Allen-Bradley ArmorBlock MaXum I/O Cable Bases Series B Installation Instructions
Allen-Bradley ArmorBlock MaXum I/O Cable Bases Series B are designed to mate with 4 or 8 point modules, offering plug-and-play upgrade capability. These bases provide easy field replacement and are compatible with both flat and round media cable types. They are intended for industrial environments and offer IP67 sealing integrity.
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Installation Instructions ArmorBlock MaXum I/O Cable Bases Series B (Series 1792D-CBXXX) CB12 CBFM 41528 41529 The ArmorBlock MaXum™ Ι/Ο Cable Bases mate with 4 or 8 point modules depending on your installation requirements. No modification is required. Modules are interchangeable whether flat or round media cable bases are used. This interchangeability provides plug and play block upgrade capability and easy field replacement. The completely assembled ArmorBlock module and base requires no enclosure. These instructions describe the installation of each cable base. The catalog numbers for the cable bases are: • 1792D-CB12 for 12mm drop cable installation, see page 3 • 1792D-CBFM for flat media installation using KwikLink™ cabling, see page 7 (Please note: ArmorBlock MaXum modules and flat or round media cables are ordered and shipped separately.) Publication 1792D-IN009B-EN-P - September 2000 2 ArmorBlock MaXum I/O Cable Bases Series B European Union Directive Compliance If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives. EMC Directive This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file: • EN 50081-2 EMC - Generic Emission Standard, Part 2 Industrial Environment • EN 50082-2 EMC - Generic Immunity Standard, Part 2 Industrial Environment This product is intended for use in an industrial environment. Low Voltage Directive This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131-2 Programmable Controllers, Part 2 - Equipment Requirements and Tests. For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as the following Allen-Bradley publications: • Industrial Automation Wiring and Grounding Guidelines For Noise Immunity, publication 1770-4.1 • Automation Systems Catalog, publication B113 Package Contents for 1792D-CB12 Your package contains: • 1 ArmorBlock 12mm cable base • installation instructions (Please note: ArmorBlock MaXum modules are ordered and shipped separately.) Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B 3 Install Your ArmorBlock 1792D-CB12 To install the cable base: • Mount the cable base • Attach the module to the base • Attach the cables These steps are described in more detail in the following sections. Mount the Cable Base The cable base can be mounted either vertically or horizontally, using 3 screws. Cable bases accommodate 4 or 8 point ArmorBlock MaXum modules. You must allow additional space for installation of 8 point ArmorBlock MaXum modules. They are longer than the 4 point modules. 12mm 1.90in. 48.18mm 2.70in. 68.5mm 1.42in. 36.0mm 7.84in. 199mm 7 connector module When installing a cable base with an 8 connector module, allow for the additional length. 5.71in. 145mm 4 connector pins 0.26in. 6.5mm 4.21in. 107mm 5.71in. 145mm 1.24in. 31.5mm 0.60in. 15.3mm 1.10in. 28mm 0.18in. 04.6mm 1.10in. 28mm 2.05in. 52mm 1.35in. 34.18mm 41537 Publication 1792D-IN009B-EN-P - September 2000 4 ArmorBlock MaXum I/O Cable Bases Series B Attach the Module to the Base IMPORTANT Make sure you properly align the screws to complete the connections between the module contacts and the cable contacts. 1. Position the module over the mounted cable base. Align the three captive screws in the module with the accepting receptacles in the base. 2. Tighten the screws with a torque of 8 inch-pounds to secure the module to the base. Screws must be aligned properly to complete contact connections. Contact connections 30834-M ArmorBlock MaXum I/O modules are described in the following publications: • 1792D series of ArmorBlock MaXum Installation Instructions • 1792-TD001B-EN-P ArmorBlock Technical Data The DeviceNet™ Network uses advanced network technology, producer/consumer communication, to increase network functionality and throughput. Visit our web site at http://www.ab.com/networks for producer/consumer technology information and updates. Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B 5 Attach the Cables 1. Attach your network cable and power cable (if used) to the connectors. Note: The network and power cables drop straight down away from the module. 2. Cover the power connector with a micro cap if it is not used. 3. Attach your point connector cables. Note: Point connector cables drop at a 45 degree angle because of the pin settings, if you use a right angle connector. 4. Cover any unused point connectors with micro caps. Point connector cable with a right angle connector 4 pin output power connector 5 pin network connector DeviceNet Male Connector 2 Pin 1 Drain Pin 2 V+ Pin 3 VPin 4 CAN_H Pin 5 CAN_L 1 5 3 4 Auxiliary Output Male Connector 2 1 3 4 Pin 1 24Vdc Pin 2 24Vdc Pin 3 Return Pin 4 Return 30838 41583 41584 Publication 1792D-IN009B-EN-P - September 2000 6 ArmorBlock MaXum I/O Cable Bases Series B Package Contents for 1792D-CBFM Your package contains: • 1 ArmorBlock cable base • 1 seal block with hardware • 2 end caps • installation instructions (Please note: Modules are ordered and shipped separately.) Install Your ArmorBlock MaXum 1792D-CBFM To install the cable base: • Mount the cable base • Prepare the flat media cables • Attach the flat media cables • Attach the seal block • Attach the module to the base These steps are described in more detail in the following sections. Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B 7 Mount the Cable Base The cable base can be mounted either vertically or horizontally. Cable bases accommodate either 4 or 8 point ArmorBlock MaXum modules. Additional space allowances must be made for 8 point ArmorBlock MaXum modules. When installing a cable base with an 8 point module, allow for the additional 6.85in. length. 174mm 8 connector module Flat Media 4.72in. 120mm 2.70in. 68.5mm 1.42in. 36mm 0.64in. 16.25mm 4.72in. 120mm 4.72in. 120mm 4 connector module 4.21in. 107mm 0.18in. 04.6mm 1.35in. 34.25mm 0.26in. 6.5mm 41536 Some network installations may subject the cables to a great deal of flexing. In this case, we recommend clamping the flat media cable at a specific distance from the base. Refer to the DN-6.7.2 publication for more information. Prepare the Flat Media Cables The 1792D-CBFM cable base using a KwikLink flat media system accommodates the following cable routings while maintaining full IP67 sealing integrity. Determine if your network system will pass through or end at this cable base. These options are available: • DeviceNet and Auxiliary Power cables both pass through the base • DeviceNet cable only passes through the base • DeviceNet passes through and Auxiliary Power ends at this base • Both DeviceNet and Auxiliary Power end at this base Publication 1792D-IN009B-EN-P - September 2000 8 ArmorBlock MaXum I/O Cable Bases Series B IMPORTANT You must apply end caps to cables that end at the base prior to installation. The caps seal the cables. The cable, with the end cap applied, must end between the two lines on the cable base as shown below. When Auxiliary Power is not used, seal both openings to the power slot. See specific instructions on page 10. The cable, with the end cap applied, must end between the two lines on the cable base, as shown below. Pass through If a power cable is not used, seal the cable slots. Place the two end caps in the slots to seal them. End cap Apply End cap prior to installing cable. The cable must end between these two lines. The clear end cap 30827-M allows you to see the cable position. Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B 9 Attach the Flat Media Cables The KwikLink DeviceNet flat media cable is a four-conductor cable. It has a key design feature that allows it to “seat” in the cable base in only one direction. Labels indicate which slot to use for the Auxiliary Power and DeviceNet connection. To attach the flat media cable use the steps listed in the following graphic. 1. Remove the end cap covers from the storage area. These are used to cover the cables when they end. 3. Align the keying features of the cable and base. The cable and cable slots are angled. The cables can only be placed in one direction. POWER End cap storage (2 caps are provided) 2. Apply an end cap to cables that end at this point in your network. End caps cannot be applied after the cables are attached to the base. NETWORK 4. Modules with outputs require an Auxiliary Power cable. If the module you use has outputs, snap the black power cable into the slot labeled POWER. 5. Snap the gray DeviceNet cable into the slot labeled NETWORK. POWER and NETWORK labels indicate Auxiliary Power and DeviceNet cable placement. 30829-M 41530 Publication 1792D-IN009B-EN-P - September 2000 10 ArmorBlock MaXum I/O Cable Bases Series B Attach the Seal Block The seal block has piercing contacts. Contact occurs when you attach the seal block to the cable base. The seal block is designed to attach to the base in only one direction. ATTENTION ! • The seal block has extremely sharp piercing contacts. Do not press against them with your fingers. You may be injured. • You must properly align the seal block when you attach it to the base. This will maintain the integrity of the sealed base. You can only pierce the cable once. Once pierced, the seal block must not be removed. This will ensure the inner conductors are not exposed by pulling out the piercing contacts. Avoid injury. Piercing contacts are extremely sharp. Only one attempt to pierce the cable is allowed. 41534 To install the seal block: 1. Position the seal block over the cable base. a. Match the arrows on the bottom of the base and seal block. b. Align the four captive screws in the seal block with the accepting receptacles in the base. 2. Tighten the screws with a torque of 8 to10 inch-pounds to secure the module to the base. To assure even piercing, tighten each screw a little at a time. . Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B IMPORTANT 11 There are 3 seating lines on the sides of the seal block, under the captive screws. As the screws are tightened these lines meet the cable base. At this point the seal block is fully seated. Seal Block Match arrows so the seal block is in the correct position over the cable base. When the lines of the seal block meet the base it is fully seated. Base 41533 ATTENTION ! Make sure all screws and end caps are securely tightened to properly seal the base against leaks and maintain IP67 requirements. Attach the Module to the Base IMPORTANT Make sure you properly align the screws to complete the connections between the module contacts and the cable contacts. 1. Position the module over the mounted cable base. Align the three captive screws in the module with the accepting receptacles in the base. Publication 1792D-IN009B-EN-P - September 2000 12 ArmorBlock MaXum I/O Cable Bases Series B 2. Tighten the screws with a torque of 8 inch-pounds to secure the module to the base. 30704-M ArmorBlock MaXum I/O modules are described in the following publications: • 1792D series of ArmorBlock MaXum Installation Instructions • 1792-TD001B-EN-P - ArmorBlock Technical Data Specifications I/O Cable Bases - Cat. No. 1792D-CBXXX General Specifications For general specifications, see the ArmorBlock MaXum module’s documentation or the Technical Data, 1792-TD001B-EN-P. The specifications listed in these publications are for the assembled module and cable base. Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B 13 Hazardous Location Approval The following information applies only to products marked with Hazardous Location Approval, when operating in hazardous locations: Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation. WARNING ! EXPLOSION HAZARD • Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous. • Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product. • Substitution of components may impair suitability for Class I, Division 2. • If this product contains batteries, they must only be changed in an area known to be nonhazardous. WARNING ! Use supply wires suitable for 30°C above surrounding ambient. Publication 1792D-IN009B-EN-P - September 2000 14 ArmorBlock MaXum I/O Cable Bases Series B WARNING ! When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes. Les informations suivantes ne concernent que les produits marqués pour une utilisation en environnements dangereux : Les produits marqués « CL I, DIV 2, GP A, B, C, D » ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation. AVERTISSEMENT ! RISQUE D’EXPLOSION • Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l’équipement. • Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l’aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit. • La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2. • S’assurer que l’environnement est classé non dangereux avant de changer les piles. Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock MaXum I/O Cable Bases Series B 15 AVERTISSEMENT ! AVERTISSEMENT ! Utiliser des fils d’alimentation qui conviennent à une température de 30°C au-dessus de la température ambiante. Pour une utilisation en environnement de classe i, division 2 dangereux, cet equipement doit etre monte dans un boitier avec un cablage approprie conforme aux normes electriques en vigueur. This product has been tested at an Open DeviceNet Vendor Association, Inc. (ODVA) authorized independent test laboratory and found to comply with ODVA Conformance Test. Please contact the ODVA website (http://www.odva.org) for listing of products tested by ODVA independent test labs for further details. Publication 1792D-IN009B-EN-P - September 2000 ArmorBlock, ArmorBlock MaXum and KwikLink are trademarks of Rockwell Automation. DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). Publication 1792D-IN009B-EN-P - September 2000 Supersedes Publication 1792D-5.9 - November 1998 PN 957395-71 © 2000 Rockwell International Corporation. Printed in USA ">
Key Features
- Interchangeable modules
- Plug and play upgrades
- IP67 sealing
- Flat and round media cable compatibility
- Vertical or horizontal mounting
- Industrial environment rated
Frequently Answers and Questions
What types of cables can be used with the ArmorBlock MaXum I/O Cable Bases Series B?
These cable bases can accommodate both flat and round media cables. For flat media installations, the KwikLink™ cabling system is recommended.
How many points can the cable base handle?
The cable base can accommodate either 4 or 8 point ArmorBlock MaXum modules, but you'll need to consider additional space if using the 8 point modules as they are longer.
What are the mounting options for the cable base?
The cable base can be mounted either vertically or horizontally, using 3 screws.