Installation Instructions
Original Instructions
Bulletin 48CR Code Reader
Catalog Number 48CR-CB16R400-E8, 48CR-CB52R102-E8, 48CR-CB80R133-E8, 48CR-CB80R190-E8, 48CR-CC16RAF-E8, 48CR-CC50RAF-E8,
48CR­CC77RAF-E8
Topic
Page
Summary of Changes
1
Dimensions
1
Mount and Position the Reader
1
Connect the System
1
Power Requirements and Pin Assignments
1
Status Indicators
2
Connect to Code Reader
2
Product Selection
3
Specifications
4
Mount and Position the Reader
1.
2.
3.
Position the reader several inches from the symbol. The focal distance
varies depending on the code reader catalog number and the 1D/2D
barcode size. If needed, you can reposition the reader a few times to
find the ideal distance.
Tip the reader relative to the symbol to avoid the glare of direct
(specular) reflection.
Symbols can be rotated (tilted) at any angle. However, for best results,
symbols must be aligned with the field of view. If there are linear
symbols, align the bars in the direction of their movement (ladder
orientation) to help minimize the chance of blurring. This alignment
results in more consistent decodes.
IMPORTANT
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Translated versions are not always available for each revision.
Avoid excessive skew or pitch. Maximum skew is ±30°;
maximum pitch is ±30°. Figure 2 shows approximate
skew axis, pitch axis, and tilt axis.
Figure 2 - Skew, Pitch, and Tilt
Skew
Topic
Page
Updated Connectivity in the Specifications table.
4
Tilt
Symbol
Dimensions
Pitch
Figure 1 - Approximate Dimensions [mm (in.)]
Connect the System
44.5
(1.75)
Figure 3 - 48CR Code Reader– Standalone Ethernet Configuration
To Power
44.5
(1.75)
25 (1)
To Host
25 (1)
IMPORTANT
The 48CR code reader is an EtherNet/IP™ reader. See
publication 48CR-UM001 for more details.
Power Requirements and Pin Assignments
4.75…30V; 150 mA at 24V DC (typical)
Bulletin 48CR Code Reader Installation Instructions
I/O Connectors
Connect to Code Reader
Table 1 - Power I/O Connection
You can connect to your 48CR code reader via Web Connect or Add-on Profile
(AOP). See publication 48CR-UM001 for details.
Face View of
Male DC Micro
4
8
Color
3
5
6
Pin Number
Signal
Receiver
White
1
Trigger input
Brown
2
+24V DC
Green
3
Input 1
Yellow
4
Output 1
2
Gray
5
Output 2
1
Pink
6
Output common
7
Blue
7
0V DC
Red
8
Input common
Table 2 - Ethernet Connection
Face View of
Female DC Micro
2
1
3
4
Ethernet Communication Options
There are two options to make a static connection to your code reader.
Option 1 — Initiate IP Address (DHCP Default)
1.
2.
Option 2 — Change Static IP Address
Color
Pin Number
Signal
Receiver
White-Orange
1
TxData +
White-Green
2
TxData -
Orange
3
Recv Data +
Green
4
Recv Data -
1.
2.
3.
4.
5.
Status Indicators
Indicator
PASS
TRIG
MODE
Status
Description
Off
Inactive status
Steady green
Active status
Off
Waiting for trigger event
Flashing yellow
Trigger event
Off
Unit not ready
Flashing yellow
(0.5 Hz)
Unit is not configured
Steady yellow
Unit is configured
Off
No power or no IP address
Steady yellow
Connected in normal
operation
Flashing yellow
Standby.
(No network connection,
only power is connected).
Off
Inactive status
LINK
FAIL
PWR
2
The code reader IP address configuration state defaults to dynamic and
requires a Dynamic Host Configuration Protocol (DHCP) server to assign
the IP address automatically.
Manually assign the IP address through the Rockwell Automation®
BootP/DHCP server tool.
Steady red
Active status
Off
No power is applied to unit
Steady green
Power on
Navigate to Control Panel > Network and Sharing Center on your
computer.
Click Local Area Connection 4. In the Status dialog box, click Properties.
In the Local Area Connection Properties dialog box, select Internet
Protocol Version 4 (TCP/IPv4) and click Properties again. Set the IP
address to 192.168.1.x (for example, 192.168.1.80).
Click OK.
Open a web browser and type the IP address of the code reader that was
established in step 3.
The code reader connects to Web Connect.
Initialize Web Connect
When you enter the IP address of the code reader directly in the address bar of
your web browser, Web Connect loads and starts.
Figure 4 - Initiate Web Connect in Browser
Type 192.168.1.80 in the address
bar of the web browser. The Web
Connect session launches after
the IP address has been entered.
Rockwell Automation Publication 48CR-IN001B-EN-P - January 2021
Bulletin 48CR Code Reader Installation Instructions
Once Web Connect has launched, the initial view is the Start View (Figure 5). The
connected code reader is shown along with user-defined name, IP address, model,
serial number, MAC ID, firmware revision, sensor, optics, decoder, and speed. This
initial view allows you to choose either Assisted Setup, New Setup, or to load a
setup. For details on use of Web Connect, see publication 48CR-UM001.
Table 4 - Advanced Auto-focus Code Readers (1.2 MP Resolution)
Figure 5 - Web Connect View
Lens
[mm (in.)]
Optics
5.0 (0.2)
Standard density
7.7 (0.3)
High density
16 (0.6)
Ultra high density
Imager
Decode
Algorithms
SXGA
1D, 2D, and DPM
Cat. No.
48CR-CC50RAF-E8
48CR-CC77RAF-E8
48CR-CC16RAF-E8
Table 5 - Accessories
Description
Cat. No.
Polarizer — lens cover kit
48CR-POLARIZER
Diffuser — lens cover kit
48CR-DIFFUSER
L-bracket mounting
48CR-LBKT
Adjustable mounting bracket
48CR-ADJBKT
Right-angle mirror
48CR-45MIRROR
T-port
879D-F8D4M
Table 6 - Cables
IMPORTANT
Web Connect and Studio 5000® Add-on Profiles are
the preferred user interfaces to configure and test
your 48CR code reader.
Style
Shield
Wire Size
[AWG]
Cat. No.
EtherNet/IP Cables
M12 D Code
Patchcords
Add-on Profile (AOP)
Figure 6 - AOP
Connector Type Pins
M12 male straight
to RJ45 male
straight
M12 male right
angle to RJ45
male straight
1585D-M4TBJM-x (1)
4
Unshielded
24
1585D-E4TBJM-x (1)
Power Cables
DC Micro
M12 female
(M12) QD Code straight to flying
Cordset
lead
8
DC Micro
(M12) QD Code
Patchcord
8
(1)
(2)
M12 female
straight to M12
male straight
Unshielded
Shielded
Unshielded
Shielded
24
24
889D-F8AB-x (2)
889-F8FB-x (2)
889D-F8ABDM-x (2)
889D-F8FBDM-x (2)
The x represents the cable length. Available in lengths of 0.15, 0.2, 0.3, 0.6, 1, 2, 2.5, 3, 4, 5, 10, 15, 20,
30, and 40 m (0.5, 0.7, 1, 2, 3.3, 6.6, 8.2, 9.8, 13.1, 16.4, 32.8, 49.2, 65.6, 98.4, and 131.2 ft) in increments
of 5 m (16.4 ft) up to 75 m (246.1 ft).
The x represents the cable length. Available in lengths of 0.3, 1, 2, 5, 10, and 15 m (1, 3.3, 6.6, 16.4, 32.8,
and 49.2 ft) in increments of 5 m (16.4 ft) up to 75 m (246.1 ft).
For details on the use of AOP, see publication 48CR­UM001.
IMPORTANT
Product Selection
See ab.rockwellautomation.com/Connection-Devices/
Cables-and-Cordsets and online configuration tools for
more cable and cordset offerings.
Table 3 - Standard Fixed-focus Code Readers (0.3 MP Resolution)
Lens
[mm (in.)]
Optics
5.2 (0.2)
Standard
density
8 (0.3)
High
density
8 (0.3)
High
density
16 (0.6)
Ultra high
density
Imager
Focus
Distance
[mm (in.)]
Decode
Algorithms
102 (4.02)
133 (5.24)
WVGA
190 (7.48)
400 (15.75)
Cat. No.
48CR-CB52R102-E8
1D, 2D, and
DPM
48CR-CB80R133-E8
48CR-CB80R190-E8
48CR-CB16R400-E8
Rockwell Automation Publication 48CR-IN001B-EN-P - January 2021
3
Specifications
Additional Resources
Table 7 - Specifications
These documents contain additional information concerning related products from
Rockwell Automation.
Attribute
Standard
Certifications
• FCC and CE Marked
• RoHS compliant
Advanced
Decoder
• Plus (high-contrast 1D/2D)
• X-mode (poor or damaged 1D/2D = DPM)
Speed
High speed (up to 60 fps)
High speed (up to 42 fps)
Sensor (CMOS)
WVGA (0.34 MP, 752 x 480)
SXGA (1.2 MP, 1280 x 980)
Shutter
Global
Frames per second (FPS) WVGA (60 FPS)
Exposure
50…100,000 µs (default 2500 µs)
Focal length
Fixed focus:
• 102 mm (4.02 in.)
• 133 mm (5.24 in.)
• 190 mm (7.48 in.)
• 400 mm (15.75 in.)
Connectivity
M12 8-pin power, M12 4-pin Ethernet
Illumination
16 red inner light-emitting diode (LEDs)
SXGA (42 FPS)
High output LED
Light source,
wave length
625 nm (inner red) nominal, 617 nm (outer red) nominal
Light source,
operating life
50,000 hr @ 25 °C (77 °F)
Digital I/O
2 opto-isolator inputs, 2 opto-isolator outputs
Electrical
4.75…30V DC, 200 mV p-p max ripple, 150 mA at 24V DC (typical)
Operating temperature
0…40 °C (32…104 °F)
-50…+75 °C (-58…+167 °F)
Humidity
5…95% (noncondensing)
Description
48CR Code Reader User Manual,
publication 48CR-UM001
Provides information on the installation and
configuration of 48CR code readers.
Industrial Automation Wiring and Grounding Provides general guidelines for installing a
Rockwell Automation industrial system.
Guidelines, publication 1770-4.1
Product Certifications website,
rok.auto/certifications
Provides declarations of conformity,
certificates, and other certification details.
You can view or download publications at rok.auto/literature.
Liquid lens auto focus:
• 102 mm (4.02 in.)
• 190 mm (7.48 in.)
• 400 mm (15.75 in.)
Light source, type
Storage temperature
Resource
Dimensions
25 x 45 x 45 mm (1 x 1.75 x 1.75 in.)
Weight
68 g (2.4 oz)
Enclosure
IP65/67, aluminum
Indicators
Target pattern, good read (green flash), performance status indicators
Emissions
EN 55022:2010 Class A limits
Waste Electrical and Electronic Equipment (WEEE)
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.
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Allen-Bradley, expanding human possibility, Rockwell Automation, Rockwell Software, and Studio 5000 are trademarks of Rockwell Automation, Inc.
Ethernet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 48CR-IN001B-EN-P - January 2021 | Supersedes Publication 48CR-IN001A-EN-P - November 2019
Copyright © 2021 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
10002830370 Ver 02
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