TFT HAND HELD AUTOMATIC PRESSURE CONTROL NOZZLES ULTIMATIC, MID-MATIC & HANDLINE INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE WARNING Read instruction manual before use. Operation of this nozzle without understanding the manual and receiving proper training can be dangerous and is a misuse of this equipment. Call 800-348-2686 with any questions. WARNING This instruction manual is intended to familiarize firefighters and maintenance personnel with the operation, servicing and safety procedures associated with the Ultimatic, Mid-Matic and Handline fire fighting nozzles. WARNING This manual should be kept available to all operating and maintenance MID-MATIC low! wh w id e a e n sf ere ULTIMATIC HANDLINE TASK FORCE TIPS TASK FORCE TIPS • 800.348.2686 • www.tft.com ©Copyright Task Force Tips, Inc. 2002 LIN-030 November 7, 2002 Rev 4 TABLE OF CONTENTS 1.0 MEANING OF SIGNAL WORDS 2.0 GENERAL INFORMATION 2.1 VARIOUS MODELS AND TERMS 2.2 COLOR CODED VALVE HANDLE COVERS - MIDMATIC ONLY 3.0 FLOW CHARACTERISTICS 4.0 NOZZLE CONTROLS 4.1 FLOW CONTROL 4.1.1 LEVER TYPE FLOW CONTROL 4.1.2 TWIST SHUTOFF 4.1.3 TIP ONLY NOZZLES 4.2 PATTERN AND FLUSH CONTROL 4.2.1 PATTERN CONTROL 4.2.2 FLUSH CONTROL5 5.0 USE OF ULTIMATIC, MIDMATIC & HANDLINE NOZZLES 6.0 FIELD INSPECTION 7.0 WARRANTY 8.0 ANSWERS TO YOUR QUESTIONS 9.0 NOZZLE FLOW CHARTS 10.0 INSPECTION CHECKLIST 1.0 MEANING OF SIGNAL WORDS A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular hazard. Per ANSI standard Z535.4-1998 the definitions of the three signal words are as follows: 2 DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. 2.0 GENERAL INFORMATION The Task Force Tips Ultimatic, MID-MATIC and Handline nozzles are designed to provide excellent performance under most fire fighting conditions. Their rugged construction is compatible with the use of fresh water (see section 5.0 for saltwater use) as well as fire fighting foam solutions. Other important operating features are: - Slide valve with valve handle detent flow control for excellent stream quality at all valve positions - Quick-acting pattern control from straight stream to wide fog - "Power fog teeth" for full-fill fog - "Gasket grabber" inlet screen to keep large debris from entering nozzle - Easily flushable while flowing to clear trapped debris - TFT's five-year warranty and unsurpassed customer service 2.1 VARIOUS MODELS AND TERMS SERIES FLOW RANGE (GPM) NOMINAL PRESSURE (PSI) 10-125 100 1, 1-1/2 NH or 1-1/4 NPSH 10-100 75 1 or 1-1/2 NH or 1-1/4 NPSH 70-200 100 1-1/2 NH 70-200 75 1-1/2 NH 50-350 100 1-1/2 or 2-1/2 NH ULTIMATIC MID-MATIC HANDLINE STANDARD COUPLING* * Other threads, coupling sizes, or connector styles can be specified at time of order. Ultimatic, MID-MATIC and Handline nozzles are available in several models. Some common models are shown in figure 1. CAUTION Nozzle must be mated to a hose line with matched threads. Mismatched or damaged threads may cause nozzle to leak or uncouple from hose under pressure and could cause injury. OW FL COUPLING ON CONTR OL OFF BARREL LABEL STREAM SHAPER NAME LABEL RUBBER GASKET PISTOL GRIP NOZZLE WITH VALVE and INTEGRAL PISTOL GRIP TIP ONLY NOZZLE FIGURE 1 COMMON MODELS AND TERMS 3 VALVE HANDLE DETENTS VALVE POSITION LABEL VALVE RING GASKET GRABBER INLET SCREEN NOZZLE WITH VALVE TIP ONLY NOZZLE WITH TWIST SHUTOFF FIGURE 1 COMMON MODELS AND TERMS 2.2 COLOR CODED VALVE HANDLE COVERS — MID-MATIC ONLY The TFT MID-MATIC with lever type valve handles are supplied with black valve handle covers. The handle covers are available from TFT in various colors for those departments wishing to color code the nozzle to the discharge controls. A colored handle cover set will be sent upon receipt of the warranty card by TFT. Your department's name can also be engraved on the covers (see warranty card for more information). Handle covers are replaceable by removing the four screws that hold the handle covers in place. Use a 3/32" allen wrench ® and #242 Loctite or equivalent when replacing screws. For standardization NFPA 1901 (A-4-9.3) recommends the following color code scheme: Preconnect #1 or Bumper Jump Line Preconnect or discharge #2 Preconnect or discharge #3 Preconnect or discharge #4 Preconnect or discharge #5 Preconnect or discharge #6 Preconnect or discharge #7 Foam Lines Orange Red Yellow White Blue Black Green Red w/ White border (Red/White) 3.0 FLOW CHARACTERISTICS The graphs in figure 2 show the typical performance of ULTIMATIC, MID-MATIC and HANDLINE nozzles. FLOW (LPM) 200 600 800 1000 1200 ULTIMATIC FLOW RANGE 120 MID-MATIC ULTIMATIC 8 100 HANDLINE 6 80 MID-MATIC FLOW RANGE 60 HANDLINE FLOW RANGE 40 2 20 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 FLOW (GPM) 4 4 100 PSI ULTIMATIC, MID-MATIC & HANDLINE NOZZLE PRESSURE (BAR) NOZZLE PRESSURE (PSI) 140 400 FLOW (LPM) 400 NOZZLE PRESSURE (PSI) 120 800 75 PSI MID-MATIC 75 PSI ULTIMATIC 100 600 ULTIMATIC FLOW RANGE 80 6 60 4 40 MID-MATIC FLOW RANGE 20 0 8 0 20 40 60 80 2 NOZZLE PRESSURE (BAR) 200 The charts in section 8.0 of this document give specific examples of maximum flow rates for particular situations. Friction losses may vary due to differences in hose construction resulting in flows different than those shown. For situations or lengths of hose not listed on the chart, approximate flows can be calculated using conventional hydraulics. 100 120 140 160 180 200 220 FLOW (GPM) 75 PSI ULTIMATIC & MID-MATIC FIGURE 2 DANGER An inadequate supply of nozzle pressure and/or flow will cause an ineffective stream and can result in injury, death or loss of property. See flow chart in section 8.0 or call 800-348-2686 for assistance. CAUTION Fire streams are capable of injury and damage. Do not direct water stream to cause injury or damage to persons or property. WARNING Failure to restrain nozzle reaction can cause firefighter injury from loss of footing and/or stream protection. Nozzle reaction will vary as supply conditions change: such as opening or closing other nozzles, hose line kinks, changes in pump settings, etc. Changes in spray pattern or flushing will also affect nozzle reaction. The nozzle operator must always be positioned to restrain the nozzle reaction in the event of those changes. WARNING Injury from whipping can occur. If nozzle gets out of control or away from operator, retreat from nozzle immediately. Do not attempt to regain control of nozzle while flowing water. 4.0 NOZZLE CONTROLS 4.1 FLOW CONTROL 4.1.1 LEVER TYPE FLOW CONTROL On models that use a lever type valve handle, the nozzle is shut off when the handle is fully forward. The valve handle has six detent flow positions. These detent positions allow the nozzle operator to regulate the flow of the nozzle depending on the need or what can be safely and effectively handled. TFT recommends the use of a pistol grip for easier handling. For additional stress reduction, a hose rope or strap may also be used. This permits more effective use and ease of advancement, while minimizing strain and fatigue. 5 4.1.2 TWIST SHUTTOFF On models that use a twist flow control. The valve is opened or closed by rotating the valve ring. Rotating the ring clockwise (as seen from the operating position behind the nozzle) closes the valve, while counterclockwise rotation opens it. Detents are provided at four intermediate positions and the position of the valve is shown by the exposed valve position label. 4.1.3 TIP ONLY NOZZLES Tip only nozzles have NO shut off valve contained within the nozzle and MUST be used with a separate ball valve attached to the nozzle. 4.2 PATTERN AND FLUSH CONTROL 4.2.1 PATTERN CONTROL TFT's ULTIMATIC, MID-MATIC and HANDLINE have full pattern control from straight stream to wide fog. Turning the STREAM SHAPER clockwise (as seen from the operating position behind the nozzle) moves the SHAPER to the straight stream position. Turning the SHAPER counterclockwise will result in an increasingly wider pattern. Since the stream trim point varies with the flow, the stream should be "trimmed" after changing the flow to obtain the straightest and farthest reaching stream. To properly trim a stream, first open the pattern to a narrow fog. Then close the stream to parallel to give maximum reach. NOTE: Turning the shaper further forward will cause stream crossover and reduce the effective reach of the nozzle. The nozzle reaction is greatest when the shaper is in the straight stream position. The nozzle operator must be prepared for a change in reaction as the pattern is changed. 4.2.2 FLUSH CONTROL Small debris passes through the gasket grabber and may get caught inside the nozzle. This trapped material will cause poor stream quality, shortened reach and reduced flow. To remove this trapped debris the nozzle can be flushed as follows; while still flowing water, turn the SHAPER counterclockwise past the full fog position (increased resistance will be felt on the SHAPER as the nozzle goes into flush). This will open the nozzle allowing debris to pass through. Rotate the SHAPER clockwise and out of flush to continue normal operation. During flush the nozzle reaction will decrease as the pattern becomes wider and the pressure drops. The nozzle operator must be prepared for an increase of nozzle reaction when returning the nozzle from the flush position to retain control of the nozzle. WARNING Large amounts of debris can reduce the flow of the nozzle resulting in an ineffective flow. In the event of a blockage it may be necessary to retreat to a safe area, uncouple nozzle and remove debris. FIGURE 3 - GASKET GRABBER 6 5.0 USE OF ULTIMATIC, MID-MATIC and HANDLINE NOZZLES IT IS THE RESPONSIBILITY OF THE INDIVIDUAL FIRE DEPARTMENT OR AGENCY TO DETERMINE PHYSICAL CAPABILITIES AND SUITABILITY FOR AN INDIVIDUAL'S USE OF THIS EQUIPMENT. Many factors contribute to the extinguishment of a fire. Among the most important is delivering water at a flow rate sufficient to absorb heat faster than it is being generated. The flow rate depends largely on the pump discharge pressure and hose friction loss. The pump discharge pressure may be found by use of the chart in section 8.0. It can also be calculated using a hydraulic equation such as: PDP = NP+FL+DL+EL For additional information on calculating specific hose layouts, consult an appropriate fire service training manual, A Guide to Automatic Nozzles, or call TFT's "Hydraulics Hotline" at 800-348-2686. PDP = Pump discharge pressure in PSI NP = Nozzle pressure in PSI FL = Hose friction loss in PSI DL = Device loss in PSI EL = Elevation loss in PSI 6.0 FIELD INSPECTION TFT's ULTIMATIC, MID-MATIC and HANDLINE are designed and manufactured to be damage resistant and require minimal maintenance. However, as the primary fire fighting tools upon which your life depends, they should be treated accordingly. Use with saltwater is permissible provided nozzle is thoroughly cleaned with fresh water after each use. The service life of the nozzle may be shortened due to the effects of corrosion and is not covered under warranty. WARNING Nozzle must be inspected for proper operation and function according to inspection checklist on last page before each use. Any nozzle that fails inspection is dangerous to use and must be repaired before using. Performance tests shall be conducted on the Ultimatic, Mid-Matic and Handline nozzle after a repair, or anytime a problem is reported to verify operation in accordance with TFT test procedures. Consult factory for the procedure that corresponds to the model and serial number of the nozzle. Any equipment which fails the related test criteria should be removed from service immediately. Troubleshooting guides are available with each test procedure or equipment can be returned to the factory for service and testing. Factory service is available with repair time seldom exceeding one day in our facility. Factory serviced nozzles are repaired by experienced technicians to original specifications, fully tested and promptly returned. Any returns should include a note as to the nature of the problem, who to reach in case of questions and if a repair estimate is required. Repair parts and service procedures are available for those wishing to perform their own repairs. Task Force Tips assumes no liability for damage to equipment or injury to personnel that is a result of user service. TFT Item# LIB-020 LHM-020 LIH-020 CAUTION Title Ultimatic 125 Service Procedure Mid-Matic & Mid-Force Service Procedure Handline Service Procedure Any alterations to the nozzle and its markings could diminish safety and constitutes a misuse of this product. All Task Force Tip nozzles are factory lubricated with high quality silicone grease. This lubricant has excellent washout resistance and long term performance. If your department has unusually hard or sandy water, the moving parts may be affected. Foam agents and water additives contain soaps and chemicals that may break down the factory lubrication. The moving parts of the nozzle should be checked on a regular basis for smooth and free operation, and signs of damage. IF THE NOZZLE IS OPERATING CORRECTLY, THEN NO ADDITIONAL LUBRICATION IS NEEDED. Any nozzle that is not operating correctly should be immediately removed from service and the problem corrected. 7 7.0 WARRANTY Task Force Tips, Inc., 2800 East Evans Avenue, Valparaiso, Indiana 46383 ("TFT") warrants to the original purchaser of its Ultimatic, Mid-Matic, and Handline series nozzles ("equipment"), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and workmanship during the five (5) year period from the date of purchase. TFT's obligation under this warranty is specifically limited to replacing or repairing the equipment (or its parts) which are shown by TFT's examination to be in a defective condition attributable to TFT. To qualify for this limited warranty, the claimant must return the equipment to TFT, at 2800 East Evans Avenue, Valparaiso, Indiana 46383, within a reasonable time after discovery of the defect. TFT will examine the equipment. If TFT determines that there is a defect attributable to it, TFT will correct the problem within a reasonable time. If the equipment is covered by this limited warranty, TFT will assume the expenses of repair. If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances. This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is an intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental damages for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT. It is agreed and understood that the price stated for the equipment is in part consideration for limiting TFT's liability. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you. TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone else. THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 8.0 ANSWERS TO YOUR QUESTIONS We appreciate the opportunity of serving you and making your job easier. If you have any problems or questions, our tollfree "Hydraulics Hotline", 800-348-2686, is normally available to you 24 hours a day, 7 days a week. 8 9.0 NOZZLE FLOW CHARTS 100 PSI = 100 PSI ULTIMATIC FLOW (GPM) = 75 PSI ULTIMATIC 3/4" HOSE 150 ft. 100 PSI PUMP DISCHARGE PRESSURE (PSI) 75 PSI 200 ft. 250 ft. ULTIMATIC 125 Flow Chart 1" HOSE 150 ft. 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 200 ft. 250 ft. 1 1/2" HOSE 150 ft. 200 ft. 250 ft. 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 125 10 22 — 19 — 17 23 53 20 47 18 42 150 16 25 13 21 11 19 34 61 29 54 26 49 100 125 85 114 75 106 175 20 27 17 24 15 21 42 68 36 60 32 55 125 — 110 — 200 23 30 20 26 18 23 50 75 42 66 38 60 — — 125 — 110 — 225 26 32 22 28 20 25 56 82 48 71 42 65 — — — — 125 — 250 29 34 25 30 22 27 62 88 52 77 46 69 — — — — — — 300 34 38 29 33 26 30 72 99 62 86 54 78 — — — — — — 350 38 42 33 37 29 33 80 109 70 95 62 85 — — — — — — 400 42 45 36 39 32 35 90 117 78 103 68 93 — — — — — — 450 46 49 39 42 34 38 98 99 — — — — — — 500 49 52 42 45 37 40 105 — 90 117 80 106 — — — — — — 600 55 57 48 50 42 44 120 — 100 — — — — — — — 84 110 74 70 108 60 90 117 — 97 89 50 95 118 (1) Number in each box indicates flow (GPM). (2) Flows may vary with brand or condition of hose. (3) Flows are approximate and do not reflect losses in preconnect piping. 7 BAR = 7 BAR ULTIMATIC PUMP DISCHARGE PRESSURE (BAR) FLOW (LPM) 6 BAR 19mm HOSE 45M ULTIMATIC 125 Flow Chart = 6 BAR ULTIMATIC 60M 75M 7 BAR 6 BAR 25mm HOSE 45M. 7 BAR 6 BAR 60M 7 BAR 6 BAR 38mm HOSE 75M 7 BAR 6 BAR 45M 7 BAR 6 BAR 60M 7 BAR 6 BAR 75M 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 8.6 40 85 ---- 70 ---- 65 10 60 95 50 80 40 70 130 230 110 205 100 185 380 475 320 430 285 400 12 75 100 65 90 55 80 160 255 135 225 120 210 475 ---- 415 ---- 360 445 14 85 115 75 100 70 85 190 285 160 250 145 225 ---- ---- 475 ---- 415 ---- 15.5 100 120 85 105 75 95 210 310 180 270 160 245 ---- ---- ---- ---- 475 ---- 85 200 75 180 70 160 265 410 225 365 190 335 17 110 130 95 115 85 100 235 335 195 290 175 260 ---- ---- ---- ---- ---- ---21 130 145 110 125 100 115 275 375 235 325 205 295 ---- ---- ---- ---- ---- ---24 145 160 125 140 110 125 305 415 265 360 235 320 ---- ---- ---- ---- ---- ---28 160 170 135 150 120 130 340 445 295 390 255 350 ---- ---- ---- ---- ---- ---31 175 185 150 160 130 145 370 ---- 320 415 280 375 ---- ---- ---- ---- ---- ---34 185 195 160 170 140 150 395 ---- 340 445 305 400 ---- ---- ---- ---- ---- ---41 210 215 180 190 160 165 455 ---- 380 ---- 340 445 ---- ---- ---- ---- ---- ---- (1) Number in each box indicates flow (LPM). (2) Flows may vary with brand or condition of hose. (3) Flows are approximate and do not reflect losses in preconnect piping. (4) 1 BAR = 100 KPA 9 MID-MATIC 100 PSI = 100 PSI MID-MATIC 1 1/2" HOSE FLOW (GPM) REACTION (LBS) 150 ft. 100 PSI PUMP DISCHARGE PRESSURE (PSI) Flow & Nozzle Reaction Chart 200 ft. 75 PSI = 75 PSI MID-MATIC 1 3/4" HOSE 250 ft. 150 ft. 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 200 ft. 2" HOSE 250 ft. 150 ft. 200 ft. 250 ft. 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 100 PSI 75 PSI 50 21 49 21 48 21 46 21 51 21 50 21 49 22 52 22 52 22 51 75 31 61 29 59 28 57 23 65 32 62 31 60 36 69 35 68 34 66 100 65 86 59 77 55 71 72 102 67 91 63 84 84 137 79 120 75 108 125 93 115 84 101 77 92 108 142 97 124 91 111 135 216 122 175 113 155 150 117 141 105 123 96 110 141 178 125 153 114 137 196 8 16 13 24 30 37 45 51 7 12 27 40 15 23 33 44 7 14 12 21 25 30 37 40 8 14 34 54 17 27 45 63 8 14 32 48 16 25 40 55 7 13 29 44 16 24 36 49 8 18 15 29 41 61 69 91 --- 101 --- 140 165 124 142 112 128 174 214 151 179 136 159 --- --- 200 162 187 225 183 208 158 176 142 157 --- 250 202 221 174 198 155 179 --- 175 59 63 73 72 84 81 94 88 104 96 52 63 55 63 49 47 57 57 72 90 141 160 128 143 204 73 82 90 71 78 79 65 64 70 73 69 80 105 --- --- 79 90 63 78 68 79 57 70 61 70 --- 8 15 38 62 18 28 35 77 17 15 27 36 48 57 69 168 221 151 195 87 95 212 --- 109 --- --- --- --- --- 8 78 85 187 224 97 98 222 --- --- 175 204 157 179 --- 113 --- --- 198 222 176 198 --- --- --- --- --- --- 102 95 218 --- --- --- --- --- --- --- ----- ----- 91 112 87 --- 81 91 79 86 194 215 100 91 ----- --- ----- --- ----- --- ----- --- --- --- --- --- (1) Number on top in each box indicates flow (GPM), and number on bottom indicates nozzle reaction (LBS). (2) Flows may vary with brand or condition of hose. (3) Flows are approximate and do not reflect losses in preconnect piping. MID-MATIC = 7 BAR MID-MATIC 7 BAR 38mm HOSE FLOW (LPM) REACTION (KG) PUMP DISCHARGE PRESSURE (BAR) Flow & Nozzle Reaction Chart 45M 60M 6 BAR = 6 BAR MID-MATIC 45mm HOSE 75M 45M 60M 50mm HOSE 75M 45M 60M 75M 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 7 BAR 6 BAR 3.5 80 210 80 190 80 175 80 245 80 225 80 205 85 310 85 285 85 255 5.2 115 350 110 315 105 285 85 420 120 380 115 345 135 535 130 485 130 450 4 6 8 14 3 5 7 12 3 5 6 11 4 6 10 17 4 6 9 15 3 6 8 14 4 7 12 23 4 7 11 20 4 7 10 19 7 245 460 225 405 210 365 275 540 255 490 240 445 320 695 300 630 285 580 8.6 350 540 320 475 290 430 410 650 365 575 345 520 510 805 460 750 430 690 10 14 20 19 12 16 15 15 15 13 18 19 17 29 16 ---- 635 ---- 570 775 12 530 680 470 600 425 540 660 805 570 725 515 660 ---- ---- 800 ---- 710 845 44 45 14 615 740 535 655 485 590 770 ---- 660 785 595 715 ---- ---- ---- ---- 840 ---- 15.5 695 790 600 705 535 635 ---- ---- 750 835 665 770 46 44 ---- ---- ---- ---- ---- ---- 17 765 835 660 750 585 680 ---- ---- 825 ---- ---- ---- ---- ---- ---- ---- 27 33 38 43 47 28 31 35 40 44 24 29 33 37 41 24 27 30 33 36 21 26 30 33 36 21 24 26 29 31 33 41 48 ------- 30 35 41 ---------- 29 35 41 51 25 30 35 39 ---- 20 26 32 37 41 23 26 30 34 38 735 815 45 41 46 ------------- ---------------- 40 50 ---------- 43 ------------- 26 25 445 615 395 540 365 490 535 740 475 660 430 600 740 18 31 33 36 17 22 20 28 18 25 24 41 24 20 11 35 51 ------- 32 38 ---------- (1) Number on top in each box indicates flow (LPM), and number on bottom indicates nozzle reaction (KG). (2) Flows may vary with brand or condition of hose. (3) Flows are approximate and do not reflect losses in preconnect piping. 10 HANDLINE Flow Chart 1 1/2" HOSE 1 3/4" HOSE 2 1/2" HOSE 2" HOSE 150 ft. 200 ft 250 ft. 150 ft. 200 ft 250 ft. 150 ft. 200 ft 250 ft. 150 ft. 200 ft 250 ft. 30 30 30 30 30 30 30 30 30 30 30 30 35 35 35 40 35 35 40 40 40 40 40 40 60 55 50 70 65 60 80 75 70 105 100 95 90 80 75 110 95 90 160 125 115 225 210 200 120 105 95 155 125 115 195 180 165 285 265 255 175 150 125 115 180 160 140 230 205 190 345 320 300 200 170 150 130 200 180 165 260 235 215 ---- 370 350 225 185 165 145 220 200 180 290 260 235 ---- ---- 390 250 200 180 160 240 215 195 315 280 255 ---- ---- ---- 50 75 100 125 RECOMMENDED PRESSURE PUMP DISCHARGE PRESSURE (PSI) FLOW(GPM) REACTION(LBS) For Various Pump Discharge Pressures And Hoselays 150 10 15 29 44 61 74 85 94 103 9 15 26 39 52 63 74 82 90 9 15 24 36 47 58 66 72 79 10 16 33 55 76 90 103 116 129 10 16 31 47 63 79 90 103 113 10 15 28 44 58 70 82 90 100 28 17 39 79 100 123 143 165 184 10 16 36 63 90 106 126 143 158 10 16 35 58 82 97 113 126 140 10 18 52 120 161 206 ---- ---- ---- 10 18 50 110 147 186 226 ---- ---- 10 17 48 103 140 172 210 240 ---- NOTE: (1) Number on top in each box indicates flow, and number on bottom indicates nozzle reaction. (2) The average nozzle pressure is 100 PSI. (3) Flows may vary with brand or condition of hose. (4) Flows are approximate (nearest 5 GPM) and do not reflect losses in preconnect piping. HANDLINE Flow Chart 38mm HOSE RECOMMENDED PRESSURE PUMP DISCHARGE PRESSURE (BAR) FLOW(LPM) REACTION(KG) 45mm HOSE For Various Pump Discharge Pressures And Hoselays 50mm HOSE 65mm HOSE 45M 60M 75M 45M 60M 75M 45M 60M 75M 45M 60M 75M 3.5 115 115 115 115 115 115 115 115 115 115 115 115 5.2 130 130 130 150 130 130 150 150 150 150 150 150 7 225 210 190 265 245 225 305 285 265 395 380 360 8.6 340 305 285 415 360 340 605 475 435 850 795 755 10 455 395 360 585 475 435 740 680 625 1080 1005 965 12 570 475 435 680 605 530 870 775 720 1305 1210 1135 14 645 570 490 755 680 625 985 890 815 ---- 1400 1325 15.5 700 625 550 835 755 680 1100 985 890 ---- ---- 1475 17 755 680 605 910 815 740 1190 1060 965 ---- ---- ---- 5 7 13 20 28 34 39 43 47 4 7 12 18 24 29 34 37 41 4 7 11 16 21 26 30 33 36 5 7 15 25 34 41 47 53 59 5 7 14 21 29 36 41 47 51 5 7 13 20 26 32 37 41 45 13 8 18 36 45 56 65 75 83 5 7 16 29 41 48 57 65 72 5 7 16 26 37 44 51 57 63 5 8 24 54 73 93 ---------- 5 8 23 50 67 84 102 ------- 5 8 22 47 63 78 95 109 ---- NOTE: (1) Number on top in each box indicates flow, and number on bottom indicates nozzle reaction. (2) The average nozzle pressure is 7 BAR. (3) Flows may vary with brand or condition of hose. (4) Flows are approximate (nearest 5 LPM) and do not reflect losses in preconnect piping. 11 10.0 INSPECTION CHECKLIST Nozzle must be inspected for proper operation and function according to this checklist before each use. Check that: 1) There is no obvious damage such as missing, broken or loose parts, damaged labels etc. 2) Gasket grabber is free of debris. 3) Coupling is tight and leak free. 4) Valve operates freely through full range and regulates flow. 5) "OFF" position does fully shut off and flow is stopped. 6) Nozzle flow is adequate as indicated by pump pressure and nozzle reaction. 7) Shaper turns freely and adjusts pattern through full range. 8) Shaper turns into full flush and out of flush with normal flow and pressure restored. WARNING Any Ultimatic, Mid-Matic or Handline nozzle failing any part of the inspection checklist is unsafe and must have the problem corrected before use. Operating a nozzle that fails any of the above inspections is a misuse of this equipment. TASK FORCE TIPS, Inc. ©Copyright Task Force Tips, Inc. 2002 2800 East Evans Avenue • Valparaiso , IN 46383-6940 800-348-2686 • 219-462-6161 • Fax 219-464-7155 LIN-030 November 7, 2002 Rev 4
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