Allen-Bradley H-Series Servo Motor Installation Instructions
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Installation Instructions H-Series Brushless Servo Motor (Catalog Number H-2005, H-3007, H-3016, H-4030, H-4050, H-4075, H-6100, H-6200, H-6300, H-8350, and H-8500) These Installation Instructions describe how to install the H-Series motors. Use this document if you are responsible for designing, installing, or troubleshooting the Allen-Bradley® H-Series motor products. Read all instructions before installing this motor. For: See Page Receiving and Maintenance Information 2 Motor Catalog Number Identification 2 Before You Install the Motor 3 Using Shaft Seals 3 Using Couplings and Pulleys 4 Preventing Electrical Noise 5 Building and Installing Cables 6 Installing Your Motor Guidelines for Installation 7 8 Mounting Dimensions 9 Connector Data 12 Feedback Connectors 12 Power Connector and Brake Connector 13 Motor Load Force Ratings Motor Radial Load Force Ratings 14 15 Cables and Connector Kits 16 Shaft Seal Kits 17 Publication 1398-IN517A-EN-P — August 2001 2 H-Series Motor Installation Instructions Receiving and Maintenance Information The customer is responsible for inspecting the equipment before accepting the shipment from the freight company. Check the item(s) you receive against your purchase order. Maintain your motor within the following environmental conditions: • in a clean, dry location • within the operating temperature range, 0° to 40° C (32° to 104° F) • within the storage temperature range, -30° to 70° C (-25° to 158° F) • within the relative humidity range, 5% to 95% non-condensing • in a non-corrosive atmosphere Motor Catalog Number Identification H - 4030 - P - H 00 AA FACTORY DESIGNATED OPTIONS AA Standard Flange AN NEMA OPTIONS 00 Standard 04 24V DC Brake OPTICAL ENCODER LINE COUNT F 1000 H 2000 (Standard) K 5000 1 L 500 M 3000 HIGH RESOLUTION ENCODER M2 Multi-turn S2 Single-turn MOTOR WINDING Ke DESIGNATOR FRAME SIZE SERIES DESIGNATOR Low Inertia H 1 The 5000 line count encoder limits the motor’s top speed to 3600 RPM due to frequency output limit of the encoder. Check drive system configuration data for additional restrictions imposed by drive input. Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 3 Before You Install the Motor Before installing or storing the motor: 1. Remove the motor carefully from its shipping container. 2. Visually inspect the motor for any damage. 3. Examine the motor frame, front output shaft, and mounting pilot for any defects. 4. Notify the carrier of any shipping damage immediately. ATTENTION ! Do not open or attempt to open the motor. Only a qualified Allen-Bradley employee can service this type of motor. Failure to observe these safety procedures could result in personal injury or equipment damage. Using Shaft Seals An additional seal is required on the motor shaft near the motor front bearing, if the shaft is exposed to fluids or significant amounts of fine dust. This includes lubricating oil from a gearbox. The motor ingress protection (IP) rating depends on the usage of shaft seals and environmentally sealed connectors/cables. The additional seal is not recommended in applications where the motor shaft area is free of liquids or fine dust. Refer to Shaft Seal Kits on page 17 to find the catalog number of the seal kit for your H-Series motor. Publication 1398-IN517A-EN-P — August 2001 4 H-Series Motor Installation Instructions Using Couplings and Pulleys Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can cause couplings, pulleys or belts to loosen or slip over time. A loose or slipping connection will cause system instability and may damage the motor shaft. All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system. Periodically inspect connections to verify their rigidity. When mounting couplings or pulleys to the motor shaft, ensure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor. Refer to Motor Load Force Ratings on page 14 for guidelines on how to achieve 20,000 hours of motor bearing life. ATTENTION ! Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys. Damage to the feedback device may result by applying leverage from the motor mounting face to remove devices mounted on the motor shaft. Do not strike the shaft, couplings, or pulleys with tools during installation or removal. Use a wheel puller applying pressure from the user end of the shaft to remove any friction fit or stuck device from the motor shaft. Failure to observe these safety procedures result in damage to the motor and its components. Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 5 Preventing Electrical Noise ElectroMagnetic Interference (EMI), commonly called noise, may adversely impact motor performance by inducing stray signals. Effective techniques to counter EMI include filtering the AC power, shielding and separating signal carrying lines, and practicing good grounding techniques. Effective AC power filtering can be achieved by using isolated AC power transformers or properly installed AC line filters. To help avoid EMI: 1. Physically separate signal lines from motor cabling and power wiring. Do not route signal wires with motor and power wires, or over the vent openings of servo drives. 2. Ground all equipment using a single-point parallel ground system that employs ground bus bars or large straps. If necessary, use additional electrical noise reduction techniques to reduce EMI in noisy environments. Publication 1398-IN517A-EN-P — August 2001 6 H-Series Motor Installation Instructions Building and Installing Cables Knowledgeable cable routing and careful cable construction improves system ElectroMagnetic Compatibility (EMC). To build and install cables, perform the following steps: 1. Keep wire lengths as short as possible. 2. Route signal cables (encoder, serial, analog) away from motor and power wiring. 3. Separate cables by a minimum of 0.3 m (1 ft) for every 9 m (30 ft) of parallel run. 4. Ground both ends of the encoder cable shield, and twist the signal wire pairs to prevent electromagnetic interference (EMI) from other equipment. ATTENTION ! ATTENTION ! High voltage can be present on the shield of a power cable if the shield is not grounded. Ensure there is a connection to ground for any power cable shield. Failure to observe these safety procedures could result in personal injury or equipment damage. H-Series motors with high resolution encoders require the use of Allen-Bradley power and feedback cables. H-Series connector kits do not provide the necessary connector grounding for use with high resolution encoders. Failure to observe these safety procedures could result in personal injury or equipment damage. Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 7 Installing Your Motor The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility (EMC) and safety. Preferred fasteners are stainless steel. ATTENTION ! Unmounted motors, disconnected mechanical couplings, and/or disconnected cables are dangerous if power is applied. Disassembled equipment should be appropriately identified (tagged-out) and access to electrical power restricted (locked-out). Before applying power to the motor, remove the shaft key and other mechanical couplings which could be thrown from the shaft. Failure to observe these safety procedures could result in personal injury or equipment damage. ATTENTION ! An H-Series Personality Module must be installed on servo drives requiring a Personality Module. Rapid shaft rotation up to one revolution may occur when the drive is enabled, if an H-Series Personality Module is not installed. Failure to observe these safety procedures could result in personal injury or equipment damage. Publication 1398-IN517A-EN-P — August 2001 8 H-Series Motor Installation Instructions Guidelines for Installation Observe the following for installing the motor: 1. Allow sufficient clearance around the motor to keep it within its specified operating temperature range. Refer to Receiving and Maintenance Information on page 2 for operating range. Do not enclose the motor unless forced air is blown across the motor for cooling. A fan blowing air across the motor will improve its performance. Keep other heat-producing devices away from the motor. 2. Refer to Mounting Dimensions on page 9 to determine the mounting dimensions of your motor. 3. Place the motor with connectors pointing downward. 4. Properly mount and align the motor. 5. Attach all power and encoder cables after the motor is mounted, and use a drip loop in the cable to keep liquids flowing away from the connectors. ATTENTION ! Outer surfaces of motor can reach high temperatures, 100° C (212° F) during motor operation. Take precautions to prevent accidental contact with hot surfaces. Consider motor surface temperature when selecting motor mating connections and cables. Failure to observe these safety procedures could result in personal injury or equipment damage. Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 9 Mounting Dimensions The dimension symbols and actual dimensions of the different models in the H-Series are referenced in tables on pages 9 and 10. Figure 1 H-2000 Standard Mounting Dimensions P S = Outside Dia. x Inside Dia. BF = DIA. HOLES AJ = DIA. BOLT CIRCLES AH L BE T EA 63.5 mm SQ (2.5 in.) D AD EB Shaft End Threaded Hole9 M Power Feedback Connector Connector Figure 2 H-3000, -4000, -6000, and -8000 Standard Mounting Dimensions 2 Eyebolts provided with motor (H-6000 and H-8000 Series only) S = Outside Dia. x Inside Dia. L BE AH P T Shaft End Threaded Hole9 EA D EB AD Feedback Power Connector Connector Brake Option M BF = DIA. HOLE AJ = DIA. BOLT CIRCLE Publication 1398-IN517A-EN-P — August 2001 10 H-Series Motor Installation Instructions Dimension (Refer to drawing) AD AH AJ BE BF D EA EB L (see Note a) L (see Note b) L (see Note c) L (see Note d) M P S T H-Series Motor 2005 3007 3016 4030 4050 4075 6100 6200 6300 8350 8500 mm 75 75 75 76 76 76 101 101 101 112 112 (4) (in.) (2.95) (2.95) (2.95) (3) (3) (3) (4) (4) (4.41) (4.41) mm 23 30 30 50 50 50 80 80 80 85 85 (in.) (0.9)3 (1.18)3 (1.18)3 (1.97)3 (1.97)3 (1.97)3 (3.15)3 (3.15)3 (3.15)3 (3.35)3 (3.35)3 mm 75 100 100 145 145 145 200 200 200 265 265 (in.) (2.95) (3.94) (3.94) (5.71) (5.71) (5.71) (7.87) (7.87) (7.87) (10.43) (10.43) mm 15.2 10.9 10.9 15.5 15.5 15.5 21.3 21.3 21.3 22.4 22.4 (in.) (0.6) (0.43) (0.43) (0.61) (0.61) (0.61) (0.84) (0.84) (0.84) (0.88) (0.88) mm 5.8 7 7 10 10 10 13.5 13.5 13.5 15 15 (in.) (0.23) (0.28) (0.28) (0.39) (0.39) (0.39) (0.53) (0.53) (0.53) (0.59) (0.59) mm 11 14 14 19 19 19 35 35 35 42 42 (in.) (0.43)2 (0.55)2 (0.55)2 (0.75)2 (0.75)6 (0.75)6 (1.38)7 (1.38)7 (1.38)7 (1.65)7 (1.65)7 mm 18 20 20 40 40 40 60 60 60 60 60 (in.) (0.71) (0.79) (0.79) (1.57) (1.57) (1.57) (2.36) (2.36) (2.36) (2.36) (2.36) mm 12 15 15 20 20 20 38 38 38 45 45 (in.) (0.47) (0.59) (0.59) (0.79) (0.79) (0.79) (1.5) (1.5) (1.5) (1.77) (1.77) mm 197 172 223 213 264 315 277 353 429 375 426 (in.) (7.7) (6.77) (8.77) (8.39) (10.39) (12.4) (10.91) (13.9) (16.89) (14.76) (16.77) mm 211 262 266 317 368 330 406 482 478 529 – (in.) (8.31) (10.31) (10.47) (12.48) (14.49) (12.99) (15.98) (18.98) (18.82) (20.83) mm 272 348 424 369 420 – – – – – – (in.) (10.71) (13.70) (16.69) (14.53) (16.54) mm 325 401 477 472 523 – – – – – – (in.) (12.80) (15.79) (18.78) (18.58) (20.59) mm 60 80 80 110 110 110 114.3 114.3 114.3 230 230 (in.) (2.36)1 (3.15)1 (3.15)1 (4.33)5 (4.33)5 (4.33)5 (4.5)5 (4.5)5 (4.5)5 (9.06)8 (9.06)8 mm 80 89 89 121 121 121 178 178 178 241 241 (in.) (3.15) (3.5) (3.5) (4.76) (4.76) (4.76) (7.01) (7.01) (7.01) (9.49) (9.49) mm 4 x 4 5 x 5 5 x 5 6 x 6 6 x 6 6 x 6 10 x 8 10 x 8 10 x 8 12 x 8 12 x 8 (in.) (0.16 x (0.2 x (0.2 x (0.24 x (0.24 x (0.24 x (0.39 x (0.39 x (0.39 x (0.47 x (0.47 x 0.16) 0.2) 0.2) 0.24) 0.24) .24) 0.31) 0.31) 0.31) 0.31) 0.31) mm 2.4 3 3 3 3 3 4 4 4 4 4 (in.) (0.09)4 (0.12)4 (0.12)4 (0.12)4 (0.12)4 (0.12)4 (0.16)4 (0.16)4 (0.16)4 (0.16)4 (0.16)4 Tolerances: 1 Tolerance is –0.03 mm (–0.0012 in.). 2 Tolerance is –0.01 mm (–0.0004 in.). 3 Tolerance is ±0.5 mm (±0.0196 in.). 4 9 H-2000 Thread = M3 x 0.5 mm (0.0197 in.), Thread Depth = 10 mm (0.39 in.). H-3000 Thread = M3 x 0.5 mm (0.0197 in.), Thread Depth = 10 mm (0.39 in.). H-4000 Thread = M6 x 1 mm (0.0394 in.), Thread Depth = 15 mm (0.59 in.). H-6000 and H-8000 Thread = M8 x 1.25 mm (0.0492 in.), Thread Depth = 20 mm (0.79 in.). Tolerance is ±0.2 mm (±0.0079 in.). 5 Tolerance is –0.035 mm (–0.0014 in.). 7 8 Tolerance is –0.16 mm (–0.0006 in.). Tolerance is –0.46 mm (–0.0181 in.). Notes: a = Optical encoder, without Brake b = Optical encoder with Brake c = High Resolution Encoder without Brake d = High Resolution with Brake Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions L EC AH T 11 M U EA D Brake Option EB S R 3/8 - 16 through (4) eq. sq. 90º apart on a 149 mm (5.875 in.) diameter BC Dimension Motor (Refer to H-4030 H-4050 H-4075 drawing) NEMA 56C NEMA 56C NEMA 56C AH mm 52 52 52 (in.) (2.06)1 (2.06)1 (2.06)1 D mm 15.9 15.9 15.9 4 4 (0.625) (0.625)4 (in.) (0.625) EA mm 36 36 36 (in.) (1.41) full depth (1.41) full depth (1.41) full depth EB mm 50.8 50.8 50.8 (in.) (2) (2) (2) EC mm 15.5 15.5 15.5 (in.) (0.61) (0.61) (0.61) L mm 213 264 315 (see Note a) (in.) (8.39) (10.39) (12.4) L mm 266 317 368 (see Note b) (in.) (10.47) (12.48) (14.49) M mm 114.3 114.3 114.3 (4.5)2 (4.5)2 (in.) (4.5)2 R mm 47 x 20 47 x 20 47 x 20 (in.) (1.85 x 0.788) (1.85 x 0.788) (1.85 x 0.788) S mm 165 165 165 (in.) (6.5) (6.5) (6.5) T mm 3 3 3 (in.) (0.12)3 (0.12)3 (0.12)3 U mm 4.8 x 35 4.8 x 35 4.8 x 35 (in.) (0.1875 x 1.375) (0.1875 x 1.375) (0.1875 x 1.375) Tolerances: 1 Tolerance is ±0.508 mm (±0.02 in.) 3 Tolerance is ±0.254 mm (±0.01 in.) 2 4 Tolerance is –.0762 mm (–0.003 in.) Tolerance is –0.0127 mm (–0.0005 in.) Notes: a = Optical encoder without Brake b = Optical encoder with Brake Publication 1398-IN517A-EN-P — August 2001 12 H-Series Motor Installation Instructions Connector Data The tables below list the signal descriptions for the feedback, power and brake connector pins. Feedback Connectors Encoder Pin Signal A A+ B AC B+ D BE I+ F IG Encoder Case H ABS J +5V DC K +5V DC L COM M COM N Hall B P Hall C R TS+ S TST Hall A M L T K J A B C N P E SR H G D F High Resolution Pin Signal A Sin+ B SinC Cos+ D CosE Data+ F DataG Reserved H J K +5V DC L Common M Reserved N P R TS+ S TST Reserved M L T K J A B C N P H G D E SR F Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 13 Power Connector and Brake Connector Power Connector Brake Connector Pin Signal Pin Signal A U A BR+ B V B BR- C W D Motor Case D A B A C B Publication 1398-IN517A-EN-P — August 2001 14 H-Series Motor Installation Instructions Motor Load Force Ratings Motors are capable of operating with sustained maximum radial or maximum axial shaft loads. The measurement points for maximum radial and axial load forces are shown in the figure below. Figure 3 Load Forces on Shaft Radial load force applied at the center of the shaft extension Axial load force Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 15 Motor Radial Load Force Ratings 500 RPM 1000 RPM 2000 RPM 3000 RPM 4000 RPM 5000 RPM 6000 RPM kg 63.5 50.8 39.9 34.9 31.8 29.5 20.4 (lb) (140) (112) (88) (77) (70) (65) (45) kg 68 54.4 43.1 37.6 34 31.8 – (lb) (150) (120) (95) (83) (75) (70) – kg 76.2 60.8 47.6 41.7 38.1 35.4 – (lb) (168) (134) (105) (92) (84) (78) – kg 102.1 91.6 72.6 63.5 57.6 – – (lb) (225) (202) (160) (140) (127) – – kg 102.1 91.6 72.6 63.5 57.6 – – (lb) (225) (202) (160) (140) (127) – – kg 123.8 98.9 78.0 68.0 62.1 – – (lb) (273) (218) (172) (150) (137) – – kg 129.7 104.3 82.6 71.2 65.3 – – (lb) (286) (230) (182) (156) (144) – – kg 263.1 208.7 165.6 145.2 – – – (lb) (580) (460) (365) (320) – – – kg 283.5 226.8 179.2 156.5 – – – (lb) (625) (500) (395) (345) – – – kg 299.4 235.9 188.2 163.3 – – – (lb) (660) (520) (415) (360) – – – kg 299.4 238.1 188.2 – – – – (lb) (660) (525) (415) – – – – kg 313.0 249.5 197.3 – – – – (lb) (690) (550) (435) – – – – Motor H-2005 H-3007 H-3016 H-4030-M H-4030-P H-4050 H-4075 H-6100 H-6200 H-6300 H-8350 H-8500 With no radial load, the axial load rating is 100% of the radial load rating from the table above. With a radial and an axial load, the axial load rating is 44% of the radial load rating from the table above. Publication 1398-IN517A-EN-P — August 2001 16 H-Series Motor Installation Instructions Cables and Connector Kits CE compliant cables are available from Allen-Bradley in standard cable lengths. Contact your nearest Allen-Bradley sales office or refer to your drive’s installation manual for a complete listing of available cables. If you choose to build your own cables, the following non-CE compliant connector kits are available for H-Series motors with optical encoders. ATTENTION ! H-Series motors with high resolution encoders require the use of Allen-Bradley power and feedback cables. H-Series connector kits do not provide the necessary connector grounding for use with high resolution encoders. Failure to observe these safety procedures could result in personal injury or equipment damage. Catalog Number Description 2090-HPC-S2000 Straight Power Connector Kit Compatible with 500W, 1 and 2 kW Drives 2090-HPC-R2000 Right-Angle Power Connector Kit Compatible with 500W, 1 and 2 kW Drives 2090-HPC-S3000 Straight Power Connector Kit Compatible with 500W, 1 and 2 kW Drives 2090-HPC-R3000 Right-Angle Power Connector Kit Compatible with 500W, 1 and 2 kW Drives 2090-HPC-S4000 Straight Power Connector Kit Compatible with 2 and 3 kW Drives 2090-HPC-R4000 Right-Angle Power Connector Kit Compatible with 2 and 3 kW Drives 2090-HPC-S6000 Straight Power Connector Kit Compatible with 7.5 kW Drives 2090-HPC-R6000 Right-Angle Power Connector Kit Compatible with 7.5 kW Drives 2090-HPC-S8000 Straight Power Connector Kit Compatible with Drives >7.5 kW 2090-HPC-R8000 Right-Angle Power Connector Kit Compatible with Drives >7.5 kW Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 17 Shaft Seal Kits H-Series motors can attain an IP65 (dust tight, protected against water jet) environmental rating when equipped with a shaft seal (and cables and with appropriate connectors). The following shaft seal kits are available for H-Series motors. Catalog Number Description 0041-5056 Shaft Seal Kit for H-2000 Series Motors 0041-5065 Shaft Seal Kit for H-3000 Series Motors 0041-5058 Shaft Seal Kit for H-4000 Series Motors 0041-5059 Shaft Seal Kit for H-6000 Series Motors 0041-5053-005 Shaft Seal Kit for H-8000 Series Motors Publication 1398-IN517A-EN-P — August 2001 18 H-Series Motor Installation Instructions Notes Publication 1398-IN517A-EN-P — August 2001 H-Series Motor Installation Instructions 19 Publication 1398-IN517A-EN-P — August 2001 For more information refer to our web site at: www.ab.com/motion Allen-Bradley is a registered trademark of Rockwell Automation. www.rockwellautomation.com www.ab.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433 Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774 Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733 Publication 1398-IN517A-EN-P — August 2001 Supersedes Publication 1398-5.7 — April 1999 PN 0013-1061-001 Rev B Copyright © 2001 Rockwell Automation. 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