Allen-Bradley VSM500 Integrated Drive/Motor CE Filter Kits, VSM-CE-1l, 3l, 3E Installation Instructions

Allen-Bradley VSM500 Integrated Drive/Motor CE Filter Kits, VSM-CE-1l, 3l, 3E, are designed to reduce radio frequency conducted emissions into the main supply lines and ground wiring. They are available in both internal and external mount versions, with different voltage and phase ratings. The kits include all necessary components for installation, including screws and lock washers. The manual provides step-by-step instructions for installing each type of filter.

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CE Filter Kits
for the VSM500 Integrated Drive/Motor
Model Numbers
VSM-CE-1I, VSM-CE-3I, VSM-CE-1E, and VSM-CE-3E
Instruction Manual D2-3464
!
ATTENTION: Only qualified personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, and/or service this equipment.
Read and understand this instruction manual in its entirety before proceeding. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION: The CE filter connects between the incoming AC supply line and the drive input
terminals. The filter must be installed by qualified personnel familiar with the drive and associated
machinery. Failure to observe this precaution could result in bodily injury and/or equipment
damage.
ATTENTION: An incorrectly applied or installed CE filter can result in component damage or a
reduction in product life. Wiring or application errors, such as incorrect wiring layout, incorrect
or inadequate AC supply or excessive ambient temperatures may result in malfunction of the
system. Failure to observe this precaution could result in damage to, or destruction of, equipment.
Product Description
CE filter options are designed to be used with the VSM500 Integrated Drive/Motor. The main function of the CE
filter is to reduce the radio frequency conducted emissions into the main supply lines and ground wiring. This
instruction manual provides the steps needed to install the filter.
Important: Declarations of Conformity (DOC) to the European Union Directives are available for Reliance
Electric AC drive products. Please contact the Rockwell AutoFax service at 216-646-7777 for
copies of the Declaration of Conformity.
Verifying Kit Contents
Table 1 lists the available CE filter kits. Verify that your CE filter kit is rated for use with your VSM500 Integrated
Drive/Motor.
Table 1 – CE Filter Kit Contents
Kit Model
Number
Version
Rating
VSM-CE-1I
1.0
115/230 VAC, 1 Ph., 14 A
VSM-CE-3I
1.0
230/460 VAC, 3 Ph., 9 A
VSM-CE-1E
VSM-CE-3E
1.0
1.0
115/230 VAC, 1 Ph., 14 A
230/460 VAC, 3 Ph., 9 A
CE Filter Kits for the VSM500 Integrated Drive/Motor
Item
Internal Mount CE Filter
M4 x 8 TT Screw
M4 Internal Tooth Lock Washer
Internal Mount CE Filter
M4 x 8 TT Screw
M4 Internal Tooth Lock Washer
External Mount CE Filter
External Mount CE Filter
Qty
1
5
5
1
5
5
1
1
1
Installing the Internal Mount CE Filter Kit
!
ATTENTION: To prevent electrical shock, disconnect the power source before installing or
servicing the unit. Failure to observe these precautions could result in severe bodily injury or loss
of life.
ATTENTION: After disconnecting input power, wait five minutes and check with voltmeter to
assure that DC bus capacitors are discharged. The voltmeter should read zero volts. Failure to
observe these precautions could result in severe bodily injury or loss of life.
Step 1. Remove the cover of the VSM500 unit by loosening the four cover screws. The display ribbon cable is
designed to disconnect from the main unit when the cover is removed.
Step 2. Mount the CE filter as shown in figure 1 below using the screws and lock washers provided.
1.46 Nm
(13 in-lb)
2.6 Nm
(23 in-lb)
Figure 1 – Mounting the Internal CE Filter Kit
Step 3. Connect the incoming AC supply line to the CE filter as shown in figure 2 and figure 3.
Important: The filter may cause ground leakage currents. Therefore, a solid ground connection must be
provided as shown in figure 2.
2
CE Filter Kits for the VSM500 Integrated Drive/Motor
!
ATTENTION: RFI filters can only be used with AC supplies that are nominally balanced with
respect to ground. In some installations, three-phase supplies are occasionally connected in a
3-wire configuration with one phase grounded (Grounded Delta). The filter must not be used in
Grounded Delta supplies. Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
CE Filter
L1
Conduit/4-Wire Cable
IN
VSM500 Integrated Drive/Motor
W1
OUT
R/L1
OUT
S/L2
L2
W2
L3
W3
IN
IN
T/L3
OUT
PE
Nearest Building Structure Steel
Figure 2 – Wiring the Internal Mount CE Kit
Step 4. Connect the power wires from the CE filter to the VSM500 unit as shown in figure 3 (three-phase unit
shown).
1.3 Nm
(12 in-lb)
L1
L2
L3
PE
DC+
DCDBR
T/L3
S/L2
R/L1
1.3 Nm
(12 in-lb)
Figure 3 – Wiring the CE Filter to the VSM500 Drive/Motor
!
ATTENTION: The cover screws must be securely tightened in order to properly ground the cover.
Verify that all four cover screws are tight before applying power to the unit. Failure to observe
this precaution could result in severe bodily injury or loss of life.
Step 5. Reconnect the display ribbon cable and reinstall the unit cover.
CE Filter Kits for the VSM500 Integrated Drive/Motor
3
Installing the External Mount CE Filter Kit
ATTENTION: To prevent electrical shock, disconnect the power source before installing or
servicing the unit.
!
ATTENTION: The National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline
provisions for safely installing electrical equipment. Installation must comply with specifications
regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. Failure
to do so may result in personal injury and/or equipment damage.
Step 1. Mount the enclosed CE filter as shown in figure 4.
The cable length from the filter to the drive/motor must be less than 3 meters (10 feet).
29.0
(1.13)
mm
(in)
152.0
(6.0)
292.0
(11.5)
10.0
(0.38)
113.0
(4.46)
273.0
(10.75)
3.0
(0.10)
225.0
(8.87)
Front View
Side View
Figure 4 – Mounting the Enclosed CE Filter
Step 2. Connect the filter between the incoming AC supply line and the drive input terminals as shown in
figure 5 and figure 6.
Important: The filter may cause ground leakage currents. Therefore, a solid ground connection must be
provided as shown in figure 5.
4
CE Filter Kits for the VSM500 Integrated Drive/Motor
!
ATTENTION: RFI filters can only be used with AC supplies that are nominally balanced with
respect to ground. In some installations, three-phase supplies are occasionally connected in a
3-wire configuration with one phase grounded (Grounded Delta). The filter must not be used in
Grounded Delta supplies. Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
CE Filter
L1
Conduit/4-Wire Cable
IN
L2
L3
VSM500 Integrated Drive/Motor
L1'
OUT
L2'
OUT
IN
R/L1
S/L2
L3'
T/L3
OUT
IN
PE
PE
PE
Nearest Building Structure Steel
Figure 5 – Wiring the External Mount CE Filter
Step 3. Connect the input power wires to the CE filter as shown in figure 6 (three-phase unit shown).
0.3-0.8 Nm
(3-7 in-lb)
1.3 Nm
(12 in-lb)
2.8 Nm
(25 in-lb)
L1 L2 L3 PE
IN
Incoming
AC Power
OUT
To VSM500 Integrated Drive/Motor
AC Input Terminals
Figure 6 – Wiring the Input Power Leads to the CE Filter
CE Filter Kits for the VSM500 Integrated Drive/Motor
5
VSM500 Integrated Drive/Motor CE Filter Option Specifications
VSM-CE-1I
VSM-CE-3I
VSM-CE-1E
VSM-CE-3E
Input Voltage
115/230 VAC
230/460 VAC
115/230 VAC
230/460 VAC
Input Phases
Single Phase
Three Phase
Single Phase
Three Phase
Frequency
50/60 Hz
Rated Current
14 amps
9 amps
Power Dissipation
5 watts
Leakage Current (Worst Case)
0.5 mA
Weight
0.33 Kg
(0.73 lb)
Enclosure
0.45 Kg
(0.99 lb)
14 amps
9 amps
4.72 Kg
(10.41 lb)
4.89 Kg
(10.78 lb)
Internal
NEMA 12/IP 65
Operating Temperature
0&deg; to 40&deg;C (32&deg; to 104&deg;F)
Storage Temperature
-40&deg; to 85&deg;C (-40&deg; to 185&deg;F)
Relative Humidity
5% to 95%, non-condensing
Vibration
1 G operational, 2.5 G non-operational
Shock
15 G operational, 30 G non-operational
Altitude
1000 meters (3300 feet) without derating. For every 91.4 meters (300 feet)
above 1000 meters, derate current by 1%. Above 3000 meters (10,000 feet),
consult your Reliance Electric Sales Office.
International Standards and
Approvals
LIST
ED 966X
UL UL508C
&reg;
IN D
CONT EQ
LIST
ED 966X
C UL CSA 22.2
&reg;
IN D
CONT EQ
EMC Directive 89/336
LV:
EN 50178, EN 60204
EMC: EN 61800-3, EN 50081-1, EN 50082-2
Reach us now at www.rockwellautomation.com
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unique, flexible approach to helping customers achieve a competitive
advantage is supported by thousands of authorized partners, distributors
and system integrators around the world.
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Reliance Electric Standard Drives Business, 24800 Tungsten Road, Cleveland, OH 44117, USA, Tel: (1) 888 374 8370, Fax: (216) 266 7095
Publication
March
2000
Publication D2-3449-1
D2-3464 - March
2000
 2000 Rockwell International Corporation. All rights reserved. Printed in USA.
1999 Rockwell Automation Corporation. All Rights Reserved
U.S. Drives Technical Support
Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication D2-3464-March 2000
Copyright &copy; 2000 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
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Key Features

Internal and external mount options
Different voltage and phase ratings
Reduces radio frequency emissions
Includes all necessary components
Easy-to-follow installation instructions
UL, CSA, and CE certified

Frequently Answers and Questions

What is the main function of the CE filter?

The main function of the CE filter is to reduce radio frequency conducted emissions into the main supply lines and ground wiring.

What is included in the CE filter kit?

Depending on the kit model, the CE filter kit includes an internal or external mount CE filter, screws, and lock washers.

How do I install the CE filter?

The installation process is outlined in the instruction manual, and it includes detailed steps and diagrams for both internal and external mount options.