Installation Instructions
Original Instructions
Kinetix 5300 Feedback Connector Kit
Catalog Number 2198-K53CK-D15M
About the Connector Kit
This kit is designed for use with Allen-Bradley® 2090-Series motor feedback cables and provides
wire terminations for encoder signals to the motor feedback (MFB) connector on Kinetix® 5300
drives.
Refer to the Kinetix 5300 Servo Drives User Manual, publication 2198-UM005, for more
information on compatible 2090-Series feedback cables and wiring this kit. This kit only covers
the kit connection to the drive end, and does not include information about connecting the kit
to the motor.
Prepare the Feedback Cable
To prepare your existing Bulletin 2090 cables for use with the feedback connector kit, some
preparation is necessary so that the cable shield, conductor lengths, and strip lengths are correct.
Make sure your feedback cable preparation follows these guidelines:
• Trim the shield flush so that no strands can cause a short to adjacent terminals.
• Measure the conductor lengths so that they are long enough.
• Each conductor should have 5 mm (0.2 in.) insulation from each conductor to provide
the proper strip length.
Feedback Cable Example
Cable Jacket
12.0 (0.5)
Cable Shield
Dimensions are in mm (in.)
5.0 (0.2)
2
1
--
Example
Drain Wire
Drain Wire
97 (3.8)
110 (4.3)
IMPORTANT
The drain wire from your 2090-Series motor cable must be connected to pin 16. If your cable
does not include a drain wire, you must create one from the overall shield during wire
preparation and connect it to pin 16.
2 Kinetix 5300 Feedback Connector Kit Installation Instructions
Install the Connector Kit
Follow these steps to install the connector kit.
1.
Depress the snap-fits with a small screw driver or probe to remove the cover.
2.
Route signal wires/drain wire to the proper terminals.
See Connector Data on page 3, for the 16-pin terminal pinout.
3.
Tighten terminal screws to achieve 0.25 N•m (2.2 lb•in), maximum torque.
4.
Apply the shield clamp to the 12 mm (0.5 in.) of exposed cable shield to achieve a
high-frequency bond between the shield braid and ground pad on the PCB.
IMPORTANT
The purpose of the ground pad on the PCB is to provide a proper ground and improve
system performance. To achieve this, clamping the exposed braid under the shield
clamp is critical. If the braid is not tightly secured under the clamp, consider applying
copper tape around the braid to increase the diameter.
5.
Attach a tie wrap (customer-supplied) for stress relief.
6.
Tighten clamp screws to achieve 0.34 N•m (3.0 lb•in), maximum torque.
Snap-fits (2x)
2198-K53CK-D15M
Connector Kit
Mounting
Screw
15-pin D-sub to
Motor Feedback
(MFB) Connector
Depress
Snap-fit (x2)
Lift
8-pin
Connector (x2)
Tie Wrap is required
for Stress Relief and
Wire Management
10
11
12
13
14
+
8
7
6
5
4
3
--
2
1
Exposed Shield
Aligned Under the
Shield Clamp
Cover Screws (x2)
Clamp Screws (x2)
Shield Clamp
Bulletin 2090
Feedback Cable
7.
Replace the cover and install cover screws.
Tighten cover screws to achieve 0.34 N•m (3.0 lb•in), maximum torque.
Rockwell Automation Publication 2198-IN023A-EN-P - March 2020
Kinetix 5300 Feedback Connector Kit Installation Instructions 3
Install or Replace Battery
A 3.6V, ER14252, or equivalent, 1/2AA size battery is required for absolute position backup of
Kinetix TL/TLY motors. For the Kinetix TLP motors, the installation method varies, see
Additional Resources for more information. Follow these steps to install the battery.
IMPORTANT
1.
Replace battery within 10 minutes. Failure to do so can result in loss of position.
Open the cover by removing the screws and depress the two snap-fits.
Do not unplug the battery connections.
2.
Insert the battery as shown.
3.
Replace the cover and install the cover screws.
Tighten cover screws to achieve 0.34 N•m (3.0 lb•in), maximum torque.
Cover Screws
–
+
Snap-fits (2x)
Connector Data
Terminal Signal
Wire Color
Terminal Signal
Wire Color
1
SIN+
AM+
Black
10
DATA– IM–
White/Green
2
SIN–
AM–
White/Black
11
TS+
White/Orange
3
COS+
BM+
Red
12
S1
White/Blue
4
COS–
BM–
White/Red
13
S2
Yellow
5
DATA+ IM+
Green
14
EPWR_5V
Gray
3
6
ECOM
(1)
(2)
2
7
8
(1)
(2)
White/Gray
+
Battery +
N/A
EPWR_9V
Orange
–
Battery –
N/A(2)
S3
White/Yellow
Drain
Shield
The ECOM and TS- connections are tied together and connect to the cable shield.
For the Kinetix motors, see Kinetix 5300 Single-axis EtherNet/IP Servo Drives, publication 2198-UM005.
10
11
8
7
12
6
5
13
14
4
+
-
1
Ground Pad
Rockwell Automation Publication 2198-IN023A-EN-P - March 2020
Connector Kit Specifications
Attribute
Value
Cable diameter
6.5…11.9 mm (0.26…0.47 in.)
Screw terminal wire size
0.14…1.5 mm2 (26…16 AWG)
Wire strip length
5 mm (0.2 in.) single conductor
Torque
Mounting screw
Terminal screws
Clamp and cover screws
0.39 N•m (3.5 lb•in)
0.22…0.25 N•m (1.9…2.2 lb•in)
0.34 N•m (3.0 lb•in)
Kit contents
• Connector kit
• Parts bag containing:
– 2 cover screws, and 1 spare, #4-20, (0.375 in.)
– 2 clamp screws, and 1 spare, #4-40, (0.25 in.)
– 1 shield clamp
Additional Resources
Resource
Description
Kinetix 5300 Servo Drives User Manual, publication 2198-UM005
Install, configure, startup, and troubleshoot
Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003
Integrated motion networking specifications
Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004
2090 motor and accessory items
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Guidelines to install industrial system
Product Certifications website, http://rok.auto/certifications
Certification details
Build Your Own Kinetix TLP Motor Cables Installation Instructions, publication 2090-IN048
How to build your own Kinetix TLP motor cables
You can view or download publications at http://www.rockwellautomation.com/literature.
At the end of its life, this equipment should be collected separately from any unsorted municipal waste.
Allen-Bradley, Kinetix, Studio 5000 Logix Designer, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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Publication 2198-IN023A-EN-P - March 2020
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