Allen-Bradley Build Your Own Kinetix TLP Motor Cables Installation Instructions
Allen-Bradley Build Your Own Kinetix TLP Motor Cables allows you to customize motor cables with different configurations for various applications. Use this manual to assemble power, brake, and feedback cables for TLP-x046…TLP-x235 servo motors. Learn about different connectors, wire preparation specifications, and assembly procedures.
PDF
Download
Document
Advertisement
Advertisement
Installation Instructions Original Instructions Build Your Own Kinetix TLP Motor Cables Catalog Numbers 2090-KTPC-MA-AA, 2090-KTPC-MA-AE, 2090-KTFB-MA-AA, 2090-KTFB-MA-AE, 2090-KTBK-MB-AA, 2090-KTBK-MB-AE, 2090-KTFB-MF-AA, 2090-KTFB-MF-AE, 2090-KTPC-MC-AA, 2090-KTPC-MC-AE, 2090-KTPC-MD-AA, 2090-KTPC-MD-AE, 2090-KTPC-ME-AA, 2090-KTPC-ME-AE Topic Before You Begin Wiring Connectors Rectangular Connectors Military-style Connectors Catalog Number Descriptions Additional Resources Page 1 2 3 8 13 13 For reference, see Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for Kinetix TLP motor and cable combinations and Kinetix TLP motor power and feedback cable specifications. Summary of Changes This manual contains new and updated information as indicated in the following table. Topic Added motor/power and brake cable flying-lead strip lengths for Kinetix 5100 and Kinetix 5300 servo drives. Added 400V-class catalog numbers for Kinetix TLP servo motors. Page 9 13 Before You Begin Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order, and visually inspect each connector for damage. If necessary, notify the carrier of any shipping damage immediately. ATTENTION: Arcing or unexpected motion can occur if the power, brake, or feedback cables are connected or disconnected while power is applied. Always remove power to the servo drive before connecting or disconnecting cables at the drive or at the motor. ATTENTION: To avoid the hazard of electrical shock, make sure that shielded power cables are grounded at a minimum of one point. To help prevent the build-up of electrical energy, factory-supplied power cables use one of these grounding techniques: • The overall shield is bonded to the connector housing. • A section of the overall shield is exposed for connection to ground. • The overall shield is connected to a ground wire. If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive. ATTENTION: Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always position a power cable so it can freely dissipate any heat. A power cable must not be coiled, except for temporary use when building or testing a machine. If you temporarily coil a power cable, you must also derate the cable to meet local code or follow an authoritative directive, such as Engineering Section 310.15(C) of the NEC Handbook. IMPORTANT The following factors must be considered when selecting bulk cable. • Power cables must be rated to voltage higher than the system voltages at all operating conditions. • Cable conductor current carrying capacity (after all applicable deratings) must be ≥ the connected motor continuous rated current. • Cables must meet all local and global regulatory requirements. • Cable must have overall shield to meet the applicable electromagnetic radiation/emission requirements. Build Your Own Kinetix TLP Motor Cables Installation Instructions IMPORTANT For optimal performance of the system, the power cable capacitance must not exceed. Conductor to Conductor Capacitance: 12 AWG or smaller: 120 pF/m 08 AWG: 150 pF/m 06 AWG: 160 pF/m 04 AWG: 190 pF/m 08 AWG: 270 pF/m 06 AWG: 290 pF/m 04 AWG: 320 pF/m Conductor to Shield Capacitance: 12 AWG or smaller: 220 pF/m Storage To help prevent damage to parts you aren’t ready for yet, use them on a first in/first out basis and leave them in the original packaging to avoid storage contamination. ATTENTION: Prolonged exposure to ultraviolet light can deteriorate the chemical composition that is used in the product material. Do not store product near any of these chemicals as they can cause stress, corrosion, or cracking in the material: Alkalies, Ammonia, Citrates, Phosphates Citrates, Sulfur Compounds, Amines, Carbonates, Nitrites, Sulfur Nitrites, Tartrates. IMPORTANT Storage temperature for these components is -20…+70 °C (-4…+158 °F). Wiring Connectors Rectangular connectors are used on TLP-x046…TLP-x100 servo motors. Military-style connectors are used on TLP-x115…TLP-x235. For all the connector kit catalog numbers and descriptions, see Catalog Number Descriptions on page 13. Figure 1 - Rectangular Connectors MA-type Feedback Connector MA-type Power Connector 1 4 2 5 3 6 1-U 2-V 3 - BR+ 4-W 5 - PE 6 - BR- 3 1 9 7 1 - T+ 4 - T2 - BAT + 5 - BAT9 - Shield/Drain 8 - GND 7 - DC +5V Figure 2 - Military-style Connectors MC- type Power Connector B-W E - PE F-U G - BR+ H - BRI-V MF-type Feedback Connector A - T+ B - TC - BAT + D - BATL - Shield/Drain R - GND S - DC +5V 2 ME-type Power Connector MD-type Power Connector A - BR+ B - BRD-U E-V F-W G - PE MB-type Holding Brake Connector A - BRB - BR+ Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 A-U B-V C-W D - PE Build Your Own Kinetix TLP Motor Cables Installation Instructions Rectangular Connectors Rectangular connector kits are available in 6-pin and 9-pin configurations. There are two 6-pin kits for power/brake, the 2090-KTPC-MA-AA kit for standard cables and the 2090-KTPC-MA-AE kit for extension cables. There are two 9-pin kits for feedback, the 2090-KTFB-MA-AA kit for cables and the 2090-KTFB-MA-AE kit for extension cables. The connector kits include receptacle and pins. The extension kits also include plug and sockets. The 9-pin kits also include plug and receptacle clamps with assembly hardware. With flying-lead power and feedback conductors prepared at one end of the cable, you assemble the receptacle with crimped sockets and clamp for mating with the on-motor cable. Extension cables can also be assembled. Figure 3 - Rectangular Power/Brake Connector Cable Examples To On-motor Power/Brake Connector Contact (pin) Female Receptacle 2090-KTPC-MA-AE kit for rectangular extension (bulk) Contact (socket) power/brake cable. Contact (pin) To On-motor Power/Brake Connector or Extension Cable Connects to 2090-CTPx-MADF-xxxxx or Customer-supplied Power/Brake Cable Male Plug Flying-lead (1) power/brake cable terminates at the drive. 80.0 (3.15) 2090-KTPC-MA-AA kit for rectangular standard (bulk) power/brake cable to flying leads. Female Receptacle 80.0 (3.15) (1) (2) 25.0 (0.98) (1) (2) 8.0 (0.31) 450 (17.7) (1) Strip lengths vary slightly, depending on drive requirements. Refer to Ring Lug and Flying-lead Terminations on page 9 for drive specifications. (2) Attach ring lug on Kinetix 5100 ground connection with 100 mm (3.9 in.) wire length. Kinetix 5300 drives require 80 mm (3.1 in.) wire length for ground connection (no ring lug). Figure 4 - Rectangular Feedback Connector Cable Examples To On-motor Feedback Connector Contact (pin) 2090-KTFB-MA-AE kit for rectangular extension feedback (bulk) cable. Connects to 2090-CTFB-MADD-CFxxx or Customer-supplied Motor Feedback Cable Contact (socket) Male Plug Female Receptacle Contact (pin) To On-motor Feedback Connector or Extension Cable Flying-lead feedback cable terminates in the connector kit appropriate for your servo drive. 2090-KTFB-MA-AA kit for rectangular standard feedback (bulk) cable to flying leads. Female Receptacle Receptacle clamp and plug clamp are included with 2090-KTFB-MA-AE kits (two pieces per clamp). Receptacle clamp is included with 2090-KTFB-MA-AA/AE kits (two pieces per clamp). Receptacle Clamp Receptacle Clamp Plug Clamp Wire Selection and Preparation - 6-pin Standard contacts accept wire size ranges of 22…18 AWG (600…1900 CMA). TPA-compatible contacts accept wire size ranges between 22…18 AWG. Terminate contacts to stranded copper lead wire. The insulation diameter range, strip length, and crimp height are determined by the wire size and are shown below. Insulation Wire Conductor Insulation Diameter Strip Length IMPORTANT Use caution not to nick, cut, or otherwise damage strands as you remove insulation. Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 3 Build Your Own Kinetix TLP Motor Cables Installation Instructions Table 1 - Wire Preparation Specifications - 6-pin Wire Size mm2 (AWG) 0.12 (26) 0.2 (24) 0.30 (22) 0.35 (22) 0.5 (20) 0.87 (18) 0.35 (22) + 0.35 (22) 0.35 (22) + 0.5 (20) Insulation Diameter Range mm (in.) Wire Strip Length mm (in.) Wire Barrel Crimp Height mm (in.) 0.65…0.75 (0.026…0.029) 0.69…0.79 (0.027…0.031) 1.20…1.75 (0.05…0.07) 3.0…3.5 (0.118…0.138) 0.75…0.85 (0.029…0.033) 0.94…1.04 (0.037…0.040) 1.04…1.14 (0.040…0.045) 1.04…1.14 (0.040…0.045) 1.17…1.27 (0.046…0.050) 1.50…3.30 (0.06…0.13) 3.5…4.0 (0.138…0.157) For optimum crimp performance, the crimp must meet the crimp requirements and be within the area shown in Figure 5 on page 5. The crimp applied to the wire barrel portion of the contact is the most compressed area and is critical to provide the optimum electrical and mechanical performance of the terminated contact. Effective crimp length is defined as that portion of the wire barrel, excluding the bellmouth, fully formed by the crimping tool. Wire Selection and Preparation - 9-pin The contacts accept stranded wire sizes 26…22 AWG within the insulation diameter range listed below. Strip length for one-wire crimping is 3.20…3.71 mm (0.126…0.146 in.) and 3.50…3.99 mm (0.138…0.157 in.) for two-wire crimping. ATTENTION: When stripping the wire, do not scrape, nick, or cut the conductor. Care must also be used when handling the wire during stripping and crimping to prevent cracking or breaking of the conductor and insulation. Table 2 - Wire Preparation Specifications - 9-pin Size AWG Wire (stranded only) Wire Barrel Crimp Insulation Diameter mm (in.) Height (1) mm (in.) Anvil Die Letter 30 28 — 0.58 (0.023) A 0.69 (0.027) B 0.78 (0.031) 1.50…2.79 (0.059….110) A 0.79 (0.031) 1.70 (0.067), max (2 wires) B 1.20…1.75 (0.047…0.069) 22 22 18 22 (2 wires) 1.07 (0.042) 1.78 (0.070) 1.07 (0.042) 2.03 (0.080) 1.58 (0.062) 2.79 (0.110) 0.64 (0.025) 26 20 Insulation Barrel Crimp Width (for reference only) mm (in.) 0.58 (0.023) 1.52 (0.060), max 26 24 Width mm (in.) 1.04 (0.041) (1) Tolerance for this dimension is ±0.05 mm (±0.002 in.). The carrier cutoff tab length must not exceed the dimension shown in Figure 6. The insulation barrel must be formed around, but not cut into, the wire insulation. Do not crimp the contact stop. Any deformation to the contact stop compromises the insertion depth of the contact in the contact cavity of the housing. The front bellmouth must be visible. The end of the wire must be flush with the end of the wire barrel or protrude no more than the dimension shown in Figure 6. Do not move or bend the locking lances. 4 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 Build Your Own Kinetix TLP Motor Cables Installation Instructions Crimp a Contact Force applied during crimping can cause some bending between the crimped wire barrel and the mating portion of the contact. Such deformation is acceptable within the limits shown in Figure 7 (for 6-pin configurations) and Figure 8 (for 9-pin configurations). ATTENTION: Do NOT cut or break the wire insulation during the crimping operation. Do not crimp the insulation into the contact wire barrel. Take reasonable care to provide undamaged wire terminations. The recommended crimp tool for this procedure is PN 91529-1 from TE Connectivity or equivalent. Follow these steps to crimp a contact to a wire. 1. 2. 3. Insert the wire into the contact. Feed the contact and wire as far as possible to the stop in the positioning insert. Close the crimp tool handles all the way, and then release the handles to allow the crimp tool to open. If the crimp tool does not open, the handles were not closed far enough for the crimp to be successful. Continue to close the handles until the crimp tool is able to open. 4. Remove the assembled wire from the tool. IMPORTANT Perform a pull test according to BS EN 60352-2, Table 4, for the first crimp, and periodically throughout multiple crimps. Figure 5 - Crimp Location and Contact Requirements - 6-pin Conductor and insulation must be visible in this area. 0.90, max Conductor Extension Wire Barrel Seam Closed with No Conductor Strands Showing Crimp Location 0.40, max Front Bellmouth Wire Barrel Crimp Width 0.10, max Wire Barrel Flash Wire Barrel Crimp Height Front of Contact 0.30…0.65 Rear Bellmouth No Twist Permitted Insulation Barrel Crimp Width 0.10, max Burr Wire Barrel 0…0.50 Cutoff Tab Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 5 Build Your Own Kinetix TLP Motor Cables Installation Instructions Figure 6 - Crimp Location and Contact Requirements - 9-pin Wire Strands and Insulation are Both Visible in this Area Locking Lances Not Deformed Insulation Barrel Not Cutting into Wire Insulation Contact Stop Not Crimped or Deformed Stack Wires as shown for 2-wire Crimping Wire Barrel End of Wire Flush with End Of Wire Barrel Wire Barrel Seam is Closed with No Strands Showing Front Bellmouth Visible 0.10…0.51 (0.004…0.020) (Applicator) 0.10 (0.04), min Contact Stop Not Crimped or Deformed Locking Lances Not Deformed 0.25 (0.010) Flash, max 0.50 (0.020) Cutoff Tab Length No Burrs on Cutoff Tab Figure 7 - Wire Straightness Restrictions - 6-pin 3°, max 3°, max Datum Line 3°, max 3°, max Figure 8 - Wire Straightness Restrictions - 9-pin 4°, max Datum Line 4°, max 10°, max 4°, max 10°, max Datum Line 6 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 Build Your Own Kinetix TLP Motor Cables Installation Instructions Contact and Connector Assembly 7. Align and assemble the receptacle clamps around the 9-pin receptacle. The procedure for assembling the 6-pin and 9-pin connectors is the same, except that only the 9-pin connector has a clamp. Before you begin this procedure, you must have all wires stripped and crimped. Depending on your configurations, see Wire Selection and Preparation - 6-pin, Wire Selection and Preparation - 9-pin, and Crimp a Contact. The receptacle clamp is intended to relieve stress on pins caused by pulling on the wires during handling. Follow these steps to assemble a rectangular connector. 1. 2. 3. 4. Insert a crimped socket into the back of the (male) plug until it clicks. 8. Insert the nuts into the assembled 9-pin receptacle clamp. 9. Thread the screws through the clamp, into the nut, and hand tighten. Tug slightly on the wire to confirm it is set correctly. Repeat this process for the rest of the sockets and set aside. Insert a crimped pin into the back of the (female) receptacle until it clicks. 10. Repeat this process for the 9-pin plug clamps. 11. Insert the receptacle into the plug until the two pieces latch together, and verify that plug and receptacle are mated properly. 5. 6. Slightly tug on the wire to confirm it is set correctly. Repeat this process for the rest of the pins. Latch Cable is customer supplied, so cable type varies. Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 7 Build Your Own Kinetix TLP Motor Cables Installation Instructions Military-style Connectors Military-style connector kits are available in 2-, 4-, 9-, and 17-pin configurations. All kits (catalog numbers 2090-KTxx-Mx-AA/AE) include a receptacle and receptacle body and clamp. The 2090-KTxx-Mx-AE kits also include a plug and plug body and clamp. In this example, the 4-pin plug and receptacle is shown. IMPORTANT The plug bushing and receptacle bushing are installed at the factory and must be removed before installing wires into the plug or receptacle. Receptacle Receptacle Body and Clamp Plug Body and Clamp Plug Contact Receptacle Bushing Plug Bushing Figure 9 - Military-style Power/Brake Connector (standard) Cable Examples B C A A H G C D F I B E 25.0 (0.98) MC-type, 16 and 12 AWG power/brake cable with 2090-KTPC-MC-AA kit. MD-type, 12 AWG power/brake cable with 2090-KTPC-MD-AA kit. (these power/brake cables can also be assembled as power-only) H See page 9 for ring lug size. B B1 B2 A D E I D 450 (17.7) A B C F E G 25.0 (0.98) MD-type, 08 AWG power/brake cable with 2090-KTPC-MD-AA kit. E D 450 (17.7) B B1 B2 A A D B C See page 9 for ring lug size. 25.0 (0.98) MD-type, 08 AWG power only cable with 2090-KTPC-MD-AA kit. ME-type, power only cable with 2090-KTPC-ME-AA kit. D B E A B MB-type, brake cable with 2090-KTBK-MB-AA kit. Table 3 - Military-style Motor Power Flying-lead Dimensions Cable AWG Connector Type A mm (in.) B mm (in.) B1 mm (in.) B2 mm (in.) C mm (in.) D mm (in.) 16 12 12 08 06 04 20 MC-type, power/ brake 80.0 (3.15) 80.0 (3.15) 100 (3.94) 12.0 (0.47) 120 (4.72) 100 (3.94) – – – 10.0 (0.39) MD-type, power/ brake – – – ME-type, power only MB-type, brake 100 (3.94) 80.0 (3.15) – 8.0 (0.31) 125 (4.92) 125 (4.92) 120 (4.72) 110 (4.33) – 80.0 (3.15) – – – (1) Strip lengths vary slightly depending on drive requirements. Refer to Ring Lug and Flying-lead Terminations on page 9 for drive specifications. 8 E (1) mm (in.) Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 115 (4.53) – – 8.0 (0.31) Build Your Own Kinetix TLP Motor Cables Installation Instructions Figure 10 - Military-style Power/Brake Connector (extension) Cable Examples A H G C D G H A I F F I B B E D C E MC-type, 16 and 12 AWG power/brake or power-only cable (with 2090-KTPC-MC-AE kit. C B F A B C A I H D D E E F G H I G MD-type, 12 or 08 AWG power/brake or power-only cable with 2090-KTPC-MD-AE kit. A D B C D A C B ME-type, 06 or 04 AWG power-only cable with 2090-KTPC-ME-AE kit. A B B A MB-type, brake cable with 2090-KTBK-MB-AE kit. Ring Lug and Flying-lead Terminations Ring lugs are recommended for motor power (U, V, W, and PE) connections to Kinetix 5100 drives, as seen in Figure 9 on page 8. The ring lug terminations are applicable to drive catalog numbers 2198-E2055-ERS, 2198-E2075-ERS, 2198-E2150-ERS (200V-class drives), and 2198-E4020-ERS, 2198-E4030-ERS, 2198-E4055-ERS, 2198-E4075-ERS, 2198-E4150-ERS (400V-class drives). The following tables describe the (customer-supplied) ring lugs for each cable size. Ring lugs apply to only the PE conductor on 16…12 AWG cables. Table 4 - Kinetix 5100 (200V-class) Ring Lug Specifications Drive Cat. No. 2198-E2055-ERS 2198-E2075-ERS 2198-E2150-ERS Kinetix TLP Motor Cat. No. Kinetix TLP Power Cable Military Connector Wire Gauge Cat. No. Size (AWG) TLP-A200-300, TLP-A200-350 TLP-A200-450 TLP-A200-550 TLP-A200-550 TLP-A200-750 TLP-A200-750, TLP-A235-11K TLP-A235-15K 2090-CTPx-MDDF-12xxx 24-11P (9-pin) Ring Lug Specifications Screw Size d2 mm 8 W mm Terminal Ø10.0 CL10-6 Ø12.0 CL16-6 Ø16.0 RNBS22-8 2090-CTPx-MDDF-08xxx M6 2090-CTPW-MEDF-06xxx 2090-CTPW-MEDF-04xxx 32-17P (4-pin) Ø6.4 6 4 M8 Ø8.4 Figure 11 - Ring Lug Terminal W d2 Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 9 Build Your Own Kinetix TLP Motor Cables Installation Instructions Table 5 - Kinetix 5100 (400V-class) Ring Lug Specifications Drive Cat. No. 2198-E4020-ERS 2198-E4030-ERS 2198-E4055-ERS 2198-E4075-ERS 2198-E4150-ERS Kinetix TLP Motor Cat. No. TLP-B145-150, TLP-B145-200, TLP-B115-200 TLP-B115-200, TLP-B145-200 TLP-B200-300, TLP-B145-250 TLP-B145-250 TLP-B200-300 TLP-B200-450 TLP-B200-550 TLP-B200-450, TLP-B200-550, TLP-B200-750 TLP-B200-450, TLP-B200-550, TLP-B200-750 TLP-B235-11K TLP-B235-14K Kinetix TLP Power Cable Military Connector Wire Gauge Cat. No. Size (AWG) Ring Lug Specifications Screw Size d2 mm W mm Terminal Ø10.0 CL10-6 Ø12.0 Ø16.0 CL16-6 RNBS22-8 2090-CTPx-MCDF-16xxx 2090-CTPx-MDDF-12xxx 24-11P (9-pin) 8 32-17P (4-pin) 6 4 M6 Ø6.4 M8 Ø8.4 2090-CTPx-MDDF-08xxx 2090-CTPW-MEDF-06xxx 2090-CTPW-MEDF-04xxx Kinetix 5300 drives support flying-lead terminations for all motor power/brake cable connections. Kinetix 5100 drives support flying-lead motor power cable connections for catalog numbers 2198-E1004-ERS, 2198-E1007-ERS, 2198-E1015-ERS, 2198-E1020-ERS, 2198-E2030-ERS, 2198-E4004-ERS, 2198-E4007-ERS, and 2198-E4015-ERS. Table 6 - Kinetix 5300 Flying-lead Specifications Drive Cat. No. 2198-C1004-ERS 2198-C1007-ERS 2198-C4004-ERS 2198-C4007-ERS 2198-C1015-ERS 2198-C1020-ERS 2198-C4015-ERS 2198-C4020-ERS 2198-C4030-ERS Terminals Strip Length mm (in.) 8.0 (0.31) U V W 2198-C2030-ERS 10.0 (0.39) 2198-C2055-ERS 2198-C2075-ERS 2198-C4055-ERS 2198-C4075-ERS 12.0 (0.47) 2198-Cxxxx-ERS 10 MBRK+ MBRK- 7.0 (0.28) Table 7 - Kinetix 5100 Flying-lead Specifications Drive Cat. No. 2198-E1004-ERS 2198-E1007-ERS 2198-E1015-ERS 2198-E1020-ERS 2198-E2030-ERS 2198-E2055-ERS 2198-E2075-ERS 2198-E2150-ERS 2198-E4004-ERS 2198-E4007-ERS 2198-E4015-ERS 2198-E4020-ERS 2198-E4030-ERS 2198-E4055-ERS 2198-E4075-ERS 2198-E4150-ERS Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 Terminals Strip Length mm (in.) 11.0 (0.4) U V W 13.0 (0.5) Build Your Own Kinetix TLP Motor Cables Installation Instructions Wire Selection and Preparation Standard contacts accept wire size ranges of 16…22 AWG, 12…14 AWG, 18…10 AWG, and 4…6 AWG. The insulation diameter range, strip length, and crimp height are determined by the wire size and are shown below. Table 8 - Strip Length Specifications Wire Size (AWG) 20 16 12 08 06 04 Strip Length (A) mm (in.) Strip Length (B) mm (in.) Typical Cable Conductors 7…9 (0.27…0.35) 8…10 (0.31…0.39) 60 (2.36) 16…18 (0.63…0.71) Table 9 - Wire Selection Kit Cat. No. Contact Size (pin number) 2090-KTBK-MB-AA 2090-KTBK-MB-AE 2090-KTFB-MF-AA 2090-KTFB-MF-AE 2090-KTPC-MC-AA 2090-KTPC-MC-AE Applicable Wire Size (1) Outer Conductor Diameter mm (in.) IEC (mm2) AWG, max #16 (2) 1.25 20 #16 (17) 1.25 16 2090-KTPC-MD-AA 2090-KTPC-MD-AE #12 (3) #16 (6) #8 (3) #12 (6) 4 1.25 6 4 12 16 10 12 2.95 (0.116) 1.95 (0.077) 3.5 (0.138) 2.95 (0.116) 2090-KTPC-ME-AA 2090-KTPC-ME-AE #4 (4) 22 4 5.19 (0.204) 1.95 (0.077) (1) Values represent the maximum wire size accepted by the connector pin/socket for each kit. Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 11 Build Your Own Kinetix TLP Motor Cables Installation Instructions Contact and Connector Assembly 12. Screw the receptacle body to the receptacle bushing. The procedure for assembling the military-style connectors, regardless of pin number or size, is the same. Before performing this procedure, you must have all wires stripped. Follow these steps to assemble a military-style connector. 1. Loosen (do not remove) the hardware that attaches the receptacle bushing to the receptacle. 13. Secure the receptacle body with supplied hardware. 2. 3. 4. 5. 6. 12 Unscrew the receptacle bushing. Install heat shrink tubing (customer supplied) on each wire to be installed in the receptacle. Insert the wires through the receptacle body, and then through the receptacle bushing. 7. Rotate the wire contact and insert the wire as far as it goes. Solder the wire to the termination point using the soldering specifications in Strip Length Specifications on page 11. Rotate the contact so the soldering gap faces inward. 8. 9. 10. 11. Repeat this process for the remaining wires. Slide each heat shrink tube forward to cover the solder points and shrink. Screw the receptacle bushing onto the receptacle. Insert the hardware to secure the receptacle bushing to the receptacle. 14. Repeat this process for the plug connection. Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 Build Your Own Kinetix TLP Motor Cables Installation Instructions Catalog Number Descriptions Catalog Number 2090-KTPC-MA-AA 2090-KTPC-MC-AA 2090-KTPC-MD-AA 2090-KTPC-ME-AA 2090-KTPC-MA-AE 2090-KTPC-MC-AE 2090-KTPC-MD-AE 2090-KTPC-ME-AE 2090-KTFB-MA-AA 2090-KTFB-MF-AA 2090-KTFB-MA-AE 2090-KTFB-MF-AE 2090-KTBK-MB-AA 2090-KTBK-MB-AE Motors TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 TLP-A/B115, TLP-A/B145 TLP-A/B200 (4.5 kW and smaller) TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 TLP-A/B115, TLP-A/B145 TLP-A/B200 (4.5 kW and smaller) TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 TLP-A/B115, TLP-A/B145, TLP-A/B200, TLP-A/B235 TLP-A046, TLP-A/B070, TLP-A/B090, TLP-A100 TLP-A/B115, TLP-A/B145, TLP-A/B200, TLP-A/B235 TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 TLP-A/B200 (5.5 kW and 7.5 kW) and TLP-A/B235 Description Kinetix TLP motor power connector kit (plug) Kinetix TLP motor power connector kit (plug) Kinetix TLP motor power connector kit (plug) Kinetix TLP motor power connector kit (plug) Kinetix TLP motor power extension connector kit (plug and socket) Kinetix TLP motor power extension connector kit (plug and socket) Kinetix TLP motor power extension connector kit (plug and socket) Kinetix TLP motor power extension connector kit (plug and socket) Kinetix TLP motor feedback connector kit (plug) Kinetix TLP motor feedback connector kit (plug) Kinetix TLP motor feedback extension connector kit (plug and socket) Kinetix TLP motor feedback extension connector kit (plug and socket) Kinetix TLP motor brake connector kit (plug) Kinetix TLP motor brake extension connector kit (plug and socket) Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003 Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004 2090-Series Cables for Kinetix TLP Servo Motors Installation Instructions, publication 2090-IN046 Kinetix 5100 EtherNet/IP Indexing Servo Drives User Manual, publication 2198-UM004 Kinetix 5300 Single-axis EtherNet/IP Servo Drives User Manual, publication 2198-UM005 Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Product Certifications website rok.auto/certifications Description Provides product specifications for the Kinetix® Integrated Motion over EtherNet/IP™ network, Integrated Motion over Sercos interface, EtherNet/IP networking, and component servo drive families. Provides product specifications for 2090-Series motor and interface cables, low-profile connector kits, drive power components, and other servo drive accessory items. Provides information on how to install 2090-Series motor standard non-flex and continuous-flex power/brake and feedback cables. Information on how to install, configure, start, and troubleshoot your Kinetix 5100 servo drive system. Information on how to install, configure, start, and troubleshoot your Kinetix 5300 servo drive system. Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature. Rockwell Automation Publication 2090-IN048C-EN-P - February 2021 13 Rockwell Automation Support Use these resources to access support information. Technical Support Center Knowledgebase Local Technical Support Phone Numbers Literature Library Product Compatibility and Download Center (PCDC) Find help with how-to videos, FAQs, chat, user forums, and product notification updates. Access Knowledgebase articles. Locate the telephone number for your country. Find installation instructions, manuals, brochures, and technical data publications. Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes. rok.auto/support rok.auto/knowledgebase rok.auto/phonesupport rok.auto/literature rok.auto/pcdc Documentation Feedback Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. Waste Electrical and Electronic Equipment (WEEE) At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. For technical support, visit rok.auto/support. Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur Allen-Bradley, expanding human possibility, Kinetix, and Rockwell Automation are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc. Publication 2090-IN048C-EN-P - February 2021 | Supersedes Publication 2090-IN048B-EN-P-April 2020 Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A. ">

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Customizable cables
- Rectangular & Military connectors
- Power/Brake/Feedback
- Various cable sizes
- Detailed instructions
Frequently asked questions
Kinetix TLP motor cables utilize either rectangular connectors (TLP-x046…TLP-x100) or military-style connectors (TLP-x115…TLP-x235).
Wire size selection depends on the motor type and the connector kit used. Refer to Table 9 on page 11 for details.
The recommended crimp tool is PN 91529-1 from TE Connectivity or an equivalent.