Allen-Bradley 1494V Disconnect Switch and Accessories Installation Instructions

1
2
3
A
4
5
6
7
8
Bulletin 1494V Variable Depth Disconnect Switch Installation Instructions
(Cat 1494V-DS30; -DSX30 - Series D; 1494V-DS60; -DSX60 - Series D)
(Cat 1494V-DS100; -DSX100 - Series D; 1494V-DS200; -DSX200 - Series D)
WARNING
To prevent electrical shock, disconnect from power source before installing or servicing. Follow
NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.
WARNING
The following procedures are critical to the proper operation of the disconnect handle and switch.
Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the
operator.
B
C
D
E
F
Table of Contents
Page
Quick Installation Guide
- Disconnect Switch Installation
- Disconnect Handle Installation
- Cutting Connecting Rod
2
Quick Installation Guide (continued)
- Connecting Rod Installation
3
Connecting Rod Adjustment Procedure
4
Enclosure Without Handle Cutout
- Locate Handle
- Drill Handle Holes
5
Door Catch Mounting Bracket Installation
6
Disconnect Switch Installation
- Locate Disconnect Switch
- Install Disconnect Switch
- Assemble and Install Line Terminal Guard
7
Trailer Fuse Block Installation (30A, 60A, 100A)
8
Trailer Fuse Block Installation (200A)
9
Fuse Clip Installation and Phase Barrier Replacement (30A, 60A)
10
Fuse Clip Installation and Phase Barrier Replacement (100A)
11
Fuse Clip Installation (200A)
12
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses
13
Phase Barrier Replacement (200A)
14
Bulletin 1494V Disconnect Switch Kit
15
Bulletin 1494V Disconnect Switch Kit Optional Accessory List
16
42052-116-01 (7)
Printed in U.S.A.
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
G. Ushakow
CHKD. M. Jutz
APPD. J. Koziczkowski
DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
6-25-08
6-25-08
DATE
6-25-08
DATE
DWG.
SIZE
B
SHEET
1
OF
17
42052-116
1
A
2
3
4
5
6
7
8
QUICK INSTALLATION GUIDE
1 Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)
Use template A to locate handle holes on mounting plate.
5 Overlay template B (30 A - 100 A) over A .
7 Install disconnect switch.
Overlay template C (200 A) over A .
4
"
16
-P1/
3
TO
LE
LE
HO
ND
B
P
4"
HA
TO
RE HE RE
H
SU F T SU
US
EA O O
FL IDE
M IDE CL
S N
LD INS RE
IN F E
HOTO SU
O
O
P
CL
TO
EN
F
O
TAPE
OM
TT
BO
2
2
H
US
" hE itch
ngF1L/6S4ID
TO
tiD
Ew
OLO
) 1IN UhRs
RE HE RE un
T OwSit
SU F T SU o Hll (4
EA O O M dri CeLd
M IDE CLch nd EvNid
ro
S Nwit h a F
c
IN F E
sp
O
O S pun rew
P
r
c
s
O
te
T
en ite
P
LE
LE
HO
5
ND
HA
H
US
FL IDE
TO
LD S E
RE HE RE HO O IN UR
T OS
SU F T SU
EA O O
CL
M IDE CL
EN
S N
IN F E
OF
O
P
TO
1
TT
BO
3
- 1/
- 1/
s r
leles fo
oH
TO
A
2
4"
TO
- 1/
4"
C
-t
tap
Aor
B
6
o
6"
/1
4
- 11
TT
BO
C
1
Center punch and
drill (4) holes
for thread forming
(TAP-TITE) screws
provided with switch.
11/64" Dia. (30A - 100A)
7/32" Dia (200A)
A
23 - 37 lb-in
(30A - 100A)
40 - 60 lb-in
(200A)
2 Disconnect Handle Installation
C
1 Install gasket.
2 Install handle and spring bracket.
3 Install defeater lever.
30-40 lb-in
7-11 lb-in
D
3 Cutting Connecting Rod
1 Measure working depth of enclosure.
E
Mounting
Plate
Enclosure
Working Depth
(Inside Flange
of Enclosure to
Mounting Plate)
3 Remove burrs
2 Measure, mark and
cut connecting rod.
/8"
3-1
us
min 100A)
N A"
(30 s 3-1/4
u
n
i
)
m
N (200A
N
F
(2)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------CHKD. - - - - - - APPD. - - - - - - DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------
DWG.
SIZE
B
SHEET
2
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Push rod down and verify if rod
is approximately 1/8" from
touching bottom of bolt head.
(If not, rotate rod up to 5 full
turns in either direction)
1/8" Gap
QUICK INSTALLATION GUIDE (CONTINUED)
4 Connecting Rod Installation
1 Verify that disconnect switch and handle are in "OFF"
position. (Switch blades will be visible)
B
(200A)
Push down
2
4
3
Drive Bar
(30A - 60A - 100A)
Push rod down and
verify if rod is nearly
touching bottom of bolt
head. (If not, rotate rod
up to 5 full turns in
either direction)
Rotate connecting rod into
drive bar (see table).
C
Switch Rating
Full Turns Engagement
30A - 60A - 100A
10
200A
13
Pull up
Hitch Pin
7
Connecting
Rod
D
6
6
5
5
Primary Link
8a
8b
E
Enclosure depth
8 in. or less
Enclosure depth
greater than 8 in.
ATTENTION
CHECK FOR PROPER
OPERATION
F
(3)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------CHKD. - - - - - - APPD. - - - - - - DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------
DWG.
SIZE
B
SHEET
3
OF
17
42052-116
1
2
3
4
5
6
7
8
A
Connecting Rod Adjustment Procedure
Drive Bar
B
Hitch Pin
C
Connecting
Rod
D
Primary Link
1 "ON" Position
 Move disconnect handle to the "ON" position.
 If switch does not fully close, return handle to "OFF" position.
 Remove link spring hitch pin and disengage the connectiong rod from the primary link.
 Turn connecting rod counter-clockwise (1 or more) full turns.
 Re-engage connecting rod in primary link of handle, insert hitch pin and re-test
 Repeat  -  as necessary.
 Re-install link spring
E
2
F
"OFF" Position
 Move disconnect handle to the "OFF" position.
 If switch does not fully open, return handle to "ON" position.
 Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.
 Turn connecting rod clockwise (1 or more) full turns.
 Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.
 Repeat  -  as necessary.
 Re-install link spring
(4)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------CHKD. - - - - - - APPD. - - - - - - DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------
DWG.
SIZE
B
SHEET
4
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Enclosure without Handle Cutout
● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.
● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect
handle.
● Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use
dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.
1
Locate Handle
B
C
C
B
B
A
A
Top Handle Hole
C
Right Hand Flange
D
Left Hand Flange
2 Drill Handle Holes
(2) .265 Dia. Holes
Top Handle Hole
G
H
To make slot drill (3) 1/2" diameter holes and remove burrs
F
J
H
E
Enclosure Dimensions
NEMA
SIZE
A
(min)
B
(min)
C
(max)
F
G
H
J
30A, 60A
4 - 5/8"
1 - 1/8"
1 - 1/16"
4 - 11/16"
1 - 9/16"
1"
7/8"
100A
6 - 1/16"
1 - 1/8"
1 - 1/16"
4 - 11/16"
1 - 9/16"
1"
7/8"
200A
10 - 1/8"
1 - 1/8"
1 - 1/16"
4 - 11/16"
1 - 9/16"
1"
7/8"
F
(5)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------------
DWG.
SIZE
B
SHEET
5
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Door Catch Bracket Installation
Right hand installation shown (for left hand installation follow similar procedures)
Door Catch Mounting Bracket:
● Provided with projections for welding.
● Projections can also be used as a guide for drilling holes.
● Can be used as a template to drill corresponding holes in the enclosure door.
● User to supply the hardware for fastening the bracket.
● The bracket hardware must be inaccessible to unauthorized personnel.
● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
Dimension K (3/4" to 1")
● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.
● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch
provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")
● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be
ordered from factory.
● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with
door hardware kit.
Door Catch
B
Top
Mounting Bracket
C
Door Catch
TOP VIEW
Flange
Thickness
Enclosure Door
K
Door Catch
Mounting Bracket
C
Enclosure
Base
Door Catch
B
D
D
Enclosure Dimensions
NEMA
SIZE
A
(min)
B
(min)
C
(max)
H
J
30A, 60A
4 - 5/8"
1 - 1/8" 1 - 1/16" 1 - 5/8"
2 -3/8" 4 - 11/16" 1 - 9/16"
1"
7/8"
100A
6 - 1/16"
1 - 1/8" 1 - 1/16" 1 - 5/8"
2 -3/8" 4 - 11/16" 1 - 9/16"
1"
7/8"
200A
10 - 1/8" 1 - 1/8" 1 - 1/16" 1 - 5/8"
2 -3/8" 4 - 11/16" 1 - 9/16"
1"
7/8"
D
F
E
G
C
C
B
B
A
A
E
E
E
Top Handle Hole
Door Catch
Mounting
Bracket
D
Door Catch
Mounting
Bracket
D
F
Right Hand Flange
Left Hand Flange
(6)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
6
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Disconnect Switch Installation
1 Locate Disconnect Switch
CC
CC
AA
EE
AA
FF
FF
B
BB
BB
DD
DD
Top Handle Hole
HH
HH
GG
GG
C
Right Hand Flange
Left Hand Flange
Panel Mounting Dimensions
Switch
Size
AA
BB
30A, 60A, 100A 3-1/16"  2-1/2"
200A
3-9/16"
3-9/16"
CC
DD
EE
FF
(4 Mounting Plate Holes)
GG
HH
2-1/4"
5-1/4"
3-1/16"
11/64" Dia.
2-1/4"
----
2"
8-1/4"
3-9/16"
7/32" Dia.
4-1/4"
1-1/8"
 This dimension can be 2-1/4" if necessary, to avoid interference with panel mounting studs in some 8 inch deep enclosures.
D
2 Install Disconnect Switch
3
Assemble and Install Line Terminal Guard
23 - 37 lb-in (30A - 100A)
40 - 60 lb-in (200A)
LIN
ET
ER
MIN
AL
GU
AR
E
D
LIN
ET
ER
MIN
AL
GU
AR
D
F
(7)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1011282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
7
OF 17
42052-116
1
2
3
4
5
6
7
8
A
Trailer Fuse Block Installation (Switch Rating 30A - 100A)
1 Trailer Fuse Block Location
Note: Not required for non-fusible disconnect switch applications.
30 Amp Trailer Fuse Block (1494V-FS30)
Fuse
B
Amps
Voltage
Class
30
30
30
30
60
60
60
60
250
600
600
600
250
600
600
600
H/R
H/R
J
HRCII-C
H/R
H/R
J
HRCII-C
A
A
2-27/32"
5-5/8"
2-27/32"
4-3/16"
3-5/8"
6-1/8"
3"
4-3/16"
Torque (lb-in)
Fuse
Block
Fuse
Clip
23-37
22-37
Lug to
Wire
Terminal into Lug
20-25
20-25
60 Amp Trailer Fuse Block (1494V-FS60)
Fuse
2-1/4"
C
Amps
Voltage
Class
30
30
30
30
60
60
60
60
100
100
250
600
600
600
250
600
600
600
600
600
H/R
H/R
J
HRCII-C
H/R
H/R
J
HRCII-C
J
H/R
A
2-27/32"
5-5/8"
2-27/32"
4-3/16"
3-5/8"
6-1/8"
3"
4-3/16"
4-15/16"
8-1/8"
Torque (lb-in)
Fuse
Block
Fuse
Clip
Lug to
Wire
Terminal into Lug
23-37
23-37
40-60
45-50
23-37
16-22
40-60
45-50
100 Amp Trailer Fuse Block (1494V-FS100)
Fuse
D
Amps
Voltage
Class
60
60
60
60
100
100
100
100
200
250
600
600
600
250
600
600
600
600
H/R
J
H/R
HRCII-C
H/R
H/R
J
HRCII-C
J
A
4-3/16"
3-9/16"
6-11/16"
4-11/16"
6-11/16"
8-11/16"
5-1/2"
7-9/16"
6-1/4"
Torque (lb-in)
Fuse
Block
Fuse
Clip
Lug to
Wire
Terminal into Lug
23-37
22-37
90-110
150-165
23-37
16-22
90-110
150-165
2 Install Trailer Fuse Block
E
23 - 37 lb-in
F
(8)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
8
OF 17
42052-116
1
2
3
4
5
6
7
8
A
Trailer Fuse Block Installation (Switch Rating 200A)
1 Trailer Fuse Block Location
Note: Not required for non-fusible disconnect switch applications.
200 Amp Trailer Fuse Block (1494V-FS200)
Fuse
B
B
1 - 1/8"
Amps
Voltage
Class
100
100
100
100
200
200
200
200
400
250
600
600
600
250
600
600
600
600
H/R
H/R
J
HRCII-C
H/R
H/R
J
HRCII-C
J
B
5-7/8"
7-7/8"
4-5/8"
4-5/8"
6-3/4"
9-1/4"
5-3/8"
5-3/8"
6-1/4"
Torque (lb-in)
Fuse
Block
Fuse
Clip
Lug to
Wire
Terminal into Lug
40-60
16-22
175-200 275-305
16-22
2"
C
2 Install Trailer Fuse Block
D
40 - 60 lb-in
E
F
(9)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
9
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Switch Rating (30A, 60A Rating)
Fuse Clip Installation
1
2
23 - 37 lb-in
2
B
1
C
Phase Barrier Replacement Kit
1494F-PH2
NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
D
1
2
E
1
1
CLICK
40392-098
2
CLICK
2
40392-097
F
(10)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
10 OF
17
42052-116
1
2
3
4
5
6
7
8
Fuse Clip Installation (Switch Rating 100 Amp)
1
2
16 - 22 lb-in
2
2
1
23 - 37 lb-in
1
Phase Barrier Replacement Kit
1494F-PH3
Switch Phase Barrier
Trailer Block Phase Barrier
1
Fuse Clip Size and Class
60 A
600V
H -R
100 A
600V
H -R
200 A
600V
H -R
200 A
250V
H -R
2
1
2
1
Fuse Clip Size and Class
60 A
250V
H -R
60 A
600V
J
100 A
250V
H -R
100 A
600V
J
200 A
600V
J
2
3
1
CLICK
1
2
2
CLICK
(11)
G
REFERENCE
REVISION
AUTHORIZATION
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
11 OF 17
42052-116
1
2
3
4
5
6
7
8
A
Fuse Clip Installation (Switch Rating 200A)
1
1
Switch for Right Hand Mechanism
Switch for Left Hand Mechanism
16 - 22 lb-in
16 - 22 lb-in
2
2
B
1
1
C
2 Switch for Right Hand Mechanism
2
Switch for Left Hand Mechanism
D
1
23 - 37 lb-in
23 - 37 lb-in
1
2
2
E
F
(12)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
12 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)
NOTICE
1
Use of 400A fuses will void the UL listing of this product.
1
Switch with Right Hand Mechanism
B
Switch with Left Hand Mechanism
16 - 22 lb-in
16 - 22 lb-in
2
2
1
1
C
2 Switch with Right Hand Mechanism
2
Switch with Left Hand Mechanism
D
150 - 200 lb-in
E
150 - 200 lb-in
F
(13)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
CHKD.
APPD.
-------------------------------------
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
13 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Phase Barrier Replacement Kit (Switch Rating 200A)
1494F-PH4
1
B
1
4
40 - 60 lb-in
C
2
3
2
D
1
CLICK
2
3
CLICK
E
F
(14)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
14 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Bulletin 1494V Disconnect Switch Kit
Disconnect Kit
Cat No.
Switch with Right Hand Mechanism
1494V-DS30 (30A)
1494V-DS60 (60A)
1494V-DS100 (100A)
1494V-DS200 (200A)
B
Switch
Switch with Left Hand Mechanism
1494V-DSX30 (30A)
1494V-DSX60 (60A)
1494V-DSX100 (100A)
1494V-DSX200 (200A)
Handle
1494F-M1 (5-1/2" Painted Metal) (30A - 200A)
1494F-P1 (5-1/2" Molded) (30A - 200A)
1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)
C
1494V-RA3 (Standard) (30A - 100A)
Enclosure Working Depth: 6-3/4" to 9-1/8"
1494V-RA3 (Standard) (200A)
Connecting Enclosure Working Depth: 8-1/2" to 10-1/4"
Rod
1494V-RA4 (Extended)(30A - 100A)
Enclosure Working Depth: 6-3/4" to 21-5/8"
1494V-RA4 (Extended) (200A)
Enclosure Working Depth: 8-1/2" to 23-3/4"
D
Fuse
Block
Fuse
Clips
E
1494V-FS30 (30A)
1494V-FS60 (60A)
1494V-FS100 (100A)
1494V-FS200 (200A)
1401-N41 (Class H, 30A - 250V)
1401-N42 (Class H,J, 30A - 600V,
Class H, 60A-250V)
1401-N43 (Class H,J, 60A - 600V)
1401-N44 (Class H,J, 100A-250V, 100A-600V)
1401-N45 (Class H,J, 200A-250V, 200A-600V)
1401-N50 (Class R, 30A - 250V)
1401-N51 (Class R, 30A - 600V, 60A-250V)
1401-N52 (Class R, 60A - 600V)
1401-N53 (Class R, 100A - 250V, 100A-600V)
1401-N54 (Class R, 200A-250V, 200A-600V)
1401-N171 (Class J, 400A-250V / 600V)
F
(15)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
15 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Bulletin 1494V Disconnect Switch Optional Accessory List
Optional Accessories
(Installation Instructions
Included with Accessory Kits)
Electrical
Interlock
B
Cat No.
Switch with Right Hand Mechanism
1495-N34 (1-N.O./N.C.) (30A - 100A)
1495-N35 (2-N.O./N.C.) (30A - 100A)
1495-N43 (1-N.O./N.C.) (200A)
1495-N44 (2-N.O./N.C.) (200A)
Switch with Left Hand Mechanism
1495-N37 (1-N.O./N.C.) (30A - 100A)
1495-N38 (2-N.O./N.C.) (30A - 100A)
1495-N39 (1-N.O./N.C.) (200A)
1495-N40 (2-N.O./N.C.) (200A)
Channel
Support Kit
1494V-H15 (30A - 200A)
Auxiliary
Contact
1495-N8 (1-N.O.) (30A - 200A)
1495-N9 (1-N.C.) (30A - 200A)
C
Auxiliary
Contact
Adapter Kit
1495-N24 (30A - 100A)
(Required only for Switch with Left Hand
Mechanism)
1495-N25 (200A - 400A)
(Required only for Switch with Left Hand
Mechanism)
(Included)
(CU Wire Size #14 . . #8 AWG) (30A)
1494R-N1
(CU Wire Size #14 . . #4 AWG) (60A)
Lug
Connectors 1494R-N2
(CU Wire Size #8 . . #1/0 AWG) (100A)
D
1494R-N3
(CU Wire Size #6 . . #4/0 AWG) (200A)
Phase
Barrier
1494F-PH2 (30A / 60A)
1494F-PH3 (100A)
1494F-PH4 (200A)
Switch
Rating
E
Fuse
Cover
with Door
F
Fuse
Class
Fuse Clip
Rating
Cat No.
250V
600V
Non-Fusible
H, R
H, R
J
J
Non-Fusible
Non-Fusible
---30A
60A
30A
60A
-------
---------30A
60A
-------
1495-N64
30A
60A
100A
H, R
H, R
J
------100A
30A
60A
100A
1495-N65
100A
H, R
100A
100A
1495-N66
200A
H, J, R
200A
200A
1495-N67
200A
H, J, R
200A
200A
1495-N62
30A
30A
60A
30A
60A
60A
100A
 Switch with right hand mechanism
 Switch with left hand mechanism
42052-116-01 (7)
Printed in U.S.A.
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
16 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
17"
8.50"
8.50"
FRONT SIDE
PAGE 2
FRONT SIDE
PAGE 15
BACK SIDE
PAGE 1
BACK SIDE
PAGE 16
FRONT SIDE
PAGE 4
FRONT SIDE
PAGE 13
BACK SIDE
PAGE 3
BACK SIDE
PAGE 14
FRONT SIDE
PAGE 6
FRONT SIDE
PAGE 11
BACK SIDE
PAGE 5
BACK SIDE
PAGE 12
FRONT SIDE
PAGE 8
FRONT SIDE
PAGE 9
BACK SIDE
PAGE 7
BACK SIDE
PAGE 10
A
B
C
D
E
F
G
-01
7
PART CHG.
NO. CHAR.
TWO SIDES PRINTED
BODY STOCK WHITE
BODY INK BLACK
STAPLED
MATERIAL
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
8-1/2" W x 11" H
FLAT
FOLD
SIZE
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
42052
17" W x 11" H
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
17 OF
17
42052-116
B-vertical.ai
1
A
2
3
4
5
6
7
8
QUICK INSTALLATION GUIDE
1 Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)
Use template A to locate handle holes on mounting plate.
5 Overlay template B (30 A - 100 A) over A .
7 Install disconnect switch.
Overlay template C (200 A) over A .
4
"
16
-P1/
3
TO
LE
LE
HO
ND
B
P
4"
HA
TO
RE HE RE
H
SU F T SU
US
EA O O
FL IDE
M IDE CL
S N
LD INS RE
IN F E
HOTO SU
O
O
P
CL
TO
EN
F
O
TAPE
OM
TT
BO
2
2
H
US
" hE itch
ngF1L/6S4ID
TO
tiD
Ew
OLO
) 1IN UhRs
RE HE RE un
T OwSit
SU F T SU o Hll (4
EA O O M dri CeLd
M IDE CLch nd EvNid
ro
S Nwit h a F
c
IN F E
sp
O
O S pun rew
P
r
c
s
O
te
T
en ite
P
LE
LE
HO
5
ND
HA
H
US
FL IDE
TO
LD S E
RE HE RE HO O IN UR
T OS
SU F T SU
EA O O
CL
M IDE CL
EN
S N
IN F E
OF
O
P
TO
1
TT
BO
3
- 1/
- 1/
s r
leles fo
oH
TO
A
2
4"
TO
- 1/
4"
C
-t
tap
Aor
B
6
o
6"
/1
4
- 11
TT
BO
C
1
Center punch and
drill (4) holes
for thread forming
(TAP-TITE) screws
provided with switch.
11/64" Dia. (30A - 100A)
7/32" Dia (200A)
A
23 - 37 lb-in
(30A - 100A)
40 - 60 lb-in
(200A)
2 Disconnect Handle Installation
C
1 Install gasket.
2 Install handle and spring bracket.
3 Install defeater lever.
30-40 lb-in
7-11 lb-in
D
3 Cutting Connecting Rod
1 Measure working depth of enclosure.
E
Mounting
Plate
Enclosure
Working Depth
(Inside Flange
of Enclosure to
Mounting Plate)
3 Remove burrs
2 Measure, mark and
cut connecting rod.
/8"
3-1
us
min 100A)
N A"
(30 s 3-1/4
u
n
i
)
m
N (200A
N
F
(2)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------CHKD. - - - - - - APPD. - - - - - - DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------
DWG.
SIZE
B
SHEET
2
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Push rod down and verify if rod
is approximately 1/8" from
touching bottom of bolt head.
(If not, rotate rod up to 5 full
turns in either direction)
1/8" Gap
QUICK INSTALLATION GUIDE (CONTINUED)
4 Connecting Rod Installation
1 Verify that disconnect switch and handle are in "OFF"
position. (Switch blades will be visible)
B
(200A)
Push down
2
4
3
Drive Bar
(30A - 60A - 100A)
Push rod down and
verify if rod is nearly
touching bottom of bolt
head. (If not, rotate rod
up to 5 full turns in
either direction)
Rotate connecting rod into
drive bar (see table).
C
Switch Rating
Full Turns Engagement
30A - 60A - 100A
10
200A
13
Pull up
Hitch Pin
7
Connecting
Rod
D
6
6
5
5
Primary Link
8a
8b
E
Enclosure depth
8 in. or less
Enclosure depth
greater than 8 in.
ATTENTION
CHECK FOR PROPER
OPERATION
F
(3)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------CHKD. - - - - - - APPD. - - - - - - DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------
DWG.
SIZE
B
SHEET
3
OF
17
42052-116
1
2
3
4
5
6
7
8
A
Connecting Rod Adjustment Procedure
Drive Bar
B
Hitch Pin
C
Connecting
Rod
D
Primary Link
1 "ON" Position
 Move disconnect handle to the "ON" position.
 If switch does not fully close, return handle to "OFF" position.
 Remove link spring hitch pin and disengage the connectiong rod from the primary link.
 Turn connecting rod counter-clockwise (1 or more) full turns.
 Re-engage connecting rod in primary link of handle, insert hitch pin and re-test
 Repeat  -  as necessary.
 Re-install link spring
E
2
F
"OFF" Position
 Move disconnect handle to the "OFF" position.
 If switch does not fully open, return handle to "ON" position.
 Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.
 Turn connecting rod clockwise (1 or more) full turns.
 Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.
 Repeat  -  as necessary.
 Re-install link spring
(4)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------CHKD. - - - - - - APPD. - - - - - - DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------
DWG.
SIZE
B
SHEET
4
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Enclosure without Handle Cutout
● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.
● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect
handle.
● Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use
dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.
1
Locate Handle
B
C
C
B
B
A
A
Top Handle Hole
C
Right Hand Flange
D
Left Hand Flange
2 Drill Handle Holes
(2) .265 Dia. Holes
Top Handle Hole
G
H
To make slot drill (3) 1/2" diameter holes and remove burrs
F
J
H
E
Enclosure Dimensions
NEMA
SIZE
A
(min)
B
(min)
C
(max)
F
G
H
J
30A, 60A
4 - 5/8"
1 - 1/8"
1 - 1/16"
4 - 11/16"
1 - 9/16"
1"
7/8"
100A
6 - 1/16"
1 - 1/8"
1 - 1/16"
4 - 11/16"
1 - 9/16"
1"
7/8"
200A
10 - 1/8"
1 - 1/8"
1 - 1/16"
4 - 11/16"
1 - 9/16"
1"
7/8"
F
(5)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------------
DWG.
SIZE
B
SHEET
5
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Door Catch Bracket Installation
Right hand installation shown (for left hand installation follow similar procedures)
Door Catch Mounting Bracket:
● Provided with projections for welding.
● Projections can also be used as a guide for drilling holes.
● Can be used as a template to drill corresponding holes in the enclosure door.
● User to supply the hardware for fastening the bracket.
● The bracket hardware must be inaccessible to unauthorized personnel.
● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
Dimension K (3/4" to 1")
● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.
● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch
provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")
● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be
ordered from factory.
● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with
door hardware kit.
Door Catch
B
Top
Mounting Bracket
C
Door Catch
TOP VIEW
Flange
Thickness
Enclosure Door
K
Door Catch
Mounting Bracket
C
Enclosure
Base
Door Catch
B
D
D
Enclosure Dimensions
NEMA
SIZE
A
(min)
B
(min)
C
(max)
H
J
30A, 60A
4 - 5/8"
1 - 1/8" 1 - 1/16" 1 - 5/8"
2 -3/8" 4 - 11/16" 1 - 9/16"
1"
7/8"
100A
6 - 1/16"
1 - 1/8" 1 - 1/16" 1 - 5/8"
2 -3/8" 4 - 11/16" 1 - 9/16"
1"
7/8"
200A
10 - 1/8" 1 - 1/8" 1 - 1/16" 1 - 5/8"
2 -3/8" 4 - 11/16" 1 - 9/16"
1"
7/8"
D
F
E
G
C
C
B
B
A
A
E
E
E
Top Handle Hole
Door Catch
Mounting
Bracket
D
Door Catch
Mounting
Bracket
D
F
Right Hand Flange
Left Hand Flange
(6)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
6
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Disconnect Switch Installation
1 Locate Disconnect Switch
CC
CC
AA
EE
AA
FF
FF
B
BB
BB
DD
DD
Top Handle Hole
HH
HH
GG
GG
C
Right Hand Flange
Left Hand Flange
Panel Mounting Dimensions
BB
CC
DD
30A, 60A, 100A 3-1/16"
� 2-1/2"
2-1/4"
3-9/16"
3-9/16"
2"
Switch
Size
200A
AA
EE
FF
(4 Mounting Plate Holes)
GG
HH
5-1/4"
3-1/16"
11/64" Dia.
2-1/4"
----
8-1/4"
3-9/16"
7/32" Dia.
4-1/4"
1-1/8"
� This dimension can be 2-1/4" if necessary, to avoid interference with panel mounting studs in some 8 inch deep enclosures.
D
2 Install Disconnect Switch
3
Assemble and Install Line Terminal Guard
23 - 37 lb-in (30A - 100A)
40 - 60 lb-in (200A)
LIN
ET
ER
MIN
AL
GU
AR
E
D
LIN
ET
ER
MIN
AL
GU
AR
D
F
(7)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1011282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
7
OF 17
42052-116
1
2
3
4
5
6
7
8
A
Trailer Fuse Block Installation (Switch Rating 30A - 100A)
1 Trailer Fuse Block Location
Note: Not required for non-fusible disconnect switch applications.
30 Amp Trailer Fuse Block (1494V-FS30)
Fuse
B
Amps
Voltage
Class
30
30
30
30
60
60
60
60
250
600
600
600
250
600
600
600
H/R
H/R
J
HRCII-C
H/R
H/R
J
HRCII-C
A
A
2-27/32"
5-5/8"
2-27/32"
4-3/16"
3-5/8"
6-1/8"
3"
4-3/16"
Torque (lb-in)
Fuse
Block
Fuse
Clip
23-37
22-37
Lug to
Wire
Terminal into Lug
20-25
20-25
60 Amp Trailer Fuse Block (1494V-FS60)
Fuse
2-1/4"
C
Amps
Voltage
Class
30
30
30
30
60
60
60
60
100
100
250
600
600
600
250
600
600
600
600
600
H/R
H/R
J
HRCII-C
H/R
H/R
J
HRCII-C
J
H/R
A
2-27/32"
5-5/8"
2-27/32"
4-3/16"
3-5/8"
6-1/8"
3"
4-3/16"
4-15/16"
8-1/8"
Torque (lb-in)
Fuse
Block
Fuse
Clip
Lug to
Wire
Terminal into Lug
23-37
23-37
40-60
45-50
23-37
16-22
40-60
45-50
100 Amp Trailer Fuse Block (1494V-FS100)
Fuse
D
Amps
Voltage
Class
60
60
60
60
100
100
100
100
200
250
600
600
600
250
600
600
600
600
H/R
J
H/R
HRCII-C
H/R
H/R
J
HRCII-C
J
A
4-3/16"
3-9/16"
6-11/16"
4-11/16"
6-11/16"
8-11/16"
5-1/2"
7-9/16"
6-1/4"
Torque (lb-in)
Fuse
Block
Fuse
Clip
Lug to
Wire
Terminal into Lug
23-37
22-37
90-110
150-165
23-37
16-22
90-110
150-165
2 Install Trailer Fuse Block
E
23 - 37 lb-in
F
(8)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
8
OF 17
42052-116
1
2
3
4
5
6
7
8
A
Trailer Fuse Block Installation (Switch Rating 200A)
1 Trailer Fuse Block Location
Note: Not required for non-fusible disconnect switch applications.
200 Amp Trailer Fuse Block (1494V-FS200)
Fuse
B
B
1 - 1/8"
Amps
Voltage
Class
100
100
100
100
200
200
200
200
400
250
600
600
600
250
600
600
600
600
H/R
H/R
J
HRCII-C
H/R
H/R
J
HRCII-C
J
B
5-7/8"
7-7/8"
4-5/8"
4-5/8"
6-3/4"
9-1/4"
5-3/8"
5-3/8"
6-1/4"
Torque (lb-in)
Fuse
Block
Fuse
Clip
Lug to
Wire
Terminal into Lug
40-60
16-22
175-200 275-305
16-22
2"
C
2 Install Trailer Fuse Block
D
40 - 60 lb-in
E
F
(9)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
9
OF
17
42052-116
1
A
2
3
4
5
6
7
8
Switch Rating (30A, 60A Rating)
Fuse Clip Installation
1
2
23 - 37 lb-in
2
B
1
C
Phase Barrier Replacement Kit
1494F-PH2
NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
D
1
2
E
1
1
CLICK
40392-098
2
CLICK
2
40392-097
F
(10)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
10 OF
17
42052-116
1
2
3
4
5
6
7
8
Fuse Clip Installation (Switch Rating 100 Amp)
1
2
16 - 22 lb-in
2
2
1
23 - 37 lb-in
1
Phase Barrier Replacement Kit
1494F-PH3
Switch Phase Barrier
Trailer Block Phase Barrier
1
Fuse Clip Size and Class
60 A
600V
H -R
100 A
600V
H -R
200 A
600V
H -R
200 A
250V
H -R
2
1
2
1
Fuse Clip Size and Class
60 A
250V
H -R
60 A
600V
J
100 A
250V
H -R
100 A
600V
J
200 A
600V
J
2
3
1
CLICK
1
2
2
CLICK
(11)
G
REFERENCE
REVISION
AUTHORIZATION
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
11 OF 17
42052-116
1
2
3
4
5
6
7
8
A
Fuse Clip Installation (Switch Rating 200A)
1
1
Switch for Right Hand Mechanism
Switch for Left Hand Mechanism
16 - 22 lb-in
16 - 22 lb-in
2
2
B
1
1
C
2 Switch for Right Hand Mechanism
2
Switch for Left Hand Mechanism
D
1
23 - 37 lb-in
23 - 37 lb-in
1
2
2
E
F
(12)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
12 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)
NOTICE
1
Use of 400A fuses will void the UL listing of this product.
1
Switch with Right Hand Mechanism
B
Switch with Left Hand Mechanism
16 - 22 lb-in
16 - 22 lb-in
2
2
1
1
C
2 Switch with Right Hand Mechanism
2
Switch with Left Hand Mechanism
D
150 - 200 lb-in
E
150 - 200 lb-in
F
(13)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
CHKD.
APPD.
-------------------------------------
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
13 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Phase Barrier Replacement Kit (Switch Rating 200A)
1494F-PH4
1
B
1
4
40 - 60 lb-in
C
2
3
2
D
1
CLICK
2
3
CLICK
E
F
(14)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
14 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Bulletin 1494V Disconnect Switch Kit
Disconnect Kit
Cat No.
Switch with Right Hand Mechanism
1494V-DS30 (30A)
1494V-DS60 (60A)
1494V-DS100 (100A)
1494V-DS200 (200A)
B
Switch
Switch with Left Hand Mechanism
1494V-DSX30 (30A)
1494V-DSX60 (60A)
1494V-DSX100 (100A)
1494V-DSX200 (200A)
Handle
1494F-M1 (5-1/2" Painted Metal) (30A - 200A)
1494F-P1 (5-1/2" Molded) (30A - 200A)
1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)
C
1494V-RA3 (Standard) (30A - 100A)
Enclosure Working Depth: 6-3/4" to 9-1/8"
1494V-RA3 (Standard) (200A)
Connecting Enclosure Working Depth: 8-1/2" to 10-1/4"
Rod
1494V-RA4 (Extended)(30A - 100A)
Enclosure Working Depth: 6-3/4" to 21-5/8"
1494V-RA4 (Extended) (200A)
Enclosure Working Depth: 8-1/2" to 23-3/4"
D
Fuse
Block
Fuse
Clips
E
1494V-FS30 (30A)
1494V-FS60 (60A)
1494V-FS100 (100A)
1494V-FS200 (200A)
1401-N41 (Class H, 30A - 250V)
1401-N42 (Class H,J, 30A - 600V,
Class H, 60A-250V)
1401-N43 (Class H,J, 60A - 600V)
1401-N44 (Class H,J, 100A-250V, 100A-600V)
1401-N45 (Class H,J, 200A-250V, 200A-600V)
1401-N50 (Class R, 30A - 250V)
1401-N51 (Class R, 30A - 600V, 60A-250V)
1401-N52 (Class R, 60A - 600V)
1401-N53 (Class R, 100A - 250V, 100A-600V)
1401-N54 (Class R, 200A-250V, 200A-600V)
1401-N171 (Class J, 400A-250V / 600V)
F
(15)
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
15 OF
17
42052-116
B-vertical.ai
1
2
3
4
5
6
7
8
A
Bulletin 1494V Disconnect Switch Optional Accessory List
Optional Accessories
(Installation Instructions
Included with Accessory Kits)
Electrical
Interlock
B
Cat No.
Switch with Right Hand Mechanism
1495-N34 (1-N.O./N.C.) (30A - 100A)
1495-N35 (2-N.O./N.C.) (30A - 100A)
1495-N43 (1-N.O./N.C.) (200A)
1495-N44 (2-N.O./N.C.) (200A)
Switch with Left Hand Mechanism
1495-N37 (1-N.O./N.C.) (30A - 100A)
1495-N38 (2-N.O./N.C.) (30A - 100A)
1495-N39 (1-N.O./N.C.) (200A)
1495-N40 (2-N.O./N.C.) (200A)
Channel
Support Kit
1494V-H15 (30A - 200A)
Auxiliary
Contact
1495-N8 (1-N.O.) (30A - 200A)
1495-N9 (1-N.C.) (30A - 200A)
C
Auxiliary
Contact
Adapter Kit
1495-N24 (30A - 100A)
(Required only for Switch with Left Hand
Mechanism)
1495-N25 (200A - 400A)
(Required only for Switch with Left Hand
Mechanism)
(Included)
(CU Wire Size #14 . . #8 AWG) (30A)
1494R-N1
(CU Wire Size #14 . . #4 AWG) (60A)
Lug
Connectors 1494R-N2
(CU Wire Size #8 . . #1/0 AWG) (100A)
D
1494R-N3
(CU Wire Size #6 . . #4/0 AWG) (200A)
Phase
Barrier
1494F-PH2 (30A / 60A)
1494F-PH3 (100A)
1494F-PH4 (200A)
Switch
Rating
E
Fuse
Cover
with Door
F
Fuse
Class
Fuse Clip
Rating
Cat No.
250V
600V
Non-Fusible
H, R
H, R
J
J
Non-Fusible
Non-Fusible
---30A
60A
30A
60A
-------
---------30A
60A
-------
1495-N64
30A
60A
100A
H, R
H, R
J
------100A
30A
60A
100A
1495-N65
100A
H, R
100A
100A
1495-N66
200A
H, J, R
200A
200A
1495-N67
200A
H, J, R
200A
200A
1495-N62
30A
30A
60A
30A
60A
60A
100A
 Switch with right hand mechanism
 Switch with left hand mechanism
42052-116-01 (7)
Printed in U.S.A.
G
REFERENCE
REVISION
AUTHORIZATION
H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
5
1020139
6
1021282
.XX:
N/A
7
1032142
.XXX:
N/A
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
------------CHKD. ------------APPD. ------------DR.
ANGLES:
42052
N/A
E - DOC
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH
INSTALLATION INSTRUCTION SHEET
DATE
DATE
DATE
-------------------------------------
DWG.
SIZE
B
SHEET
16 OF
17
42052-116
B-vertical.ai
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