10001129318 (Version 03 )
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