Holmes HP 552 DFT 650 [0500743] [09/1994]

Holmes HP 552 DFT 650 [0500743] [09/1994]
OWNER'S MANUAL
HP 552 / DFT 650
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice.
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0500743
9 / 94
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs,
failure to provide reasonable and necessary maintenance, or uses for which the equipment was
not designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-7227
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the HOLMES 552 Wrecker that may be required
when part replacement is necessary. Be certain to use only original
equipment replacement parts for warranty purposes as well as for keeping
your HOLMES 552 Wrecker in its original state and optimum operating
capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer's Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models
and feature availability.
VI-1
Section VI - PARTS (cont'd)
BODY ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
4
28 FT.
2
1
2
4
4
2
2
4
2
6
4
8
16
4
2
24
4
14
4
8
8
4
2
16
4
0300032
0300844
0302173
0303061
0303116
0303120
0303121
0303123
0303124
0303125
0303126
0303127
0303128
0304264
0400021
0400036
0400057
0400062
0400066
0400070
0400103
0400109
0400122
0400126
0400132
0400351
0400357
DESCRIPTION
PLUG, 1" HOLE
SPONGE, 3/4" X 1/8" W/ ADHBK
MUDFLAP, BLACK W/ RWL (GO138B)
BACK UP ALARM
3/8" X 10' CHAIN ASSEMBLY
LATCH, PADDLE
STRIKER BOLT
LIGHT, SEALED RED, STOP & TURN
LIGHT, SEALED WHITE, BACKUP
LIGHT, SEALED MARKER, RED
LIGHT, SEALED MARKER, AMBER
GROMMET, MARKER LIGHT
GROMMET, TAIL LIGHT
HINGE, DOOR
SCREW, #8-32 X 1/2" RD HD PHILLIPS
SCREW, #10-32 X 1" RD HD MCH
SCREW, 1/4-20 X 1-1/4" HEX HD CAP
SCREW, 1/4"-20 X 3/4" TYPE "F" THD CUT
SCREW, 1/4-20 X 3/4" HEX HD CAP
SCREW, 1/4-20 X 1" HEX HD CAP
SCREW, 5/16"-18 X 1-1/4" HEX HD CAP
SCREW, 5/16"-18 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
NUT & STAR WASHER, #8-32 HEX
NUT, #10-32 NYLOK HEX
VI-3
Section VI - PARTS (cont'd)
BODY ASSEMBLY (cont'd)
VI-4
Section VI - PARTS (cont'd)
BODY ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
12
4
18
16
4
4
12
10
2
2
1
1
2
1
1
2
1
1
1
2
2
2
2
8
4
12
2
0400367
0400370
0400392
0400451
0400452
0400463
0400464
0400480
0704516
0705092
0708809
0708810
0710198
0710212
0710213
0802565
0803424
0802924
0802925
BA0259
BA0283
GR400
HD0106
0400181
0400205
0400408
0710173
DESCRIPTION
NUT, 1/4"-20 NYLOK HEX
CLIP, 1/4" "U" TYPE TINNERMAN
NUT, 3/8"-16 NYLOK HEX
WASHER, 1/4" FLAT
LOCKWASHER, 1/4" HELICAL
WASHER, 5/16" FLAT
LOCKWASHER, 5/16" HELICAL
WASHER, 3/8" FLAT
GUARD, CONTROL STATION
BAR, MUDFLAP
MUDFLAP MOUNTING ANGLE, RIGHT
MUDFLAP MOUNTING ANGLE, LEFT
BRACKET, MARKER LIGHT
ACCESS COVER, VALVE
ACCESS COVER, FILTER
STORAGE TUBE WELDMENT
BODY WELDMENT - 552 84 C.A. 90 WIDE
LT CHAIN BOX WELDMENT
RT CHAIN BOX WELDMENT
PIN, "D" RING
"D" RING
RUBBER CATCH, HOOD, HD 8"
SPRING PIN, 1/4" X 1-3/4"
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 1/2"-13 X 3" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
TOOLBOX MOUNTING PLATE
VI-5
Section VI - PARTS (cont'd)
DFT 650 WHEEL LIFT ASSEMBLY
VI-6
Section VI - PARTS (cont'd)
DFT 650 WHEEL LIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
13
1
2
1
2
1
12
1
1
3
1
5
2
4
4
1
1
1
8
8
8
4
1
1
1
2
2
1
1
1
1
1
1
4
2
1
1
0300113
0301197
0301397
0301398
0301601
0301914
0303016
0303067
0303068
0400128
0400139
0400141
0400193
0400260
0400264
0400078
0400366
0400392
0400398
0400421
0400506
0703422
0708470
0709535
0709536
0710092
0801157
0802820
0802903
0803099
0803100
0802948
0802951
0802952
0803101
0803102
0400367
DESCRIPTION
GREASE FITTING, ALEMITE
SPRING, DETENT
GREASE FITTING, ALEMITE
BALL, DETENT
CLAMP, HOSE
BEARING, INNER BOOM
BUSHING
SLIDE PAD, INNER BOOM, NYLATRON
SLIDE PAD, OUTER BOOM, NYLATRON
SCREW, 3/8"-16 X 1-1/4" FLT HD SKT SET
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 3/8"-16 X 7/8" HEX HD CAP
SCREW, 1/2"-13 X 1-1/2" FLT HD SKT SET
SCREW, 5/8"-11 X 2" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
SCREW, 1/4"-20 X 2" HEX HD CAP
NUT, 1/4"-20 NYLOK
NUT, 3/8"-16 NYLOK HEX
NUT, HALF, 3/8"-16 NYLOK
NUT, 5/8"-11 NYLOK HEX
WASHER, 5/8" FLAT
HOSE GUARD
SPACER, DETENT BALL
PIN, EXT CYL, BASE
PIN, EXT CYL, ROD
THRUST WASHER
UPPER ARM WELDMENT
PIN WELDMENT, LIFT CYL BASE
PIVOT PIN WELDMENT
FRAME WELDMENT
OUTER BOOM WELDMENT
INNER BOOM WELDMENT
INNER CROSSBAR WELDMENT
PIN WELDMENT, ARMS @ FRAME
PIN WELDMENT, ARMS @ BOOM
PIN WELDMENT, LIFT CYL ROD
NUT, 1/4"-20 NYLOK HEX
VI-7
Section VI - PARTS (cont'd)
DFT 650 WHEEL LIFT HYDRAULICS
VI-8
Section VI - PARTS (cont'd)
DFT 650 WHEEL LIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
REF.
REF.
6
2
1
2
1
2
1
2
2
1
1
2
6
6
1
1
1
2
1
1
1
1
1
20 FT.
2
2
2
1
4
0300010
0300011
0300044
0300113
0300133
0300142
0300206
0300209
0301377
0301397
0301402
0301425
0301473
0301485
0301522
0301696
0303489
0301855
0301900
0301902
0302341
0302476
0303256
0303257
0303065
0303193
0400069
0400366
0400452
0703001
0302601
DESCRIPTION
3-SPOOL VALVE
4-SPOOL VALVE
CONNECTOR, 6MJ-8MB
GREASE FITTING, ALEMITE
CLAMP, HOLDING VALVE
ELBOW, 6MJ-4MP90
BRANCHTEE, 6MJ-6MJ-4MP
ELBOW, 6MJ-6MP90
TEE, 6MJ-6MJ-6MJ
GREASE FITTING, ALEMITE 90°
HOSE, LIFT CYL, 45"
CONNECTOR, 6MJ-6MP
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 81"
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6FJX90
VALVE, RESTRICTOR
TEE, 6MJ-6MJ-6MP
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 35"
CYLINDER, LIFT
HOLDING VALVE, 3000 PSI
CYLINDER, TILT, L.H.
CYLINDER, TILT, R.H.
CYLINDER, EXTEND
SKUFF JACKET
SCREW, 1/4"-20 X 2" RD HD SLOTTED
NUT, 1/4"-20 HEX
LOCKWASHER, 1/4" HELICAL
BRACKET, CHECK VALVE MOUNTING
HOSE ASSEMBLY, 40"
VI-9
Section VI - PARTS (cont'd)
OUTER CROSSTUBE &
TIRE RESTRAINT ASSEMBLY
VI-10
Section VI - PARTS (cont'd)
OUTER CROSSTUBE &
TIRE RESTRAINT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
---
1
1
0901406
0901407
OUTER CROSSTUBE, LEFT, (COMPLETE)
OUTER CROSSTUBE, RIGHT, (COMPLETE)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2
2
2
2
2
2
2
2
2
4
2
1
1
1
1
1
1
2
2
0300113
0300341
0301417
0301681
0301682
0400393
0400559
0400560
0706688
0800590
0800861
0801508
0801509
0802069
0802070
0903475
0903481
0802804
BA0603
GREASE FITTING, ALEMITE
KNOB
SPRING, PLUNGER PIN
TIRE RESTRAINT BELT EXTENSION
TIRE RESTRAINT BELT ASSEMBLY
NUT, 3/8"-16 HEX JAM
PIN, 3/16" X 1" ROLL
PIN, 5/32" X 1" ROLL
PIN, PLUNGER
HANDLE, TEE
BRACKET, FORK LIFT
CROSSTUBE, LEFT OUTER
CROSSTUBE, RIGHT OUTER
HANDLE, PLUNGER PIN, LEFT
HANDLE, PLUNGER PIN, RIGHT
TIRE RESTRAINT, LEFT
TIRE RESTRAINT, RIGHT
FORK, SHORT (3" OPENING)
HOOK, RATCHET
17
18
DESCRIPTION
VI-11
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY - 552B
VI-12
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY - 552B
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
A
B
C
D
E
F
2
10
4
2
2
REF.
4
1
8
2
4
1
2
1
4
9
4
2
1
1
2
2
2
1
1
1
2
2
2
2
2
2
-1
1
2
2
2
2
2
1
2
1
0300110
0300113
0300679
0302793
0303117
0303534
0400060
0400121
0400126
0400133
0400196
0400191
0400392
0400408
0400452
0400482
0400491
0400585
0703082
0703965
0710216
0712115
0712116
0803416
0803422
0803427
0900007
BI46
BK325
BK328
EY896
GO38
GO113
GO399
GO400
GO77
GO156
0400411
0400491
0400492
GO155
GO157
GO158
DESCRIPTION
SNAP RING, 1" INTERNAL
GREASE FITTING, ALEMITE
BEARING PAD, NYLATRON
WIRE ROPE, 7/16" X 100', 6 X 25 IWRC XXIPS
WINCH MOTOR - 552 (10CI)
CYLINDER, LIFT
SCREW, 1/4"-20 X 1/2" HEX HD CAP
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 1/2"-13 X 1-1/4" SOCKET HD CAP
SCREW, 1/2"-13 X 3-3/4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
HAIR PIN COTTER, 1-1/4"
PIN, EXTEND CYLINDER PIVOT
PAD RETAINER, BOLT-ON
SPACER, WINCH MOTOR MOUNTING
PIN, BOOM PIVOT
PIN, LIFT CYLINDER BASE END
INNER BOOM WELDMENT
PIN, EXTEND CYLINDER BASE END
OUTER BOOM WELDMENT
BOOM END SWIVEL ASSEMBLY
SPRING, COUPLING DETENT
BRAKE, BOOM DRUM BACKLASH
DISC, SPRING
KNOB, CONTROL HANDLE, BLACK
PIN, LIFT CYLINDER, ANCHOR ROD END
SHIM, TRANSMISSION MOUNTING
WINCH TRANSMISSION ASSEMBLY, R.H.
WINCH TRANSMISSION ASSEMBLY, L.H.
DRUM CABLE ASSEMBLY
CABLE TENSIONER
NUT, 1/2"-20 HEX PLAIN
LOCKWASHER, 1/2" HELICAL
WASHER, 1/2" FLAT
ANTISPOOL PLATE WELDMENT
EYELET, CABLE TENSIONER
SPRING, CABLE TENSIONER
VI-13
Section VI - PARTS (cont'd)
WRECKER HYDRAULICS - 552B
VI-14
Section VI - PARTS (cont'd)
WRECKER HYDRAULICS - 552B
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
REF.
REF.
4
4
2
2
2
2
2
2
4
2
6
1
1
4
4
REF.
6
6
12
1
4
REF.
REF.
0300010
0300011
0300041
0300044
0300052
0300055
0300142
0300206
0300660
0301375
0301376
0301403
0301425
0301696
0301731
0301893
0302601
0303117
0400146
0400392
0400480
FB111
0303515
0303534
GO82B
DESCRIPTION
VALVE, 3-SPOOL, CONTROL
VALVE, 4-SPOOL, CONTROL
CONNECTOR, 8MJ-8MB
CONNECTOR, 6MJ-8MB
ELBOW, 8MJ-10MB90
HOSEBARB, 12C4-12MP
ELBOW, 6MJ-4MP90
BRANCHTEE, 6MJ-6MJ-4MP
HOSE ASSEMBLY, 120"
ELBOW, 12MB-12FP90
ELBOW, 8MJ-10MB90
HOSE ASSEMBLY, EXT CYL, 80-1/2"
CONNECTOR, 6MJ-6MP
ELBOW, 6MJ-6FJX90
HOLDING VALVE, 4000 PSI
HOSE ASSEMBLY, 84"
HOSE ASSEMBLY, 40"
WINCH MOTOR
SCREW, 3/8"-16 X 2-1/4" X HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
WASHER, 3/8" FLAT
CROSS, MALE
TUBE ASSEMBLY, LIFT CYLINDER
CYLINDER, LIFT
CYLINDER, BOOM EXTENSION
VI-15
Section VI - PARTS (cont'd)
WINCH & TRANSMISSION WITH MOTOR
VI-16
Section VI - PARTS (cont'd)
WINCH & TRANSMISSION WITH MOTOR
REF.
NO.
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
EY896
DE1394
DE456
DE1865
BI59
ET165
ET186
ET188
GO89
GO109
ZZ342
GO55
ZZ347
GO40
ZZ304
CE1588
DE1866
DE1391
ET241
ET164
ET169
GO3
DE504
ET245
FF158
ET180
BI25
ET167
ZZ346
DE505
DE1397
GO80
FB204
DESCRIPTION
KNOB, CONTROL HANDLE
LOCKWASHER, 3/8" HELICAL
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1/2" HEX HD CAP
WASHER, COPPER
CARRIER, BEARING
GASKET, BEARING CARRIER
PLUG, 3/8" NPT, SQ HD VENTED
HOUSING ASSEMBLY, COMPLETE
HOUSING
BUSHING, WORM HOUSING
GEAR ASSEMBLY, WORM
KEY, CABLE DRUM SHAFT
SHAFT, WORM GEAR
GEAR WORM
PLUG, 3/8" NPT, SQ HD
SCREW, 5/8"-18 X 7/8" HEX HD CAP
LOCKWASHER, 5/16" HELICAL
PLATE ASSEMBLY, END
CARRIER AND COVER, BEARING
GASKET
BLOCK, SPACER
SCREW, 3/8"-16 X 1" HEX SOCKET HD
SHAFT ASSEMBLY, WORM
BEARING, BALL, WORM SHAFT
SPACER
WORM
WORM SHAFT
KEY, WORM SHAFT
SCREW, 1/2"-13 X 1-1/4" HEX SOCKET HD
LOCKWASHER, 1/2" HELICAL
MOTOR
COUPLER, MOTOR AND WINCH
VI-17
Section VI - PARTS (cont'd)
WINCH & TRANSMISSION WITH MOTOR
VI-18
Section VI - PARTS (cont'd)
WINCH & TRANSMISSION WITH MOTOR
REF.
NO.
PART
NUMBER
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
FB205
I028
4646B
ET161
ET179
ET226
ET185
ET184
DE846
ET182
ET189
GO41
DE1366
DE451
GO77
ZZ426
DE1016
GO88
4709
1034D
GO59
GO61
GO89B
57
ET245B
58
59
GO218
GO239
60
GO238
61
62
GO240
GO231
DESCRIPTION
PIN, 1/8" X 1-5/8"
KEY, WOODRUFF, 1/4" X 7/8"
SEAL, OIL, CLUTCH SHAFT
CARRIER, BEARING, W/HYD MOTOR MOUNT
SEAL, WORM GEAR SHAFT
CLUTCH, SLIDING
BALL, DETENT
SPRING, DETENT
SCREW, 5/16"-18 X 5/16" HEX SOCKET SET
FORK, CLUTCH SHIFTER
PIN, ROLL, 1/4" X 1-1/2"
BRACKET, CLUTCH SHIFTER
WASHER, 3/8" FLAT
SCREW, 3/8"-16 X 3/4" HEX HD CAP
DRUM ASSEMBLY, SERVICE CABLE
RING, RETAINING
NUT, 3/8"-16 HEX
DRUM, SERVICE CABLE
GREASE FITTING, STRAIGHT, 1/4"-28
"U" BOLT, CABLE CLAMP, 3/8"-16
SHAFT, CLUTCH SHIFTER
HANDLE ASSEMBLY, CLUTCH SHIFTER
HOUSING ASSEMBLY, COMPLETE
(INTER CHANGEABLE WITH ITEMS 9 & 22)
SHAFT ASSEMBLY, WORM
(INTER CHANGEABLE WITH ITEM 24)
WORM
COUPLER, MOTOR & WINCH
(USE WITH ITEM 61)
PIN, COUPLER, 7/32" X 1-5/8"
(USE WITH ITEM 59)
MOTOR (ROLLER STATOR)
SEAL KIT FOR ITEM 61
VI-19
Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY
VI-20
Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
21
4
2
2
2
2
2
6
6
14
7
21
6
7
14
7
7
1
2
14
2
4
1
7
3
2
1
1
0300122
0300834
0300835
0300837
0302856
0302917
0302967
0400066
0400370
0400390
0400392
0400393
0400452
0400527
0400539
0400543
0701099
0703501
0704517
0704527
0704528
0705498
0708079
0800604
0801309
0801310
0801311
0802385
DESCRIPTION
GROMMET, SPLIT PLASTIC
KNOB, CABLE "IN-OUT" (RED)
KNOB, WRECKER BOOM "UP-DN" (BLACK)
KNOB, WRECKER BOOM "IN-OUT" (BLACK)
KNOB W/L "TILT" (GRAY)
KNOB, W/L "IN-OUT" (GRAY)
KNOB, W/L "UP-DN" (GRAY)
SCREW, 1/4"-20 X 3/4" HEX HD CAP
CLIP, 1/4" TINNERMAN
NUT, 3/8"-16 HEX JAM W/NYLON PELLET
NUT, 3/8"-16 HEX NYLOK
NUT, 3/8"-16 HEX JAM
LOCKWASHER, 1/4" HELICAL
CLEVIS PIN, 5/16" X 5/8" COTTERLESS
COTTER PIN, 3/16" X 1-1/2"
COTTER PIN, 1/8" X 3/4"
EXTENSION, CONTROL ROD LONG
ANGLE, CROSS CONTROL
CHANNEL, CROSSROD BEARING
LEVER, CONTROL
CROSSROD - W/L
CROSS CONTROL ROD
CROSS CONTROL ROD
ARM, CROSS CONTROL
SHIFTER ROD, SHORT
SHIFTER ROD, MEDIUM
SHIFTER ROD, LONG
SHIFTER ROD WELDMENT
VI-21
Section VI - PARTS (cont'd)
552B FREEWHEEL OPTION
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1
1
1
1
3
2
2
3
1
1
1
2
1
1
1
1
2
0300845
0301532
0301588
0400068
0400122
0400126
0400392
0400482
0400492
0400537
0400546
0400560
0710559
0803428
0800976
0802923
DE1381
DESCRIPTION
SPRING, COMPRESSION
"T" HANDLE
ADJUSTING YOKE
SCREW, 1/4"-20 X 5/16" SET
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 3/8" HELICAL
WASHER, 1/2" FLAT
PIN, 1/2" X 1-1/2" CLEVIS
PIN, 1/8" X 1-1/4" COTTER
PIN, 5/32" X 1" ROLL
MOUNTING PLATE, HANDLE
CONTROL ROD, 552 WINCH
MOUNTING CHANNEL
COLLAR, FREEWHEEL HANDLE
1/2 WASHER, 17/32 ID X 1-1/16 OD
VI-22
Section VI - PARTS (cont'd)
BOOM END SWIVEL
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
1
1
1
1
1
2
2
1
1
1
4
1
1
0300022
0300108
0300113
0301531
0400060
0400392
0400393
0400452
0700032
0700056
0700166
0702285
0800003
DESCRIPTION
6" SHEAVE
SNAP RING, EXT
GREASE FITTING
"U" BOLT, 3/8"
SCREW, 1/4"-20 X 1/2" HEX HD CAP
NUT, 3/8"-16 HEX NYLOK
NUT, 3/8"-16 HEX JAM
LOCKWASHER, 1/4" HELICAL
RETAINER, SHEAVE SHAFT
SHAFT, SHEAVE
WASHER-SPACER
CABLE GUIDE
BOOM END SWIVEL
VI-23
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - WHEEL LIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0302341
0304497
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
1
1
2
0302356
0303257
--
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0303065
0304506
DESCRIPTION
HYDRAULIC CYLINDER, LIFT (COMPLETE)
SEAL KIT, LIFT CYLINDER
DESCRIPTION
HYDRAULIC CYL., TILT (COMPLETE) L.H.
HYDRAULIC CYL., TILT (COMPLETE) R.H.
SEAL KIT, TILT CYLINDER
DESCRIPTION
HYDRAULIC CYLINDER, EXTEND (COMPLETE)
SEAL KIT, EXTENDCYLINDER
VI-24
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - WRECKER
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0303534
GO197
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
GO82B
GO198
DESCRIPTION
HYDRAULIC CYLINDER, LIFT (COMPLETE)
SEAL KIT, LIFT CYLINDER
DESCRIPTION
HYDRAULIC CYL., EXTEND (COMPLETE)
SEAL KIT, EXTEND CYLINDER
VI-25
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
4
2
6
0303125
0303126
0303127
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
2
4
0303123
0303124
0303128
2
DESCRIPTION
LIGHT, SEALED MARKER, RED
LIGHT, SEALED MARKER, AMBER
GROMMET, MARKER LIGHT
DESCRIPTION
LIGHT, SEALED RED, STOP & TURN
LIGHT, SEALED WHITE, BACKUP
GROMMET, TAIL LIGHT
VI-26
Section VI - PARTS (cont'd)
LIGHT KIT (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
--
1
1
1
2
2
1
1
1
0304147
0304152
0304151
0304150
0304153
0301505
0304148
0304149
DESCRIPTION
HOUSING
BULB
PIVOT SCREW
LOCKWASHER
NUT
MOUNTING BRACKET
MOUNTING SCREW
LIGHT, BACKUP (COMPLETE)
VI-27
Section VI - PARTS (cont'd)
LIGHTING ACCESSORIES
VI-28
Section VI - PARTS (cont'd)
LIGHTING ACCESSORIES
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
1
1
2
8
2
2
2
8
2
2
8
2
22
2
0300076
0300117
0300273
0301359
0302158
0400039
0400057
0400061
0400062
0400132
0400366
0400367
0400392
0400452
0400480
0710028
LICENSE PLATE HOLDER
RUBBER GROMMET
LICENSE PLATE ILLUMINATOR
WRECKER SPECIAL LIGHT
SPOTLIGHT W/GASKET
SCREW, #10-32 X 3/4" SELF-TAPPING
SCREW, 1/4"-20 X 1-1/2" HEX HD CAP
SCREW, 1/4"-20 X 3/4" PAN HD
SCREW, 1/4"-20 X 3/4" THD CUT HEX HD
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
NUT, 1/4"-20 HEX PLAIN
NUT, 1/4"-20 NYLOK HEX
NUT, 3/8"-16 HEX HD NYLOK
LOCKWASHER, 1/4"
WASHER, 3/8" FLAT
ANGLE, PYLON BASE REINFORCING
17
2
-----
0710032
0710033
0710034
0710035
0710036
GASKET,
GASKET,
GASKET,
GASKET,
GASKET,
18
2
0801777
"T" BOLT ADAPTOR
19
1
-----
0802834
0802835
0802836
0802837
0802838
LIGHT MOUNTING PYLON - 33"
LIGHT MOUNTING PYLON - 36"
LIGHT MOUNTING PYLON - 40"
LIGHT MOUNTING PYLON - 42"
LIGHT MOUNTING PYLON - 45"
20
1
0802885
BRACKET, LICENSE PLATE MOUNTING
DESCRIPTION
VI-29
PYLON
PYLON
PYLON
PYLON
PYLON
BASE
BASE
BASE
BASE
BASE
-
33"
36"
40"
42"
45"
PYLON
PYLON
PYLON
PYLON
PYLON
Section VI - PARTS (cont'd)
FOLD DOWN LIGHT BAR BRACKET
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
2
2
6
2
2
2
1
2
1
1
1
1
0400126
0400381
0400392
0400463
0400464
0400453
0703886
0801120
0903130
0903131
0903132
0903133
DESCRIPTION
SCREW, 3/8"-16 X 1" HEX HEAD CAP
NUT, 5/16"-18 HEX
NUT, 3/8"-16 HEX NYLOK
WASHER, 5/16" FLAT
LOCKWASHER, 5/16" HELICAL
COTTER PIN, 1/8" X 3/4"
ROD, CONNECTING
TEE BOLT - FOLD DOWN LIGHT BRACKET
L.H. BOTTOM HINGE ASSEMBLY
R.H. BOTTOM HINGE ASSEMBLY
L.H. TOP HINGE ASSEMBLY
R.H. TOP HINGE ASSEMBLY
VI-30
Section VI - PARTS (cont'd)
OPTIONAL PTO PANEL
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
1
2
2
2
2
2
1
1
0304155
0304156
0304157
0304158
0304166
0304160
0304161
--
9
10
12
13
14
15
16
1
2
1
2
1
1
3
0304163
0304162
0304154
0304006
0304164
0301503
0304165
DESCRIPTION
SWITCH PANEL HOUSING
SCREW, #10-32 X 3-3/8", MTG
LOCKWASHER, #10 EXT TOOTH
WASHER, #10 FLAT
NUT, 10-32
JAM NUT
ACTUATOR DISK
PTO CABLE, 14 FT
(*SPECIFY MAKE & MODEL OF TRUCK)
PTO KNOB
CIRCUIT BREAKER, 40 AMP
SWITCH, DOUBLE POLE, SINGLE THROW
SWITCH, SINGLE POLE, SINGLE THROW
PTO LIGHT SWITCH
RING CONNECTOR
SPADE CONNECTOR
VI-31
Section VI - PARTS (cont'd)
WHEEL LIFT ATTACHMENTS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
1
2
2
1
0300091
0400348
0400508
0803002
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
1 FT.
1
1
5
5
1
1
1
0300360
0301861
0400044
0400181
0400408
0703459
0802823
0902543
DESCRIPTION
BALL, TRAILER, 2" CHROME
SCREW, 5/8"-11 X 6" HEX HD CAP
LOCKWASHER, 5/8" HELICAL
TOWBALL BRACKET
DESCRIPTION
CHAIN, SASH #45
QUICK PIN - B7931
SCREW, #10 X 1/2" RD HD DRIVE
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
NUT 1/2"-13 NYLOK
OUTRIGGER BLADE
SPADE ATTACHMENT
SPADE PIN ASSEMBLY
VI-32
Section VI - PARTS (cont'd)
PUMP & RESERVOIR HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
2
2
2
2
1
1
14 FT.
REF.
1
2
8 FT.
1
1
1
1
1
6
4
4
4
4
1
0300055
0300071
0300136
0300364
0300446
0300666
0300671
0300660
0301507
0301547
0301674
0302088
0302242
0302570
0302983
0305006
0400045
0400132
0400243
0400480
0400481
0802928
DESCRIPTION
HOSEBARB, 12C4-12MP
CLAMP, HOSE 1"
RETURN LINE FILTER ASSEMBLY
CLAMP, HOSE 1" - 2-1/4"
PIPE PLUG, 3/4" MALE
BARB, 24C4-24MP
HOSE, 1-1/2" SUCTION
HOSE ASSEMBLY, 120"
PUMP
ELBOW, 8MJ-12MB90
HOSE, 3/4" RETURN
BALL VALVE, 1-1/2" BRONZE
FLANGE FITTING, 24FL-24HOSE90
SIGHT GAUGE
ELBOW, 45° STREET, 1-1/2"
FILLER CAP ASSEMBLY
SCREW, #10-32 X 1/2" THD CUT PHILLIPS HD
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP
CLIP, 3/8", "J" TYPE TINNERMAN
FLATWASHER, 3/8"
LOCKWASHER, 3/8" EXT TOOTH
RESERVOIR WELDMENT - 552B
VI-33
Section VI - PARTS (cont'd)
WIRING KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
1
1
1
1
1
0303110
0303111
0303112
0303153
0303113
DESCRIPTION
FRONT HARNESS & JUNCTION BOX
REAR HARNESS - FI/4400/552B
WORK LIGHT HARNESS
BACK UP ALARM HARNESS
4 POLE SOCKET & HARNESS
VI-34
Section VI - PARTS (cont'd)
THROTTLE CONTROL
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
0300182
0300684
0300683
0900377
DESCRIPTION
STOP COLLAR #516
THROTTLE CONTROL CABLE, 18'
THROTTLE CONTROL CABLE, 20'
KIT, THROTTLE, FORD & CHEVY
VI-35
NOTES
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement