Binks QS 5003, QS 5012, QMS 430, QMG 416 air motor drive Service Bulletin

SERVICE Bulletin
SBBI-19-087-D
Replaces SBBI-19-087-C
AIR MOTOR DRIVES
Important: Read and follow all instructions and SAFETY PRECAUTIONS before
using this equipment. Retain for future
reference.
QS-5003 air motor drive, 15-1 gear reduced for paint drums having built-in
agitators. Includes air adjusting valve for
1/4" NPT(M) inlet.
High pressure can cause serious
injury. Pressure is maintained in
a pressure tank after the system
has been shutdown. Before attempting removal of fill plug or
cover, relieve tank pressure.
Pressure Relief Procedure
1.Turn off the main air supply to the
tank.
2. Close air inlet valve located on tank
air manifold.
3. Bleed off air in the tank by turning the
air inlet valve handle counterclockwise. Wait until all the air has escaped
through the valve before removing the
pressure tank cover or fill plug.
DESCRIPTION
The air motors covered in this service bulletin are designed to drive paint agitators
when connected to a source of clean, dry,
air pressure.
QS-5012 air motor drive, 15-1 gear reduced
for pressure tank agitator. Includes air
adjusting valve with necessary hose and
fittings for hookup to tank regulator.
QMS-430 direct drive air motor and agitator assembly for 2.8 gal. stainless pressure
tanks. Includes removable agitator and air
motor with air shut off valve and necessary hose and fittings for hookup to tank
regulator. Agitator supplied is suitable
for use with halogenated hydrocarbon
based solvents.
QMG-416 direct drive air motor and agitator assembly for 2.8 gal. galvanized pressure tanks. Includes removable agitator
and air motor with air shut off valve and
necessary hose and fittings for hookup
to tank regulator. Agitator supplied is not
suitable for use with halogenated hydrocarbon based solvents.
4.Leave the air relief valve open until you
have reinstalled the cover or fill plug.
INSTALLATION
QS-5012 Installation onto Pressure Tank
with Agitator (Refer to Figure 3.)
1. Position agitator assembly over
bearing assembly in lid until support
(60) is fully seated on bearing assembly. It may be necessary to rotate
the drive assembly in order to get the
agitator assembly to engage in the gear
box. Once engaged, again rotate the
drive assembly until the air motor inlet
and exhaust ports are aimed toward the
rear of the tank. This will allow proper
hookup of air hose and fittings to the
tank regulator.
2.Tighen hex head cap screw (61).
3. Remove main air supply inlet valve
from tank regulator and install service
tee (67) in open port.
4. Connect tank air supply inlet valve to
open end port of service tee (67). Install
nipple (64) in open port of service tee.
5. If not already connected, install elbow
(63) in air motor inlet port and upper
nipple (64) in open elbow port. Connect
air adjusting valve (65) to upper nipple.
Connect hose assembly (66) between
lower nipple (64) and air adjusting
valve.
QMS-430 and QMG-416 Installation Into
Pressure Tank (Refer to Figure 1.
1. Follow pressure relief procedure before
removing or loosening any tank lid
components.
2. If not already separated, loosen
propeller set screw (32) and remove
propeller from shaft.
3. Remove seal plug from paint tank
lid and clean sealing surface around
threaded port.
4. Make sure that the o-ring (26) is fully
seated in groove of adapter (24). Install and tighten air motor adapter
and shaft assembly into threaded
center hole in tank lid.
5.Loosen set screws (25) in adapter. Rotate air motor assembly until inlet port
is aimed toward the rear of the tank to
allow hookup of air hose and fittings
to supply air inlet of tank regulator
or service tee. Air hose provided for
hookup is 10" long.
6. Retighten both set screws (25).
7. Install propeller (31) on end of agitator
shaft (30). Secure propeller with set
screw (32).
8. Remove main air supply inlet valve
from tank regulator and install service
tee (23). Install lower nipple (20) in open
port of service tee.
9. Connect tank air supply inlet valve
to end port of service tee (23). Install
lower nipple (20) in open port of
service tee.
10.If not already connected, install elbow
(19) in air motor inlet port. Install upper
nipple (20) in open port of elbow. Connect air adjusting valve (21) to upper
nipple. Then, connect hose assembly
(22) between air adjusting valve and
lower nipple.
(Continued on Page 3)
Page 2
SBBI-19-087-D
SAFETY PRECAUTIONS
This manual contains important information that all users should know and understand before using the equipment. This
information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we
use the following terms to draw your attention to certain equipment labels and portions of this Service Bulletin. Please pay special
attention to any label or information that is highlighted by one of these terms:
Note
Important information that tells
how to prevent damage to equipment, or how to avoid a situation
that might cause minor injury.
Important information to alert you
to a situation that might cause serious injury if instructions are not
followed.
Information that you should pay
special attention to.
The following hazards may occur during the normal use of this equipment.
Please read the following chart.
HAZARD
CAUSE SAFEGUARDS
Fire
Solvents and coatings can be highly
1.
flammable or combustible, especially
when sprayed.
2.
3.
Adequate exhaust must be provided to keep the air free of accumulations of flammable vapors. Smoking must never be allowed in the spray area.
Fire extinguishing equipment must be present in the spray area.
Explosion Hazard
Making changes to pressure tank 1.Never drill into, weld, or modify tank in any way.
Tank Rupture will weaken it. Carefully follow all instructions
for motor drive installation.
2. Do not adjust, remove, or tamper with the safety valve. If replacement is necessary, use the same type and rating of valve.
Explosion Hazard-
Halogenated hydrocarbon solvents - - Trichloroethane are not chemically
compatible with the aluminum that might be used in many system components. The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion.
Aluminum is widely used in spray application
equipment - such as material pumps, cups, regulators,
valves, etc. Check all equipment items before use and make sure they can be used safely with these
solvents. Read the label or data sheet for the material
you intend to spray. If in doubt as to whether or not
a coating or cleaning material is compatible, contact
your material supplier. Any other type of solvent may
be issued with aluminum equipment.
SBBI-19-087-D
QS-5003 Installation onto Drum Mounted
Agitator (Refer to Figure 2)
1. Adapter (47) has two thread sizes:
1-1/2" NPS (M) on one end and
2" NPS (M) on the other end. Choose the
proper thread size and place adapter
over agitator shaft of drum and screw
down securely.
2. Select proper driver shaft (46) and attach it to drive coupling assembly (48)
with driver pin (45) and cotter pins (44).
Place this assembly on shaft of drum
agitator.
Air Motor Gear Box Lubrication
Every 2 Days - Remove oil fill plug and
check oil level. Proper oil level is indicated
on outside of gear box housing. If oil level
is low, add 140-weight SAE Gear Oil or a
high quality worm gear lubricant. Replace
pipe plug and tighten to 20 foot-pounds
(27 N-m) of torque.
Page 3
Do not pry front plate (77) or end plate
(71) from air motor body (76) with a screw
driver; this will dent the surface of the
body and plates causing leaks. A puller
tool should be used to remove the plate
from the motor body while maintaining
the position of the shaft.
Always install new gaskets (73) when
reassembling air motor.
Note
Gear box oil is most easily drained
just after motor operation, while oil
is still warm.
3. Slip air motor support (39) down over
drive coupling assembly (48) and
adapter (47).
Approx. 1/8" Gap
(top of oil level to
bottom of fill hole)
Assemble the end plates to the body
using an arbor press with a pusher acting
on both races of the bearing while rigidly
supporting the opposite (drive) end of
the shaft.
Gear Box (Refer fo Figure 5)
4.Tighten air motor support (39) securely
with screw assembly (43).
1. Remove oil fill plug (88) or cover plate
(84) and drain gear box lubricant.
5. Install gear box (38) on air motor support (39), being sure to engage shaft
of drive coupling assembly (48).
2. Remove set screws (91) and remove
gear box from air motor.
6.Tighten cap screw and hex nut (40
and 42).
7. Connect air supply line to air adjusting
valve (52).
OPERATION
Before operating air motor, lubricate as
covered in next section. Open valve to
main air line; then slowly open air adjusting valve until agitator turns. To extend air
motor life, adjust air pressure setting to run
motor at about one revolution per second.
The agitator should be run continuously
while using the tank.
PREVENTIVE MAINTENANCE
Air Motor Lubrication
Note
Do not overfill. Overfilling may cause
oil to leak out of vent cap on top of
gear box.
After first 250 hours of operation, remove
gear box and drain gear oil. Refill gear box
with 140-Weight SAE Gear Oil or a high
quality worm gear lubricant. Replace pipe
plug and tighten to 20 foot-pounds (27
N-m) of torque.
6 Months or 2500 Operating Hours - Replace gear oil according to instructions
above. Replace gear oil more often if
environment causes oil to become contaminated during use.
REPLACEMENT OF PARTS
Failure to properly lubricate the air
motor will result in premature motor failure and will void warranty.
Lubricate air motor daily by adding 4
or 5 drops of SAE 10 weight oil into
air inlet fitting. For convenience, an
automatic oiler may be connected
to the air inlet.
Periodically - Remove air adjusting valve
and air strainer and flush motor with a
clean suitable solvent. Remove trapped
particles from screen in air inlet and clean
air strainer felt.
Removal of Air Motor and Gear Box
(Refer to Figure 3 - typical assembly.)
1. Follow pressure relief procedure
(Ref. Pg. 1) before removing or loosening any components.
2.Turn off valve to main air supply
and disconnect air adjusting valve (65)
at nipple (64).
3.Loosen upper cap screw (61) and
remove air motor and gear box
assembly from support (60).
Air Motor (Refer to Figure 4)
Holes must be drilled for new dowel pins
(72) after assembling front plate (77) on
new body (76) for alignment of parts.
3. Disassembly gear box per exploded
view, Figure 5. Discard gaskets (87 and
92). Do not remove oil seal (90) unless
leakage or seal damage is indicated.
4. If oil seal (90) was removed, inspect
seal seating bore in housing (89).
Remove any burrs or contaminants
from seal seating bore. Burrs or contaminants could distort new oil seal
during installation.
5. Inspect gear and shaft assembly (86) for
wear grooves, burrs, or contamination
of seal seating area. If seal seating area
is damaged, shaft must be repaired or
replaced.
6. Inspect all other parts for wear spots,
chipping, or other damage. Replace
damaged or worn parts.
7. If oil seal (90) is being replaced, inspect
new seal for damage before installing. Use arbor press to install seal.
Press fixture diameter must be close
fit with gear box bore diameter to
avoid damage to seal. Install with inner
casing and sealing lip toward bottom
of bore. Drive seal squarely into bore
to avoid warping. Check that seal
is fully seated all around at bottom
of bore.
8. Reassemble gear box per exploded
view. Install new gaskets (87 and 92).
Just prior to assembling gear box with
air motor, apply a small dab of thread
locking compound (81) to threads of
setscrews (91). Connect motor and
gear box and torque set screws (91) to
60 inch-pounds (6.8 N-m), minimum.
Refill gear box per gear box lubrication
instructions.
Page 4
SBBI-19-087-D
AIR MOTOR DRIVE SERVICE CHECKS
CONDITION
CAUSE
CORRECTION
A. Air motor sluggish or inefficient.
1. Air motor needs lubrication
1.Lubricate (see "Air Motor Lubrication"
or cleaning. section). Disassemble and clean per parts
replacement instructions.
2. Motor vanes need replacing 2. Disassemble, clean motor per parts
or contaminants present in
replacement instructions. Replace worn
motor chamber, Figure 4. vanes.
3.Low oil level in gear box,
Figure 5.
3. Add oil per lubrication instructions.
4. Gear and shaft assembly (86)
4. Replace worn parts per parts replacement
and/or worm gear (93) worn, instructions.
Figure 5.
5. Air motor bearing (68 or 79)
5. Replace bearings per parts replacement
worn, Figure 4. instructions.
B. Oil leakage from gear box.
1. Seal (90, Figure 5) worn.
1. Replace seal per parts replacement instructions.
Direct Drive Air Motor and Agitator Assemblies QMS-430 (Stainless Steel Shaft)
QMG-416 (Plain Steel Shaft)
Parts List for Figure 1
Ref. Replacement
No. Part No.
Description
1 QN-97
Carrying Handle
2 QMG-18
End Cap
•†3 ---
End Cap Gasket
†4 PT-58
Bearing
†5 Purchase Locally Machine Screw
1/4-28 x 1/2
†6
---
Front Plate
•†7 PT-59-1-K10
End Plate Spacer Kit
(Kit of 10)
†8 QS-189-1-K10
Dowel Pin (Kit of 10)
†9 ---
Body
•10 ---
Vane
†11 PT-57
Rotor Assy. for QMG-416
---
Rotor Assy. for QMS-430
(Not available separately,
order QMS-428 Air Motor
†12
---
End Plate
†13 PT-56
Seal
14
---
Strainer Cup
15
---
Screen
•16
---
Felt
17
---
Strainer Body
†18 350-401
Air Strainer
*19 Purchase Locally Street Elbow 1/4" (M)
x 1/4" (F) NPT
20 H-2008Nipple 1/4" NPS (M)
1/4" NPT (M)
21 HAV-500
Air Adjusting Valve, 1/4" NPS (M) x 1/4" NPS (F)
Ind.
Parts
Req'd.
1
1
1
2
12
1
2
4
1
4
1
1
1
1
1
2
1
1
1
1
2
Ref. Replacement
No. Part No.
Description
22 HA-57011
23 Purchase Locally
#24
---
#25
---
26 SSG-8184-K2
27 KK-5041
27A
---
27B
---
#28
---
#29 Purchase Locally
30 QMS-73
QMG-56
31 QMS-448
31A
---
32 Purchase Locally
32A KK-4991
KK-4990
Hose Assembly
Service Tee 1/4" Galv.
Adapter Set Screw (1/4-20 x 1/4")
O-Ring (Kit of 2)
Shaft Seal Kit
Shaft Seal
Retainer
Shaft Coupling
Set Screw (1/4-20 x 1/4" s.s.)
Agitator Shaft for
QMS-430
Agitator Shaft for
QMG-416
Propeller Kit (includes 31A and 32
Agitator Propeller
Set Screw (1/4-20 x 3/8" s.s.)
Agitator Kit for
QMS-430 (Includes
Item Nos. 24, 25, 28, 29)
Agitator Kit for
QMG-416 (Includes
Item Nos. 24, 25, 28, 29)
Ind.
Parts
Req'd.
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
• Parts included in KK-5001-1 Air Motor Repair Kit.
# When replacing either Ref. Nos. 24, 25 or 28 and 29, you
must order Ref. No. 32A, KK-4991 for QMS Models or
KK-4990 for QMG Models. The kit includes necessary parts.
Ref. No. (15) 2 ea. and Ref. No. (16) 4 ea. are included in KK-5006 Strainer Screen and Felt Kit.
† Parts included in PT-410 Air Motor Assembly.
SBBI-19-087-D
Page 5
Direct Drive Air Motor and Agitator Assemblies
QMS-430 (Stainless Steel Shaft)
QMG-416 (Plain Steel Shaft)
Figure 1
32A
24
2
1
26
3
4
27A
5
7
28
32A
8
15
16
15
17
27 (See Detail
and Note below)
27B
6
18
25
29
9
10
14
30
11
19
7
20
21
8
12
22
4
5
13
31A
32
20
31
23
Shaft Seal
(27A)
Detail drawing
(faces down)
Note: Retainer (27B) required only if tank is
used for vacuum operation.
Page 6
SBBI-19-087-D
Figure 2 QS-5003 Gear Drive Air Motor
34
35
36
52
51
33
35
37
50
38
Oil Fill
49
39
42
41
40
43
Parts List for Figure 2
Ref. Replacement
No. Part No.
Description
33 350-401
Air Strainer
34
---
Strainer Cap
+35
---
Screen
•+36 ---
Felt
37
---
Strainer Body
38
---
Gear Box (Figure 5)
39 QS-238
Air Motor Support
40 Purchase Locally Hex Head Cap Screw
3/8-16 x 2-1/2"
41 Purchase LocallyLock Washer 3/8"
42 Purchase Locally Hex Nut, 3/8-16
43 QS-456
Screw Assembly
44 Purchase Locally Cotter Pin 1/16" x 1/2"
45 QS-237
Driver Pin
46 QS-240 1/2"
Driver Shaft
QS-242 7/16"
Driver Shaft
47 QS-457
Adapter
48 QS-455
Drive Coupling Assembly
49
---
Air Motor, Figure 4)
50 Purchase Locally Street Elbow, 1/4" (M)
x 1/4" (F) NPT Galvanized
51 H-2008Nipple, 1/4" NPS (M)
x 1/4" NPT (M)
52 HAV-500
Air Adjusting Valve
1/4" NPS (M) x 1/4" NPS (F)
Ind.
Parts
Req'd.
1
1
2
1
1
44
48
1
1
1
1
1
2
1
1
1
1
1
1
1
• Included in KK-5001-1 Air Motor Repair Kit. See page 8 for additional
parts included in kit.
+Ref. No. (35) 2 ea. and Ref. No. (36) 4 ea. included in KK-5006 Strainer
Screen and Felt Kit.
46
47
45
SBBI-19-087-D
Page 7
Figure 3 QS-5012 Gear Drive Air Motor
54
53
55
56
55
57
58
Oil Fill Plug
63
59
64
60
62
65
61
61
66
64
67
Parts List for Figure 3
Ref.
Replacement
No.
Part No.
Description
53
350-401
Air Strainer
54
---
Strainer Cap
+55
---
Screen
•+56
---
Felt
57
---
Strainer Body
58
---
Gear Box (Figure 5)
59
32243-133
Washer
60
QMS-35
Air Motor Support
61
Purchase Locally Hex Head Cap Screw
3/8-16 x 2"
62
---
Air Motor (Figure 4)
63
Purchase Locally Street Elbow 1/4" (M)
1/4" NPT (F)
64
H-2008Nipple 1/4" NPS (M)
1/4" NPT (M)
65
HAV-500
Air Adjusting Valve
1/4" NPS (F) x 1/4" NPS (M)
66
HA-57011
Hose Assembly
67
Purchase Locally Service Tee 1/4" Galv.
Ind.
Parts
Req'd.
1
1
2
1
1
1
1
2
1
1
1
1
1
1
• Included in KK-5001-1 Air Motor Repair Kit. See page 8 for additional parts included in kit.
+ Ref. No. (55) 2 ea. and Ref. No. (56) 4 ea. included in KK-5006 Strainer Screen and Felt Kit.
Page 8
SBBI-19-087-D
QS-4016 Air Motor (for QS-5003 and QS-5012)
Parts List for Figure 4
Ref. Replacement
No. Part No.
Description
68
69
70
71
72
•73
•74
75
76
77
•78
79
80
QS-336
QS-197
Purchase Locally
QS-334
QS-189-1-K10
PT-59-1-K10
---
QS-442
QS-335
QS-333
---
PT-58
QS-190
Ind.
Parts
Req'd.
Oil Seal
Bearing
Machine Screw, 1/4-28 x 1/2 End Plate
Dowel Pin (Kit of 10)
End Plate Spacer Kit (Kit of 10)
Vane
Rotor and Shaft Assembly
Body Front Plate
End Cap Gasket
Bearing
End Cap
• Parts available in KK-5001-1 Air Motor Repair Kit.
1
1
12
1
4
2
4
1
1
1
68
70
72
1
1
70
76
83
73
79
78
82
77
84
Gear Box Assembly
Parts List for Figure 5
81 ---Thread Locking Compound, not shown
•82 ---
Fillister Head Machine
Screw 10-24 x 5/8"
83 QS-108
Pressure Relief Fitting 84 QS-37-1
Cover Plate
•85 ---
Washer 86 QS-416-1
Gear and Shaft Assembly
•87 ---
Gasket 88 Purchase Locally Pipe Plug 1/4", Galvanized
89 QS-36-1
Housing
•90 ---
Oil Seal
•91 ---
Cup Point Setscrew
5/16-18 x 3/8"
•92 ---
Gasket 93 QS-59
Worm Gear
•94 ---
Spacer •95 ---
Key, No. 5, 5/8" x 1/8"
74
75
80
71
73
72
Ref. Replacement
No. Part No.
Description
69
Figure 4
Figure 5
Ind.
Parts
Req'd.
85
4
86
1
1
1
1
1
1
1
1
2
87
91
92
88
Air Motor
Shaft
1
1
1
1
89
93
• Parts included in KK-5010 Gear Box Kit.
When replacing Ref. No. 82, torque to 15 in-lbs. min.
When replacing Ref. No. 91, torque to 60 in-lbs. min.
Apply SS-9868 sealant to threads as needed.
94
95
91
90
WARRANTY
This product is covered by Binks' 1 Year Limited Warranty.
Binks Worldwide Sales and Service Listing: www.binks.com
ITW Industrial Finishing
Binks has authorized distributors throughout the world. For technical
assistance or the distributor nearest you, see listing below.
U.S./Canada Technical Service Office:
195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)
Toll-Free Fax: 1-888-246-5732
ITW Automotive Refinishing
Binks has authorized distributors throughout the world.
For equipment, parts and service, check the Yellow Pages
under “Automotive Body Shop Equipment and Supplies.”
For technical assistance, see listing below.
U.S./Canada Customer Service Office:
11360 S. Airfield Road, Swanton, OH 43558
Toll-Free Telephone: 1-800-445-3988 (U.S.A. and Canada only)
Toll-Free Fax: 1-800-445-6643
11/08 ©2008 Illinois Tool Works Inc. All rights reserved. Printed in U.S.A.