Allen-Bradley 160 Chassis Mount Series A Installation Instructions

Allen-Bradley 160 Chassis Mount Series A is a component specifically designed for mounting Bulletin 160 controllers within user-supplied enclosures. It ensures proper positioning and heat sink extension for optimal performance. This installation accessory is crucial for achieving Type 4/4X/12 (IP66) protection, ensuring safe and reliable operation. The chassis mount provides a secure and robust solution, compatible with various Bulletin 160 controller models.

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A
BULLETIN 160 CHASSIS MOUNT
0.37 – 2.2 kW (1/2 – 3 HP)
IMPORTANT: This instruction sheet contains information for the installation of the Bulletin 160 Chassis
Mount. The User Manual for the Bulletin 160 SSC Variable Speed Controller (Series B) should be used as a
supplement to this sheet.
Review the General Precautions section on page 1–1, inside front cover, and other ATTENTION statements
throughout the User Manual prior to installation of the controller.
B
ATTENTION: To guard against electrical shock, disconnect from power source before installing or
servicing. The Bulletin 160 Chassis Mount is an open style (IP20) device.
Installation
Cut–out and Mounting Detail For Customer Panel
C
116
(4.56)
7
(0.275)
∅
(6 HOLES)
5.5
(0.217)
Centerline of
heat sink
D
195
(7.677)
180
(7.087)
97.5
(3.838)
E
16
(0.630)
49
(1.929)
7.5
(0.295)
98
(3.858)
130
(5.118)
mm
(in)
THIS DRAWING IS NOT TO SCALE
F
G
REFERENCE
REVISION
AUTHORIZATION
1
––––––––
2
97R0174
BULLETIN 160 CHASSIS MOUNT
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
&quot;
N/A
&quot;
N/A
INTERLEAF DOCUMENT
THIS DRAWING IS THE PROPERTY OF
THE ALLEN–BRADLEY CO. INC.
AND MAY NOT BE COPIED, USED OR
DISCLOSED FOR ANY PURPOSE EXCEPT
AS AUTHORIZED IN WRITING BY
THE ALLEN–BRADLEY CO. INC.
H
.XXX:
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
R. SAVATSKI
CHKD. D. DOBSON
APPD.
R. SCHLICHT
DR.
ANGLES:
&quot;
N/A
DATE
DATE
DATE
12/23/96
12/23/96
12/23/96
DWG.
SIZE
B
SHEET
1
OF 4
40055–175
1
A
2
3
4
5
6
7
8
A
ITEM
QTY.
DESCRIPTION
REQUIRED TO
INSTALL
A
B
8
8
0.125” SPACER
#10–32 SEALING
SCREW
6
6
B
C
D
GROUND (PROTECTIVE EARTH)
TORQUE TO 1.35 N–m
(12 lb–in)
TOP
B
#10–32 x .63 inch
SEALING SCREW
E
CUSTOMER
PANEL
MAX.
4.1 mm (0.16 in)
1.5 mm (0.06 in)
MIN.
OUTSIDE
INSIDE
HEATSINK
GASKET
CUSTOMER
PANEL
SPACER
Thickness: 3.2 mm
(0.125 in)
MOUNTING HOLES INTENDED TO SUPPORT WEIGHT
OF ALLEN–BRADLEY ENCLOSED CONTROLLERS ONLY.
F
G
REFERENCE
REVISION
AUTHORIZATION
1
––––––––
2
97R0174
BULLETIN 160 CHASSIS MOUNT
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
&quot;
N/A
&quot;
N/A
INTERLEAF DOCUMENT
THIS DRAWING IS THE PROPERTY OF
THE ALLEN–BRADLEY CO. INC.
AND MAY NOT BE COPIED, USED OR
DISCLOSED FOR ANY PURPOSE EXCEPT
AS AUTHORIZED IN WRITING BY
THE ALLEN–BRADLEY CO. INC.
H
.XXX:
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
R. SAVATSKI
CHKD. D. DOBSON
APPD.
R. SCHLICHT
DR.
ANGLES:
&quot;
N/A
DATE
DATE
DATE
12/23/96
12/23/96
12/23/96
DWG.
SIZE
B
SHEET
2
OF 4
40055–175
1
2
3
4
5
6
7
8
A
Controller Dimensions
and Specifications
IMPORTANT: Bulletin 160 controllers installed in user supplied enclosures are mounted to
allow the heat sink to extend outside the enclosure. Use the information below in combination
with the enclosure manufacturer’s guidelines for sizing. The heat sink is designed to meet
Type 4/4X/12 (IP66) requirements.
Clearances: There must be a minimum of 12.5 mm (0.5 in) around all sides of the control
module, 100 mm (4 in) on the top and bottom of the heat sink, and 50 mm (2 in) on the sides
of the heat sink.
80 mm
WIDTH (W)
DEPTH (D)
(3.153 in)
B
A
LENGTH
210
C
(8.268 in)
CUSTOMER
PANEL
D
INTERNAL ENCLOSURE AMBIENT: 0–50_C
EXTERNAL HEAT SINK AMBIENT: 0–40_C
CONTROLLER
TYPE
160S–AA02P
160S–AA03P
160S–AA04P
160S–AA08P
160–AA02P
160–AA03P
160–AA04P
160–AA08P
160–AA12P
160–BA01P
160–BA02P
160–BA03P
160–BA04P
160–BA06P
E
(max. heat sink temperature = 90_C)
CONTROL
MODULE
HEAT SINK
TOTAL
W
D
A
(WATTS)
(WATTS)
(WATTS)
mm / (inch)
mm / (inch)
mm / (inch)
kg / (lbs)
7
10
12
15
4
5
10
15
20
4
5
8
15
20
13
15
28
55
16
20
30
55
85
21
25
32
50
60
20
25
40
70
20
25
40
70
105
25
30
40
65
80
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
244 / (9.606)
175 / (6.890)
175 / (6.890)
175 / (6.890)
175 / (6.890)
244 / (9.606)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
63.2 / (2.487)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
54.7 / (2.152)
63.2 / (2.487)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
214 / (8.424)
145 / (5.709)
145 / (5.709)
145 / (5.709)
145 / (5.709)
214 / (8.424)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
3.1 / (6.94)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
2.2 / (4.78)
3.1 / (6.94)
WEIGHT
108 mm (4.268 in) with DeviceNet accessory.
Capacitor modules are provided with this model and mount separately.
F
G
REFERENCE
REVISION
AUTHORIZATION
1
––––––––
2
97R0174
BULLETIN 160 CHASSIS MOUNT
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
&quot;
N/A
&quot;
N/A
INTERLEAF DOCUMENT
THIS DRAWING IS THE PROPERTY OF
THE ALLEN–BRADLEY CO. INC.
AND MAY NOT BE COPIED, USED OR
DISCLOSED FOR ANY PURPOSE EXCEPT
AS AUTHORIZED IN WRITING BY
THE ALLEN–BRADLEY CO. INC.
H
.XXX:
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
R. SAVATSKI
CHKD. D. DOBSON
APPD.
R. SCHLICHT
DR.
ANGLES:
&quot;
N/A
DATE
DATE
DATE
12/23/96
12/23/96
12/23/96
DWG.
SIZE
B
SHEET
3
OF 4
40055–175
1
2
3
4
5
6
7
8
A
B
C
D
E
40055–175–01(01)
Printed in U.S.A.
F
–01
B
TWO SIDES PRINTED
BLACK INK ON
20# WHITE BOND
PART
NO.
CHG.
LTR.
MATERIAL
G
17” W x 11” H
8–1/2” W x 5–1/2” H
FLAT
FOLD
SIZE
REFERENCE
REVISION
AUTHORIZATION
1
––––––––
2
97R0174
BULLETIN 160 CHASSIS MOUNT
INSTRUCTION SHEET
DIMENSIONS APPLY BEFORE
SURFACE TREATMENT
(DIMENSIONS IN INCHES)
TOLERANCES UNLESS
OTHERWISE SPECIFIED
.XX:
&quot;
N/A
&quot;
N/A
INTERLEAF DOCUMENT
THIS DRAWING IS THE PROPERTY OF
THE ALLEN–BRADLEY CO. INC.
AND MAY NOT BE COPIED, USED OR
DISCLOSED FOR ANY PURPOSE EXCEPT
AS AUTHORIZED IN WRITING BY
THE ALLEN–BRADLEY CO. INC.
H
.XXX:
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
R. SAVATSKI
CHKD. D. DOBSON
APPD.
R. SCHLICHT
DR.
ANGLES:
&quot;
N/A
DATE
DATE
DATE
12/23/96
12/23/96
12/23/96
DWG.
SIZE
B
SHEET
4
OF 4
40055–175
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Key features

Mounts Bulletin 160 controllers
Enclosed controller installation
Heat sink extension
Type 4/4X/12 (IP66) protection

Frequently asked questions

The 160 Chassis Mount Series A is compatible with various Bulletin 160 controller models. Refer to the instruction manual for specific compatibility details and model listings.

There must be a minimum of 12.5 mm (0.5 in) around all sides of the control module, 100 mm (4 in) on the top and bottom of the heat sink, and 50 mm (2 in) on the sides of the heat sink.

The heat sink is designed to meet Type 4/4X/12 (IP66) requirements, ensuring protection against ingress of water and dust.