Kontron CP305, -HDD, -TR CompactPCI Processor Board, CP-RIO3 -04 Rear I/O Module User Guide
Below you will find brief information for CompactPCI Processor Board CP305, CompactPCI Processor Board CP305-HDD, CompactPCI Processor Board CP305-TR and Rear I/O Module CP-RIO3-04. The CP305 is a CompactPCI system controller board based on the Intel® Atom™ Processor N270, and comes with a CompactFlash socket, an onboard SATA port, a Gigabit Ethernet port and a VGA output. The CP305-HDD module provides further I/O, such as USB interfaces, a DVI-D interface, and a CompactFlash socket. The CP305-TR module provides USB interfaces, Gigabit Ethernet interfaces, serial ports, and CompactFlash socket. The CP-RIO3-04 Rear I/O Module provides USB, VGA, Gigabit Ethernet, COM, and SATA interfaces.
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CP305
3U CompactPCI Processor Board based on the Intel® Atom™ Processor N270 with the Mobile Intel® 945GSE Express Chipset
Doc. ID: 1035-7168, Rev. 2.0
February 11, 2011
If it’s embedded, it’s Kontron.
Preface CP305
Revision History
Rev.
Publication Title: CP305: 3U CompactPCI Processor Board based on the Intel® Atom™
Processor N270 with the Mobile Intel® 945GSE Express Chipset
Doc. ID: 1035-7168
Brief Description of Changes Date of Issue
1.0
Initial issue
2.0
Added description for the CP305-TR Module
29-Sep-2009
11-Feb-2011
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS
Kontron Modular Computers GmbH
TELEPHONE AND E-MAIL
+49 (0) 800-SALESKONTRON
Sudetenstraße 7
D - 87600 Kaufbeuren Germany [email protected]
For further information about other Kontron products, please visit our Internet web site: www.kontron.com.
Disclaimer
Copyright © 2011 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.
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CP305 Preface
Table of Contents
Special Handling and Unpacking Instructions ................................................... xvii
Introduction ............................................................................. 1 - 3
CP305-HDD Module ....................................................................... 1 - 5
CP305-TR Module .......................................................................... 1 - 5
CP-RIO3-04 Rear I/O Module ......................................................... 1 - 5
System Relevant Information .................................................................. 1 - 5
Functional Block Diagram ............................................................... 1 - 6
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Preface CP305
2.
Functional Description ............................................................ 2 - 3
2.1
CPU, Memory and Chipset ......................................................................2 - 3
2.1.1
CPU .................................................................................................2 - 3
2.1.2
Memory ...........................................................................................2 - 4
2.1.3
Intel® 945GSE Express Chipset Overview .....................................2 - 4
2.1.4
Mobile Intel® 945GSE Express Graphics Memory Controller Hub ..2 - 4
2.1.5
I/O Controller Hub ICH7-M ..............................................................2 - 5
2.2
Peripherals ...............................................................................................2 - 5
2.2.1
Timer ...............................................................................................2 - 5
2.2.2
Watchdog Timer ..............................................................................2 - 5
2.2.3
Battery .............................................................................................2 - 6
2.2.4
Reset ...............................................................................................2 - 6
2.2.5
SMBus Devices ...............................................................................2 - 6
2.2.6
Thermal Management/System Monitoring ......................................2 - 7
2.2.7
Serial EEPROM ..............................................................................2 - 7
2.2.8
FLASH Memory ...............................................................................2 - 7
2.2.8.1
BIOS FLASH (Firmware Hub) .................................................2 - 7
2.2.8.2
CompactFlash Socket .............................................................2 - 7
2.3
Board Interfaces ......................................................................................2 - 9
2.3.1
General Purpose LED Output .........................................................2 - 9
2.3.2
USB Interfaces ..............................................................................2 - 10
2.3.3
Graphics Controller .......................................................................2 - 10
2.3.3.1
Graphics Memory Usage ......................................................2 - 10
2.3.3.2
Graphics Resolution .............................................................2 - 10
2.3.3.3
VGA Analog Interface and Connector J6 .............................. 2 - 11
2.3.4
Gigabit Ethernet ............................................................................ 2 - 11
2.3.5
SATA Interface ..............................................................................2 - 13
2.3.5.1
Serial ATA Connector J4 .......................................................2 - 13
2.3.6
CompactPCI Bus Interface ............................................................2 - 14
2.3.6.1
CompactPCI Connector Keying ............................................2 - 14
2.3.6.2
CompactPCI Connectors J1 and J2 Pinouts ........................2 - 15
2.3.7
Optional Rear I/O Interface ...........................................................2 - 17
2.3.7.1
Optional Rear I/O Interface on CompactPCI Connector J2
....2 - 18
2.3.7.2
Rear I/O Configuration ..........................................................2 - 19
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CP305 Preface
3.
Installation ............................................................................... 3 - 3
3.1
Safety Requirements ............................................................................... 3 - 3
3.2
CP305 Initial Installation Procedures ...................................................... 3 - 4
3.3
Standard Removal Procedures ............................................................... 3 - 5
3.4
Hot Swap Procedures ............................................................................. 3 - 5
3.5
Installation of CP305 Peripheral Devices ................................................ 3 - 5
3.5.1
CompactFlash Installation .............................................................. 3 - 5
3.5.2
USB Device Installation .................................................................. 3 - 6
3.5.3
Battery Replacement ...................................................................... 3 - 6
3.5.4
Hard Disk Installation ...................................................................... 3 - 7
3.6
Software Installation ................................................................................ 3 - 7
4.
Configuration ........................................................................... 4 - 3
4.1
Clearing BIOS CMOS Setup ................................................................... 4 - 3
4.2
I/O Address Map ..................................................................................... 4 - 3
4.3
CP305-Specific Registers ....................................................................... 4 - 4
4.3.1
Watchdog Timer Control Register .................................................. 4 - 4
4.3.2
Hardware and Logic Revision Index Register ................................. 4 - 6
4.3.3
Reset Status Register ..................................................................... 4 - 7
4.3.4
I/O Status Register .......................................................................... 4 - 8
4.3.5
I/O Configuration Register .............................................................. 4 - 9
4.3.6
Board ID Register ......................................................................... 4 - 10
4.3.7
Board Interrupt Configuration Register ......................................... 4 - 11
4.3.8
BIOS Configuration Register ........................................................ 4 - 12
4.3.9
LED Control Register .................................................................... 4 - 13
4.3.10 Rear I/O GPIO Register ................................................................ 4 - 14
5.
Power Considerations ............................................................ 5 - 3
5.1
System Power ......................................................................................... 5 - 3
5.1.1
CP305 Baseboard .......................................................................... 5 - 3
5.1.2
Backplane ....................................................................................... 5 - 4
5.1.3
Power Supply Units ........................................................................ 5 - 4
5.1.3.1
Start-Up Requirement ............................................................ 5 - 4
5.1.3.2
Power-Up Sequence .............................................................. 5 - 5
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5.1.3.3
Tolerance ................................................................................5 - 5
5.1.3.4
Regulation ...............................................................................5 - 6
5.2
Power Consumption ................................................................................5 - 6
5.3
Power Consumption of CP305 Accessories ............................................5 - 8
5.4
Start-Up Currents of the CP305 ...............................................................5 - 8
6.
Thermal Considerations ......................................................... 6 - 3
6.1
Board Internal Thermal Regulation ..........................................................6 - 3
6.1.1
CPU Internal Thermal Supervision ..................................................6 - 3
6.1.2
CPU Emergency Thermal Supervision (Thermtrip) .........................6 - 4
6.1.3
Thermal Management Recommendations ......................................6 - 4
6.2
External Thermal Regulation ...................................................................6 - 4
6.2.1
Convection Cooling .........................................................................6 - 5
6.2.2
Forced Airflow .................................................................................6 - 5
6.2.3
Peripherals ......................................................................................6 - 7
A.
CP305-HDD Module ................................................................ A - 3
A.1 Overview ................................................................................................. A - 3
A.2 Technical Specifications ......................................................................... A - 4
A.3 CP305-HDD Module Functional Block Diagram ..................................... A - 5
A.4 Front Panel of 8HP CP305 for CP305-HDD Module .............................. A - 6
A.5 CP305-HDD Module Layout ................................................................... A - 7
A.6 Module Interfaces (Front Panel and Onboard) ....................................... A - 8
A.6.1
Keyboard/Mouse Interface ............................................................. A - 8
A.6.2
Universal Serial Port ...................................................................... A - 9
A.6.3
USB Interfaces ............................................................................. A - 10
A.6.4
DVI-D Interface .............................................................................A - 11
A.6.5
IDE Interface (PATA) .................................................................... A - 12
A.6.6
CompactFlash Socket .................................................................. A - 13
A.6.7
SATA Interface ............................................................................ A - 15
A.6.8
PLCC Socket ................................................................................ A - 16
A.6.9
Battery .......................................................................................... A - 16
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CP305 Preface
B.
CP305-TR Module ....................................................................B - 3
B.1 Overview .................................................................................................B - 3
B.2 Technical Specifications ..........................................................................B - 4
B.3 CP305-TR Module Functional Block Diagram ........................................B - 5
B.4 Front Panel of 8HP CP305 for CP305-TR Module ..................................B - 6
B.5 CP305-TR Module Layout .......................................................................B - 7
B.6 Module Interfaces (Front Panel and Onboard) ........................................B - 8
B.6.1
USB Interfaces ................................................................................B - 8
B.6.2
Ethernet Interfaces .........................................................................B - 9
B.6.3
Serial Ports ...................................................................................B - 10
B.6.4
General Purpose Input/Output Port .............................................. B - 11
B.6.5
Serial ATA Interfaces SATA-A and SATA-B .................................B - 12
B.6.6
CompactFlash Socket ...................................................................B - 12
B.6.7
CompactPCI Interface ..................................................................B - 14
B.6.8
Battery ..........................................................................................B - 16
B.6.9
Configuration of Jumper JP1 ........................................................B - 16
C.
CP-RIO3-04 Rear I/O Module ..................................................C - 3
C.1 Overview .................................................................................................C - 3
C.2 Technical Specifications ..........................................................................C - 4
C.3 Front Panels ............................................................................................C - 5
C.4 Module Layout: 4HP and 8HP Versions ..................................................C - 6
C.5 Module Interfaces ....................................................................................C - 7
C.5.1
USB Interfaces ................................................................................C - 7
C.5.2
VGA Interface .................................................................................C - 8
C.5.3
Gigabit Ethernet Interface ...............................................................C - 9
C.5.4
COM Interface ..............................................................................C - 10
C.5.5
Peripheral Control Interface ..........................................................C - 11
C.5.6
Serial ATA Interfaces SATA-A and SATA-B ..................................C - 12
C.5.7
Rear I/O interface on Compact PCI Connector rJ2 ......................C - 13
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CP305
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CP305 Preface
List of Tables
System Relevant Information .................................................................... 1 - 5
1-2 CP305 4HP Version Main Specifications ................................................... 1 - 9
1-4 Additional Standards for Boards with Ruggedized Service ..................... 1 - 15
1-5 Add. Stand. for Boards with Ruggedized Service and Conformal Coating 1 - 15
2-1 Processors Supported on the CP305 ........................................................ 2 - 3
2-2 Supported Memory Configurations ............................................................ 2 - 4
2-3 SMBus Device Addresses ......................................................................... 2 - 6
2-4 EEPROM Address Map ............................................................................. 2 - 7
2-5 CompactFlash Connector Pinout ............................................................... 2 - 8
2-6 POST Code Indication ............................................................................... 2 - 9
2-7 USB Connectors J9 and J10 Pinout ........................................................ 2 - 10
2-8 D-Sub VGA Connector J6 Pinout ............................................................ 2 - 11
2-9 Pinout of the Dual GbE Con. J11A/B ....................................................... 2 - 12
2-10 SATA Port Mapping ................................................................................. 2 - 13
2-11 SATA Connector J4 Pinout ...................................................................... 2 - 13
2-12 CompactPCI Bus Connector J1 Pinout ................................................... 2 - 15
2-13 64-bit CompactPCI Bus Connector J2 Pinout (CP305 Front I/O Vers.)... 2 - 16
2-14 Rear I/O CompactPCI Bus Connector J2 Pinout (CP305 Rear I/O Vers.) 2 - 18
2-15 GPIO Signal Description ......................................................................... 2 - 19
4-1 Clearing BIOS CMOS Setup ..................................................................... 4 - 3
4-2 I/O Address Map ........................................................................................ 4 - 3
4-3 Watchdog Timer Control Register ............................................................. 4 - 5
4-4 Hardware and Logic Revision Index Register ........................................... 4 - 6
4-5 Reset Status Register ................................................................................ 4 - 7
4-6 I/O Status Register .................................................................................... 4 - 8
4-7 I/O Configuration Register ......................................................................... 4 - 9
4-8 Board ID Register .................................................................................... 4 - 10
4-9 Board Interrupt Configuration Register .................................................... 4 - 11
4-10 BIOS Configuration Register ................................................................... 4 - 12
4-11 LED Control Register ............................................................................... 4 - 13
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Preface CP305
4-12 Rear I/O GPIO Register ........................................................................... 4 - 14
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 Input Voltage Characteristics ..................................................................... 5 - 5
5-4 Power Consumption: CP305 with DOS ...................................................... 5 - 7
5-5 Power Consumption: CP305 with Linux / Win.® XP in IDLE Mode ........... 5 - 7
5-6 Power Consumption: CP305 TDP at 75% ................................................. 5 - 7
5-7 Power Consumption: CP305 TDP at 100% ............................................... 5 - 7
5-8 Power Consumption: CP305 Graphics Benchmarks ................................. 5 - 7
5-9 Power Consumption of CP305 Accessories .............................................. 5 - 8
5-10 Start-Up Currents of the CP305 ................................................................. 5 - 8
A-1 CP305-HDD Module Main Specifications ................................................. A - 4
A-2 Serial Port Connector J9 Pinout ................................................................ A - 9
A-3 USB Connectors J4 and J6 Pinout .......................................................... A - 10
A-4 DVI-D Connector J2 Pinout ...................................................................... A - 11
A-5 Pinout of IDE Connector J3 ..................................................................... A - 12
A-6 CompactFlash Connector J13 Pinout ..................................................... A - 14
A-7 SATA Connector J5 Pinout ...................................................................... A - 15
B-1 CP305-TR Module Main Specifications .................................................... B - 4
B-2 USB Connectors J6 and J7 Pinout ............................................................ B - 8
B-3 Fast Ethernet Connectors J11 and J12 Pinout .......................................... B - 9
B-4 Serial Port Connectors J4 (COM1) and J1 (COM2) Pinout ..................... B - 10
B-5 GPIO Connector J5 Pinout ....................................................................... B - 11
B-6 SATA Connectors J8 and J10 Pinout ...................................................... B - 12
B-7 CompactFlash Connector J9 Pinout ....................................................... B - 13
B-8 CompactPCI Connector J2 Pinout .......................................................... B - 15
B-9 Configuration of Jumper JP1 ................................................................... B - 16
C-1 CP-RIO3-04 Rear I/O Module Main Specifications ................................... C - 4
C-2 USB Connectors J11 and J12 Pinout ........................................................ C - 7
C-3 D-Sub VGA Connector J7 Pinout .............................................................. C - 8
C-4 Pinout of the Dual GbE Con. J10A/B ........................................................ C - 9
C-5 COM Connectors J2a (COM1) and J3a (COM2) Pinout ......................... C - 10
C-6 Serial Port Connectors J2 (COM1) and J3 (COM2) Pinout ..................... C - 10
C-7 Peripheral Connector J13 Pinout ............................................................ C - 11
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CP305 Preface
C-8 SATA Connectors J5 and J6 Pinout ......................................................... C - 12
C-9 Rear I/O CompactPCI Connector rJ2 Pinout ........................................... C - 14
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CP305
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CP305 Preface
List of Figures
1-3 4 HP CP305 Board Layout (Top View) ..................................................... 1 - 8
1-4 4 HP CP305 Board Layout (Bottom View) ............................................... 1 - 8
2-1 CompactFlash Socket .............................................................................. 2 - 8
2-2 USB Connectors J9 and J10 .................................................................. 2 - 10
2-3 D-Sub VGA Con. J6 ............................................................................... 2 - 11
2-4 Dual Gigabit Ethernet Connector J11A/B ............................................... 2 - 12
2-5 SATA Connector J4 ................................................................................ 2 - 13
2-6 CPCI Connectors J1/J2 ......................................................................... 2 - 14
6-1 Operational Limits for the CP305 Operated in Extended Temp. Range ... 6 - 6
A-1 CP305-HDD Module Functional Block Diagram ...................................... A - 5
A-2 Front Panel of 8HP CP305 with CP305-HDD Module ............................. A - 6
A-3 CP305-HDD Module Layout (Top View) .................................................. A - 7
A-4 CP305-HDD Module Layout (Bottom View) ............................................. A - 7
A-5 Keyboard/Mouse Connector .................................................................... A - 8
A-6 Adapter for Connecting Mouse/Keyboard via PS/2 ................................. A - 8
A-7 Keyboard Connector J7 Pinout ................................................................ A - 9
A-8 Serial Port Connector J9 .......................................................................... A - 9
A-9 USB Connectors J4 and J6 .................................................................... A - 10
A-10 DVI-D Connector J2 ............................................................................... A - 11
A-11 SATA Connector J5 ................................................................................ A - 15
B-1 CP305-TR Module Functional Block Diagram ......................................... B - 5
B-2 Front Panel of 8HP CP305 with CP305-TR Module ................................ B - 6
B-3 CP305-TR Module Layout (Top View) ..................................................... B - 7
B-4 USB Connectors J6 and J7 ...................................................................... B - 8
B-5 Fast Ethernet Connectors J11 and J12 .................................................... B - 9
B-6 Serial Port Connectors J4 (COM1) and J1 (COM2) ............................... B - 10
B-7 GPIO Connector J5 ................................................................................ B - 11
B-8 SATA Connectors J8 and J10 ................................................................ B - 12
B-9 CompactPCI Connector J2 ................................................................... B - 14
C-1 CP-RIO3-04 Front Panels, 4HP and 8HP Versions ................................. C - 5
C-2 CP-RIO3-04 Module Layout, 4HP Version .............................................. C - 6
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Preface CP305
C-3 CP-RIO3-04 Module Layout, 8HP Version ............................................. C - 6
C-4 USB Connectors J11/J12 ........................................................................ C - 7
C-5 D-Sub VGA Connector J7 ....................................................................... C - 8
C-6 Dual Gigabit Ethernet Connector J10A/B ................................................ C - 9
C-7 COM Connectors J2a (COM1) and J3a (COM2) .................................. C - 10
C-8 Serial Port Connectors J2 (COM1) and J3 (COM2) .............................. C - 10
C-9 Peripheral Connector J13 ...................................................................... C - 11
C-10 SATA Connectors J5 and J6 .................................................................. C - 12
C-11 Rear I/O CompactPCI Connector rJ2 ................................................... C - 13
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CP305 Preface
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron without further notice.
Trademarks
This document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
ID 1035-7168, Rev. 2.0
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Preface CP305
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
Page xvi ID 1035-7168, Rev. 2.0
CP305 Preface
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing a not hot-swappable Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the board.
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Preface CP305
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special handling and unpacking instruction on the previous page of this manual.
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CP305 Preface
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a
TWO YEAR LIMITED HARDWARE
WARRANTY
as described in the following. However, no other warranties that may be granted or implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence, improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any other markings or parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of purchase, together with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to
Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the
“Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally or in any other form, written or electronically transmitted, without the company’s consent.
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Chapter
1
Introduction
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1.
Introduction
1.1
Board Overview
The CP305 is a highly integrated, 3U, 4 HP or 8 HP, lead-free CompactPCI system controller board. It has been designed to support the Intel® Atom™ Processor N270 with 1.6 GHz frequency and 533 MHz Front Side Bus (FSB) in 437 µFCBGA8 packaging.
The CP305 utilizes the Mobile Intel® 945GSE Express Graphics Memory Controller Hub
(945GSE Express GMCH) and the ICH7-M I/O Controller Hub.
The board includes up to 2 GB of soldered Double Data Rate 2 (DDR2) memory operating at
533 MHz.
The 4HP CP305 comes with an onboard SATA port, two Gigabit Ethernet ports (Intel®
82574L), two USB 2.0 ports on the front panel, and a built-in Intel 3D Graphics accelerator for enhanced graphics performance with a VGA analog display interface. A CompactFlash socket for type I and type II CompactFlash cards is provided via the CP305-CF piggy-back module of the CP305. Several onboard connectors provide flexible 8HP expandability.
The board supports one 32-bit/33 MHz CompactPCI interface acting as system master CPU only.
The optional CP305-HDD module has been designed to make various legacy PC I/O ports available as well as DVI and USB interfacing. It includes one COM port, a PS/2 keyboard and mouse port, a 2.5" onboard hard disk SATA interface, a PATA IDE connector (i.e. for a CD/DVD drive), two USB 2.0 ports, and a DVI-D interface.
Designed for stability and packaged in a rugged format, the board fits into all applications situated in industrial environments, including I/O intensive applications where only one slot is available for the CPU, making it a perfect core technology for long-life applications.
Components which have high temperature tolerance have been selected from embedded technology programs, and therefore offer long-term availability.
There are various operating systems available for the CP305. For detailed information, please contact Kontron.
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Introduction CP305
1.2
Board-Specific Information
The CP305 is a CompactPCI single-board computer based on Intel’s Atom™ Processor technology and is specifically designed for use in highly integrated platforms with solid mechanical interfacing for a wide range of industrial environment applications.
Some of the CP305's outstanding features are:
• Intel® Atom™ Processor N270:
• 1.6 GHz core frequency
• 533 MHz FSB
• 437-pin µFCBGA8 package
• 56 kB L1 and 512 kB L2 cache on-die, running at CPU speed
• 945GSE and 82801GM (ICH7-M) chipset
• Up to 2 GB DDR2 SDRAM memory running at 533 MHz
• Integrated 3D high-performance VGA controller
• Analog display support of up to 2048 x 1536 pixels at 75 Hz
• DVI-D option (with 8HP version)
• Two Gigabit Ethernet interfaces (82574L)
• Two Serial ATA (SATA) interfaces switchable to rear I/O
• One IDE Ultra ATA/100 interface
• Onboard Compact Flash socket for type I and type II CompactFlash cards (True IDE with
DMA) on CP305-CF module for 4HP version and CP305-HDD module for 8HP version
• Six USB ports
• Two Front USB 2.0
• Two further Front USB 2.0 on the 8HP version
• Two Rear I/O USB 2.0
• Compatible with CompactPCI Specification PICMG 2.0. Rev. 3.0
• 1 MB onboard FWH for BIOS
• Hardware Monitor (Super I/O SCH3112)
• Watchdog timer
• Real-time clock
• Two COM ports on Rear I/O (with an optional single port on the front I/O on 8HP version)
• I/O extension connectors (SATA, SDVO, USB, PS/2, LPC, IDE, COM, as well as Monitor and Control signals)
• 4HP or 8HP, 3U CompactPCI
• Reset push button switch (with 8HP version)
• Several Rear I/O configurations
• Jumperless board configuration
• Power-up sequencing and in-rush current optimized design
• Passive heat sink solution
• AMI BIOS
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CP305 Introduction
1.3
Optional Modules
1.3.1
CP305-HDD Module
The CP305-HDD module for the 8 HP CP305 version provides legacy PC I/O ports. It includes one digital DVI port, two USB 2.0 ports, one COM port, a PS/2 keyboard and mouse port, one
IDE connector, and one CompactFlash socket. A SATA hard disk interface is also available for mounting a 2.5” hard disk drive.
For further information concerning the CP305-HDD module, refer to Appendix A.
1.3.2
CP305-TR Module
The Kontron CP305-TR module for the 8 HP CP305 version has been designed for use in mobile- and transportation-oriented applications where robust, mechanically secured connections are required. It includes two Fast Ethernet ports via M12, D-coded connectors, two
USB 2.0 service ports via M8, A-coded connectors and three GPO LEDs on the front panel as well as two onboard COM ports, one onboard GPIO port, one CompactFlash socket, two onboard SATA ports for connection to external SATA devices and one CompactPCI connector for connecting the CP305-TR to the backplane.
For further information concerning the CP305-TR module, refer to Appendix B
1.3.3
CP-RIO3-04 Rear I/O Module
The CP-RIO3-04 rear I/O module has been designed for use with the CP305 board from
Kontron and provides comprehensive rear I/O functionality.
For further information concerning the CP-RIO3-04 rear I/O module, refer to Appendix C.
1.4
System Relevant Information
The following system relevant information is general in nature but should still be considered when developing applications using the CP305.
Table 1-1: System Relevant Information
SUBJECT INFORMATION
System Configuration
Master/Slave Functionality The CP305 can operate only as a master board.
Board Location in the System The CP305 board must be installed in a system slot of a CompactPCI backplane.
Hot Swap Compatibility
The CP305 system controller board can support up to 7 peripheral boards with 32bit and 33 MHz.
The CP305 supports the addition or removal of other boards whilst in a poweredup state. Individual clocks for each slot and ENUM signal handling are in compliance with the PICMG 2.1 Hot Swap specification.
Hardware Requirements
Operating Systems
The CP305 can be installed in any CompactPCI 3U rack.
There are various operating systems available for the CP305. For detailed information, please contact Kontron.
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Introduction CP305
1.5
Board Diagrams
The following diagrams provide additional information concerning board functionality and component layout.
1.5.1
Functional Block Diagram
Figure 1-1: CP305 Functional Block Diagram
Reset,
Clock
Power
Supply
Front
VGA
Switch
Rear
VGA
DDR2 SDRAM
Soldered Up to 1GB
(Stacked Up to 2GB)
Intel® Atom™
Processor
N270
533 MHz
Graphics
Memory
Controller
Hub (GMCH)
Intel® 945GSE
533 MHz, 64-bit
COM1
I/O
Extension
22 Pins
High Speed
I/O Ext.
40 Pins
Super
I/O
LOGIC
BIOS
Flash
AC97
LPC
I/O Controller
Hub
Intel® ICH7-M
SMBus
EEPROM
Page 1 - 6
SATA
Con.
7 Pins
JTAG/
Debug
12 Pins
IDE/CF
Ext.
32 Pins
2x GbE
Intel®
82574
USB
2.0
GbE
Switch
2x GbE
J2
Rear
I/O
J1
32-bit
CPCI
Dual
GbE
RJ-45
COM1/2, GPIO or AC97
Front Panel Connector CPU, GMCH, I/O Controller Hub
Onboard Connector Peripheral
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CP305 Introduction
1.5.2
Front Panel
Figure 1-2: CP305 4HP Front Panel
CP305
LEGEND:
CP305: 4HP version
General Purpose LEDs:
WD/GP (green): Watchdog or General Purpose; when lit during power-on, it indicates a PCI reset is active.
TH/GP (green): Overtemperature Status or General Purpose; when lit during power-on, it indicates a power failure
.
Note ...
If the WD/GP LED and the TH/GP LED keep flashing during BIOS initialization, a POST code is indicated.
For further information on the blinking intervals of the WD/GP LED and the TH/GP LED refer to section 2.3.1 General Purpose LED Output.
Integral Ethernet LEDs
ACT (green): Ethernet Link/Activity
SPEED (green/orange): Ethernet Speed
SPEED ON (orange): 1000 Mbit
SPEED ON (green): 100 Mbit
SPEED OFF: 10 Mbit
Note ...
For detailed information on the 8HP CP305 version, refer to Appendix A,
CP305-HDD module.
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Introduction
1.5.3
Board Layout
Figure 1-3: 4 HP CP305 Board Layout (Top View)
J4
SATA
J6
VGA
Intel® Atom™
Processor
N270
GP LEDs
J9
USB
J10 USB
J11A
Dual
GbE
J11B
Eth.
Contr.
Eth.
Contr.
Intel® 945GSE
GMCH
DDR2
SDRAM
DDR2
SDRAM
DDR2
SDRAM
DDR2
SDRAM
CompactFlash
Socket
Battery
CP305
Figure 1-4: 4 HP CP305 Board Layout (Bottom View)
ICH7-M
JP2
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CP305 Introduction
1.6
Technical Specification
Table 1-2: CP305 4HP Version Main Specifications
CPU
CP305
Memory
Intel® 945GSE Express
GMCH
Intel® ICH7-M
SPECIFICATIONS
The CP305 supports the following microprocessor:
•
Intel® Atom™ Processor N270:
•
1.6 GHz core frequency
•
533 MHz FSB
•
437-pin µFCBGA8 package
•
56 kB L1 and 512 kB L2 cache on-die, running at CPU speed
Main Memory:
•
Up to 2 GB Single-Channel soldered DDR2 SDRAM memory
•
533 MHz memory bus
•
Error Checking and Correction (ECC) not provided
Cache structure:
•
56 kB L1 on-die full speed processor cache
•
32 kB for instruction cache
•
24 kB for data cache
•
512 kB L2 on-die full speed processor cache
FLASH Memory:
•
1 MB FLASH for BIOS
Memory Extension:
•
CompactFlash socket for type I and type II CompactFlash cards
(true IDE mode)
Serial EEPROM:
•
24LC64 (64 kbit)
Mobile Intel® 945GSE Express Graphics Memory Controller Hub (945GSE
Express GMCH):
•
Support for a single Intel® Atom™ Processor N270
•
64-bit AGTL/AGTL+ based System Bus interface with 533 MHz
•
System Memory interface with optimized support for single-channel
DDR2 SDRAM memory at 533 MHz without ECC
•
Integrated 2D and 3D Graphics Engines
•
Integrated 400 MHz RAMDAC
82801GM I/O Controller Hub (ICH7-M)
•
PCI Rev. 2.3 compliant with support for 32-bit/33 MHz PCI operations
•
Power management logic support
•
Enhanced DMA controller, interrupt controller, and timer functions
•
Integrated IDE controller Ultra ATA/100/66/33 and PIO mode
•
USB 2.0 host interface with up to six USB ports available on the CP305
•
SATA Host Controller with two ports, 1.5 Gbit/s transfer rate
•
Two of the four x1 PCI Express ports are used for Gigabit Ethernet
•
System Management Bus (SMBus) compatible with most I²C™ devices
•
Low Pin Count (LPC) interface
•
Firmware Hub (FWH) interface support
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Introduction CP305
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305
CompactPCI
Rear I/O
Hot Swap
VGA
Gigabit Ethernet
USB
Serial
Keyboard and Mouse
SPECIFICATIONS
Compliant with CompactPCI Specification PICMG® 2.0 R 3.0
•
System master operation
•
32-bit / 33 MHz master interface
•
3.3 V or 5 V (universal PCI interface)
The following interfaces are routed to the Rear I/O connector J2:
•
COM1 and COM2 (3.3V TTL signaling)
•
2 x USB 2.0
•
VGA (analog)
•
2x Gigabit Ethernet
•
2x SATA
•
System Management signals
•
General Purpose signals
The CP305 is not hot-swappable but supports the addition and removal of other boards whilst in a powered-up state. Individual clocks for each slot and
Enum signal handling are in compliance with the PICMG 2.1 Hot Swap
Specification.
Built-in Intel 3D Graphics accelerator for enhanced graphics performance.
•
Supports resolutions of up to 2048 x 1536 at a 75 Hz refresh rate
•
Hardware motion compensation for software MPEG2 decoding
•
Dynamic Video Memory Technology (DVMT3.0)
Two 10 Base-T/100 Base-TX/1000 Base-T Gigabit Ethernet interfaces based on the Intel® 82574L Ethernet PCI Express bus controller individually switchable to front or read I/O
•
Dual RJ-45 connector on the front panel
•
Automatic mode recognition (Auto-Negotiation)
•
Automatic cabling configuration recognition (Auto MDI, MDI-X)
Cabling requirement: Category 5, UTP, four-pair cabling
Six USB ports supporting UHCI and EHCI:
•
Two USB 2.0 connectors on the front panel
•
Two USB 2.0 connectors on the front panel of the 8 HP version
•
Two USB 2.0 connectors on the rear I/O interface
Two UARTs, 16C550 compatible.
•
COM1 available either on the front panel of the 8 HP version or on the
Rear I/O
•
COM2 available on Rear I/O only
Keyboard and Mouse are supported
•
USB keyboard support on 4HP and 8HP
•
PS/2 only with CP305-HDD module (8HP)
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CP305 Introduction
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305
Mass Storage
SPECIFICATIONS
SATA: Integrated Serial ATA Host Controllers
•
Two switchable SATA ports, either:
•
One onboard SATA port and one SATA port on the CP305-HDD module (8HP) for 2.5” HDD, or
•
Two SATA ports available on Rear I/O
•
Data transfer rate up to 1.5 Gbit/s
IDE Ultra ATA/100/66/33 and PIO
•
CompactFlash (either on 4 HP or on 8HP)
•
40-pin, 2.54 mm, male pinrow connector available on CP305-HDD module (8HP)
CompactFlash:
•
CompactFlash socket for type I and type II CompactFlash cards
(DMA capable true IDE mode)
•
The CompactFlash is always configured as IDE master
•
Supports type I and II CompactFlash cards
40-pin Standard Connector (only with CP305-HDD module):
•
If a CompactFlash card is inserted, the drive must be configured as slave (CF is always IDE master).
I/O extension interfaces I/O extension interfaces:
•
SATA
•
2x USB2.0
•
SDVO
•
LPC devices
•
PS/2
•
COM1
•
Monitor and Control signals
Front Panel Connectors
•
VGA: 15-pin D-Sub connector
•
USB: two 4-pin connectors
•
Ethernet: two RJ-45 connectors
Onboard Connectors
•
One 7-pin, L-form standard SATA connector
•
I/O extension connectors
•
CompactPCI Connector J1 and J2
•
CompactFlash socket for type I, II (on the CP305-CF module)
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Introduction CP305
Table 1-2: CP305 4HP Version Main Specifications (Continued)
LEDs
CP305
Watchdog
Thermal Management
System Monitor
Software BIOS
Operating Systems
SPECIFICATIONS
System status:
• WD/GP: green: Watchdog or General Purpose; when remains lit during power-on, it indicates PCI reset is active.
• TH/GP: green: Overtemperature Status or General Purpose; when remains lit during power-on, it indicates a power failure.
Gigabit Ethernet status:
• ACT: green: Network/Link Activity
• SPEED: green/orange: Network Speed
Software-configurable Watchdog operating in the following modes:
•
Timer-only mode
•
Reset mode
•
IRQ mode
•
Dual-stage mode
CPU overtemperature protection is provided by:
•
Internal processor temperature control unit
•
CPU shut down via thermal monitor
•
Specially designed heat sink
Hardware monitor integrated in the SCH3112 for the supervision of:
•
Several system power voltages
•
One fan speed input
•
One fan PWM output
•
Board temperature
AMI BIOS with 1 MB Flash memory with the following features:
•
QuickBoot
•
QuietBoot
•
BootBlock
•
LAN boot capability for diskless systems (standard PXE)
•
Boot from USB floppy disk drive
•
BIOS legacy support for USB keyboards
•
Plug and Play capability
•
BIOS parameters are saved in the EEPROM
•
Board serial number is saved within the EEPROM
•
PC Health Monitoring
There are various operating systems available for the CP305. For detailed information, please contact Kontron.
Page 1 - 12 ID 1035-7168, Rev. 2.0
CP305 Introduction
Table 1-2: CP305 4HP Version Main Specifications (Continued)
CP305
Mechanical
Power Consumption
Temperature Range
SPECIFICATIONS
3U, 4HP, CompactPCI compliant form factor typ. 10 W
For further information, refer to Chapter 5.
Operational: 0°C to +60°C Standard
-40°C to +80°C Extended (without hard disk and in the appropriate system environment)
Storage: -55°C to +85°C Without hard disk and without battery
-40°C to +65°C With hard disk and without battery
Note ...
When a battery is installed, refer to the operational specifications of the battery as this determines the storage temperature of the CP305 (See "Battery" below).
Note ...
When additional components are installed, refer to their operational specifications as this will influence the board’s operational and storage temperature.
Climatic Humidity
Dimensions
Board Weight
Battery
93% RH at 40°C, non-condensing (acc. to IEC 60068-2-78)
100 mm x 160 mm
320 grams (4HP variants with heat sink, with front panel but without mezzanine boards)
3.0V lithium battery for RTC with battery socket.
Recommended type: CR2025
Temperature ranges:
Operational (load): -20°C to +70°C typical (refer to the battery manufacturer’s specifications for exact range)
Storage (no load): -55°C to +70°C typical (no discharge)
Note ...
For a description of the additional 8HP version interfaces, refer to the Technical Specifications table in Appendix A, CP305-HDD module.
1.7
Kontron Software Support
Kontron is one of the few CompactPCI and VME vendors providing inhouse support for most of the industry-proven real-time operating systems that are currently available. Due to its close relationship with the software manufacturers, Kontron is able to produce and support BSPs and drivers for the latest operating system revisions thereby taking advantage of the changes in technology.
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Introduction CP305
1.8
Standards
This Kontron product complies with the requirements of the following standards.
Table 1-3: Standards
TYPE ASPECT
CE Emission
Immission
Mechanical
Electrical Safety
Mechanical Dimensions
Environmental Climatic Humidity
WEEE
RoHS
STANDARD
EN55022
EN61000-6-3
EN55024
EN61000-6-2
EN60950-1
IEEE 1101.10
IEC60068-2-78
(see note below)
Directive 2002/96/EC
Waste electrical and electronic equipment
Directive 2002/95/EC
Restriction of the use of certain hazardous substances in electrical and electronic equipment
Note ...
Kontron performs comprehensive environmental testing of its products in accordance with applicable standards.
Users desiring to perform further environmental testing of Kontron products must contact Kontron for assistance prior to performing any such testing. This is necessary, as it is possible that environmental testing can be destructive when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be exposed to a change of temperature exceeding 1K/minute, averaged over a period of not more than five minutes. Otherwise, condensation may cause permanent damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting from destructive environmental testing.
Page 1 - 14 ID 1035-7168, Rev. 2.0
CP305 Introduction
In addition, boards providing ruggedized service comply with the following standards as well.
Table 1-4: Additional Standards for Boards with Ruggedized Service
TYPE ASPECT
Environmental Vibration
(Sinusoidal)
Single Shock
Permanent Shock
STANDARD
IEC60068-2-6
IEC60068-2-27
IEC60068-2-29
REMARKS
Ruggedized version test parameters:
• 10-300 (Hz) frequency range
• 5 (g) acceleration
• 1 (oct/min) sweep rate
• 10 cycles/axis
• 3 axis
Ruggedized version test parameters:
• 30 (g) acceleration
• 9 (ms) shock duration half sine
• 3 number of shocks per direction (total: 18)
• 6 directions
• 5 (s) recovery time
Ruggedized version test parameters:
• 15 (g) acceleration
• 11 (ms) shock duration half sine
• 500 number of shocks per direction
• 6 directions
• 5 (s) recovery time
Furthermore, boards providing ruggedized service and conformal coating comply with the following standards as well.
Table 1-5: Add. Standards for Boards with Ruggedized Service and Conformal Coating
TYPE
Railway
ASPECT
Electromagnetic Compatibility (EMC)
STANDARD
EN50155 --
REMARKS
EN50121-3-2 --
Temperature EN50155 Class T2
Shock and Vibration
Climatic Humidity
EN50155
EN60373
EN50155
--
Class 1B
--
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Introduction
1.9
Related Publications
The following publications contain information relating to this product.
Table 1-6: Related Publications
PRODUCT
CompactPCI Systems and
Boards
CompactFlash Cards
Serial ATA
PUBLICATION
CompactPCI Specification PICMG 2.0, Rev. 3.0
CompactPCI Hot Swap Specification PICMG 2.1 Rev. 2.0
Kontron’s CompactPCI System Manual, ID 19954
CF+ and CompactFlash Specification Revision 2.0
Serial ATA 1.0a Specification
CP305
Page 1 - 16 ID 1035-7168, Rev. 2.0
advertisement
Key Features
- Intel® Atom™ Processor N270
- CompactPCI 3U
- Onboard SATA port
- Gigabit Ethernet port
- VGA output
- CompactFlash socket
- USB interfaces
- DVI-D interface
- Serial ports
- Rear I/O module support