1
2
3
4
5
6
7
8
A
DC Coil Controller Kit
(Cat 599-B24DC, -C24DC, -D24DC, -B250DC, -C250DC, -D250DC)
ATTENTION: To prevent electrical shock, disconnect from power source before installing or servicing. Install
in suitable enclosure. Keep free from contaminants.
Conversion Kit Selector Chart
B
Catalog
Number
NEMA
Size
Voltage
Initial
Inrush
Current
< 11 mS
Maximum DC Inrush
Switching Requirement
for Logic Control Device*
[< = 100mS / contactor closure]
599-B24DC
0-1
24V
6A
5.6 A
599-C24DC
2
24V
6A
8.1 A
599-D24DC
3
24V
6A
16.4 A
599-B250DC
0-1
125 ... 250V
3 ... 6 A
1.8 ... 0.9 A
599-C250DC
2
125 ... 250V
3 ... 6 A
2.4 ... 1.2 A
599-D250DC
3
125 ... 250V
3 ... 6 A
3.7 ... 1.9 A
* Logic device should be capable of switching the larger of initial inrush current or maximum DC
inrush current.
C
Installation
1) Remove Coil Cover and all control wires.
2) Pull out coil and yoke assembly.
3) Install "Special" Coil from Bulletin 599 Kit.
4) Re-install coil cover and tighten screws to 10 - 16 lb-in.
5) Align Coil Controller so that (2) tabs insert into the underside of coil cover.
6) Push side of coil controller until clips snap into place.
7) Insert the (2) wires into Special Coil terminals and tighten to 8 -10 Lb-In.
8) Connect control power from adequate DC power source (e.g. Bulletin 1606) to Coil Controller.
D
Clips
E
LED Status Indication
Solid Green - Sufficient voltage for contacts to close.
Solid Yellow - Voltage is too low to attempt contact closing.
Flashing Yellow (once every second) - Controller has an
over-temperature condition and is not operative during this
condition.
VO DC
LTA
G
No Color (LED Off) - Polarity is reversed - reverse wires.
E
INP
UT
Coil Cover
G
REFERENCE
REVISION
AUTHORIZATION
1
1014084
2
1015746
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
N/A
.XXX:
N/A
E - DOC
BULLETIN 599 DC COIL CONTROLLER KIT
INSTRUCTION SHEET
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
G. Ushakow
CHKD. M.A. Jutz
APPD. D. Josef
DR.
ANGLES:
42052
N/A
DATE
DATE
DATE
8-17-05
8-17-05
8-17-05
DWG.
SIZE
B
SHEET
1
OF
2
42052-124
B-vertical.ai
1
2
3
4
5
6
7
8
A
Bulletin 509 with DC Coil Controller
+
Separate DC Control
L2
L1
L3
START
B
STOP
3
+
2
-
C
T1
T2
T3
Motor
Bulletin 505 with DC Coil Controllers
+
D
Separate DC Control
L2
L1
L3
FOR
REV
7
F
Rev.
STOP
3
5
-
5
For.
2
+
6
-
+
R
E
4
3
T1
T2
T3
Motor
F
42052-124-01 (2)
Printed in U.S.A.
-01
2
G
PART CHG.
NO. CHAR.
TWO SIDES PRINTED
BODY STOCK WHITE
BODY INK BLACK
MATERIAL
REFERENCE
REVISION
AUTHORIZATION
1
1014084
2
1015746
8-1/2" W x 11" H
2-1/8" W x 2-3/4" H
FLAT
FOLD
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
THIS DRAWING IS THE PROPERTY OF
ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,
USED OR DISCLOSED FOR ANY PURPOSE
EXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
N/A
.XXX:
N/A
E - DOC
BULLETIN 599 DC COIL CONTROLLER KIT
INSTRUCTION SHEET
H
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
---------------CHKD. ---------------APPD. ---------------DR.
ANGLES:
42052
N/A
DATE
DATE
DATE
----------------------------------------------
DWG.
SIZE
B
SHEET
2
OF
2
42052-124
B-vertical.ai
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