Pick Place Brochure
PICK & PLACE SOLUTIONS
Sysmac Robotics
Delta and SCARA solutions
With more than 50 years experience in machine automation
and with special focus on the Packaging industry, we
offer a new wide range of solutions ideal for Pick & Place
applications.
The new solutions centred on Delta robots allow you to
build very high through-put machines that handle more
than one hundred picking operations per minute.
With more than 70 robot models, the SCARA based
solutions are excellent when you face heavy part handling
in combination with high speed cycles.
All the Omron Pick & Place solutions are fully integrated
with our wide product portfolio making the modular design
of your machines even easier. The high performance and
reliability of our products represent the cornerstone of
our mechatronics solutions, that can also be provided
with advanced vision systems to detect the positions
of the products to be handled and to inspect them
simultaneously.
The vision systems have been specially designed and
optimised for Pick & Place applications. The FQ-M and
FZM1 vision systems provide seamless integration with
the Omron automation architecture and implement new
algorithms that are able to detect the positions of multiple
pieces in the field of view in a very short time.
2
• Up to 200 cycles per minute
• 2 Kg payload
• Up to 80 cycles per minute
• Payload up to 50 Kg.
• Compact footprint
3
Delta Robot Solution
The fastest picking system integrated in the Sysmac platform
The combination of high performance servo motors
with the kinematics of Delta robots, allows you to
achieve the maximum through­put in your Pick & Place
applications. The NJ Robotics controller is able to
keep control of all motion devices in the machine,
including single axis, simple groups of axes and robot
control, by providing independent or synchronized
FQ-M Vision
sensor
movements.
The synchronization with the multiple conveyors can
NJ Robotics
be fully programmed thanks to a powerful command
developed specially for Pick & Place applications that
use a Delta robot.
Encoder
feedback
NJ Robotics
Robot
Cycle time
8 Delta
2 ms
4 Delta
1 ms
Benefits
• Robot control integrated in the NJ Robotics controller
• Control of up to 8 robots by one controller
• High through-put can be achieved by using the Delta
robot, more than 200 cycle/min per robot
4
Accurax G5 Servo motors
• High frequency response of 2 kHz
• 17 bit absolute encoder
• Low cogging torque
Delta Robot Series
Delta robot
Mini Delta robot
• Rated working range:
ø 1100 x 250mm
• Max. Payload: 2Kg
• Cycle time 25/305/25mm (0.1Kg):
Up to 150 cycle/min.
• Rated working range: ø 500 x 155mm /
ø 450 x 135mm (with rotational axis)
• Max. Payload: 1Kg
• Cycle time 25/305/25mm (0.1Kg):
Up to 200 cycle/min.
5
Delta Robot Solution
The NJ Robotics controller represents the core of this system architecture and is based on the EtherCAT bus,
providing the highest motion performance for demanding picking applications. The Delta robot arms use the G5
servo motors to reduce the settling time thanks in part to the high frequency response of 2Khz of this high-end
servo model , representing the best choice for positioning tasks. The FQ-M vision sensor is designed for motion
applications and is able to detect the position of several pieces moving on a conveyor, in a very short time in
order to increase the overall through-put of the machine.
Servo motor
Delta robot
Servo d
rive
Inverter
Vision
I/O
Ethe
rNet
HMI
NJ Robo
tics
6
Product overview
Delta robot
Robot
Specifications
• Degrees of freedom: 3+1 (rotation optional)
• Rated working range: ø 1100 x 250mm
• Max. Payload: 2Kg
• Position repeatability X,Y,Z = ± 0.3mm
• Angular repeatability Rz = ± 0.4o
• Cycle time 25/305/25mm (0.1Kg): Up to 150
cycle/min.
• Weight: 65Kg
• IP55
Working range
Reference list
CR-UGD4-R
CR-UGD4-NR
Description
Delta robot 3 axes + 1 rot. axis
Delta robot 3 axes
Mini Delta robot
Working range
Specifications
• Degrees of freedom: 3+1 (rotation optional)
• Rated working range: ø 500 x 155mm /
ø 450 x 135mm (with rotational axis)
• Max. Payload: 1Kg
• Position repeatability X,Y,Z = ± 0.2mm
• Angular repeatability Rz = ± 0.3o
• Cycle time 25/305/25mm (0.1Kg): Up to 200
cycle/min.
• Weight: 25Kg
• IP55
Reference list
CR_UGD4MINI_R
CR_UGD4MINI_NR
Description
Mini delta robot 3 axes + 1 rot. axis
Mini delta robot 3 axes
NJ Robotics
Vision
Servo system
Controller
•
•
•
•
•
Up to 64 axes motion control
Scalable control: CPUs for 16, 32 and 64 axes
Up to 8 Delta robots
EtherCAT and EtherNet/IP ports embedded
Conforms to IEC 61131-3 standards
Reference list
NJ501-4500
NJ501-4400
NJ501-4300
Description
64 axes
32 axes
16 axes
Accurax G5 servo
system
Accurax G5 servo
motor
• High frequency response
of 2 kHz
• Safety conforming to
ISO13849-1
• Advanced tuning
algorithms
Mini Delta
• 17 bit absolute encoder
• 230 VAC 400W servo
motor with brake
• Low cogging torque
Delta
• 17 bit absolute encoder
• 230 VAC 1kW servo motor
with brake
• Low cogging torque
FQM series
Xpectia FZM1
•
•
•
•
• Stable measurements under
changing conditions
• Wide variety of positioning
measurement methods
• Simple auto calibration
• Flexible camera installation
Camera, vision and connectivity in one
Compact vision sensor
Designed for high speed pick and place
Encoder tracking and smart calibration
function
• Fast and powerful object recognition
Note: Please contact your OMRON representative for detailed specs and ordering information.
7
SCARA Solution
The flexible picking system
The wide reach and payload ranges allow you to
choose the right robot type for your application.
Special versions, such as clean-room and dust/
drip-proof types enable installation in critical
environments for applications in food and
pharmaceutical industries.
High reliability is ensured by the simple mechanical
structure of our SCARA robots that use a belt-less
system in the XG series via a direct coupling between
motors, gearboxes, arms and the shafts.
Benefits
• Higher reliability of SCARA robots (belt-less transmission
on XG series, no electronic parts in movement)
• Higher precision and high speed
• Higher rigidity
• Easy integration of the FQ-M vision system
8
High reliability:
• Belt-less system
• Direct coupling
• Maintenance-free
y2
Object detection
The vision sensor calculates
the coordinates of the pieces
and sends the data to the robot
controller via Ethernet.
y
x2
P2
x
FQ-M
Vision sensor
b2
SCARA robot
ack
edb
fe
der
o
Enc
P1
P2
P3
rnet
Ethe
SCARA controller
Flexible Data Format
The FQ-M vision sensor provides a customisable data output
format simplifying the programming manner of the robot
controller.
9
SCARA Solution
Simplify your machines and reduce manufacturing time using a SCARA robot solution.
Flexibility and a wide range of products allows you to choose exactly the right model for your needs.
A vision system can be easily connected via Ethernet to the SCARA controller thanks to the built-in
communication and the system can be fully controlled by our PLC that provides a wide set of functions together
with the reliability found in all Omron products.
SCARA robot
Vision
SCARA controller
HMI
Ethernet
PLC
10
Product overview
Robot
•
•
•
•
•
•
Controller
SCARA robots
SCARA controller
•
•
•
•
Wide Reach range up to 1200mm radius
Wide Payload range up to 50Kg
Versions available for Clean-room C10, IP65 and special mounting type
High reliability (no belts in XG series, no electronic parts in movement)
Minimum maintenance
Higher rigidity
Compact design
Dedicated robotic functions for Pick & Place and conveyor tracking.
Simple programming by teaching pendant and software.
One controller type for all the robot models.
CJ2 PLC
Logic
•
•
•
•
Robust and reliable modular PLC
PTP or advanced motion control
Up to 2560 I/O
Open communication: supports master and slave units for Profibus,
CAN, PROFINET, DeviceNet and EtherNet/IP
NJ Machine Controller
•
•
•
•
•
Up to 64 axes motion control
Scalable control: CPUs for 4, 8, 16, 32 and 64 axes
EtherCAT and EtherNet/IP ports embedded
Conforms to IEC 61131-3 standards
Certified PLCopen Function Blocks for Motion Control
Vision
FQM series
• Camera, vision and connectivity in one
• Compact vision sensor
• Designed for high speed pick and
place
• Encoder tracking and smart calibration
function
• Fast and powerful object recognition
Xpectia FZM1
• Stable measurements under
changing conditions
• Wide variety of positioning
measurement methods
• Simple auto calibration
• Flexible camera installation
Note: Please contact your OMRON representative for detailed specs and ordering information.
11
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More Omron representatives
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Automation Systems
• Programmable logic controllers (PLC) • Human machine interfaces (HMI) • Remote I/O
• Industrial PC’s • Software
Motion & Drives
• Motion controllers • Servo systems • Inverters • Robots
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors
• Cable connectors • Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches
CD_EN-02+Pick&Place+Brochure
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
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