Allen-Bradley 1492 Analog I/O Conversion Module Installation Instructions

Analog I/O Conversion Module
(Cat 1492-CM1771-LA005)
I. Description
This Analog I/O Conversion Module provides for the conversion of (1) 1771, 8 Channel Thermocouple Input
module to be converted to (1) 1756, 6 or 8 Channel Thermocouple Input module and consists of the following:
(1) 1771 Thermocouple Module (8ch) to (1) 1756 Thermocouple Module (8ch)
(1) 1492-CM1771-LA005 (Series B)
(1) Cable: 1492-CONACAB005G8
(1) Conversion Mounting Assembly: 1492-MUA… (Table 1)
(1) 1771 Thermocouple Module (8ch) to (1) 1756 Thermocouple Module (6ch)
(2) Conversion Module: 1492-CM1771-LA005
(1) Cable: 1492-CONACAB005G
(1) Conversion Mounting Assembly: 1492-MUA… (Table 1)
This conversion is accomplished without the removal of any field wires from the existing 1771 Swing Arm. The
existing 1771 Swing Arm fits directly onto the edge connector of the 1492 Conversion Module. On one end of the
1492 Cable is (1) connector for the Conversion Module. On the other end is the Removable Terminal Block (RTB)
for the 1756 I/O module, as shown in the photo below. The I/O signals are routed through the 1492 Conversion
Module and the 1492 Cable to the appropriate terminals on the 1756 I/O module per the Wiring Diagrams in
Section V. As standard, both portions of the 1492 Cables are 0.5M long, but we also offer a 1.0M cable length.
Refer to the footnotes in Table 2 for further details.
Conversion Compatibility
and Product I.D. Label
25-Pin Connector for cable 1492-CONACAB005G
1492-CM1771-LA005 Conversion Module
WARNING
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN049B-EN-E
Printed in U.S.A.
De-energize and lockout any and all power to all I/O field devices connected to the A-B 1771 I/O
chassis, and the power to the 1771 I/O chassis itself. Ensure all power is de-energized and locked out
to any device in the control cabinet where the conversion is to be performed. Ensure work is
performed by qualified personnel.
II. Installation
The 1492 Conversion Modules must be installed in a 1492 Conversion Mounting Assembly (see Table 1 below). A
complete System Installation Manual ships with the 1492 Conversion Mounting Assembly.
1) Determine the quantity of each type of 1771 I/O modules used in the 1771 I/O Chassis to be converted.
2) Select the applicable 1492 Conversion Modules from Table 2, Section III.
3) Review the Max Slots for I/O and Chassis Width data from the Table 1 below.
4) Select a 1756 I/O Chassis which has enough I/O Slots.
NOTE: (2) I/O slots are required in the 1756 Chassis for conversions where (1) 1771 I/O module converts to (2) 1756 I/O
modules.
5) Select the 1492 Conversion Mounting Assembly which has enough Conversion Module slots.
NOTE: (2) Conversion Module slots are required in the 1492 Conversion Mounting Assembly for conversions where (2)
1771 I/O module convert to (1) 1756 I/O modules.
NOTE: The 1492 Conversion Mounting Assembly has the same Height & Width foot-print as the 1771 Chassis and is
designed to use the same mounting hardware. The combined Depth of the 1492 Conversion Mounting Assembly with the
1756 Chassis mounted on top is 10.25 inches (Controller w/key) or 10.0 inches (Controller w/o key). Dimension drawings
are included in the System Installation Manual that ships with the 1492 Conversion Mounting Assembly.
Table 1: Bulletin 1771 to 1756 Chassis Conversion
1771 Chassis
Cat. No.
Max
Slots
for
I/O
1771-A1B
4
1756 Chassis
Chassis Width
without
Power
Supply
with
Power
Supply
9.01
12.61
14.01
17.61
Conversion Mounting Assembly
Cat. No.
Max
Slots
for
I/O
Chassis
Width
1756-A4
3
10.35
1756-A7
6
14.49
1756-A7
1756-A10
6
9
Cat. No.
Max Slots
for
Conversion
Modules
Chassis
Width
1492-MUA1B-A4-A7
4
9.01
14.49
19.02
1492-MUA2B-A7-A10
8
14.01
1771-A2B
8
1771-A3B1
12
19.01
1756-A10
1756-A13
9
12
19.02
23.15
1492-MUA3-A10-A13
12
19.01
1771-A4B
16
24.01
1756-A13
1756-A17
12
16
23.15
29.06
1492-MUA4-A13-A17
16
24.01
 1771-A3B is not listed as it is used for 19 inch wide instrumentation panels.
 Notice that the 1756 Chassis Width sometimes exceeds the 1771 Chassis Width, with or without the Power Supply. The
Cover-Plate of the 1492 Conversion Mounting Assembly allows the 1756 Chassis to be Left justified, Right justified or
Centered. A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly.
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
(2)
III. Compatibility
1771
Analog I/O Module
1771-IXE
1771-IXHR
1771-IXHR
1771-IXHR
1756
Analog I/O Module
1756-IT6I2 (6 channels)
1756-IT6I2 (6 channels)
1492
I/O Conversion Module
1492-CM1771-LA005
1492-CM1771-LA005
1492
Cable
1492-CONACAB005G
1492-CONACAB005G
1756-IRT81I (8 channels)
1756-IRT81I (8 channels)
1492-CM1771-LA005 (B)
1492-CM1771-LA005 (B)
1492-CONACAB005G8
1492-CONACAB005G8
Foot Notes:
To understand any issues concerning I/O module compatibility, refer to the Installation Manuals for the specific
1771 and 1756 I/O modules involved.
The 3 numbers indicate the length of the 1492 Cable. Recommended cable lengths of 0.5M are shown.
Additional cable lengths are as follows:
1.0M = 1492-CONACAB010G
IV. Conversion Module Specifications
(Operating specifications are when installed in the Conversion System base / cover-plate assembly)
Specification
Dimensions
Approximate Shipping Weight
Storage Temperature
Operating Temperature
Operating Humidity
Shock
Non-operating
Operating
Operating Vibration
Maximum Operating Voltage
Max. Module Operating Current
Per Point:
Per Module:
Agency Certifications
Pollution Degree
Environmental Rating
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
Value
11.81 in. (height) x 4.38 in. (depth) x 1.5 in. (width)
300 mm. (height) x 111.25 mm (depth) x 38.1 mm (width)
X g (Y lbs) (includes carton)
-40 to +85 C (-40 to 185° F)
0 to 60 C (32 to 40° F)
5 to 95% at 60° C (non-condensing)
50g
30g
2g at 10 to 500Hz (Agrees with 1756 I/O module specification)
30 Vdc
2 Amps
12 Amps
Refer to the Wiring Diagram(s) for
NOTICE
NOTICE
current limits for a specific configuraUL Classified: Under UL File Number E113724
CSA
CE: compliant for all applicable directives
2
IP20
(3)
Conversion: 1771-IXE to 1756-IT6I2
V. Wiring Diagrams
WARNING
There are several key application considerations and system specifications (bottom of drawing) when
using these components (conversion module, cable and input module). Read and understand these
considerations before installation.
Conversion Module
1492-CM1771-LA005
Thermocouple
+
-
Input 1+
Input 1Input 2+
Input 2Input 3+
Input 3Input 4+
Input 4-
Input 5+
Input 5Input 6+
Input 6-
T
Cable
1492-CONACAB005G
18
17
16
15
14
13
12
11
10
9
8
7
6
5
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Orange/Red
White/Red
Black/Red
Blue/White
Green/White
Red/White
Black/White
Blue/Black
Orange/Black
Green/Black
Red/Black
White/Black
Blue
Orange
4
3
2
1

1756-IT6I2
5
6
7
8
9
10
11
12
13
14
15
16
3
4
IN-0
RTN-0
IN-1
RTN-1
IN-2
RTN-2
IN-3
RTN-3
IN-4
RTN-4
IN-5
RTN-5
CJC+
CJC-
SH

1771-WI Swing Arm
From 1771-IXE
Conversion Module Installation and Application Considerations
 This Bul. 1492 cable consists of a cable wired to one 1756-IT6I2 RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M, 010=1.0M).
 SHIELD GROUNDING: In some installations, the field wiring shield was grounded on the 1771 chassis. If this was the case, the installer must
remove these shield connections from the 1771 chassis and they can be connected to the grounding stud on the 1492-CM1771-LA005 module.
The pre-wired cable used between the 1492-CM1771-LA005 module and the 1756-IT6I2 [1492-CONACAB005G] provides a shield ground lug to
ground the shield at the 1756 ControlLogix chassis, this must be connected. Do NOT connect this ground lug to the conversion module grounding
stud.
 The 1771-IXE has 8 input channels. The 1756-IT6I2 only has 6 input channels. This module combination can only be used to convert the
signals if 6 or less channels were used on the 1771-IXE.
 The 1771-IXE has built CJC (cold junction compensation) into the swing-arm. The conversion module [1492-CM1771-LA005] passes this CJC
signal to the 1756-IT6I2. Ensure that the 1756-IT6I2 is configured for external CJC.
 The 1771-IXE input configuration was software configured, as is the 1756-IT6I2. Please ensure the correct configuration in the 1756-IT6I2.
 Refer to your 1771-IXE and 1756-IT6I2 Installation and User Manuals for additional information concerning comparisons of module wiring,
features and configuration details.
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
[Reference Doc: 41170-951 (Version 02)]
(4)
Conversion: 1771-IXHR to 1756-IT6I2
V. Wiring Diagrams (Cont’d)
There are several key application considerations and system specifications (bottom of drawing) when
using these components (conversion module, cable and input module). Read and understand these
considerations before installation.
WARNING
Conversion Module
1492-CM1771-LA005
Thermocouple
+
-
Input 1+
Input 1Input 2+
Input 2Input 3+
Input 3Input 4+
Input 4-
Input 5+
Input 5Input 6+
Input 6-

T
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Cable
1492-CONACAB005G
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Orange/Red
White/Red
Black/Red
Blue/White
Green/White
Red/White
Black/White
Blue/Black
Orange/Black
Green/Black
Red/Black
White/Black
Blue
Orange
1756-IT6I2
5
6
7
8
9
10
11
12
13
14
15
16
3
4
IN-0
RTN-0
IN-1
RTN-1
IN-2
RTN-2
IN-3
RTN-3
IN-4
RTN-4
IN-5
RTN-5
CJC+
CJC-
SH

1771-WI Swing Arm
From 1771-IXHR
Conversion Module Installation and Application Considerations
 This Bul. 1492 cable consists of a cable wired to one 1756-IT6I2 RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M, 010=1.0M).
 SHIELD GROUNDING: In some installations, the field wiring shield was grounded on the 1771 chassis. If this was the case, the installer must
remove these shield connections from the 1771 chassis and they can be connected to the grounding stud on the 1492-CM1771-LA005 module.
The pre-wired cable used between the 1492-CM1771-LA005 module and the 1756-IT6I2 [1492-CONACAB005G] provides a shield ground lug to
ground the shield at the 1756 ControlLogix chassis, this must be connected. Do NOT connect this ground lug to the conversion module grounding
stud.
 The 1771-IXHR has 8 input channels. The 1756-IT6I2 only has 6 input channels. This module combination can only be used to convert the
signals if 6 or less channels were used on the 1771-IXHR.
 The 1771-IXHR has built CJC (cold junction compensation) into the swing-arm. The conversion module [1492-CM1771-LA005] passes this CJC
signal to the 1756-IT6I2. Ensure that the 1756-IT6I2 is configured for external CJC.
 The 1771-IXHR input configuration was software configured, as is the 1756-IT6I2. Please ensure the correct configuration in the 1756-IT6I2.
Refer to your 1771-IXHR and 1756-IT6I2 Installation and User Manuals for additional information concerning comparisons of module wiring,
features and configuration details.
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
[Reference Doc: 41171-035 (Version 00)]
(5)
V. Wiring Diagrams (Cont’d)
Conversion: 1771-IXHR (1) to 1756-IRT8I (1)
WARNING There are several key application considerations and system specifications (bottom of drawing) when using
these components (conversion module, cable and input module). Read and understand these considerations
before installation.
Conversion Module
Cable
1492-CM1771-LA005 SER “B”
Thermocouple
+
-
In_CH0+
In_CH0In_CH1+
In_CH1In_CH2+
In_CH2In_CH3+
In_CH3CJC+
CJCIn_CH4+
In_CH4In_CH5+
In_CH5In_CH6+
In_CH6In_CH7+
In_CH7-
T
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

1492-CONACAB005G8
18
17
16
15
14
13
12
11
10
9
8
7
6
5
Orange/Red
4
3
2
1
Red/Black

White/Red
Black/Red
Blue/White
Green/White
Red/White
Black/White
Blue/Black
Orange/Black
Green/Black
Red/Black
White/Black
Blue
Orange
White/Black
Blue
Orange
1756-IRT8I
3
4
7
8
11
12
15
16
19
20
23
24
1
2
27
28
31
32
SH

5
6
9
10
13
14
17
In_CH0+
In_CH0In_CH1+
In_CH1In_CH2+
In_CH2In_CH3+
In_CH3In_CH4+
In_CH4In_CH5+
In_CH5CJC+
CJCIn_CH6+
In_CH6In_CH7+
In_CH7-
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
18
21
22
25
26
29
30
1771-WI Swing Arm
From 1771-IXHR
CONVERSION MODULE INSTALLATION AND APPLICATION CONSIDERATIONS
 This Bul. 1492 cable consists of a cable wired to one 1756-IRT8I RTB. Recommended cable lengths of
0.5M or 1.0M (005=0.5M, 010=1.0M).
 SHIELD GROUNDING: In some installations, the field wiring shield was grounded on the 1771 chassis. If this was
the case, the installer must remove these shield connections from the 1771 chassis and they can be connected
to the grounding stud on the 1492-CM1771-LA005 SER”B” module. The pre-wired cable used between the 1492-CM1771-LA005 SER”B”
module and the 1756-IRT8I [1492-CONACAB005G8] provides a shield ground lug to ground the shield at the 1756
ControlLogix chassis, this must be connected. Do NOT connect this ground lug to the conversion module grounding stud.
 The 1771-IXHR has built CJC (cold junction compensation) into the swing-arm. The conversion module [1492-CM1771-LA005 SER”B”]
passes this CJC signal to the 1756-IRT8I. Ensure that the 1756-IRT8I is configured for external CJC.
 The 1771-IXHR input configuration was software configured, as is the 1756-IRT8I. Please ensure the correct configuration
in the 1756-IRT8I.
 Refer to your 1771-IXHR and 1756-IRT8I Installation and User Manuals for additional information concerning comparisons
of module wiring, features and configuration details.
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
Printed in U.S.A.
(6)
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
Conversion: 1771-IXE (1) to 1756-IRT8I (1)
V. Wiring Diagrams (Cont’d)
WARNING
There are several key application considerations and system specifications (bottom of drawing) when
using these components (conversion module, cable and input module). Read and understand these
considerations before installation.
Conversion Module
Cable
1492-CM1771-LA005 SER “B”
Thermocouple
+
-
In_CH0+
In_CH0In_CH1+
In_CH1In_CH2+
In_CH2In_CH3+
In_CH3CJC+
CJCIn_CH4+
In_CH4In_CH5+
In_CH5In_CH6+
In_CH6In_CH7+
In_CH7-
T
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

1492-CONACAB005G8
18
17
16
15
14
13
12
11
10
9
8
7
6
5
Orange/Red
4
3
2
1
Red/Black

White/Red
Black/Red
Blue/White
Green/White
Red/White
Black/White
Blue/Black
Orange/Black
Green/Black
Red/Black
White/Black
Blue
Orange
White/Black
Blue
Orange
1756-IRT8I
3
4
7
8
11
12
15
16
19
20
23
24
1
2
27
28
31
32
SH

In_CH0+
In_CH0In_CH1+
In_CH1In_CH2+
In_CH2In_CH3+
In_CH3In_CH4+
In_CH4In_CH5+
In_CH5CJC+
CJCIn_CH6+
In_CH6In_CH7+
In_CH7-
5
6
9
10
13
14
17
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
18
21
22
25
26
29
30
1771-WI Swing Arm
From 1771-IXE
CONVERSION MODULE INSTALLATION AND APPLICATION CONSIDERATIONS
 This Bul. 1492 cable consists of a cable wired to one 1756-IRT8I RTB. Recommended cable lengths of
0.5M or 1.0M (005=0.5M, 010=1.0M).
 SHIELD GROUNDING: In some installations, the field wiring shield was grounded on the 1771 chassis. If this was
the case, the installer must remove these shield connections from the 1771 chassis and they can be connected
to the grounding stud on the 1492-CM1771-LA005 SER”B” module. The pre-wired cable used between the 1492-CM1771-LA005 SER”B”
module and the 1756-IRT8I [1492-CONACAB005G8] provides a shield ground lug to ground the shield at the 1756
ControlLogix chassis, this must be connected. Do NOT connect this ground lug to the conversion module grounding stud.
 The 1771-IXE has built CJC (cold junction compensation) into the swing-arm. The conversion module [1492-CM1771-LA005 SER”B”]
passes this CJC signal to the 1756-IRT8I. Ensure that the 1756-IRT8I is configured for external CJC.
 The 1771-IXE input configuration was software configured, as is the 1756-IRT8I. Please ensure the correct configuration
in the 1756-IRT8I.
 Refer to your 1771-IXE and 1756-IRT8I Installation and User Manuals for additional information concerning comparisons
of module wiring, features and configuration details.
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
Printed in U.S.A.
(7)
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
PN-114291
DIR 10000060102 (Version 02)
Publication 1492-IN048B-EN-E
Printed in U.S.A.
">