Allen-Bradley Kinetix 2090 Power and Feedback Cables Installation Instructions

Installation Instructions
Original Instructions
Kinetix 2090 Power and Feedback Cables
Catalog Numbers 2090-CPBM7DF, 2090-CPWM7DF, 2090-CPBM7E7, 2090-CFBM7E7, 2090-CFBM7DF, 2090-CFBM7DD
Topic
Page
Summary of Changes
1
Verify the O-ring Installation for Threaded DIN Cable Plugs
2
Before You Begin
2
Motor/Actuator (M4 and M7) Cable Applications
3
Power/Brake and Feedback Cables
3
Install Continuous-flex Extension Cables
9
Install the Right Angle Cables
11
Additional Resources
13
Summary of Changes
This publication contains new and updated information as indicated in the following table.
Topic
Page
Updated naming conventions from xxxx-Series and Bulletin xxxx to Kinetix xxxx.
Throughout
Added reference to KNX-TD004.
2
Updated maximum cable length.
2
Added 2090-CFBM7DF-CFAFxx to Motor/Actuator (M4 and M7) Cable Applications.
3
Added 2090-CFBM7DF-CFAFxx to Install Motor Feedback Cables and Feedback Pinouts.
6…7
Updated Notes in Table 8.
8
Expanded pubs referenced in Additional Resources table.
13
Kinetix 2090 Power and Feedback Cables Installation Instructions
Verify the O-ring Installation for Threaded DIN Cable Plugs
Allen-Bradley® motors and actuators with SpeedTec motor power/brake and feedback connectors include O-rings that are enclosed in a separate bag. The type of plug on
the connecting cable determines whether an O-ring is required to be installed on the motor connector, cable extension, or continuous-flex extension cable receptacles. See
Kinetix Motion Accessories Specifications, publication KNX-TD004 for catalog details.
IMPORTANT
If your motor/actuator includes a SpeedTec-ready DIN (M7) connector and mates with a threaded DIN (M4) cable plug, install
the O-ring on the motor/actuator connector before connecting the M4 cable plug.
Figure 1 - O-ring Applications
Do not install the O-ring when using
SpeedTec DIN (M7) cable plugs.
Install the O-ring when using
threaded DIN (M4) cable plugs.
SpeedTec DIN (M7) Cable Plug
Threaded DIN (M4) Cable Plug
• 2090-XXNxMF-xxSxx (standard, non-flex) cables
• 2090-CFBM4DF-xxAFxx (continuous-flex) cables
SpeedTec-ready
DIN Connectors
SpeedTec-ready
DIN Connectors
•
•
•
•
2090-CFBM7Dx-xxAAxx (standard, non-flex) feedback cables
2090-CFBM7Dx-xxAFxx (continuous-flex) feedback cables
2090-CPxM7DF-xxAAxx (standard, non-flex) power cables
2090-CPxM7DF-xxAFxx (continuous-flex) power cables
Before You Begin
Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order and visually inspect the cable and
each connector for damage. If necessary, notify the carrier of any shipping damage immediately.
Cables are stored and shipped in a coil. Cables retain this shape until you straighten the cable. To straighten a cable, hang a short cable from its mid-point or lay a long
cable on the floor in a straight line. Any coiling that remains in the cable is straightened out within the next 24 hours and a straight cable is easier to install.
ATTENTION: Observe the following precautions when installing cables in a servo system. Failure to observe these safety notices
can result in personal injury or damage to the motor and equipment.
• Arcing or unexpected motion can occur if the power/brake or feedback cables are connected or disconnected while power is
applied to the drive. Always remove power to the servo drive before connecting or disconnecting cables at the drive or at the
motor.
• To avoid electrical shock, make sure that shielded power cables are grounded at a minimum of one point. To prevent the buildup of electrical energy, factory-supplied power cables use one of these grounding techniques:
- The overall shield is bonded to the connector housing.
- A section of the overall shield is exposed for connection to ground.
- The overall shield is connected to a ground wire.
If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable
chassis ground on the drive.
• The maximum cable length between the drive and the motor varies, depending on the application. See Kinetix Servo Drives
Specifications, publication KNX-TD003, for additional information.
• Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied.
Always position a power cable so it can freely dissipate heat.
- Do not coil a power cable except for temporary use when building or testing a machine. If you temporarily coil a power cable, you must
also derate the cable to meet local code or follow an authoritative directive, such as Engineering Section 310.15(C) of the NEC Handbook.
• The examples in this publication show all available connections. Some connections are not used for specific installations. See
your drive installation instructions or user manual for recommended wire trim lengths and wiring examples for your drive and
motor application.
- Do not connect unused wires. Trim and finish unused wires to prevent accidental contact with other wires or wire shields, or with a
ground connection.
IMPORTANT
2
Standard (non-flex) cables can be bent or reformed during installation and maintenance. Continuous-flex cables can be flexed
repeatedly within a specified bend radius when properly installed.
Do not use standard cables in a continuous-flex operation.
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Kinetix 2090 Power and Feedback Cables Installation Instructions
Motor/Actuator (M4 and M7) Cable Applications
Observe these guidelines when connecting your cable plug with the mating motor connector, motor extension cable, or an extension cable receptacle:
•
•
•
Motors and actuators that are equipped with SpeedTec-ready DIN (M7) connectors are compatible with threaded DIN (M4) cable plugs.
SpeedTec-ready DIN motor connectors are also compatible with SpeedTec DIN (M7/E7) extension cable plugs.
Motors and actuators that are equipped with threaded DIN (M4) connectors are compatible with only threaded DIN (M4) cable plugs.
Figure 2 - Motor/Actuator Connector and Cable Plug Compatibility
SpeedTec DIN (M7) Cable Plug
SpeedTec-ready
DIN Connectors
• Attach cable plug with one-quarter turn
• Receives M4 and M7 cable plugs
(O-ring is required for M4)
SpeedTec-ready
DIN Connectors
•
•
•
•
2090-CFBM7DF-CEAAxx (standard, non-flex) flying-lead, feedback cables
2090-CFBM7DD-CEAAxx (standard, non-flex) drive-end connector, feedback cables
2090-CFBM7DF-CEAFxx (continuous-flex) flying-lead, feedback cables
2090-CFBM7DD-CEAFxx (continuous-flex) drive-end connector, feedback cables
• 2090-CFBM7DF-CDAFxx (continuous-flex) flying-lead, feedback cables (1)
• Attach cable plug with one-quarter turn
• Receives M4 and M7 cable plugs
(O-ring is required for M4)
• 3 m (9.8 ft) cable extensions
• Continuous-flex extension cables
•
•
•
•
2090-CFBM7DF-CFAFxx (continuous-flex) flying-lead, feedback cables (2)
2090-CPWM7DF-xxAAxx (standard, non-flex) power-only cables
2090-CPBM7DF-xxAAxx (standard, non-flex) power/brake cables
2090-CPWM7DF-xxAFxx (continuous-flex) power-only cables
• 2090-CPBM7DF-xxAFxx (continuous-flex) power/brake cables
Threaded DIN (M4) Cable Plug
O-ring
Threaded
DIN Connector
• Attach cable plug with 5…6 turns
• Receives only M4 cable plugs
•
•
•
•
•
2090-XXNFMF-Sxx (standard, non-flex) feedback cables
2090-CFBM4DF-CDAFxx (continuous-flex) feedback cables
2090-XXNPMF-xxSxx (standard, non-flex) power cables
2090-CPWM4DF-xxAFxx (continuous-flex) power-only cables
2090-CPBM4DF-xxAFxx (continuous-flex) power/brake cables
(1) For 2090-CFBM7DF-CDAFxx flying-leads are optimized for the Kinetix drives.
(2) For 2090-CFBM7DF-CFAFxx flying-leads have a dedicated thermostat that is optimized for PowerFlex® drives.
Refer to 2090-Series Single Motor Cables Installation Instruction, publication 2090-IN051 for 2090-CS catalog descriptions.
Power/Brake and Feedback Cables
When installing cable runs between the motor and drive, be careful not to stress the cable by making bends too sharp. See the table below for bend radius definitions, and
the sections that follow, when routing cables during system installation.
Table 1 - Motor Power and Feedback Cable Bend Radius Definitions
Type of Bend Radius
Type of Cable
Standard (non-flex)
Static bend radius
Continuous-flex
Description
The static (installation) bend radius and dimension B are 7 times the cable diameter:
• Do not begin a static bend inside dimension B.
• Use this measurement when routing the cable in a non-flex application between motor and drive (the bend area).
– The bend area is where standard (non-flex) or continuous-flex cables can be bent to their specified bend radius.
The continuous bend radius for Kinetix 2090 motor power and feedback cables is 12 times the cable diameter:
Continuous bend
radius
Continuous-flex
• Secure the continuous-flexing area, at least 7 cable diameters (dimension B) from each end of the cable, with a rigid
mount that helps protect against cable flexing where it connects to the motor or shield clamp.
• Use this measurement when routing the cable in a continuous-flex application between motor and drive (the continuousflexing area).
– The continuous flexing area is where continuous-flex cables can be flexed repeatedly.
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
3
Kinetix 2090 Power and Feedback Cables Installation Instructions
Install Motor Power/Brake Cables
This figure illustrates how to measure the bend radius and where cable bends can be made on motor power/brake cables.
Figure 3 - Motor Power/Brake Bend Radius Example
Bend Area or
Continuous Flexing Area
B
Bend Radius
Bend Radius
2090-CPBM7DF-xxAAxx
2090-CPBM7DF-xxAFxx
B
D
Cable
Diameter
Cable
Shields
Cable
Shields
D
Cable
Diameter
U
V
W
PE
2090 CPWM7DF AA
Table 2 - Power/Brake Cable Specifications (standard, non-flex)
Cable Type
Power/brake cables
(standard, non-flex)
Power-only cables
(standard, non-flex)
Cable Cat. No.
Wire Size
AWG
D
mm (in.)
B (1)
mm (in.)
2090-CPBM7DF-16AAxx
16
11.6 (0.47)
81.2 (3.2)
2090-CPBM7DF-14AAxx
14
12.7 (0.50)
88.9 (3.5)
2090-CPBM7DF-12AAxx
12
14.3 (0.56)
100 (3.9)
2090-CPBM7DF-10AAxx
10
16.8 (0.66)
118 (4.6)
2090-CPBM7DF-08AAxx
8
20.1 (0.79)
141 (5.5)
2090-CPBM7DF-06AAxx
6
24.3 (0.96)
170 (6.7)
2090-CPBM7DF-04AAxx
4
28.8 (1.13)
202 (7.9)
2090-CPBM7DF-02AAxx
2
32.7 (1.29)
229 (9.0)
2090-CPWM7DF-16AAxx
16
9.20 (0.36)
64.4 (2.5)
2090-CPWM7DF-14AAxx
14
10.3 (0.40)
72.1 (2.8)
2090-CPWM7DF-12AAxx
12
11.2 (0.44)
78.4 (3.1)
2090-CPWM7DF-10AAxx
10
15.3 (0.6)
107 (4.2)
2090-CPWM7DF-08AAxx
8
18.7 (0.74)
131 (5.2)
(1) Dimension B is based on the cable diameter. See Motor Power and Feedback Cable Bend Radius Definitions on page 3 for more information.
Table 3 - Power/Brake Cable Specifications (continuous-flex)
Cable Type
Power/brake cables
(continuous-flex)
Power-only cables
(continuous-flex)
Cable Cat. No.
Wire Size
AWG
D
mm (in.)
B (1)
mm (in.)
Continuous Bend Radius (1)
mm (in.)
2090-CPBM7DF-16AFxx
16
12.5 (0.49)
87.5 (3.4)
150 (5.9)
2090-CPBM7DF-14AFxx
14
13.7 (0.54)
95.9 (3.8)
164 (6.5)
2090-CPBM7DF-10AFxx
10
17.8 (0.70)
125 (4.9)
214 (8.4)
2090-CPBM7DF-08AFxx
8
20.6 (0.81)
144 (5.7)
247 (9.7)
2090-CPWM7DF-16AFxx
16
9.7 (0.38)
67.9 (2.7)
116 (4.6)
2090-CPWM7DF-14AFxx
14
10.4 (0.41)
72.8 (2.9)
125 (4.9)
2090-CPWM7DF-10AFxx
10
15.7 (0.62)
110 (4.3)
188 (7.4)
2090-CPWM7DF-08AFxx
8
20.2 (0.79)
141 (5.5)
242 (9.5)
(1) Dimension B and continuous bend radius are based on the cable diameter. See Motor Power and Feedback Cable Bend Radius Definitions on page 3 for more information.
4
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Kinetix 2090 Power and Feedback Cables Installation Instructions
Table 4 - Power/Brake Cable Pinouts
Power/Brake Cable
Type
Cable Cat. No.
Description
To Motor
Power/brake cables
(standard, non-flex)
2090-CPBM7DF16AAxx, 2090CPBM7DF-14AAxx,
2090-CPBM7DF12AAxx
C
D
2090-CPBM7DF16AFxx, 2090CPBM7DF-14AFxx
Power-only cables
(standard, non-flex)
2090-CPWM7DF16AAxx, 2090CPWM7DF-14AAxx,
2090-CPWM7DF12AAxx
A
L
H
C
G
2090-CPWM7DF16AFxx, 2090CPWM7DF-14AFxx
2090-CPBM7DF10AAxx, 2090CPBM7DF-08AAxx,
2090-CPBM7DF06AAxx
Power/brake cables
(continuous-flex)
2090-CPBM7DF10AFxx, 2090CPBM7DF-08AFxx
Power-only cables
(standard, non-flex)
2090-CPWM7DF10AAxx, 2090CPWM7DF-08AAxx
V
+
U
1
–
W
2
Shield
Wire Connection
360° shield-to-ground
connection required.
U
V
W
Brown
Black
Blue
Green/Yellow
+
–
18 AWG White
18 AWG Black
Shield
Wire Connection
–
W
2
Shield
Wire Connection
To Motor
–
U
V
W
Power/brake cables
(standard, non-flex)
U
W
+
–
2
1
V
360° shield-to-ground
connections required.
To Drive
U
V
W
PE
Shield
Connector
Backshell
Shielded 360°
+
MBRK+
MBRK–
Brown
Black
Blue
Green/Yellow
U
V
W
V
2090-CPWM7DF10AFxx, 2090CPWM7DF-08AFxx
2090-CPBM7DF04AAxx, 2090CPBM7DF-02AAxx
U
V
W
PE
Shield
To Motor
Power-only cables
(continuous-flex)
To Drive
Twisted Wire Pair
Connector
Backshell
Shielded 360°
+
U
1
U
V
W
PE
Shield
Connector
Backshell
Shielded 360°
To Motor
Power/brake cables
(standard, non-flex)
To Drive
Brown
Black
Blue
Green/Yellow
A
L
H
360° shield-to-ground
connections required.
A
B
C
D
B
F
Power-only cables
(continuous-flex)
Twisted Wire Pair
Shield
Wire Connection
To Motor
E
MBRK+
MBRK-
Shield
Connector
Backshell
Shielded 360°
D
U
V
W
PE
18 AWG White
18 AWG Black
F
G
F
E
Power/brake cables
(continuous-flex)
A
B
C
D
B
G
To Drive
Brown
Black
Blue
Green/Yellow
360° shield-to-ground
connections required.
Brown
Black
Blue
Green/Yellow
White
Black
To Drive
U
V
W
MBRK+
MBRK–
Shield
Connector
Backshell
Shielded 360°
Twisted Wire Pair
Shield
Wire Connection
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
360° shield-to-ground
connections required.
5
Kinetix 2090 Power and Feedback Cables Installation Instructions
Install Motor Feedback Cables
This figure illustrates how to measure the bend radius and where cable bends can be made on motor feedback cables.
Figure 4 - Motor Feedback Bend Radius Examples
2090-CFBM7DF-CEAAxx
2090-CFBM7DF-CEAFxx
2090-CFBM7DF-CDAFxx
2090-CFBM7DF-CFAFxx
Bend Area or
Continuous Flexing Area
B
B
Bend Radius
Bend Radius
D
B
Cable
Diameter
2090-CFBM7DD-CEAAxx
2090-CFBM7DD-CEAFxx
Bend Radius
Table 5 - Feedback Cable Specifications
B (1)
mm (in.)
9.8 (0.39)
68.6 (2.7)
N/A
10.3 (0.40)
72.1 (2.8)
124 (4.9)
2090-CFBM7DF-CDAFxx
11.7 (0.46)
81.9 (3.2)
140 (5.5)
2090-CFBM7DF-CFAFxx
11.7 (0.46)
81.9 (3.2)
140 (5.5)
Cable Cat. No.
Feedback cables
(standard, non-flex)
2090-CFBM7DD-CEAAxx
2090-CFBM7DF-CEAAxx
2090-CFBM7DD-CEAFxx
Feedback cables
(continuous-flex)
Continuous Bend Radius
D
mm (in.)
Cable Type
2090-CFBM7DF-CEAFxx
(1)
mm (in.)
(1) Dimension B and continuous bend radius are based on the cable diameter. See Motor Power and Feedback Cable Bend Radius
Definitions on page 3 for more information.
Table 6 - Feedback Cable Pinouts (premolded cable connectors)
Feedback Cable Type
Feedback cable
(standard, non-flex)
Cable Cat. No.
Description
1
11
2
12 10
16 9
3 13
14
15 8
17
4
5 6 7
2090-CFBM7DDCEAAxx
2090-CFBM7DD-CEAAxx feedback cables
(-CE designation) have fewer conductors
and are designed for motors with highresolution absolute-position encoders.
10
5
15
1
11
6
Drive Plug
Motor Plug
Feedback cable
(continuous-flex)
2090-CFBM7DDCEAFxx
1
2
3
4
5
6
9
10
11
13
14
12
SIN+/AM+
SIN-/AMCOS+/BM+
COS-/BMDATA+/IM+/R1
DATA-/IM-/R2
EPWR 5V
ECOM
EPWR 9V
TS+
TSECOM
22 AWG Black
22 AWG White/Black
22 AWG Red
22 AWG White/Red
22 AWG Green
22 AWG White/Green
22 AWG Gray
22 AWG White/Gray
22 AWG Orange
22 AWG White/Orange
36 AWG Shield
Connector Backshell Shielded 360°
Shield
Twisted Wire Pair
6
SIN+/AM+
SIN-/AMCOS+/BM+
COS-/BMDATA+/IM+/R1
DATA-/IM-/R2
EPWR 5V
ECOM
EPWR 9V
TS+
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Connector Backshell Shielded 360°
Wire Connection
1
2
3
4
5
10
14
6
7
11
Kinetix 2090 Power and Feedback Cables Installation Instructions
Table 7 - Feedback Cable Pinouts (flying leads)
Feedback Cable Type
Cable Cat. No.
Description
Motor Plug
Feedback cable
(standard, non-flex)
2090-CFBM7DFCEAAxx
Feedback cable
(continuous-flex)
2090-CFBM7DFCEAFxx
1
2
3
4
5
6
9
10
11
13
14
12
To Drive
SIN+/AM+
SIN-/AMCOS+/BM+
COS-/BMDATA+/IM+/R1
DATA-/IM-/R2
EPWR 5V
ECOM
EPWR 9V
TS+
TSECOM
22 AWG Black
22 AWG White/Black
22 AWG Red
22 AWG White/Red
22 AWG Green
22 AWG White/Green
22 AWG Gray
22 AWG White/Gray
22 AWG Orange
22 AWG White/Orange
1
11
2
12 10
13
16 9
3
15 8
14
17
4
5 6 7
36 AWG Shield
Connect Cable Shield to Ground
Connector Backshell Shielded 360°
Twisted Wire Pair
Shield
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Wire Connection
7
Kinetix 2090 Power and Feedback Cables Installation Instructions
Table 8 - Feedback Cable Pinouts (flying-leads with Hall signals)
Feedback Cable Type
Cable Cat. No.
Description
Motor Plug
2090-CFBM7DFCDAFxx
1
2
3
4
5
6
9
10
11
13
14
15
16
17
7
8
12
To Drive
SIN+/AM+
SIN-/AMCOS+/BM+
COS-/BMDATA+/IM+
DATA-/IMEPWR 5V
ECOM
EPWR 9V
TS+
TSS1
S2
S3
Spare
ABS
ECOM
N/C
1
11
2 12 10
16 9
3 13
15 8
14
17
4
5 6 7
26 AWG Black
26 AWG White/Black
26 AWG Red
26 AWG White/Red
26 AWG Green
26 AWG White/Green
16 AWG Gray
16 AWG White/Gray
22 AWG Orange
22 AWG White/Orange
26 AWG Blue
26 AWG White/Blue
26 AWG Yellow
26 AWG White/Yellow
26 AWG Brown
26 AWG White/Brown
N/C
Notes:
(1) Pin 16 and 17 get connected to the I/0 card.
Do not use this cable on a PowerFlex drive.
N/C
36 AWG Shield
Connector Backshell Shielded 360°
Twisted Wire Pair
Feedback cable
(continuous-flex)
2090-CFBM7DF-CDAFxx feedback cables
(-CD designation) include Hall signal
conductors and are designed for motors
with incremental encoders.
Connect Cable Shield to Ground
Wire Connection
Shield
Motor Connector
2090-CFBM7DFCFAFxx
1
2
3
4
5
6
9 (1)
10
11 (1)
13 (2)
14 (2)
15
16 (3)
17 (3)
7
8
12
SIN+
SINCOS+
COSDATA+
DATAEPWR 5V
ECOM
EPWR 9V
TS+
TSSPARE
PT1
PT2
CLK+
CLKECOM
Wire Connection
8
26 AWG Black
26 AWG White/Black
26 AWG Red
26 AWG White/Red
26 AWG Green
26 AWG White/Green
16 AWG Gray
16 AWG White/Gray
22 AWG Orange
22 AWG White/Orange
26 AWG Blue
26 AWG White/Blue
26 AWG Yellow
26 AWG White/Yellow
26 AWG Brown
26 AWG White/Brown
DRAIN
Shield
Twisted Wire Pair
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Notes:
(1) Pin 13 and 14 are isolated from other
commons and are dedicated to the
thermal switch input.
(2) Pin 16 and 17 get connected to the
I/O card in the PowerFlex drive.
Kinetix 2090 Power and Feedback Cables Installation Instructions
Install Continuous-flex Extension Cables
This figure illustrates how to measure the bend radius and where cable bends can be made on continuous-flex extension cables.
Figure 5 - Continuous-flex Extension Cable Bend Radius Example
B
Bend Area or
Continuous Flexing Area
Continuous
Bend Radius
2090-CPBM7E7-xxAFxx cable is shown.
Cable
Diameter
D
B
Extension Power Cable Pinout Diagrams and Specifications
Table 9 - Extension Power/Brake Cable Pinouts
Extension Cable Type
Cable Cat. No.
Description
2090-CPBM7E7-10AFxx
2090-CPBM7E7-08AFxx
V
+
U
–
W
1
2
V
–
U
2
2090-CPBM7E7-16AFxx
2090-CPBM7E7-14AFxx
C
Extension power/brake
cable
(continuous-flex)
2090-CPBM7E7-16AFxx,
2090-CPBM7E7-14AFxx,
2090-CPBM7E7-10AFxx,
2090-CPBM7E7-08AFxx
1
G
A
A
F
F
E
H
C
B
B
G
+
W
L
L
H
E
Motor Plug
U
A
V
W
B
C
+
F
–
1
2
G
E
H
L
Extension Plug
Brown
A
Black
Blue
Green/Yellow
MBRK+
18 AWG White
MBRK+
MBRK-
18 AWG Black
MBRK-
U
B
V
C
W
F
+
G
E
H
L
–
1
2
Shield
Connector Backshell Shielded 360°
Twisted Wire Pair
Shield
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Connect Cable Shield to Ground
Wire Connection
9
Kinetix 2090 Power and Feedback Cables Installation Instructions
Table 10 - Extension Power/Brake Cable Specifications
Cable Type
Extension power/brake cables
(continuous-flex)
Cable Cat. No.
Wire Size
AWG
D
mm (in.)
B (1)
mm (in.)
Continuous Bend Radius (1)
mm (in.)
2090-CPBM7E7-16AFxx
16
12.5 (0.49)
87.5 (3.4)
150 (5.9)
2090-CPBM7E7-14AFxx
14
13.7 (0.54)
95.9 (3.8)
164 (6.4)
2090-CPBM7E7-10AFxx
10
17.8 (0.70)
125 (4.9)
214 (8.4)
2090-CPBM7E7-08AFxx
8
20.6 (0.81)
144 (5.7)
247 (9.7)
(1) Dimension B and continuous bend radius are based on the cable diameter. See Motor Power and Feedback Cable Bend Radius Definitions on page 3 for more
information.
Extension Feedback Cable Pinout Diagrams and Specifications
2090-CFBM7E7 extension feedback cables are available with and without Hall signal conductors.
•
•
2090-CFBM7E7-CEAFxx feedback cables (-CE designation) have fewer conductors and are designed for motors with high-resolution absolute-position encoders.
2090-CFBM7E7-CDAFxx feedback cables (-CD designation) include Hall signal conductors and are designed for motors with incremental encoders.
Table 11 - Extension Feedback Cable Pinouts
Cable Type
Cable Cat. No.
Description
2
3 13
4
1
12
14
5
17
1
11
11
10
16
9
10 16
15
9
6
8
15
17
8
7
12
2
3
13
14
7
6
4
5
Motor Plug
Extension feedback
cable (continuousflex)
2090-CFBM7E7-CEAFxx,
2090-CFBM7E7-CDAFxx
1
2
3
4
5
6
9
10
11
13
14
15*
16*
17*
12
Extension Plug
SIN+/AM+
SIN-/AMCOS+/BM+
COS-/BMDATA+/IM+/R1
DATA-/IM-/R2
EPWR 5V
ECOM
EPWR 9V
TS+
TSS1
S2
S3
ECOM
26 AWG Black
26 AWG White/Black
26 AWG Red
26 AWG White/Red
26 AWG Green
26 AWG White/Green
16 AWG Gray
16 AWG White/Gray
22 AWG Orange
22 AWG White/Orange
26 AWG Blue
26 AWG White/Blue
26 AWG Yellow
26 AWG White/Yellow
N/C
SIN+/AM+
SIN-/AMCOS+/BM+
COS-/BMDATA+/IM+
DATA-/IMEPWR 5V
ECOM
EPWR 9V
TS+
1
2
3
4
5
6
9
10
11
13
S1
S2
S3
15*
16*
17*
N/C
N/C
36 AWG Shield
Connector Backshell Shielded 360°
Wire Connection
Connector Backshell Shielded 360°
Shield
Twisted Wire Pair
Table 12 - Extension Feedback Cable Specifications
Cable Type
Extension feedback cables
(continuous-flex)
Cable Cat. No.
D
mm (in.)
B (2)
mm (in.)
Continuous Bend Radius (2)
mm (in.)
2090-CFBM7E7-CEAFxx
10.3 (0.40)
72.1 (2.8)
124 (4.9)
2090-CFBM7E7-CDAFxx (1)
11.7 (0.46)
81.9 (3.2)
140 (5.5)
(1) Pins 15, 16, and 17 (marked with an asterisk) for Hall signals S1, S2, and S3, apply to only the -CD feedback cable. Feedback cables with the -CE designation do
not include these conductors.
(2) Dimension B and continuous bend radius are based on the cable diameter. See Motor Power and Feedback Cable Bend Radius Definitions on page 3 for more
information.
10
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Kinetix 2090 Power and Feedback Cables Installation Instructions
Install the Right Angle Cables
Follow these steps to attach a right-angle cable connector to the motor connector.
1.
2.
3.
Align all flat surfaces on the cable connector with the flat surface on the motor connector.
Push the cable connector onto the motor connector to fully seat the connection.
Twist the knurled front end of the cable connector clockwise approximately 60° to secure the connection.
Right-angle Power/Brake Cables
This figure illustrates how to measure the bend radius and where cable bends can be made on right-angle power/brake cables.
Figure 6 - Right-angle Power/Brake Cable Bend Radius Example
81.2
(3.2)
71.0
(2.8)
81.2
(3.2)
Bend Area
11.6
(0.46)
82.0
(3.2)
150
(5.9)
Cable
Shields
Cable
Diameter
Hex Screw (4x)
Table 13 - Right-angle Power/Brake Cable Specifications
Power/Brake Cable Type
Cable Cat. No.
Wire Size
AWG
Available Lengths
mm (in.)
Connector IP Rating
Right-angle power/brake
cable (standard, non-flex)
2090-CPBM7DF-16RAxx
16 (power)
18 (brake)
3, 6, 9, 15 m
(10, 16, 30, 49 ft)
IP54
(dust protected,
splashing water)
You can reposition right-angle power cables in 90° increments. Follow these steps to reposition the power cable connector.
1.
2.
3.
Remove the four 2 mm hex screws on the back of the cable connector.
Reposition the connector body to a new position by rotating the connector 90°, 180°, or 270°.
Secure the two parts together with the four 2 mm hex screws.
Torque screws to 0.25 N•m (2.2 lb•in), maximum.
Table 14 - Right-angle Power/Brake Cable Pinouts
Power/Brake Cable Type
Cable Cat. No.
Description
Hex Screw (4x)
Right-angle power/brake
cable (standard, non-flex)
Brown
Black
Blue
Green/Yellow
White
Black
A
B
C
2090-CPBM7DF16RAxx
C
B
G
D
E
F
H
A
L
F
G
E
H
L
U
V
W
MBRK+
MBRK-
Shield
Wire Connection
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Twisted Wire Pair
11
Kinetix 2090 Power and Feedback Cables Installation Instructions
Right-angle Feedback Cables
This figure illustrates how to measure the bend radius and where cable bends can be made on right-angle feedback cables.
Figure 7 - Right-angle Power/Brake Cable Bend Radius Example
81.0
(3.2)
68.6
(2.7)
68.6
(2.7)
Bend Area
9.8
(0.38)
61.0
(2.4)
Cable
Diameter
Rotation Point
Table 15 - Right-angle Feedback Cable Specifications
Wire Size
AWG
Feedback Cable Type
Cable Cat. No.
Right-angle feedback
cable (standard, non-flex)
2090-CFBM7DF-CERAxx 22
Available Lengths Connector IP Rating
mm (in.)
3, 6, 9, 15 m
(10, 16, 30, 49 ft)
IP67
(dust tight, water immersion)
The right-angle feedback cable can be rotated 124° to the left of center or 200° to the right of center. Follow these steps to rotate the feedback cable connector.
4.
5.
Mount the cable on the motor connector.
Use two hands to rotate the connector into position.
a. Grasp the front and rear sections of the connector.
b. Use one hand to stabilize the front section of the connector (the area with the knurled locking sleeve) and the connector on the motor.
c. Use your other hand to rotate the back section of the connector (the area with the cable) into position.
Table 16 - Right-angle Feedback Cable Pinout
Feedback Cable Type
Cable Cat. No.
Description
Rotation Point
1
2
3
4
Right-angle feedback cable
(standard, non-flex)
2090-CFBM7DF-CERAxx
1
2 13
11
12 10
16 9
3 14 17 15
4 5
8
6 7
5
6
9
10
Black
White/Black
SIN+/AM+
SIN-/AM-
Red
White/Red
COS+/BM+
COS-/BM-
Green
White/Green
DATA+/IM+/R1
DATA-/IM-/R2
Gray
White/Gray
EPWR 5V DC
COM
Orange
EPWR 9V DC
TS+
11 White/Orange
13
14
12
TSCOM
Wire Connection
12
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
Drain
Twisted Wire Pair
Kinetix 2090 Power and Feedback Cables Installation Instructions
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource
Description
Kinetix Rotary Motion Specifications, publication KNX-TD001
Provides product specifications for Kinetix VPL, VPC, VPF, VPH, VPS; Kinetix MMA;
Kinetix MPL, MPM, MPF, MPS; Kinetix TL and TLY, Kinetix TLP, and Kinetix HPK rotary
motors.
Kinetix Linear Motion Specifications, publication KNX-TD002
Provides product specifications for Kinetix MPAS and MPMA linear stages, Kinetix
VPAR, MPAR, and MPAI electric cylinders, and Kinetix LDC and Kinetix LDL linear
motors.
Kinetix Servo Drives Specifications, publication KNX-TD003
Provides product specifications for Kinetix Integrated Motion over the EtherNet/IP
network, Integrated Motion over sercos interface, EtherNet/IP networking, and
component servo drive families.
Kinetix Motion Accessories Specifications, publication KNX-TD004
Provides product specifications for Kinetix 2090 motor and interface cables, lowprofile connector kits, drive power components, and other servo drive accessory
items.
Kinetix Motion Control Selection Guide, publication KNX-SG001
Provides overview of Kinetix servo drives, motors, actuators, and motion
accessories designed to help make initial decisions for the motion control products
best suited for your system requirements.
Encoder Output Module User Manual, publication 2198-UM003
Kinetix 5300 Single-axis EtherNet/IP Servo Drives User Manual,
publication 2198-UM005
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002
Kinetix 5500 Servo Drives User Manual, publication 2198-UM001
Kinetix 6200 and Kinetix 6500 Modular Servo Drives User Manual,
publication 2094-UM002
Kinetix 6000 Multi-axis Servo Drive User Manual,
publication 2094-UM001
Provides information on installing, configuring, startup, troubleshooting, and
applications for your Kinetix servo drive system.
Kinetix 300 EtherNet/IP Indexing Servo Drives User Manual,
publication 2097-UM001
Kinetix 350 Single-axis EtherNet/IP Servo Drives User Manual,
publication 2097-UM002
Kinetix 3 Component Servo Drives User Manual,
publication 2071-UM001
Kinetix 7000 High Power Servo Drive User Manual, publication 2099-UM001
System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001
Provides information, examples, and techniques that are designed to minimize
system failures that are caused by electrical noise.
Rockwell Automation Product Certification, website rok.auto/certifications
Provides declarations of conformity, certificates, and other certification details.
You can view or download publications at rok.auto/literature.
Rockwell Automation Publication 2090-IN050D-EN-P - July 2021
13
Rockwell Automation Support
Use these resources to access support information.
Technical Support Center
Knowledgebase
Local Technical Support Phone Numbers
Literature Library
Product Compatibility and Download Center
(PCDC)
Find help with how-to videos, FAQs, chat, user forums, and product notification updates.
Access Knowledgebase articles.
Locate the telephone number for your country.
Find installation instructions, manuals, brochures, and technical data publications.
Download firmware, associated files (such as AOP, EDS, and DTM), and access product
release notes.
rok.auto/support
rok.auto/knowledgebase
rok.auto/phonesupport
rok.auto/literature
rok.auto/pcdc
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Publication 2090-IN050D-EN-P - July 2021 | Supersedes Publication 2090-IN050C-EN-P-February 2017
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