Melec QDB-M243X2P Instruction Manual
Melec QDB-M243X2P is a 2-phase/5-phase stepping motor driver with a DC +24V input. It uses a bipolar constant current driving method, supporting 5-phase motors (0.35A/phase to 2.40A/phase) and 2-phase motors (0.35A/phase to 2.40A/phase). Step angles are selectable, offering precise control. The device features selectable hold and drive currents, plus extend function signal outputs. Ideal for designers integrating stepping motors into control systems.
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2-phase/5-phase Stepping Motor Driver QDB-M243X2P Instructions Manual (For designers' use) Please ensure to read and understand this Instructions Manual before using the product. Please keep this Instructions Manual at hand so that it is always available for reference. MN0454 QDB-M243X2P Instructions Manual Introduction This Instructions Manual describes the safe and proper method of handing "2-phase/5-phase Stepping Motor Driver QDB-M243X2P" with emphasis on the specifications, assuming that our readers are engaged in designing of control devices incorporating stepping motors. Please ensure to read and understand this Instructions Manual before using the product. Please keep this Instructions Manual at hand so that it is always available for reference. -2- QDB-M243X2P Instructions Manual Descriptions in this manual on safety matters: This product must be operated and used properly. Otherwise, or when it is operated and used erroneously, unforeseen accidents may occur, causing physical injuries or property damages. Majority of these accidents can be avoided if you are well informed of hazardous circumstances in advance. Consequently, this instructions manual describes all the hazardous and dangerous circumstances and situations which can be foreseen and anticipated as well as necessary precautions. All the above descriptions are being titled by the following symbol-marks and signal-words, namely: WARNING CAUTION Represents warnings ignorance of which can cause accidents involving fatal or serious physical injuries. Represents cautions ignorance of which can cause accidents involving minor physical injuries or property damages. -3- QDB-M243X2P Instructions Manual Introduction Descriptions in this manual on safety matters: CONTENTS PAGE 1. Safety 1-1. Safety precautions 1-2. Safety Information for Handling 6 7 2. Overview 2-1. Characteristics 2-2. Product Configuration 2-3. Appearance 10 10 10 3. Name and Function of Each Section 3-1. Signal I/O Connector(J1) 3-2. DC Input/Motor Output Connector(J2, J3, J4) 3-3. POWER LED 3-4. ALM LED 3-5. Operating Section 11 12 12 12 13 4. Setting 4-1. Setting MOTOR SELECT switch 4-2. Setting STEP ANGLE SELECT switch 4-3. Setting HOLD CURRENT SELECT switch 4-4. Setting DRIVE CURRENT SELECT switch 4-5. Setting PULSE INPUT TYPE SELECT switch 4-6. Setting EXTEND FUNCTION SELECT switch 14 15 16 17 18 19 5. Installation 5-1. Conditions for Installation 5-2. Mounting Method 20 21 6. Connection 6-1. Overview of Connection Configuration 6-2. Connecting Signal I/O Connector(J1) 6-3. Connecting DC Input/Motor Output Connector(J2, J3, J4) 6-4. Inputting Power 22 23 24 27 7. Confirmation of Setting and Connection 7-1. Check Points 28 -4- QDB-M243X2P Instructions Manual PAGE 8. Maintenance and Check-up 8-1. Maintenance and Check-up 8-2. Troubleshooting 29 29 9. Storing and Disposal 9-1. Storing 9-2. Disposal 31 31 10. Specifications 10-1. General Specifications 10-2. I/O Signal (1) Example Circuit Connection (2) Drive pulse input (1/CW, 1/CCW, 2/CW, 2/CCW) (3) Extend function signal output (OUT1, OUT2) 10-3. Alarm(ALM)LED 10-4. Dimensions 10-5. Applicable Motors 10-6. Torque Characteristics 10-7. Conforming to Europe standards The main parts which revised by this manual -5- 32 33 34 35 36 37 38 41 48 QDB-M243X2P Instructions Manual 1.Safety 1-1.Safety Precautions WARNING (1) This product is not designed or manufactured for application for equipment requiring high level of reliability such as equipment related to nuclear energy, aeronautics-related equipment, automobiles, ships, medical appliances directly handling the human body and equipment that might seriously affect properties. (2) Do not use or keep the product in explosive or corrosive environments, in the presence of flammable gases, locations subjected to splashing water, fine particles, soot, steam, or exposed to radiation or direct sunshine. Doing so may cause injury or fire. (3) For the driver's power supply, use a DC power supply with reinforced insulation on its primary and secondary sides. Failure to do so may cause electric shock. (4) This product is designed for use within machinery, within an enclosure. Failure to do so may cause injury. so it should be installed (5) Do not transport, move, install the product, perform connections or inspections when the power is on. Doing so may cause electric shock, injury or fire. (6) Only qualified personnel are allowed to transport, move, install the product, perform connections or inspections. Failure to do so may cause injury or fire. CAUTION (7) Do not touch the driver during operation or immediately after stopping. Doing so may cause burn on the skin due to overheating of the driver. (8) Ensure to use this product according to the method specified in the Instructions Manual and within the specifications. (9) Depending on the operational conditions, the stepping motor may step out when it is on holding-state or driving-state. In particular, the load in transport may fall if the motor steps out on the vertical drive (such as the Z-axis). Start operation after test run for deliberate confirmation of operation. (10) Provide fail-safe measures so that the entire system may operate in a safe mode even in cases of the external power supply failure, disconnection of the signal line, or any failure on the driver. -6- QDB-M243X2P Instructions Manual 1-2.Safety Information for Handling ●Overall: CAUTION Do not touch the driver during operation or immediately after stopping. it may cause burn on the skin due to overheating of the driver. ●When setting up the MOTOR SELECT switch/ the STEP ANGLE SELECT switch: CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. ●When setting up the HOLD CURRENT SELECT switch: CAUTION A high setting value may cause burn on the skin due to overheating of the motor. Do not select a high value beyond the required. ●When setting up the DRIVE CURRENT SELECT switch: CAUTION Erroneous setting may cause motor deterioration or damage and burn on the skin due to overheating of the motor. Ensure correct setting. ●When setting up the PULSE INPUT TYPE SELECT switch: CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. -7- QDB-M243X2P Instructions Manual ●When setting up the EXTEND FUNCTION SELECT switch: CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. ●When installing: WARNING Overheating may cause fire. Mount it on a noncombustible member. Keep it away from combustibles. ●When connecting the DC Input/ Motor Output Connectors (J2, J3, J4): CAUTION Erroneous connection may cause breakage of the motor or the driver. Correctly connect the DC Input/Motor output connector. ●When inputting power: CAUTION Breakage of the machine or injury is apprehended due to unexpected behavior of the motor. Maintain the state where emergency stop is enabled at any time. -8- QDB-M243X2P Instructions Manual ●When alarm(ALM)LED comes on: WARNING Overheating may cause fire. Stop operation when this LED comes on. ●When the alarm(ALM)LED flashes: CAUTION Breakage of the machine or injury is apprehended due to unexpected behavior of the motor. Stop operation when this LED flashes. ●When performing maintenance and checking: WARNING Injury or fire is apprehended due to unexpected behavior. Do not replace fuse. Do not disassemble, repair or modify. -9- QDB-M243X2P Instructions Manual 2.Overview 2-1.Characteristics QDB-M243X2P is a driver for two 2-phase/5-phase stepping motors with DC +24V input. Driving method is the bipolar constant current type. It can drive the 5-phase stepping motor of new pentagon connection ranging from 0.35A/phase to 2.40A/phase, and the 2-phase stepping motor of bipolar winding ranging from 0.35A/phase to 2.40A/phase. Step angles can be selected from sixteen step angles ranging from 1 division to 500 division of the basic angle. HOLD CURRENT and DRIVE CURRENT can be set up. The drive pulse input can be connected directly to the 24V open collector output. 2-2.Product Configuration ●QDB-M243X2P One unit(main frame) J1, J2, J3 and J4 of the housing and the contact is not in accessories. 2-3.Appearance Signal I/O Connector (J1) Mounting section Axis1 Motor Output Connector (J3) 2S H1 H2 H3 1 D RI V E Mounting section 5S SA SB SC SD Axis2 Motor Output Connector (J4) 2S H1 H2 H3 2 D RI V E Operationg section 5S SA SB SC SD Mounting section Model Name Ma d e i n J ap a n ALM LED (RED) Mele c POWER LED (GREEN) QDB-M243X2P A LM P OW E R 2P 2 3 4 DC Input Connector (J2) Mounting section -10- QDB-M243X2P Instructions Manual 3.Name and Function of Each Section 3-1.Signal I/O Connector(J1) DRIVER J1 1 1/CW+ 2 1/CW- 3 1/CCW+ 4 1/CCW- 5 2/CW+ 6 2/CW- 7 2/CCW+ 8 2/CCW- 9 OUT1+ 10 OUT1- 11 OUT2+ 12 OUT2- Axis1 CW drive pulse signal input terminal ●Directs the Axis1 motor to operate CW. Axis1 CCW drive pulse signal input terminal ●Directs the Axis1 motor to operate CCW. Axis2 CW drive pulse signal input terminal ●Directs the Axis2 motor to operate CW. Axis2 CCW drive pulse signal input terminal ●Directs the Axis2 motor to operate CCW. Extend function signal1 output terminal ●It uses the Extend funcion. Extend function signal2 output terminal ●It uses the Extend funcion. -11- QDB-M243X2P Instructions Manual 3-2.DC Input/Motor Output Connector(J2,J3,J4) DRIVER J3 5 4 1/MOTOR 3 2 Axis1 Motor output terminal ●Outputs current to drive the Axis1 motor. 1 J4 5 4 3 2/MOTOR 2 Axis2 Motor output terminal ●Outputs current to drive the Axis2 motor. 1 J2 0V DC- 2 DC input terminal DC+24V DC+ 1 ●Power input terminal. DC power supply is connected. 3-3.POWER LED (1) POWER LED(GREEN) comes on upon inputting power. 3-4.ALM LED (1) When an alarm occurs, ALM LED(RED) comes on or flashes. -12- QDB-M243X2P Instructions Manual 3-5.Operating Section Axis1 DRIVER CURRENT SELECT switch (1/DRIVE I.SEL) 2S H1 H2 H3 Axis1 HOLD CURRENT SELECT switch (1/HOLD I.SEL) SA SB SC SD 1 D RI V E DRIVER Axis1 STEP ANGLE SELECT switch (1/STEP SEL) 5S Axis2 DRIVER CURRENT SELECT switch (2/DRIVE I.SEL) 2S H1 H2 H3 Axis2 HOLD CURRENT SELECT switch (2/HOLD I.SEL) SA SB SC SD Axis2 STEP ANGLE SELECT switch (2/STEP SEL) 2P 2 3 4 2 D RI V E Axis1 MOTOR SELECT switch (1/MOTOR SEL) EXTEND FUNCTION SELECT switch (OP SEL) Axis2 MOTOR SELECT switch (2/MOTOR SEL) PULSE INPUT TYPE SELECT switch (SPI SEL) 5S (ON ⇔ OFF) Function Name of Operating Section Axis1 DRIVE CURRENT SELECT switch Select Axis1 DRIVE CURRENT. Select Axis1 HOLD CURRENT. 2: Axis1 HOLD CURRENT SELECT switch 1: Axis1 MOTOR SELECT switch 2: Axis1 STEP ANGLE SELECT switch Select Asis1 STEP ANGLE. Select Axis2 DRIVE CURRENT. 2: Axis2 STEP ANGLE SELECT switch 〔No.4〕 H2:〔ON〕 H1:〔ON〕 Select Axis2 2-phase MOTOR or 5-phase MOTOR. 2S/5S:〔ON〕 SD:〔ON〕 4: Axis2 STEP ANGLE SELECT switch 3: Axis2 STEP ANGLE SELECT switch SB:〔ON〕 H3:〔OFF〕 Select Axis2 HOLD CURRENT. 2: Axis2 HOLD CURRENT SELECT switch 1: Axis2 MOTOR SELECT switch SC:〔ON〕 SA:〔OFF〕 4: Axis2 HOLD CURRENT SELECT switch 3: Axis2 HOLD CURRENT SELECT switch 2S/5S:〔ON〕 SD:〔ON〕 1: Axis1 STEP ANGLE SELECT switch Axis2 DRIVE CURRENT SELECT switch H2:〔ON〕 H1:〔ON〕 Select Axis1 2-phase MOTOR or 5-phase MOTOR. 4: Axis1 STEP ANGLE SELECT switch 3: Axis1 STEP ANGLE SELECT switch 〔No.4〕 H3:〔OFF〕 4: Axis1 HOLD CURRENT SELECT switch 3: Axis1 HOLD CURRENT SELECT switch Factory Setting Select Asis2 STEP ANGLE. SC:〔ON〕 SB:〔ON〕 1: Axis2 STEP ANGLE SELECT switch SA:〔OFF〕 4: EXTEND FUNCTION SELECT switch 4 :〔OFF〕 3: EXTEND FUNCTION SELECT switch Select EXTEND FUNCTION. 2: EXTEND FUNCTION SELECT switch 1: PULSE INPUT TYPE SELECT switch 3 :〔OFF〕 2 :〔OFF〕 Select a pulse input type. -13- 2P:〔OFF〕 QDB-M243X2P Instructions Manual 4.Setting 4-1.Setting MOTOR SELECT switch CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. The motor of Axis1 is set up with the 1/MOTOR SEL switch. The motor of Axis2 is set up with the 2/MOTOR SEL switch. MOTOR SEL can be selected 2-phase motor or 5-phase motor. Set this switch with power OFF. (1) Turn power [OFF]. (2) Set the 1/MOTOR SEL switch. (3) Set the 2/MOTOR SEL switch. MOTOR SEL Motor ON 5-phase stepping motor of new pentagon connection (5S) OFF 2-phase stepping motor of bipolar winding (2S) -14- (Factory Setting) QDB-M243X2P Instructions Manual 4-2.Setting STEP ANGLE SELECT switch CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. The step angle of Axis1 is set up with the 1/STEP SEL switch. The step angle of Axis2 is set up with the 2/STEP SEL switch. The step angle can be selected from sixteen different types of step angles. Set this switch with power OFF. (1) Turn power [OFF]. (2) Set the step angle of Axis1 required by 1/STEP SEL switch. (2) Set the step angle of Axis2 required by 2/STEP SEL switch. ●Relationship between the MOTOR SEL switch, the STEP SEL switch and the step angle. MOTOR SEL〔ON:5-phase motor(5S)〕 SD ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF STEP SEL 1/ SC SB SA Divisions ON ON ON 1/1 ON ON OFF 1/2 ON OFF ON 1/4 ON OFF OFF 1/10 OFF ON ON 1/20 OFF ON OFF 1/40 OFF OFF ON 1/100 OFF OFF OFF 1/200 ON ON ON - ON ON OFF - ON OFF ON - ON OFF OFF - OFF ON ON - OFF ON OFF - OFF OFF ON - OFF OFF OFF - MOTOR SEL〔OFF:2-phase motor(2S)〕 step angle(°) 0.72°motor 0.72 0.36 (Factory Setting) 0.18 0.072 0.036 0.018 0.0072 0.0036 - - - - - - - - -15- SD ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF STEP SEL step angle(°) 1/ 1.8°motor SC SB SA Divisions ON ON ON 1/2.5 0.72 1/5 ON ON OFF 0.36 1/10 0.18 ON OFF ON ON OFF OFF 1/25 0.072 OFF ON ON 1/50 0.036 OFF ON OFF 1/100 0.018 OFF OFF ON 1/250 0.0072 OFF OFF OFF 1/500 0.0036 ON ON ON 1/1 1.8 ON ON OFF 1/2 0.9 ON OFF ON 1/4 0.45 ON OFF OFF 1/8 0.225 OFF ON ON 1/16 0.1125 OFF ON OFF 1/32 0.05625 OFF OFF ON 1/64 0.028125 OFF OFF OFF 1/128 0.0140625 QDB-M243X2P Instructions Manual 4-3.Setting HOLD CURRENT SELECT switch CAUTION A high setting value may cause burn on the skin due to overheating of the motor. Do not select a high value beyond the required. The HOLD CURRENT of Axis1 is set up with the 1/HOLD I.SEL switch. The HOLD CURRENT of Axis2 is set up with the 2/HOLD I.SEL switch. The ratio of HOLD CURRENT to DRIVE CURRENT can be selected. (1) Set the HOLD I.SEL switch to the ratio of HOLD CURRENT to DRIVE CURRENT required. ●Ratio of HOLD CURRENT Ratio of HOLD CURRENT(%)= HOLD CURRENT DRIVE CURRENT HOLD I.SEL switch H3 H2 H1 OFF OFF OFF OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON ON ON Ratio of HOLD CURRENT(%) 10 20 30 40 50 60 70 100 ×100 (Factory Setting) ●HOLD CURRENT changes relative to DRIVE CURRENT setting. The ratio of HOLD CURRENT [100%] represents the same as the setting for DRIVE CURRENT. ●The greater the ratio of HOLD CURRENT grows, the more heat the motor generates when is on holding-state. -16- QDB-M243X2P Instructions Manual 4-4.Setting DRIVE CURRENT SELECT switch ・ 注意 CAUTION Erroneous setting may cause motor deterioration or damage and burn on the skin due to overheating of the motor. Ensure correct setting. The DRIVE CURRENT of Axis1 is set up with the 1/DRIVE I.SEL switch. The DRIVE CURRENT of Axis2 is set up with the 2/DRIVE I.SEL switch. (1) Set the 1/DRIVE I.SEL switch No. (2) Set the 2/DRIVE I.SEL switch No. ●Relationship between the DRIVE I.SEL switch No. and DRIVE CURRENT. DRIVE I.SEL No. 0 1 2 3 4 5 6 7 8 9 A B C D E F A/phase 0.20 0.35 0.50 0.60 0.75 1.00 1.20 1.40 1.50 1.70 1.80 2.00 2.20 2.30 2.40 - (Factory setting) -17- QDB-M243X2P Instructions Manual 4-5.Setting PULSE INPUT TYPE SELECT switch CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. The pulse input method is set up with the SPI SEL switch. The setting is common in Axis1 and Axis2. Set this switch with power OFF. (1) Turn power [OFF]. (2) Set the SPI SEL switch. SPI SEL Input type ON 1 PULSE (1P) OFF 2 PULSE (2P) (Fuctory setting) ● When the motor is operated with two pulse signal inputs of CW and CCW, set the SPI SEL switch to [OFF(2P)]. ● When the motor is operated with the pulse signal and direction signal input, set the SPI SEL switch to [ON(1P)]. ● In the case that 1-pulse input method is selected, the CCW terminal becomes direction signal input designating the direction of the motor rotation. Drive pulse set to the CW terminal(CW+,CW-). Photo-coupler OFF: CCW direction CCW terminal(CCW+,CCW-) direction set Photo-coupler ON : CW direction ● The input timing is same with 2-pulse input method and 1-pulse input method. As for input timing, refer to "10-2. (2)Drive pulse input(CW, CCW)" -18- QDB-M243X2P Instructions Manual 4-6.Setting EXTEND FUNCTION SELECT switch CAUTION Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the motor. Ensure correct setting. Set this switch with power OFF. (1) Turn power [OFF]. (2) Set the function required by the OP SEL switch. OP SEL switch 4 3 2 OFF OFF OFF OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON ON ON Function Phase signal output(P.O) Sub adjustment (Not available) - -19- (Fuctory Setting) QDB-M243X2P Instructions Manual 5.Installation 5-1.Conditions for Installation WARNING Overheating may cause fire. Mount it on a noncombustible member. Keep it away from combustibles. (1) Designed for incorporating into equipment used indoors, this product requires to be installed in the following environment: ●Indoors (where it is not exposed to direct sun). ●Where ambient temperature and humidity are controlled within the range set out in the specifications. ●Where there is no explosive, corrosive or inflammable gas. ●Where it can be protected from dust, salt or iron powder. ●Where the product main frame is not exposed to direct vibration or shock. ●Where it is not exposed to splashes of water, oil or chemicals. (2) Install the driver at least 5mm away from other equipment. However, please be installed to a distance of at least 15mm from the heating element. 5mm or more 15mm or more 5mm or more heating element DRIVER DRIVER 5mm or more 5mm or more ●Please contact us if you are not installed to a distance of at least 15mm from the heating element. (3) Take measures against accumulation of heat such as allowing generous space around the driver or installing a fan so that heat release is taken care of. (4) In the case that the alarm(ALM) LED comes on, perform compulsion air cooling and use the driver on the condition that the alarm(ALM) LED goes out. (5) Do not allow standing or placing anything heavy on the product. -20- QDB-M243X2P Instructions Manual 5-2.Mounting Method The round holes on the main frame are used. The following items are required: ● M-3 screw (8mm or more in length): ● M-3 spring washer: ● M-3 flat washer: 2 2 2 (1) Fix the product at the two round holes on the main frame. ●Mounting example Fixing with a screw Fixing with a screw M-3 screw M-3 spring washer M-3 flat washer Fixing with a screw Fixing with a screw M-3 screw M-3 spring washer M-3 flat washer -21- QDB-M243X2P Instructions Manual 6.Connection 6-1.Overview of Connection Configuration DC Power Supply DC+24V 0V(GND) Axis1 Axis2 +COM CWP +COM CCWP +COM CWP +COM CCWP OUT1 R.GND OUT2 R.GND Twisted pair wire J1 1 2 3 4 5 6 7 8 9 10 11 12 Axis2 Motor J3 5 4 3 2 1 J4 5 4 3 2 1 1/CW+ 1/CW1/CCW+ 1/CCW2/CW+ 2/CW2/CCW+ 2/CCWOUT1+ OUT1OUT2+ OUT2- J2 2 1 DCDC+ User Controller Axis1 Motor DRIVER ●Connect only one motor to one motor output terminal. ●Use twisted pair wire for the CW/CCW input signal line. ●Provide shielding for the signal line where considerable noise is generated. ●Use the wire material of the characteristic that is difficult to burn. ●For the driver's power supply, use a DC power supply with reinforced insulation on its primary and secondary sides. ●Connect the motor with power off. -22- QDB-M243X2P Instructions Manual 6-2.Connecting Signal I/O Connector(J1) The following items are required: ●Housing for J1 (51103-1200:Molex) ●Contact for J1 (50351-8100:Molex) ●Manually operated crimping tool for AWG28-22(57295-5000:Molex) One unit 12 contacts One unit (1) Crimp the contact to the cable used for wiring. (2) Insert the contact into the housing. Make sure that the housing No. and the connector No. on the main frame are matched before inserting the contacts. (3) Connect the housings to the connectors on the main frame. ●The contacts for J1 are 12 pieces. ●When inserting, keep pushing J1 housing into the connectors until it is locked. Also, check if the contacts are not displaced from the housing. ●In wiring, isolate the J1 signal lines from equipment that may be a source of noise, the power line and the motor line. (Surface on which the contacts are inserted) Housing for J1 User Controller +COM CWP +COM CCWP +COM CWP +COM CCWP OUT1 R.GND OUT2 R.GND 〈Crimping〉 〈Wiring〉 〈Insertion〉 〈Connection〉 Contact Housing DRIVER 2 for J1 J1 (0.15mm or more) 1 1 1/CW+ Axis1 Drive pulse input 2 2 1/CW3 3 1/CCW+ Axis1 Drive pulse input 4 4 1/CCW5 5 2/CW+ Axis2 Drive pulse input 6 6 2/CW7 7 2/CCW+ Axis2 Drive pulse input 8 8 2/CCW9 9 OUT1+ Extend function signal1 10 10 OUT1- output 11 11 OUT2+ Extend function signal2 12 12 OUT2- output -23- QDB-M243X2P Instructions Manual 6-3.Connecting DC Input/Motor Output Connector(J2,J3,J4) CAUTION Erroneous connection may cause breakage of the motor or the driver. Correctly connect the DC Input/Motor output connector. The following items are required: ●Housing for J2 (51067-0200:Molex) ●Housing for J3,J4 (51067-0500:Molex) ●Contact for J2,J3,J4 (50217-9101:Molex) ●Manually operated crimping tool for AWG24-18(57189-5000:Molex) One unit Two units 12 contacts One unit (1) Crimp the contact to the cable used for wiring. (2) Insert the contact into the housing. Make sure that the housing No. and the connector No. on the main frame are matched before inserting the contacts. (3) Connect the housings to the connectors on the main frame. ● The contacts for J2(for DC input) are 2 pieces, and for J3 and J4(motor output) are 5 pieces. ● When inserting, keep pushing J2,J3,J4 housings into the connectors until it is locked. Also, check if the contacts are not displaced from the housing. (Surface on which the contacts are inserted) Housing for J2 Housing for J3 and J4 〔DC input Connector〕 DRIVER 〈Connection〉 Housing for J2 J2 0V DC- 2 2 DC+24V DC+ 1 1 〈Crimping〉 〈Insertion〉〈Wiring〉 Contact (0.5mm2 or more) (0.5mm2 or more) -24- DC Power Supply 0V(GND) DC+24V QDB-M243X2P Instructions Manual 〔Motor output Connector〕 5-phase motor new pentagon connection 〈Connection〉〈Crimping〉 〈Wiring〉 Housing for 〈Insertion〉 (0.3mm2 or more, Contact J3,J4 J3 and J4 5m Max.) GRN Leads of the motor BLU 5 5 BRN Blue WHT RED 4 4 ORN Red BLK ORN 3 3 YLW Orange RED GRN 2 2 GRY Green VIO BLK 1 1 BLU Black DRIVER 〈Connection〉〈Crimping〉 〈Wiring〉 Housing for 〈Insertion〉 (0.3mm2 or more, Contact J3,J4 J3 and J4 5m Max.) GRN Leads of the motor BLU 5 5 BRN Green/Brown WHT RED 4 4 ORN White/Orange BLK ORN 3 3 YLW Black/Yellow RED GRN 2 2 GRY Red/Gray VIO BLK 1 1 BLU Violet/Blue MOTOR DRIVER MOTOR ●Color indications for the motor crimping J3 and J4 represent colors of the leads of the motor. ●Use a cable of 5m or less for the motor cable. ●Connect the motor with power off. -25- QDB-M243X2P Instructions Manual 〔Motor output Connector〕 2-phase motor bipoler winding 〈Connection〉〈Crimping〉 〈Wiring〉 Housing for 〈Insertion〉 (0.3mm2 or more, Contact J3,J4 J3 and J4 5m Max.) Leads of the motor B 5 5 DRIVER Yellow (Blue) B 4 4 (N.C) 3 3 A 2 2 A 1 1 MOTOR Red (Red) Blue (Green) Orange (Black) ●The color indications for leads of the motor indicate motor of the SANYO DENKI CO., LTD.. The color indications for leads of the motor in parentheses( ) indicate motor of the ORIENTAL MOTOR Co., Ltd.. ●Use a cable of 5m or less for the motor cable. ●Do not wiring anything to the pin number 3 of connector. ●Connect the motor with power off. -26- QDB-M243X2P Instructions Manual 6-4.Inputting Power CAUTION Breakage of the machine or injury is apprehended due to unexpected behavior of the motor. Maintain the state where emergency stop is enabled at any time. (1) Input the DC power supply (DC+24V) in the cable that connected to No.1 and No.2 terminals of J2. ① Timing chart ON Supply power ON Motor excitation t1 t1≦1s (t1:Time required for the motor to be enabled.) ●Connect the motor with power off. -27- QDB-M243X2P Instructions Manual 7.Confirmation of Setting and Connection 7-1.Check Points This product requires different switch setting and motor wiring depending on the motor used. Check if the switch setting and the motor wiring are correctly performed. Check Points Setting of Axis1 DRIVE CURRENT SELECT switch Setting of Axis1 HOLD CURRENT SELECT switch Setting of Axis1 MOTOR SELECT switch Setting of Axis1 STEP ANGLE SELECT switch Setting of Axis2 DRIVE CURRENT SELECT switch Setting of Axis2 HOLD CURRENT SELECT switch Setting of Axis2 MOTOR SELECT switch Setting of Axis2 STEP ANGLE SELECT switch Setting of PULSE INPUT TYPE SELECT switch Setting of EXTEND FUNCTION SELECT switch Check 1/DRIVE I.SEL 1/HOLD I.SEL 1/MOTOR SEL 1/STEP SEL 2/DRIVE I.SEL 2/HOLD I.SEL 2/MOTOR SEL 2/STEP SEL SPI SEL OP SEL Connection of J1 Connection of J2 DC+, DC- Connection of J3 1/MOTOR Connection of J4 2/MOTOR -28- Remarks QDB-M243X2P Instructions Manual 8.Maintenance and Check-up 8-1.Maintenance and Check-up WARNING Injury or fire is apprehended due to unexpected behavior. Do not replace fuse. Do not disassemble, repair or modify. (1) As for maintenance inspections the engineer of the specialty shall do it. (2) We recommend that the following check-ups should be performed periodically: ●Checking for any loosened contact on the connectors. ●Checking for any flaw and crack on the cabling. (3) In case of failure, return the driver to us and have it repaired. 8-2.Troubleshooting Trouble 1. POWER LED does not come on. Check Item Assumed Cause ・Connection of power supply. ・Wiring error with power supply. ・Value of power voltage. ・Power voltage failure. ・Driver failure. 2. The motor is not excited. ・Setting of the MOTOR SELECT ・Wrong setting for the motor (It can be easily switch. selection. rotated by hand.) ・Connection of the motor to ・Wiring error or disconnection the driver. with the motor and the driver. ・The motor connected to the driver with power on. ・Driver failure. -29- QDB-M243X2P Instructions Manual Trouble Check Item Assumed Cause 3. The motor does not rotate. ・The same check items as The motor behaves those under item 2 above. abnormally. ・Setting of the PULSE INPUT ・Wrong setting for the pulse The motor steps out. TYPE SELECT switch. input type. ・Connection of the pulse ・Wiring error with the pulse signal. signal line. ・Voltage and wave form of the ・Pulse signal of wrong pulse signal. specifications. ・Setting of the DRIVE CURRENT ・DRIVE CURRENT is too low. SELECT switch. ・Setting of the STEP ANGLE ・Wrong setting for the step SELECT switch. angle. ・Driver failure. ・Motor failure. 4. The motor steps out during acceleration. ・Starting pulse speed. ・Acceleration time. ・Starting pulse signal speed is too high. ・Acceleration time is too short. 5. The motor generates excessive heat. ・Setting of the DRIVE CURRENT ・DRIVE CURRENT is higher than SELECT switch. the setting for the applicable motor. ・Setting of the HOLD CURRENT ・The setting for HOLD CURRENT SELECT switch. is too high. 6. The alarm(ALM) LED ・The same check items as those under item 2 above in Axis1. flashes once. ・Driver failure. 7. The alarm(ALM) LED flashes twice. ・The same check items as those under item 2 above in Axis2. ・Driver failure. (1) Short-circuiting of the motor output connector may cause the driver to fail. ●The motor output connector and the power line. ●The motor output connector and the motor output connector. (2) When a large inertial load (motor rotor inertia x 5 or more)is operated at high speed (rotational speed 20s -1 or more), regenerative energy will generate and increase the power supply voltage, which can damage the driver. Review the operating condition and make sure regenerative voltage will not generate. When the failure phenomenon cannot be remedied, contact our office. -30- QDB-M243X2P Instructions Manual 9.Storing and Disposal 9-1.Storing (1) Keep the product in the following environment: ●Indoors (where it is not exposed to direct sun). ●Where ambient temperature and humidity are controlled within the range set out in the specifications. ●Where there is no explosive, corrosive or inflammable gas. ●Where it can be protected from dust, salt or iron powder. ●Where the product main frame is not exposed to direct vibration or shock. ●Where it is not exposed to splashes of water, oil or chemicals. (2) Do not allow standing or placing anything heavy on the product. 9-2.Disposal (1) Dispose of the product as industrial waste. -31- QDB-M243X2P Instructions Manual 10.Specifications 10-1.General Specifications Supply Power DC+24V *1 (Ripple voltage P-P 2.0V or less) ●Rated input current : 〔DRIVE I.SEL ⇒ No.E set up〕 at DRIVE DC+24V: 5.4A (2.7A/Axis) *2 ●Rated input current : 〔HOLD I.SEL ⇒ Approx. 40% set up〕 at HOLD DC+24V: 1.0A (0.5A/Axis) Driving method Bipolar constant current type Motor output current ●DRIVE CURRENT ●HOLD CURRENT 0.20A/phase~2.40A/phase Approx. 40% of DRIVE CURRENT (factory-set) Input Signal ●Drive pulse input (1/CW,1/CCW , 2/CW,2/CCW) Output Signal ●Extend function signal output (OUT1,OUT2) ●MOTOR selection ●STEP ANGLE selection Functions of ●HOLD CURRENT selection Operating Sections ●DRIVE CURRENT selection ●PULSE INPUT TYPE selection ●EXTEND FUNCTION selection Alarm Operating Ambient Temperature Operating Ambient Humidity Storing Humidity O/C output (STEP SEL) (HOLD I.SEL) (DRIVE I.SEL) (SPI SEL) (OP SEL) (ALM LED) 0℃ ~ +50℃ (No freezing allowed.) 80%RH or less (No condensation allowed.) 80%RH or less (No freezing allowed.) (No condensation allowed.) Altitude Up to 1000m above sea level Atmosphere Indoor (Exposure to direct sun is not allowed.) Without any explosive, corrosive or inflammable gas, oil mist, or dust. Withstanding Vibration Insulation resistance (nomal temperature and humidity) Exterior Dimensions Weight *1 *2 *3 *3 (MOTOR SEL) ●Overheat alarm, Abnomality detection Storing Temperature -10℃ ~ +55℃ Photo-coupler input No abnormality should be found after a vibration test at 10~55Hz, 0.15mm P-P DC connector - signal connector Frame (Each other) W DC500V 100MΩ or more 94 × H64 × D28 (mm) 100g Input voltage range is DC+24V±10%. Use a power supply that provides sufficient input current. The drive pulse input can be connected directly to the 24V open collector output. -32- QDB-M243X2P Instructions Manual 10-2.I/O Signal (1) Example Circuit Connection Example connection of the user controller +24V (J1) DRIVER +24V +COM 1/CW+ CWP 1/CW- 1 4kΩ 2 Photo-coupler GND +24V GND +24V +COM 1/CCW+ CCWP 1/CCW- 3 4kΩ 4 Photo-coupler GND +24V GND +24V +COM 2/CW+ CWP 2/CW- 5 4kΩ 6 Photo-coupler GND +24V GND +24V +COM 2/CCW+ CCWP 2/CCW- 7 4kΩ 8 Photo-coupler GND GND +Vo +Vo R Photo-coupler R OUT1 OUT1+ R.GND OUT1- 9 10 Photo-coupler -Vo Photo-coupler -Vo +Vo +Vo R Photo-coupler R OUT2 OUT2+ R.GND OUT2- 11 12 Photo-coupler -Vo Photo-coupler -Vo -33- QDB-M243X2P Instructions Manual (2) Drive pulse input(1/CW, 1/CCW, 2/CW, 2/CCW) (J1) ① Operating current range:5mA~6.3mA The photo-coupler turns on with inter-terminal voltage of 21.6V~26.4V. (Photo-coupler diode V F≒ 1.5V) DRIVER 1/CW+ 1 1/CW- 2 4kΩ Photo-coupler ② Timing chart 1/CCW+ 3 1/CCW- 4 4kΩ Photo-coupler 2/CW+ 5 2/CW- 6 4kΩ Photo-coupler 2/CCW+ 7 2/CCW- 8 4kΩ Photo-coupler t1≧2μs, t3≧4μs, t2≧2μs, t4>4μs tf,tr≦2μs Maximum response frequency : 250kHz ● The shaded area ( ) indicates light emission from the photo-coupler, and the motor is driven at the rising edge ( ↗). "t4" greatly varies according to the inertial moment including that of the motor. ③ Automatic switching for DRIVE/HOLD CWP CCWP Motor current DRIVE HOLD HOLD 150ms ● Inputting drive pulse causes the current output to the motor to change from HOLD CURRENT to DRIVE CURRENT, which returns to HOLD CURRENT in about 150ms. DRIVE CURRENT continues if pulse is input on driving-state. ④ Direction of rotation CCW CW(Clockwise) -34- QDB-M243X2P Instructions Manual (3) Extend function signal output (OUT1, OUT2) ① Output current a. IC≦6mA, VCE<2V b. IC≦2mA, VCE(sat) <0.6V VCEO≦30V (J1) DRIVER OUT1+ 9 OUT1- 10 Photo-coupler OUT2+ 11 OUT2- 12 Photo-coupler ② Phase signal output(P.O) ● In the case that OP SEL set as below, The extend function signal output can use as the phase signal output. Set this switch with power OFF. 4 OFF OP SEL switch 3 2 OFF OFF Function Phase signal output(P.O) (Factory setting) ● In case of Axis1 is the excitation home position, photo-coupler of OUT1 turns ON. In case of Axis2 is the excitation home position, photo-coupler of OUT2 turns ON. ③ Timing chart ● P.O output timing(for 5S MOTOR and 1/1 STEP) 1 2 3 4 5 6 7 8 9 0 1 2 CWP 1 0 CCWP P.O 7.2° (For a motor with the basic angle of 0.72°) ● P.O output time 5S 2S 1/1 1/2.5 1/2 1/5 1/4 1/10 1/10 1/25 1/20 1/50 1/40 1/100 1/100 1/250 1/200 1/500 → once in 10 pulses → once in 20 pulses → once in 40 pulses → once in 100 pulses → once in 200 pulses → once in 400 pulses → once in 1000 pulses → once in 2000 pulses -35- 2S 1/1 1/2 1/4 1/8 1/16 1/32 1/64 1/128 → once in 4 pulses → once in 8 pulses → once in 16 pulses → once in 32 pulses → once in 64 pulses → once in 128 pulses → once in 256 pulses → once in 512 pulses QDB-M243X2P Instructions Manual 10-3.Alarm(ALM)LED WARNING Overheating may cause fire. Stop operation when this LED comes on. CAUTION Breakage of the machine or injury is apprehended due to unexpected behavior of the motor. Stop operation when this LED flashes. (1) Overheat alarm ● In case of internal temperature of the driver reaches approx. 70℃ or more, ALM LED comes on. At this time the motor output current is not blocked. ● When this LED comes on, stop operation and check if there is any abnormality occurring with the motor and the driver. ● Provide mechanical cooling, for example, if this LED comes on while no abnormality is detected. ● Continuous operation is possible unless this LED comes on. (2) Abnomality detection ● When abnormality is detected on Axis1, the ALM LED flashes once. ● When abnormality is detected on Axis2, the ALM LED flashes twice. ● When this LED flashes, stop operation and check if there is any abnormality occurring with the motor and the driver. ● Please refer to "8-2. Troubleshooting" for the cause. -36- QDB-M243X2P Instructions Manual 10-4.Dimensions 3.5 89 2.5 3.5 89 7 14 2.5 2.5 94 2.5 (Unit:mm) 28 62 2 64 6 -37- QDB-M243X2P Instructions Manual 10-5.Applicable Motors (1) It can drive the 5-phase stepping motor of new pentagon connection ranging from 0.35A/phase to 2.40A/phase, and the 2-phase stepping motor of bipolar winding ranging from 0.35A/phase to 2.40A/phase. ① Examples of applicable motors ●5-phase stepping motor of new pentagon connection SANYO DENKI Co., LTD. Basic Angle (°) Current (A/phase) Setting DRIVE I.SEL switch No. Setting MOTOR SEL switch Torque Data Fig. No. □28mm SH5281-7241(7211) SH5285-7241(7211) 0.72 0.72 0.75 0.75 4 4 ON ON - - □42mm 103F5505-7241 103F5508-7241 103F5510-7241 0.72 0.72 0.72 0.75 0.75 0.75 4 4 4 ON ON ON Fig.1 - Fig.2 □60mm 103F7852-8241 103F7853-8241 0.72 0.72 1.4 1.4 7 7 ON ON Fig.3 - ORIENTAL MOTOR Co., Ltd. Basic Angle (°) Current (A/phase) Setting DRIVE I.SEL switch No. Setting MOTOR SEL switch Torque Data Fig. No. □28mm PK523PA(B) PKP523N12A(B) 0.72 0.72 0.35 1.2 1 6 ON ON Fig.4 - □42mm PK543-A(B) PKP543N18A2(B2) 0.72 0.72 0.75 1.8 4 A ON ON Fig.5 - □60mm PK566-A(B) PK566H-A(B) PKP566FN24A2(B2) 0.72 0.72 0.72 0.75 1.4 2.4 4 7 E ON ON ON Fig.6 Fig.7 - 4 ON - Factory Setting ( ) : Both Axes ●Please contact us if you want to use the motor other than the above to our office. -38- QDB-M243X2P Instructions Manual ●2-phase stepping motor of bipolar winding SANYO DENKI Co., LTD. Basic Angle (°) Current (A/phase) Setting DRIVE I.SEL switch No. Setting MOTOR SEL switch Torque Data Fig. No. □28㎜ SH2281-5771(5731) SH2285-5771(5731) 1.8 1.8 1.0 1.0 5 5 OFF OFF - - □42mm 103H5205-5240(5210) 103H5210-5240(5210) 1.8 1.8 1.0 1.0 5 5 OFF OFF Fig.8 - □56mm 103H7123-5740(5710) 1.8 2.0 B OFF Fig.9 ORIENTAL MOTOR Co., Ltd. Basic Angle (°) Current (A/phase) Setting DRIVE I.SEL switch No. Setting MOTOR SEL switch Torque Data Fig. No. □28mm PKP223D15A2(B2) 1.8 1.5 8 OFF - □42mm PKP243D15A2(B2) PKP243D23A2(B2) 1.8 1.8 1.5 2.3 8 D OFF OFF Fig.10 - □56.4mm PKP266D14A2(B2) 1.8 1.4 7 OFF Fig.11 4 ON - Factory Setting ( ) : Both Axes ●Please contact us if you want to use the motor other than the above to our office. -39- QDB-M243X2P Instructions Manual (2) It can drive 2.80A/phase motor, when the DRIVE CURRENT is set to 2.40A/phase. ① Examples of applicable motors ●5-phase stepping motor of new pentagon connection SANYO DENKI Co., LTD. □60mm SF5601-9251 SF5602-9251 SF5603-9251 Basic Angle (°) Current (A/phase) Setting DRIVE I.SEL switch No. Setting MOTOR SEL switch Torque Data Fig. No. 0.72 0.72 0.72 2.8 2.8 2.8 E E E ON ON ON - Fig.12 - 4 ON - Factory Setting ●2-phase stepping motor of bipolar winding ORIENTAL MOTOR Co., Ltd. □56.4mm PKP266D28A2(B2) Basic Angle (°) Current (A/phase) Setting DRIVE I.SEL switch No. Setting MOTOR SEL switch Torque Data Fig. No. 1.8 2.8 E OFF Fig.13 4 ON - Factory Setting ( ) : Both Axes ●Please contact us if you want to use the motor other than the above to our office. -40- QDB-M243X2P Instructions Manual 10-6.Torque Characteristics (1) Representations in the torque characteristics table are made in terms of the motor rotation (s -1, r/min) vs. torque (N・m). Motor rotation (s -1) and drive pulse frequency (Hz) are converted as follows: Motor rotation(s -1) × 360° = Drive pulse input frequency(Hz) Step angle Motor rotation (s -1) and motor rotation (r/min) are converted as follows: Motor rotation(s -1) × 60 = Motor rotation(r/min) ●Use the motor rotation at 100s-1 (6000r/min) or less. (2) The Maximum Starting Pulse Rate is represented as "fs" by the value at zero inertial load. (3) Upon operation, provide adequate allowance for torque. (4) The stepping motor may attain high temperature, depending on the operational conditions. Use the stepping motor according to the Instructions Manual produced by motormakers. -41- QDB-M243X2P Instructions Manual Fig.1 QDB-M243X2P 103F5505-7241 0.75A/PHASE Fig.2 MOTOR SEL = ON DRIVE I.SEL = No.4 DC24V QDB-M243X2P 103F5510-7241 0.75A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 0.50 4.0 0.40 0.12 3.0 0.30 0.08 2.0 0.20 1.0 0.10 0.0 0.00 HOLD 40% = 0.057N・m 0.16 DRIVER INPUT CURRENT(A) TORQUE(N・m) 5.0 0.20 MOTOR SEL = ON DRIVE I.SEL = No.4 DC24V 5.0 HOLD 40% = 0.11N・m 4.0 PULLOUT TORQUE 0.04 2.0 1.0 DRIVER INPUT CURRENT DRIVER INPUT CURRENT 0.00 3.0 PULLOUT TORQUE 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 Fig.3 QDB-M243X2P 103F7852-8241 1.4A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 1.00 MOTOR SEL = ON DRIVE I.SEL = No.7 DC24V 5.0 HOLD 40% = 0.41N・m 0.80 4.0 PULLOUT TORQUE 0.60 3.0 0.40 2.0 0.20 1.0 DRIVER INPUT CURRENT 0.00 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 -42- QDB-M243X2P Instructions Manual Fig.4 QDB-M243X2P PK523PA(B) 0.35A/PHASE Fig.5 MOTOR SEL = ON DRIVE I.SEL = No.1 DC24V QDB-M243X2P PK543-A(B) 0.75A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 0.20 0.08 4.0 0.16 0.06 3.0 0.12 2.0 0.08 1.0 0.04 HOLD 40% = 0.020N・m DRIVER INPUT CURRENT(A) TORQUE(N・m) 5.0 0.10 MOTOR SEL = ON DRIVE I.SEL = No.4 DC24V 5.0 HOLD 40% = 0.058N・m 4.0 PULLOUT TORQUE 3.0 PULLOUT TORQUE 0.04 0.02 2.0 1.0 DRIVER INPUT CURRENT DRIVER INPUT CURRENT 0.00 0.0 0.00 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 Fig.6 QDB-M243X2P PK566-A(B) 0.75A/PHASE QDB-M243X2P PK566H-A(B) 1.4A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 1.00 Fig.7 MOTOR SEL = ON DRIVE I.SEL = No.4 DC24V HOLD 40% = 0.39N・m 0.80 DRIVER INPUT CURRENT(A) TORQUE(N・m) 5.0 1.00 4.0 0.80 MOTOR SEL = ON DRIVE I.SEL = No.7 DC24V 5.0 HOLD 40% = 0.38N・m 4.0 PULLOUT TORQUE PULLOUT TORQUE 0.60 3.0 0.60 3.0 0.40 2.0 0.40 2.0 1.0 0.20 0.0 0.00 0.20 DRIVER INPUT CURRENT 0.00 1.0 DRIVER INPUT CURRENT 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 -43- QDB-M243X2P Instructions Manual Fig.8 QDB-M243X2P 103H5205-5240(5210) 1.0A/PHASE Fig.9 MOTOR SEL = OFF DRIVE I.SEL = No.5 DC24V QDB-M243X2P 103H7123-5740(5710) 2.0A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 2.00 4.0 1.60 0.30 3.0 1.20 0.20 2.0 0.80 1.0 0.40 0.0 0.00 HOLD 40% = 0.13N・m 0.40 DRIVER INPUT CURRENT(A) TORQUE(N・m) 5.0 0.50 MOTOR SEL = OFF DRIVE I.SEL = No.B DC24V 5.0 HOLD 40% = 0.54N・m 4.0 PULLOUT TORQUE 0.10 DRIVER INPUT CURRENT 0.00 3.0 PULLOUT TORQUE 2.0 DRIVER INPUT CURRENT 1.0 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 -44- QDB-M243X2P Instructions Manual Fig.10 QDB-M243X2P PKP243D15A2(B2) 1.5A/PHASE QDB-M243X2P PKP266D14A2(B2) 1.4A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 0.50 Fig.11 MOTOR SEL = OFF DRIVE I.SEL = No.8 DC24V HOLD 40% = 0.19N・m 0.40 DRIVER INPUT CURRENT(A) TORQUE(N・m) 5.0 2.00 4.0 1.60 MOTOR SEL = OFF DRIVE I.SEL = No.7 DC24V 5.0 HOLD 40% = 0.72N・m 4.0 PULLOUT TORQUE 0.30 PULLOUT TORQUE 0.20 0.10 DRIVER INPUT CURRENT 0.00 3.0 1.20 3.0 2.0 0.80 2.0 1.0 0.40 0.0 0.00 DRIVER INPUT CURRENT 1.0 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 -45- QDB-M243X2P Instructions Manual Fig.12 QDB-M243X2P SF5602-9251 2.8A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 1.00 MOTOR SEL = ON DRIVE I.SEL = No.E DC24V 5.0 HOLD 40% = 0.38N・m 0.80 4.0 PULLOUT TORQUE 0.60 3.0 0.40 2.0 DRIVER INPUT CURRENT 0.20 0.00 1.0 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 -46- QDB-M243X2P Instructions Manual Fig.13 QDB-M243X2P PKP266D28A2(B2) 2.8A/PHASE DRIVER INPUT CURRENT(A) TORQUE(N・m) 2.00 MOTOR SEL = OFF DRIVE I.SEL = No.E DC24V 5.0 HOLD 40% = 0.67N・m 1.60 4.0 PULLOUT TORQUE 1.20 3.0 0.80 2.0 DRIVER INPUT CURRENT 0.40 0.00 1.0 0.0 0.01 fs 10 0.1 1 MOTOR ROTATION SPEED(s-1) 100 0.6 6 60 600 MOTOR ROTATION SPEED(r/min) 6000 -47- QDB-M243X2P Instructions Manual 10-7.Conforming to Europe standards (1) Low voltage directive This product is not subject to the EC's Low Voltage Directive by the following. ・This product should be installed within an enclosure. ・For the driver's power supply, use a DC power supply with reinforced insulation on its primary and secondary sides. (2) EMC directive This product declares the CE marking based on the EMC Directive by oneself. ● Applicable Standards EN61000-6-4 EN61000-6-2 ● This product conducted EMC measurement with the system configuration for EMC. ・ EMC characteristic may vary depending on the configuration of the equipment that contains the driver or stepping motor. Be sure to conduct EMC measurement with the product assembled in your equipment. Configuration The metallic enclosure and shielded wires and ferrite core work to shield noise. Shield Metal Enclosure User Controller (Protective class Ⅱ) Grounding AC line filter Metal Enclosure DC Power supply MOTOR AC input Ferrite core Grounding DRIVER Grounding Grounding MOTOR Grounding Grounding -48- QDB-M243X2P Instructions Manual The main parts which revised by this manual Parts Content -49- Technical Service TEL.(042)664-5382 FAX.(042)666-5664 E-mail [email protected] Sales and Service TEL.(042)664-5384 FAX.(042)666-2031 URL:http://www.melec-inc.com Melec Inc. Control equipment marketing department 516-10,Higashiasakawa-cho,Hachioji-shi,Tokyo 193-0834,Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement. C2010 ">
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Key features
- Bipolar constant current drive
- Selectable step angles
- Adjustable hold/drive currents
- 2-phase/5-phase motor support
- Extend function outputs
Frequently asked questions
It supports both 2-phase stepping motors with bipolar windings and 5-phase stepping motors with a new pentagon connection. Current ratings range from 0.35A/phase to 2.40A/phase for both types.
The QDB-M243X2P offers sixteen selectable step angles, ranging from 1 division to 500 divisions of the basic angle. The exact step angle depends on the motor type (2-phase or 5-phase) and the setting of the STEP ANGLE SELECT switch.
Yes, you can adjust both the drive current and the hold current using the DRIVE CURRENT SELECT and HOLD CURRENT SELECT switches respectively. The hold current is adjustable as a percentage of the drive current.
The QDB-M243X2P requires a DC +24V power supply.
The viewed document emphasizes several safety precautions, including using a DC power supply with reinforced insulation, avoiding operation in hazardous environments, not touching the driver during operation due to potential overheating, and implementing fail-safe measures. Refer to Section 1 of the manual for details.