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Digital I/O Conversion Module (Cat 1492-CM1771-LD008F) I. Description This Digital I/O Conversion system provides for the conversion of (1) 1771, 16 point I/O modules to be converted to (2) 1756, 8 point I/O module and consists of the following: (1) 1771 Modules (16pt) to (2) 1756 Module (8pt) (1) Conversion Modules: 1492-CM1771-LD008F (1) Cable: 1492-CONCAB005S1 (Table 2) (1) Conversion Mounting Assembly: 1492-MUA… (Table 1) This conversion is accomplished without the removal of any field wires from the existing 1771 Swing Arm. The existing 1771 Swing Arm fits directly onto the edge connector of the 1492 Conversion Module. On one end of the 1492 Cable is (1) connector for the Conversion Module. On the other end are (2) Removable Terminal Blocks (RTBs) for the (2) 1756 I/O modules, as shown in the photo below. The I/O signals are routed through the 1492 Conversion Module and the 1492 Cable to the appropriate terminals on the (2) 1756 I/O modules per the Wiring Diagrams in Section VI. As standard, both portions of the 1492 Cables are 0.5M long, but we also offer a 1.0M cable length. Refer to the footnotes in Table 2, Section III for further details. Cable 1492-CONCAB005S1 Conversion Compatibility and Product I.D. Label 37-Pin Connector for cable 1492-CONCAB005S1 1492-CM1771-LD008F Conversion Module WARNING PN-114280 DIR 10000060091 (Version 01) Publication 1492-IN038B-EN-E Printed in U.S.A. De-energize and lockout any and all power to all I/O field devices connected to the A-B 1771 I/O chassis, and the power to the 1771 I/O chassis itself. Ensure all power is de-energized and locked out to any device in the control cabinet where the conversion is to be performed. Ensure work is performed by qualified personnel. II. Installation The 1492 Conversion Modules must be installed in a 1492 Conversion Mounting Assembly (see Table 1 below). A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly. 1) Determine the quantity of each type of 1771 I/O modules used in the 1771 I/O Chassis to be converted. 2) Select the applicable 1492 Conversion Modules from Table 2, Section III. 3) Review the Max Slots for I/O and Chassis Width data from the Table 1 below. 4) Select a 1756 I/O Chassis which has enough I/O Slots. NOTE: (2) I/O slots are required in the 1756 Chassis for conversions where (1) 1771 I/O module converts to (2) 1756 I/O modules. 5) Select the 1492 Conversion Mounting Assembly which has enough Conversion Module slots. NOTE: (2) Conversion Module slots are required in the 1492 Conversion Mounting Assembly for conversions where (2) 1771 I/O module convert to (1) 1756 I/O modules. NOTE: The 1492 Conversion Mounting Assembly has the same Height & Width foot-print as the 1771 Chassis and is designed to use the same mounting hardware. The combined Depth of the 1492 Conversion Mounting Assembly with the 1756 Chassis mounted on top is 10.25 inches (Controller w/key) or 10.0 inches (Controller w/o key). Dimension drawings are included in the System Installation Manual that ships with the 1492 Conversion Mounting Assembly. Table 1: Bulletin 1771 to 1756 Chassis Conversion 1771 Chassis Cat. No. Max Slots for I/O 1771-A1B 4 1756 Chassis Chassis Width without Power Supply with Power Supply 9.01 12.61 14.01 17.61 Conversion Mounting Assembly Cat. No. Max Slots for I/O Chassis Width Cat. No. Max Slots for Conversion Modules Chassis Width 1492-MUA1B-A4-A7 4 9.01 1756-A4 3 10.35 1756-A7 6 14.49 1756-A7 1756-A10 6 9 14.49 19.02 1492-MUA2B-A7-A10 8 14.01 1771-A2B 8 1771-A3B1 12 19.01 1756-A10 1756-A13 9 12 19.02 23.15 1492-MUA3-A10-A13 12 19.01 1771-A4B 16 24.01 1756-A13 1756-A17 12 16 23.15 29.06 1492-MUA4-A13-A17 16 24.01 Foot Notes: 1771-A3B is not listed as it is used for 19 inch wide instrumentation panels. Notice that the 1756 Chassis Width sometimes exceeds the 1771 Chassis Width, with or without the Power Supply. The Cover-Plate of the 1492 Conversion Mounting Assembly allows the 1756 Chassis to be Left justified, Right justified or Centered. A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly. PN-114280 DIR 10000060091 (Version 01) Publication 1492-IN038B-EN-E (2) III. Compatibility 1771 Digital I/O Module 1756 Digital I/O Module 1771-OBD 1756-OC8 (Qty 2) 1492 Conversion Module 1492-CM1771-LD008F 1492 Cable 1492-CONCAB005S1 Foot Notes: To understand any issues concerning I/O module compatibility, refer to the Installation Manuals for the specific 1771 and 1756 I/O modules involved. The (2) 1756 modules must be located directly next to each other in the 1756 chassis. The 3 numbers indicate the cable length of the 1492 Cable. Recommended cable length of 0.5M is shown. Alternative cable lengths are as follows: 1.0M = 1492-CONCAB010S1 The "F" at the end of the 1492 I/O Conversion Module Catalog Number indicates it is fused to match the functionality of the 1771 module being replaced. IV. Conversion Module Specifications (Operating specifications are when installed in the Conversion System base / cover-plate assembly) Specification Value Dimensions 11.81 in. (height) x 4.38 in. (depth) x 1.5 in. (width) 300 mm. (height) x 111.25 mm (depth) x 38.1 mm (width) Approximate Shipping Weight 265.4 g (0.58 lbs) (includes carton) -40 to +85°C (-40 to +185°F) 0 to 60°C (32 to 140°F) 5 to 95% at 60°C (non-condensing) Storage Temperature Operating Temperature Operating Humidity Shock Non operating Operating Operating Vibration Maximum Operating Voltage Max. Module Operating Current Per Point: Per Module: 50g 30g 2g at 10 to 500Hz (Agrees with 1756 I/O module specifications) 60 Vdc 2 Amps 8 Amps NOTICE Refer to the Wiring Diagram(s) for current limits for a specific configuration. Fusing One, 10 Amps (maximum current based on conversion components) Agency Certifications UL Classified: Under UL File Number E113724 CSA CE: compliant for all applicable directives Pollution Degree 2 Environmental Rating IP20 PN-114280 DIR 10000060091 (Version 01) Publication 1492-IN038B-EN-E (3) V. Fuse Installation and Replacement The 1492-CM1771-LD008F conversion module has one mechanical fuse holder with the fuse located on the circuit board inside the modules plastic case. The following explains how to replace the fuse: 1) Remove the 4 screws that hold both halves of the conversion module case together (refer to the following Figure A). Figure A 2) Disassemble both case halves so you can access the module’s circuit board. Remove and replace the fuse (refer to the below Figure B). Fuse holder and Fuse Figure B 3) Reassemble the two case halves to the circuit board and replace the four screws that hold the case together (Do NOT over torque the screws (Maximum torque is 5.0 in-lbs.) NOTES: 1) For module operation a fuse must be inserted into the fuse holder 2) Physical Fuse Size: 2AG 3) Possible Fuse Supplier: LittelFuse (Part Number: 225010P) 4) Maximum Fuse Current rating based on Conversion System Components: 10.0 Amps PN-114280 DIR 10000060091 (Version 01) Publication 1492-IN038B-EN-E (4) Conversion: 1771-OBD (1) to 1756-OC8 (2) VI. Wiring Diagrams There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and input module). Read and understand these considerations before installation. + - LOAD DC(+) DC(+) DC(+) DC(+) Output 00 Output 01 Output 02 Output 03 Output 04 Output 05 Output 06 Output 07 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15 Output 16 Output 17 A B C D 00 01 02 03 04 05 06 07 10 11 12 13 14 15 16 17 DC(-) E Cable 1492-CONCAB005S1 1756-OC8 1 Black 2 DC-0(+) 2 White 1 OUT-0 3 Red 3 OUT-1 4 Green 5 OUT-2 5 Orange 7 OUT-3 9 4 6 8 10 12 14 16 18 11 13 15 17 19 20 RTN OUT-0 DC-0(+) DC-0(+) DC-0(+) RTN OUT-0 DC-1(+) DC-1(+) DC-1(+) DC-1(+) OUT-4 OUT-5 OUT-6 OUT-7 RTN OUT-1 RTN OUT-1 6 7 8 9 10 11 12 13 14 15 16 17 Blue 18 Orange/Red 19 20 21 22 23 Blue/Red White/Black Red/Black Green/Black Orange/Black Blue/Black Black/White Red/White Green/White Blue/White Black/Red White/Red MODULE A Conversion Module 1492-CM1771-LD008F 1756-OC8 24 25 26 27 28 29 30 31 32 33 34 35 36 37 1771-WH, WHF, WHFB Swing Arm From 1771-OBD Red/Green Orange/Green Black/White/Red White/Black/Red Red/Black/White Green/Black/White Orange/Black/White Blue/Black/White Black/Red/Green White/Red/Green Red/Black/Green Green/Black/Orange Orange/Black/Green Blue/White/Orange Black/White/Orange White/Red/Orange White/Red/Blue 2 1 3 5 7 9 4 6 8 10 12 14 16 18 11 13 15 17 19 20 DC-0(+) OUT-0 OUT-1 OUT-2 OUT-3 RTN OUT-0 DC-0(+) DC-0(+) DC-0(+) RTN OUT-0 DC-1(+) DC-1(+) DC-1(+) DC-1(+) OUT-4 OUT-5 OUT-6 OUT-7 RTN OUT-1 RTN OUT-1 MODULE B WARNING Conversion Module Installation and Application Considerations This Bul. 1492 cable consists of a cable wired to two 1756-OC8 RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M, 010=1.0M). See table 2 for other lengths. The 1771-OBD module output current limits versus 1756-OC8 limits are as follows: a) Current/Point b) Current /Module c) Surge Current /Point 1771-OBD 2A 8A 4A for 10ms 1756-OC8 w/ 1492-CONCAB005S1 2A 8A 4A for 10ms The 1771-OBD has a single 10A, 250V rectifier fuse (1/4 x 1 1/4 inch ). The 1756-OC8 is NOT fused ,as such a 2AG fuse clip and 10A fuse is provided on the 1492-CM1771-LD008F conversion module. The 1771-OBD is rated 10V to 60V DC. The 1756-OC8 is rated 30V to 60V DC. If the load source voltages is less than 30V DC, then use 1756-OB16E with the 1492-CM1771-LD006 conversion module. This configuration uses two(2) 1756-OC8 output modules to replace a single 1771-OBD output module. This may require the use of a larger 1756 I/O chassis and conversion mounting assembly. Ensure there is sufficient panel space to allow for this possibility. Refer to your 1771-OBD and 1756-OC8 Installation Manual wiring schematics and diagrams for more details. Ensure 1756 output module ratings are not exceeded. PN-114280 DIR 10000060091 (Version 01) Publication 1492-IN038B-EN-E [Reference Doc: 41170-937 (Version 01)] (5) PN-114280 DIR 10000060091 (Version 01) Publication 1492-IN038B-EN-E Printed in U.S.A. ">
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