Graco Reactor E-30i and E

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Graco Reactor E-30i and E | Manualzz

Reactor

®

E-30i and E-XP2i

Integrated Proportioning System

A True Graco Engineered Solution

Ready for the jobsite or spray rig – right out of the box

A complete system for polyurethane foam or polyurea applications, the integrated series of Reactor proportioning systems combines an electric Reactor and a diesel generator into one package. Complete turnkey models are also available with an integrated air compressor.

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Look what the integrated system can do for you:

Saves diesel fuel costs

– on average of $7,000 annually*

Improves productivity

– with advanced, easy to use controls

Eliminates guesswork

– the system is totally engineered and tested by Graco

Eliminates costly power issues

– associated with shore power and low cost generators

Start spraying sooner

– with improved heating capacity

Improves spray performance

– with consistent pressure at the gun

Saves time

– it’s easy to install into a spray rig since it’s prewired with components already selected and installed

Reduces fuel costs even more

– compact, portable design fits into a smaller trailer and a smaller trailer means a smaller truck

Smaller generator saves fuel costs

The integrated series of Reactor Proportioning Systems uses the heat from the diesel engine to heat the A and B materials. Depending on the model, this eliminates or significantly reduces the need for electrical heaters – reducing your fuel costs. Here’s how:

• The system pulls heat from the engine to heat the

A and B materials

• Since there are no heaters (or only small heaters) on the proportioner, this reduces the electrical demands of the generator, allowing a smaller generator to be used

• The system’s smaller 22 kw generator uses less fuel than a standard 30 or 40 kw generator

• You benefit from an annual fuel savings on average of $7,000*

* By replacing a standard 40 kw generator with a 20 kw generator, the system’s fuel needs are greatly reduced. Savings are an estimate only. Actual savings may vary.

Try the ROI calculator www.graco.com/integrated

Try the ROI calculator www.graco.com/integrated

Technology Delivers Fuel Savings

Innovative design re-purposes wasted heat and saves energy

Graco’s patent pending dual coolant loop design ensures that the A and B materials are isolated from the engine coolant. This unique design also provides constant, steady temperature control for superior heating performance.

Engine coolant loop

Engine coolant goes through heat exchanger 1 and transfers the heat from the engine to the coolant in the secondary loop. Graco’s controls turn the radiator fan on when additional cooling is required.

Did you know...

Fast material heating gets you up and running quicker

With just one pass through the heat exchanger, materials can be heated to a

Delta T (change in temperature) of 100°F (56°C)

(140°F on units with heaters) .

That’s 25% greater than a standard Reactor model.

Because of this better

Delta T performance, you don’t have to wait as long for materials to preheat.

Secondary coolant loop –

Coolant in the secondary loop continually circulates when valve C is open, maintaining a consistent temperature. When material heating is required, valve C closes, and valves A and B open. This allows the coolant in the secondary loop to go through heat exchangers

2 and 3, thereby transferring the heat to the A and B materials.

Advanced control technology

Tracks project information

• Advanced Display module (ADM) tracks, monitors and saves project information

• Data can be downloaded onto a USB drive for further analysis

Easy to view data display

• Drum fluid levels – let you know if you are running low on material

• System events such as startup and shutdown times

• Daily chemical output

Stores material settings to get you up and running faster

• Saves key setup data such as temperatures and pressure set points for up to 24 chemical recipes

Reduces downtime with on-screen troubleshooting advice

• Error messages explain the problem and provide common causes

Flexible system settings

• If chemicals are low, or if pressure imbalance occurs, you can program the system to shut down automatically

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Advanced Technologies Save Time and Energy

Heat

Recovery System

• Recovers heat from the engine coolant and transfers it to the

A and B materials

Troubleshooting

Y-Strainer

• Easy to access

• Analog temperature and pressure gauges are standard

Battery

• Battery not included

Integrated Air Control Panel

• Controls A and B feed pumps, agitator and gun

• One air line connection means less plumbing, less hoses and less assembly time

Motor Control

• Consistent pressure at the gun for improved spray performance

• Low-pulse design reduces pump change-over fluctuation

Booster Heat

• 4000 watt heater

(included on high- heat systems only)

Gen Set Controls

• Integrated controls allow for convenient and easy start up

• Engine monitoring functionality

Advanced Controls

• Stores up to 24 material recipes

• On screen troubleshooting

• USB downloadable job data

• User settable pressure imbalance and low chemical shutdown

Compact Design

• Lightweight design lets you use a smaller trailer and truck, saving you fuel costs

• Built-in pallet for easy transport

• 4 ft (1.2 m) wide by 5 ft (1.5 m) deep

*Integrated Air Compressor

• Champion

®

5 HP Compressor

• Continuous run air compressor with built-in head unloader

• Automatic tank drain – prevents moisture accumulation

*Standard on some models

*Three-Stage Air Dryer

• Provides dry air to your equipment using a three-stage process; air filter, coalescer and desiccant

*Standard on compressor-equipped models

Distribution Panel

• Easy to service electrical controls and breakers

• Pre-wired auxiliary breakers provided for compressor and other auxiliary equipment

Fuel Tank

• 22-gal (83 liter) capacity

• Can be remote mounted

Gen Set

• 29 HP Perkins

®

engine

• 22 kW Mecc Alte

®

alternator

• Smaller engine reduces fuel consumption

Visit www.graco.com for more information on the Graco Reactor E-30i or E-XP2i

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Technical Specifications and Ordering Information

6

NO COMPRESSOR WITH COMPRESSOR

Model

Max Output

Weight

Heater Wattage

Auxiliary Power

Available

E-30i

Max Working Pressure 2000 psi (138 bar, 13.8 MPa)

Max Hose Length 310 ft (94 m)

Max Fluid Temperature 140°F (60°C)

310 ft (94 m)

180°F (82°C)

310 ft (94 m)

180°F (82°C)

2000 psi (138 bar, 13.8 MPa)

310 ft (94 m)

140°F (60°C)

NA

310 ft (94 m)

180°F (82°C)

4000 W

310 ft (94 m)

180°F (82°C)

30 lb (13.6kg)/min 30 lb (13.6kg)/min 2 gpm (7.6 lpm) 30 lb (13.6kg)/min 30 lb (13.6kg)/min 2 gpm (7.6 lpm)

1750 lb (794 kg)

NA

50 amps @ 240V, breakers provided total 90 amps

E-30i with heat

2000 psi (138 bar, 13.8 MPa)

1800 lb (816 kg)

4000 W

32 amps @ 240V, breakers provided total 60 amps

E-XP2i with heat

3500 psi (240 bar, 24.0 MPa)

1800 lb (816 kg)

4000 W

32 amps @ 240V, breakers provided total 60 amps

E-30i

2250 lb (1021 kg) 2300 lb (1043 kg) 2300 lb (1043 kg)

30 amps @ 240V, breakers provided total 60 amps

E-30i with heat

2000 psi (138 bar, 13.8 MPa)

12 amps @ 240V, breakers provided total 30 amps

E-XP2i with heat

3500 psi (240 bar, 24.0 MPa)

4000 W

12 amps @ 240V, breakers provided total 30 amps

Auxiliary Power

Compressor

Air Tank

Air Dryer

Engine

Generator

120V or 240V, 1-ph

NA

NA

NA

NA

NA

NA

Perkins 404-22G, 2.2 L, 29 HP

NA

NA

NA

Mecc Alte 22 kW, 240V, 1-ph, 60 Hz, pancake style

120V or 240V, 1-ph

Champion 5 HP, 240V, 1-ph, 60 HZ, 21 cfm

12-gal tank, pneumatic operated tank drain

Three-Stage air dryer

Perkins 404-22G, 2.2 L, 29 HP

Mecc Alte 22 kW, 240V, 1-ph, 60 Hz, pancake style

Ordering Information:

Base Machine

Gun Options

(no Remote

Display)

*

Fusion

®

AP Pkg

Fusion

CS Pkg

259079

AP9079

CS9079

Gun Options

(with Remote

Display)

**

Repair Manual

P2 Pkg P29079

Fusion

AP Pkg

AP9179

Fusion

CS Pkg

CS9179

P2 Pkg P29179

Operation Manual 3A1705

3A1706

259080

AP9080

CS9080

P29080

AP9180

CS9180

P29180

3A1705

3A1706

259081

AP9081

CS9081

P29081

AP9181

CS9181

P29181

3A1705

3A1706

259089

AP9089

CS9089

P29089

AP9189

CS9189

P29189

3A1705

3A1706

259090

AP9090

CS9090

P29090

AP9190

CS9190

P29190

3A1705

3A1706

259091

AP9091

CS9091

P29091

AP9191

CS9191

P29191

3A1705

3A1706

*Packages include spray hose, whip hose and gun **Packages with Remote Display also include kit part number 24K338

† Available auxiliary current will be less when the engine is de-rated for site altitude. Reduce the available auxiliary current by 2.5 amps per 1000 ft (300 m) elevation increments. If the available auxiliary current is less than zero, the system configuration may not support the full load at that altitude.

Accessories

Hoses and Hose Accessories

24K240 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 2000 psi (138 bar, 13.8 MPa) with RTD and Scuffguard

24K241 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 3500 psi (240 bar, 24.0 MPa) with RTD and Scuffguard

24K394 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 2000 psi (138 bar, 13.8 MPa) with RTD, *CAN Cable and Scuffguard

24K395 3/8 in x 50 ft (9.5 mm x 15 m) Hose, 3500 psi (240 bar, 24.0 MPa) with RTD, *CAN Cable and Scuffguard

246050 1/4 in x 10 ft (6.3 mm x 3 m) Whip Hose, 2000 psi (138 bar, 13.8 MPa)

246055 1/4 in x 10 ft (6.3 mm x 3 m) Whip Hose, 3500 psi (240 bar, 24.0 MPa)

125379 50 ft (15 m) *CAN Cable

124003 15 ft (5 m) *CAN Cable

24K207 Fluid Temperature Sensor with RTD

*CAN Cable and hoses with CAN Cable are for use with optional Remote Display Kit

Compressor and Compressor Accessories

Complete Air Compressor Kit

24K335

Includes rack, compressor, tank and air dryer.

(Some assembly required).

Air Compressor (without tank)

125970

Champion BR-5 base mount, 5

HP, 240V, 1-ph, 60 HZ, belt guard aftercooler, pilot valve unloader.

Air Compressor with Tank

24M490

Champion HR5-3, 5 HP, 240V,

1-ph, 60 HZ, 30-gal, pilot valve unloader, auto tank drain.

Compressor Rack Kit (frame only)

24M258

Designed for Champion BR-5 or

Quincy PLT5-5B Compressors.

(Some assembly required).

Additional Kits and Accessories

Hose Rack Kit

24K336

Supports 310 feet (94 m) of heated hose. (Some assembly required).

Air Dryer Kit

24M178

Three-stage air dryer: air filter, coalescer and desiccant housing.

15V551 ADM Protective Covers, 10 pack

15M483 Remote Display Protective Covers, 10 pack

24K334 Feed Pump Shut Down Kit

24K333 Fuel Tank/Battery Move Kit

24K337 Light Tower Kit

24L911 System Roller Kit, used to support pallet when rolling into position

24M125 Air Tank Kit, 12-gal air tank with fittings

24M174 Drum Level Dip Sticks, for standard 55-gal drums

Remote Display Kit 24K338

The convenience of having your controls at the spray site.

With a Remote Display, your sprayer/operator can:

• Adjust temperatures and pressures

• Turn heat zones and motor off and on

• View and clear alarms and warnings

• Place pump in park mode

• View drum level indicator

• Communicate with ADM at the proportioner

System packages that include the Remote Display are available. See pg. 6

7

ABOUT GRACO

Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings.

The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market.

GRACO LOCATIONS

MAILING ADDRESS

P.O. Box 1441

Minneapolis, MN 55440-1441

Tel: 612-623-6000

Fax: 612-623-6777

AMERICAS

MINNESOTA

Worldwide Headquarters

Graco Inc.

88-11th Avenue N.E.

Minneapolis, MN 55413

EUROPE

BELGIUM

European Headquarters

Graco N.V.

Industrieterrein-Oude Bunders

Slakweidestraat 31

3630 Maasmechelen,

Belgium

Tel: 32 89 770 700

Fax: 32 89 770 777

ASIA PACIFIC

AUSTRALIA

Graco Australia Pty Ltd.

Suite 17, 2 Enterprise Drive

Bundoora, Victoria 3083

Australia

Tel: 61 3 9468 8500

Fax: 61 3 9468 8599

INDIA

Graco Hong Kong Ltd.

India Liaison Office

Room 443, Augusta Point

Regus Business Centre 53

Golf Course Road

Gurgaon, Haryana

India 122001

Tel: 91 124 435 4208

Fax: 91 124 435 4001

CHINA

Graco Hong Kong Ltd.

Shanghai Representative Office

Building 7

1029 Zhongshan Road South

Huangpu District

Shanghai 200011

The People’s Republic of China

Tel: 86 21 649 50088

Fax: 86 21 649 50077

JAPAN

Graco K.K.

1-27-12 Hayabuchi

Tsuzuki-ku

Yokohama City, Japan 2240025

Tel: 81 45 593 7300

Fax: 81 45 593 7301

KOREA

Graco Korea Inc.

Shinhan Bank Building

4th Floor #1599

Gwanyang-Dong, Dongan-Ku,

Anyang-si, Korea 431-060

Tel: 82 31 476 9400

Fax: 82 31 476 9801

SALES/

DISTRIBUTION/

SERVICE

Call today for product information or to request a demonstration.

877-84GRACO

(1-877-844-7226) or visit us at www.graco.com.

Graco Inc. is registered to I.S. EN ISO 9001

North America

Customer Service

800-328-0211

Fax 877-340-6427

©2012 Graco Inc. 348500 Rev. B 03/12 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

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