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Installation Instructions ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B (Cat. No. 1792D-2BVA2D) 41453 This ArmorBlock MaXum™ I/O module (Cat. No. 1792D-2BVA2D) is a stand-alone 24V dc I/O product which communicates via a DeviceNet™ network. The sealed housing of this module requires no enclosure. This model has 2 inputs with alarm and 2 outputs. Inputs are 24V dc automatically configured for PNP (sourcing) or NPN (sinking) devices. Outputs are also configured for sourcing. Two self-protected 24V dc outputs can provide up to 1.0 amp each. Diagnostic features included are short circuit, open wire, and no load detection reported to the point level. Local logic control has been added to the Series B version of this product. Publication 1792D-IN015B-EN-P - September 2000 2 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Package Contents Your package contains: • 1 ArmorBlock MaXum Module • Installation Instructions (Please note: Cable bases are ordered and shipped separately.) European Union Directive Compliance If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives. EMC Directive This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file: • EN 50081-2 EMC - Generic Emission Standard, Part 2 Industrial Environment • EN 50082-2 EMC - Generic Immunity Standard, Part 2 Industrial Environment This product is intended for use in an industrial environment. Low Voltage Directive This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131-2 Programmable Controllers, Part 2 - Equipment Requirements and Tests. For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as the following Allen-Bradley publications: • Industrial Automation Wiring and Grounding Guidelines For Noise Immunity, publication 1770-4.1 • Automation Systems Catalog, publication B113 Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B 3 Install Your ArmorBlock MaXum I/O Module To install the module: • Set the node address • Mount the module to the cable base • Connect the cord sets • Communicate with the module Each of these steps is explained in more detail in the following procedures. Set the Node Address Valid node addresses are 00 to 63. Set the node address using the rotary switches, RSNetWorx for DeviceNet™, DeviceNetManager™, or other software configuration tool. Setting the switches between 64 to 99 lets the software have address control. Each module is shipped set for node address 63. The switches are located on the underside of the module. The two switches are: • MSD (most significant digit) • LSD (least significant digit) To reset the node address, use a small blade screwdriver to rotate the switches. Line up the small black dot on the switch with the number setting you wish to use. The rotary switches are read at module power up only. Settings between 64 and 99 cause the module to use the last valid node address stored internally. Example: The last setting was 40. If a change is made to 68, and then you power up, the address will default to 40. Publication 1792D-IN015B-EN-P - September 2000 4 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Refer to the illustration of the node address below. Example: Node address is set at 62, see small black dots. 30703-M The module is equipped with AutoBaud detect. AutoBaud lets the module read the settings already in use on your DeviceNet network and automatically adjusts to follow those settings. Install the Module This module mounts to the following cable bases: • 1792D-CBFM for KwikLink™ flat media installation • 1792D-CB12 for 12mm drop cable installation • 1792D-CB18P for round media DeviceNet and output power • 1792D-CB18PT for 4 connector blocks needing round media DeviceNet and output power • or other optional cable base assembly IMPORTANT The cable base should already be installed. See publication 1792D-IN009B-EN-P for more information on installing the cable base. Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B 5 To install the module:. IMPORTANT Proper alignment of the screws is necessary to complete the connections between the module contacts and the cable contacts. 1. Position the module over the mounted cable base. Align the three captive screws in the module with the accepting receptacles in the base. 2. Tighten the screws with a torque of 8 inch-pounds to secure the module to the base. Note: Dimensions change according to the cable base and module combination used. 2.7 (68.6) 4.72 (120) Align the screws to properly assemble the module to the base. 1.9 (48.26) Assembled Cable Base 1792D-CBFM is used for this example. Assembled dimensions in (mm) 30704-M Publication 1792D-IN015B-EN-P - September 2000 6 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Connect the Cord Sets to the MaXum Module This module uses 5 pin micro (12mm) style PCB mounted connectors. Four micro caps cover the connectors on your module. Remove the caps and connect your cord sets to the appropriate ports. Use the micro caps to cover and seal unused ports. A pinout diagram for the connectors is shown next. 2 1 5 3 4 1 Input Micro-Connector (View into Socket) Pin 1 Sensor Source Voltage Pin 2 Alarm Pin 3 Return Logic Ground1 Pin 4 Input Pin 5 Not Used (Logic Ground is approximately 0.4V above DeviceNet V-measured at the module). 2 1 5 4 3 Output Micro-Connector (View into Socket) Pin 1 Not used Pin 2 Not used Pin 3 Auxiliary Power Ground Pin 4 Output Pin 5 Not Used 41452 Please refer to publication 889-5.0 for Rockwell Automation cables and cord sets offerings. IMPORTANT If the devices (sensors) connected to the input connections require Class 2 power to operate, the DeviceNet connections of this equipment must be powered by a Class 2 source. Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B ATTENTION ! 7 • Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP67 requirements. • For maximum noise immunity, input and output cable return wires must be properly terminated. When inputs and outputs are connected in loopback, return wires should be connected together. • I/O cable length should be less than 30 meters. I/O connectors for this module are shown below. Connector A Input 0 Input A0 I0 O0 A0 Connector B Input 1 Input A1 I1 Output 0 Connector C Output 1 Connector D O1 A1 Auxiliary Power Logic Status Net/Mod Status 41454 Output Power and DeviceNet Cables Output power and DeviceNet cables are described in the installation publications for the cable base of your choice. Refer to the following publications: • 1792D-IN009B-EN-P ArmorBlock MaXum Cable Base Installation Guide • DN-6.7.2 DeviceNet Cable Planning and Installation Manual Publication 1792D-IN015B-EN-P - September 2000 8 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Communicate With Your ArmorBlock MaXum Module This ArmorBlock module’s I/O is exchanged with the master through a polled, change-of-state, or cyclic connection. The module consumes and produces I/O data as shown: Type of I/O Connections Consumes Cyclic 1 Byte Produces 2 Bytes Polled 1 Byte 2 Bytes Change-of-State 1 Byte 2 Bytes Cyclic - allows configuration of the block as an I/O client. The block will produce and consume its I/O cyclically at the rate configured. Polled - a master initiates communication by sending its polled I/O message to the ArmorBlock module. This 2 input / 2 output module consumes the message, updates outputs, and produces a response. The response has input data, input faults, output faults, and the status of the Auxiliary power. Change-of-State - productions occur when an input changes or a fault condition occurs. If no input or fault condition change occurs within the expected packet rate, a heartbeat production occurs. This heartbeat production tells the scanner module that the ArmorBlock MaXum module is alive and ready to communicate. Consumption occurs when data changes and the master produces new output data to the I/O block. Refer to the table below for the word/bit definitions. Bit 07 06 05 04 03 02 01 00 Produces 0 OW-B OW-A ISC-B ISC-A A1 A0 I1 I0 Produces 1 RSVD OPWR RSVD RSVD RSVD RSVD OFLT1 OFLT0 Consumes 0 RSVD RSVD RSVD RSVD RSVD RSVD O1 O0 Where: OW = Off Wire ISC-Input Short Circuit in Sensor Source Voltage A=Alarm I = Input RSVD=Reserved OPWR=Output Power (Auxiliary Power) OFLT=Output Fault O=Output Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B 9 The word/bit definitions are explained below. Byte Bit Description Produces 0 00-01 Input status bits: When the bit is set (1), the input is on. Bit 00 = input 0, bit 01= input 1. Alarm Status bit: Bit 02=Alarm A0, bit 03=Alarm A1. Input Short Circuit Fault (ISC): ISC-A indicates a short circuit for input 0. Input Short Circuit Fault (ISC): ISC-B indicates a short circuit for input 1. Input Off Wire Fault (OW): OW-A indicates an off wire fault for input 0. Input Off Wire Fault (OW): ISC-B indicates an off wire fault for input 1. 02-03 04 05 06 07 Produces 1 00-01 02-05 06 07 Consumes 0 00-01 02-07 Output No load or Overload Fault (OFLT): When the bit is set (1) an output fault has occurred. OFLT0=output 0, OFLT1=output 1. Reserved Output Power Fault (OPWR): When the bit is set (1), Auxiliary Power is not present. Reserved Output bits: When the bit is set (1), the output will be turned on. Bit 00=output 0, bit 01=output 1. Reserved The DeviceNet Network uses advanced network technology, producer/consumer communication, to increase network functionality and throughput. Visit our website at http://www.ab.com/networks for producer/consumer technology information and updates. Troubleshoot with the Indicators This module has the following indicators: • Network/Module status indicator • Logic status indicators • Auxiliary power indicators • Individual point status indicators for inputs 0 and 1 and outputs 0 and 1 Publication 1792D-IN015B-EN-P - September 2000 10 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Point indicators for this module are shown below. Point indicators for inputs I0 and for Alarm A0 I0 O0 Point indicators for output O0 A0 Connector H Connector A Point indicators for inputs I1 and for Alarm A1 I1 O1 A1 Point indicators for output O1 Connector D Connector B Module Status Indicators Auxiliary Power Logic Status Net/Mod Status 41454 LED Assignments The following table describes the network and module status indicator. Net/Mod Status Indicator Indication Status: Off No power or auto bauding Flashing Green/Off On line but not connected Solid Green On line, link OK, connected Flashing Red Recoverable fault - module configuration error I/O connection fault - one or more I/O connections in the timed-out state Solid Red Unrecoverable fault Communication failure - duplicate node address present or incorrect baud rate Green to Red to Off At powerup only - LED test Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B 11 The following table describes logic status indicators. Logic Status Indicators State Status Off Logic is disabled Solid Green Logic is enabled Flashing Green Local forces are applied and local logic is enabled The following table describes auxiliary power indicators. Auxiliary Power Indication Status None No Auxiliary Power Solid Green Auxiliary Power Present The following table describes I/O status indicators. I/O Status Indicators Function Module Status Indicator Point Indicator Condition Outputs Green Green Module Status blink red Module Status blink red Module Status blink red Module Status blink red None Yellow Orange Red Orange Red Output not energized Output energized Output shorted-auto restart Output shorted-latching Output no load-auto restart Output no load-latching Inputs Green Green Module Status blink red None Yellow Red Module Status blink red Blink red No valid input Valid input Connector A or Connector B short circuited Connector A or Connector B off-wire For more information on indications, see the Technical Data, publication 1792-TD001B-EN-P. Publication 1792D-IN015B-EN-P - September 2000 12 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Specifications 2 Input with Alarm / 2 Output Module - Cat. No. 1792D-2BVA2D Input Specification Max. Inputs per block 2 - 3 wire or dry contact PNP or NPN devices or 2 - 4 wire PNP or NPN devices Sensor Source Current (per input) 100mA - Off-Wire Sense Current 0.5mA - On-state Voltage 25V dc 10V dc On-state Current 10mA 2mA Off-state Voltage 5V dc - Off-state Current - 1.5mA Output Specification Max. Min. Outputs per block 2 sourcing outputs labeled 00 and 01 Output Auxiliary Voltage 30V On-state Voltage Drop 1V - On-state Current 1A - Off-state Leakage 1.5mA - Module Current (all outputs) 2A - Surge Current - for 10ms, repeatable every 2s 2.4A - No Load Sense Current (On-state) 0.18A - Min. 10V General Specifications Indicators Net/Mod Status - red/green Logic Status - red/green Auxiliary Power - green Point LED - yellow/orange/red Communication Rate •125Kbps @ 500 meters(1600 feet) for thick cable, flat media length 375 meters •250Kbps @ 200 meters(600 feet) for thick cable, flat media length 150 meters •500Kbps @ 100 meters (330 feet) for thick cable, flat media length 75 meters DeviceNet Power Voltage Current Refer to the graphs in the Overview section of the ArmorBlock I/O Family Technical Data, pub. no. 1792-TD001B-EN-P. 25V dc max 150mA max (no sensors) 11V dc min up to .8A (2 sensors @100mA per sensor) Auxiliary Power 30V dc max 2A max 10V dc min 2A max Voltage Current Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B 13 2 Input with Alarm / 2 Output Module - Cat. No. 1792D-2BVA2D Dimensions (assembled to base) inches - (Millimeters) Environmental Conditions Operational Temperature Storage Temperature Relative Humidity Shock Operating Non-operating Vibration Conductors 1.9H x 2.7W x 4.72D (48.26)H x (68.6)W x (120)D -25 to 60o (-13 to 140oF) -25 to 80oC (-13 to 176OF) 5 to 100% 30g peak acceleration, 11 (+1) ms pulse width 50g peak acceleration, 11(+1)ms pulse width Tested 10g @ 10-500Hz per IEC 68-2-6 Publication DN-6.7.2 General Specification Enclosure Meets or exceeds IP67 Agency Certification (when product is marked) • CSA certified • CSA Class 1, Division 2, Groups A, B, C, D certified • UL listed • CE marked for all applicable directives Technical Data (user information) Publication 1792-TD001B-EN-P Publication 1792D-IN015B-EN-P - September 2000 14 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B Hazardous Location Approval The following information applies only to products marked with Hazardous Location Approval, when operating in hazardous locations: Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation. WARNING ! EXPLOSION HAZARD • Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous. • Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product. • Substitution of components may impair suitability for Class I, Division 2. • If this product contains batteries, they must only be changed in an area known to be nonhazardous. WARNING ! Use supply wires suitable for 30°C above surrounding ambient. Publication 1792D-IN015B-EN-P - September 2000 ArmorBlock MaXum 2 Input with Alarm/ 2 Output Module Series B WARNING ! 15 When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes. Les informations suivantes ne concernent que les produits marqués pour une utilisation en environnements dangereux : Les produits marqués « CL I, DIV 2, GP A, B, C, D » ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation. AVERTISSEMENT ! RISQUE D’EXPLOSION • Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l’équipement. • Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l’aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit. • La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2. • S’assurer que l’environnement est classé non dangereux avant de changer les piles. Publication 1792D-IN015B-EN-P - September 2000 AVERTISSEMENT ! AVERTISSEMENT ! Utiliser des fils d’alimentation qui conviennent à une température de 30°C au-dessus de la température ambiante. Pour une utilisation en environnement de classe i, division 2 dangereux, cet equipement doit etre monte dans un boitier avec un cablage approprie conforme aux normes electriques en vigueur. This product has been tested at an Open DeviceNet Vendor Association, Inc. (ODVA) authorized independent test laboratory and found to comply with ODVA Conformance Test. Please contact the ODVA website (http://www.odva.org) for listing of products tested by ODVA independent test labs for further details. ArmorBlock, ArmorBlock MaXum, and KwikLink are trademarks of Rockwell Automation. RSNetWorx for DeviceNet is a trademark of Rockwell Software Inc. DeviceNetManager is a trademark of Rockwell Automation Allen-Bradley Inc. DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). Publication 1792D-IN015B-EN-P - September 2000 Supersedes Publication 1792D-5.15 - October 1998 PN 957395-30 © 2000 Rockwell International Corporation. Printed in USA ">

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