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A
Bulletin 1109 Vacuum Starter - 600A
Famille 1109 Démarreur à dépression - 600A
(Cat 1109-DO_; -DO_-EEM)
ATTENTION: More than one live circuit possible. See diagram. To avoid the risk of electric shock, disconnect power before installing or
adjusting. Keep free from contaminants. Follow NFPA70E requirements.
ATTENTION: Possibilité de plus d'un circuit sous tension. Se reporter au schéma. Pour éviter tout risque de choc électrique, couper le courant
avant l'installation ou le réglage. Protéger contre les contaminants. Respecter les normes NFPA70E
ATTENTION: Do not use automatic reset mode in applications where unexpected restart of the motor after overload trip can cause injury to
persons or damage to equipment. A motor connected with 2-wire control may start automatically when used with an automatic reset overload relay.
ATTENTION: Ne pas utiliser le relais de surcharge au mode de réarmement automatique dans des applications où le redémarrage automatique et
soudain du moteur risque de causer des blessures corporelles ou des dommages à l'équipement. Un moteur raccordé à une commande à 2 fils peut
démarrer automatiquement s'il est utilisé avec un relais de surcharge à réarmement.
B
ATTENTION: The opening of the branch-circuit protective device may be an indication that a fault has been interrupted. To reduce the risk of fire
orelectric shock, current-carrying parts and other components of the controller should be examined and replaced if damaged. If burnout of the
current element of an overload relay occurs, the complete overload relay must be replaced. Manufacturer's instructions for overload relay(s) and
setting the interrupters must be followed as below.
ATTENTION: L'ouverture du dispositif de protection de la dérivation peut signifier qu'il s'est produit une défaillance. Pour diminuer le risque
d'incendie ou de choc électrique, vérifier les pièces et les autres composants sous tension du contrôleur et les remplacer s'ils sont endommagés. En
cas de claquage de l'élément de courant d'un relais de surcharge, remplacer le relais de surcharge au complet. Se conformer aux instructions du
fabricant pour le choix et le réglage des relais de surcharge et des coupe-circuits comme indiqué ci-dessous.
ATTENTION: Suitable for use on a circuit capable of delivering not more than 30,000 RMS symmetrical amperes, 1500V max. Refer to the
motor branch circuit overcurrent protection instructions. Control circuit protection must have an interrupting rating at least equivalent to the branch
circuit protection.
ATTENTION: Pour utilisation dans un circuit pouvant fournir un courant symétrique efficace maximal de 30 000 ampères, 1500V maximum. Se
reporter aux instructions relatives à la protection de la dérivation du moteur en cas de surintensité. Le pouvoir nominal de coupure de la protection
du circuit de commande doit être équivalent au minimum à celui de la protection de la dérivation.
C
ATTENTION: Select the wire size ampacity for 75˚ C wire. USE COPPER WIRE ONLY.
ATTENTION: Sélectionner l'intensité admissible de la dimension du fil pour une température de 75˚C. UTILISER UNIQUEMENT DU FIL
EN CUIVRE.
Push to Reset
Enfoncer pour réinitialiser
Electronic Overload Relay
1109-DO_-EEM
A = Automatic/Manual Reset Mode
A = Mode de réinitialisation automatique/manuel
Push To Test
Enfoncer pour tester
M = Manual Reset Mode
M = Mode de réinitialisation manuel
Rotate to Manually Trip
Faire pivoter pour déclencher manuellement
RESET MODE
A
M
TRIP CLASS
Trip Indicator Window
Yellow indicator not visible: Not Tripped.
Yellow indicator visible: Tripped.
D
Fenêtre d'indicateur de déclenchement
Indicateur jaune non visible : pas de déclenchement
Indicateur jaune visible : déclenchement
To adjust trip current, turn dial until the desired current is aligned with the
Trip Curve
Courbe de déclenchement
Class 10
1000
soit sur l'intensité voulue. La
20
30
1192-EEMH
HOT START
DEMARRAGE A CHAUD
COLD START
DEMARRAGE A FROID
Class 15
1000
15
Selectable Trip Class
Classe de déclenchement
sélectionnable
pointer. Trip rating is 120% of dial setting.
Pour régler l'intensité de déclenchement, tournez le cadran jusqu'àce que le pointeur
valeur nominale de déclenchement est de 120% du réglage cadran.
10
Class 20
1000
Class 30
1000
E
100
100
100
100
10
10
10
10
1
1
1
1
0.1
0.1
1
8
0.1
1
8
0.1
1
8
1
8
Multiple of FLA
Intensités pleine charge multiples
F
G
INSTRUCTION SHEET
BULLETIN 1109 VACUUM STARTER
CURRENT RATINGS 600A
200V-1500V
REFERENCE
REVISION
AUTHORIZATION
1
1020848
2
1022117
H
42052
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
± N/A
.XXX:
± N/A
ANGLES:
± N/A
E - DOC
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
LOCATION :
DR.
G. Ushakow
DATE
4-13-06
CHKD.
M. Jutz
DATE
4-13-06
APPD.
M.Naiva
DATE
4-13-06
DWG.
SIZE
B
MILWAUKEE,
SHEET
1
WISCONSIN
OF
U.S.A.
4
42052-147
1
2
A
3
4
5
6
7
8
Eutectic Overload Relay
Relais de surchage en alliage
1109-DO_
IMPORTANT: When ordering heater elements, specify the desired "Heater Type No.".
MOTORS RATED FOR CONTINUOUS DUTY WITH MARKED SERVICE FACTOR NOT LESS THAN 1.15 OR MARKED TEMPERATURE RISE NOT
OVER 40 C.
Select the "Heater Type No." with the listed "Full Load Amps."nearest the full load. Select the "Heater Type No." with the listed "Full Load
Amps."nearest the full load current value shown on the motor nameplate when the ambient temperature at the controller and the motor is the
same. If the ambient temperature at the controller is higher than at the motor and nameplate full load current is between the values listed, select
the "Heater Type No." with the higher value ➊. If the ambient temperature at the controller is lower than at the motor and the nameplate full
load current is between the values listed, select the Heater Type No." with the lower value ➊.
➊ When temperature difference exceeds 10˚C (18˚ F), consult local Allen-Bradley Office.
ALL OTHER MOTORS RATED FOR CONTINUOUS DUTY (INCLUDES MOTORS WITH MARKED SERVICE FACTOR OF 1.0).
Select the "Heater Type No." one rating smaller than determined by the above rules. This will provide protection at current levels 10% lower.
MOTORS RATED FOR INTERMITTENT DUTY:
Consult local Allen-Bradley Office.
The rating of the relay at 40˚ C is 115% of the "Full Load Amps." listed for "Heater Type No.".
B
IMPORTANT: Pour commander des éléments chauffants, préciser le «Type d'élém. chauff.»
MOTEURS HOMOLOGUÉS POUR SERVICE CONTINU, DONT LE FACTEUR DE SERVICE INDIQUÉ N'EST PAS INFÉRIEUR À 1.15 OU DONT
L'ÉLÉVATION DE TEMPÉRATURE INDIQUÉE N'EST PAS SUPÉRIEURE À 40 ˚C.
Choisir le «Type d'élém. chauff.» dont le «courant de pleine charge» est le plus proche de la valeur de pleine charge. Choisir le «Type d'élém. chauff.»
dont le «courant de pleine charge» répertorié est le plus proche de la valeur de courant de pleine charge indiquée sur la plaque signalétique du moteur
quand la température ambiante au contrôleur et au moteur est la même. Si la température ambiante au contrôleur est supérieure à la température
ambiante au moteur et que le courant de pleine charge sur la plaque signalétique se situe entre les valeurs répertoriées, choisir le «Type d'élém.
chauff.» de valeur supérieure ➊. Si la température ambiante au contrôleur est inférieure à la température ambiante au moteur et que le courant de
pleine charge sur la plaque signalétique se situe entre les valeurs répertoriées, choisir le «Type d'élém. chauff.» de valeur inférieure ➊.
➊ Si l'écart de température dépasse 10 ˚C (18 ˚F), communiquer avec le bureau Allen-Bradley local.
TOUS LES AUTRES MOTEURS HOMOLOGUÉS POUR LE SERVICE CONTINU (CE QUI COMPREND LES MOTEURS AVEC UN FACTEUR DE
SERVICE INDIQUÉ DE 1.0).
Choisir le «Type d'élém. chauff.» dont la valeur nominale est d'un niveau plus bas que celle établie selon les instructions ci-dessus. Cette façon de
procéder permettra d'assurer une protection jusqu'à des niveaux de 10 % plus bas.
MOTEURS HOMOLOGUÉS POUR SERVICE INTERMITTENT :
Communiquer avec le bureau Allen-Bradley local. Les caractéristiques nominales du relais à 40 ˚C
C
TABLE 195
TABLE 196
Heater Full Heater Full
Type Load Type Load
No. Amps
No.
Amps
Heater Full Heater Full
Type Load Type Load
No.
Amps
No. Amps
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
D
115
125
135
147
165
179
196
216
232
260
W36
W37
W38
W39
W40
W41
W42
W43
W44
J7
J8
J9
J10
J11
J12
J13
J14
J15
287
315
350
385
420
465
515
570
630
195
220
239
260
285
315
340
375
410
J16
J17
J18
J19
J20
450
495
540
590
640
SELECTION OF THE CLASS NUMBER OF OVERLOAD RELAY WITH ITS CORRESPONDING HEATER ELEMENT TYPE.
Select the Motor Branch Circuit Overcurrent Protection inaccordance with Applicable Electrical Code for W, WL, and J Heaters, except J Heaters have the
following restrictions:
A.The rating of the non-time delay fuse shall not exceed 300% of the motor full load amperes.
B.The rating of the time-delay fuse shall not exceed 175% of the motor full load amperes.
SELECTION OF WL HEATER ELEMENTS: Using the listed "Full Load Amps." from the Type W heater element table for the controller being applied, select
the desired "Heater Type No.". Add the letter L after the W to specify the "Type WL Heater No." required.The rating of the relay at 40°C when using the Type
WL Heater Elements is 120% of the "Full Load Amps." listed for the corresponding Type W "Heater Type No.".
WYE-DELTA (Y∆ ) APPLICATIONS: Divide the Motor Full Load Amperes by 1.73-use this value toselect the proper "Heater Type No.".
E
SELECTION OF THE CLASS NUMBER OF OVERLOAD RELAY WITH ITS CORRESPONDING HEATER ELEMENT TYPE.
IMPORTANT: The overload relay on this controller can be arranged to have time-current characteristic (trip time) for either Class 10, 1 Class 20or Class 30
relay performance depending upon the heater element type selected.
Standard Overload Protection: Class 20 relay performance ➋ can be obtained for general applications when using Type W heater elements. Refer to
the instructions and forms accompanying the controller for the selection of the correct Type W heater number and other application data.
Special Overload Protection:
A. When Class 30 relay performance ➋ is desired, refer to the instruction data applicable for the Type WL heater elements.
NOTE: Type WL heater elements are for motors driving high inertia loads requiring additional accelerating times.
B. When Class 10 relay perfomance ➋ is desired, refer to the instructiondata applicable for the Type J heater elements.
NOTE: Type J heater elements are for hermetic motors and motorswith short locked-rotor times.
➊ The relay class number (10, 20, or 30) defines the maximum time in seconds at which the relay will trip when carrying 600% of its currentrating at 40°C
ambient temperature.
➋ ATTENTION: For the class of relay performance selected, in order to avoid potential motor damage and/or premature motor failures: the motors to be
protected must have a safe permissible locked-rotor time equal to or greater than the trip time of the overload relay at locked-rotor current. Refer to motor
nameplate, motor manufacturer’s publications, or consult the motor manufacturer for this information.
F
(2)
G
INSTRUCTION SHEET
BULLETIN 1109 VACUUM STARTER
CURRENT RATINGS 600A
200V-1500V
REFERENCE
REVISION
AUTHORIZATION
1
1020848
2
1022117
H
42052
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
± N/A
.XXX:
± N/A
ANGLES:
± N/A
E - DOC
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
LOCATION :
DR.
--------
DATE
--------
CHKD.
--------
DATE
--------
APPD.
--------
DATE
--------
DWG.
SIZE
B
MILWAUKEE,
SHEET
2
WISCONSIN
OF
U.S.A.
4
42052-147
1
2
3
4
5
6
7
5.44
(138.2)
RESET C
L
7.6
(192)
8
A
Dimensions
1109-DO_
11.81
(300)
ø.56
(ø14.2)
4 MTG
HOLES
5.9
(150)
ø.88
(ø22.4)
GUIDE PIN
HOLES
4.1
(105)
6.8
(173)
4.8
(121)
1.440
(36.58)
B
25.6
(650)
15.12
(384.1)
RESET CL
21.00
(533.4)
17.72
(450.1)
C
4.9
(125)
13.3
(337)
1109-DO_-EEM
ø.56
(ø14.2)
4 MTG
HOLES
9.64
(244.8)
Reset
11.81
(300)
7.6
(192)
5.9
(150)
6.8
(173)
ø.88
(ø22.4)
GUIDE PIN
HOLES
D
4.1
(105)
4.8
(121)
1.44
(36.6)
25.6
(650)
15.38
(390.5)
RESET C
L
17.72
(450.1)
21.0
(533)
E
4.91
(124.8)
13.3
(337)
F
10.43
(264.9)
Reset
(3)
G
INSTRUCTION SHEET
BULLETIN 1109 VACUUM STARTER
CURRENT RATINGS 600A
200V-1500V
REFERENCE
REVISION
AUTHORIZATION
1
1020848
2
1022117
H
42052
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
± N/A
.XXX:
± N/A
ANGLES:
± N/A
E - DOC
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
LOCATION :
DR.
--------
DATE
--------
CHKD.
--------
DATE
--------
APPD.
--------
DATE
--------
DWG.
SIZE
B
MILWAUKEE,
SHEET
3
WISCONSIN
OF
U.S.A.
4
42052-147
1
2
3
4
5
6
7
8
A
Replacement Parts
600 AMP
B
Overload Relay
Bulletin Number
Voltage (input)
Contactor
Interupter➀
Control Pak➁
Eutectic
Electronic E1
1109-DOD
110/120 VAC
1102C-DOD93
1102C-VB6
1102C-CP46D
1192-600
1192-EEMH
1109-DOA
220/240 VAC
1102C-DOA93
1102C-VB6
1102C-CP46A
1192-600
1192-EEMH
1109-DON
380/415 VAC
1102C-DON93
1102C-VB6
1102C-CP46N
1192-600
1192-EEMH
1109-DOB
440/480 VAC
1102C-DOB93
1102C-VB6
1102C-CP46B
1192-600
1192-EEMH
➀ Reference Instruction Sheet 42052-095-01
➁ Reference Instruction Sheet 42052-089-01
Coil Kit➂ ---- This kit contains the DC coil mounted in the sheet metal frame assembly
which attaches to the contactor mounting plate.
NOTE: When changing the coil voltage, verify that the Control-Pak voltage for the coil
kits listed below is in agreement with the Control-Pak nameplate input voltage.
C
Bulletin Number
Voltage (input)
Control Pak Volts
1102C-PK6D
108 VDC
110/120 VAC
1102C-PK6A
108 VDC
220/240 VAC
1102C-PK6N
108 VDC
380/415 VAC
1102C-PK6B
108 VDC
440/480 VAC
(Amp. Rating)
(600 Amp.)
➂ Reference Instruction Sheet 42052-092-01
D
Accessories
Accessoires
Cat
Type - Contact Arrangement
1195C-N3 ➃
(2) N.O. / N.C. 600 VAC 10 Amp. (A600)
1195C-N4 ➃
(2) N.O. / N.C. 5 VDC 10mA
193-EDN ➄
E1 Plus DeviceNet Module
193-EJM ➄
E1 Plus Jam Module with Reset
➃ Reference Instruction Sheet 42052-096-01
➄ Suitable for 1109-EEM
E
42052-147-01 (2)
Printed in U.S.A.
F
-01
2
TWO SIDES PRINTED
BODY STOCK WHITE
BODY INK BLACK
G
PART CHG.
NO. CHAR.
MATERIAL
1
1020848
2
1022117
H
42052
4-1/4" W x 5-1/2" H
FLAT
FOLD
SIZE
INSTRUCTION SHEET
BULLETIN 1109 VACUUM STARTER
CURRENT RATINGS 600A
200V-1500V
REFERENCE
REVISION
AUTHORIZATION
17" W x 11" H
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
± N/A
.XXX:
± N/A
ANGLES:
± N/A
E - DOC
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
LOCATION :
DR.
--------
DATE
--------
CHKD.
--------
DATE
--------
APPD.
--------
DATE
--------
DWG.
SIZE
B
MILWAUKEE,
SHEET
4
WISCONSIN
OF
U.S.A.
4
42052-147
">
