Star Manufacturing 3DWLA-4H Operation Manual

DOUBLE

SPECIALTY WARMERS

MODEL

3DWSA SERIES

3DWLA SERIES

Installation and

Operation

Instructions

2M-Y8865 Rev. G 5/15/05

3DWLA

1

SAFETY SYMBOL

This symbol is intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

NOTICE

Star reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have its ready when you call to ensure a faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent

Reference the listing provided with the unit

or for an updated listing go to:

Website:

E-mail

Telephone: www.star-mfg.com

[email protected]

(800) 807-9054 Local (314) 781-2777

The Star Service Help Desk

Business

Hours:

8:00 am to 4:30 p.m. Central Standard Time

Telephone: (800) 807-9054 Local (314) 781-2777

Fax: (800) 396-2677 Local (314) 781-2714

E-mail

Website:

[email protected]

[email protected]

[email protected]

www.star-mfg.com

Mailing Address: Star Manufacturing Inc.

2

PRODUCT IDENTIFICATION

Star Mfg. International Double Warmers, Models:

3DWSA, 3DWLA, 3DWLA-HS

SPECIFICATIONS:

MODEL 3DWSA-4H 120V - STAINLESS STEEL WITH INSETS and COVERS

Capacity: 4-1/8 quarts each inset

Electrical: 120V; 50/60 cycle; single phase; 1000wt; 8.4a.

Dimensions: 11-1/2" D x 18" W x 12-1/2" H

Net Weight: 22 lbs.

MODEL 3DWSA-P 120V - STAINLESS STEEL WITH 1 1 OZ. LADLE and 1 PUMP

(INSERTS AND COVERS ARE OPTIONAL)

Capacity: 4-1/8 quarts inset; 3-1/2 quarts pump bowl



Net Weight: 21-1/2 lbs.

MODEL 3DWSA-PP 120V - STAINLESS STEEL WITH 2 PUMPS




Net Weight: 21 lbs.

MODEL 3DWSA-FW 120V - STAINLESS STEEL, (INSETS WITH COVERS SSB-4 or

SSB-4H, and LADLES - OPTIONAL)




Net Weight: 21 lbs.

MODEL 3DWLA-4H 120V - LIGHTED WITH INSETS and COVERS and 5* SIGNS




Net Weight: 22 lbs.

MODEL 3DWLA-P 120V - LIGHTED WITH 1 INSET and COVER, 1 PUMP and 5* SIGNS





MODEL 3DWLA-PP 120V - LIGHTED WITH 2 PUMPS and N*, F* SIGNS




Net Weight: 21 lbs.

MODEL 3DWLA-FW 120V - LIGHTED and 5* SIGNS (INSETS WITH COVERS SSB-4 or





Net Weight: 21 lbs.

3

MODEL 3DWLA-R 120V - LIGHTED WITH INSETS and COVERS




Net Weight: 22 lbs.

MODEL 3DWSA-PHS 120V - STAINLESS STEEL WITH 1 INSET and COVER, and HEATED SPOUT and PUMP




Net Weight: 22 lbs.

MODEL 3DWLA-PHS120 - LIGHTED WITH 1 INSET and COVER, HEATED SPOUT and PUMP, and 5* SIGNS


Electrical: 120V; 50/60 cycle; single phase; 1075wt; 9a.


Net Weight: 22 lbs.

MODEL 3DWSAPPHS 120V - STAINLESS STEEL WITH 2 HEATED SPOUTS and 2 PUMPS

Capacity: 3-1/2 quarts each pump bowl



Net Weight: 22 lbs.

MODEL 3DWLAPPHS 120V - LIGHTED WITH 2 HEATED SPOUTS and 2 PUMPS, and N*,

CD* SIGNS



Dimensions: 15-1/2" D x18" W x 15-1/2" H

Net Weight: 22 lbs.

MODEL 3DWSA4H240VE - STAINLESS STEEL WITH INSETS and COVER




Net Weight: 22 lbs.

MODEL 3DWSA-P240VE - STAINLESS STEEL WITH 1 INSET and COVER and 1 PUMP





MODEL 3DWSAPP240VE - STAINLESS STEEL WITH 2 PUMPS




Net Weight: 21 lbs.

MODEL 3DWSAFW240VE - STAINLESS STEEL (INSETS WITH COVERS SSB-4 or





Net Weight: 21 lbs.

4

MODEL 3DWLA4H240VE - LIGHTED WITH INSETS and COVERS and 6** SIGNS




Net Weight: 22 lbs.

MODEL 3DWLA-P240VE - LIGHTED WITH 1 INSET and COVER and 1 PUMP, and 6**

SIGNS

Capacity: 4-1/8 quarts each inset; 3-1/2 quarts pump bowl



Net Weight: 21 lbs.

MODEL 3DWLAPP240VE - LIGHTED WITH 2 PUMPS and N*, F* SIGNS




Net Weight: 21 lbs.

MODEL 3DWLA-FW240VE - LIGHTED (INSETS WITH COVERS SSB-4 or SSB-4H and

LADLES - OPTIONAL) and 6** SIGNS




Net Weight: 21 lbs.

MODEL 3DWSAPHS240E - STAINLESS STEEL WITH 1 INSET and COVER, and HEATED SPOUT and PUMP




Net Weight: 22 lbs.

MODEL 3DWLAPHS240E - LIGHTED WITH 1 INSET and COVER, and HEATED SPOUT and PUMP, and 6** SIGNS




Net Weight: 22 lbs.

MODEL 3DWSAPPHS24E - STAINLESS STEEL WITH 2 HEATED SPOUTS and 2 PUMPS




Net Weight: 22 lbs.

MODEL 3DWLAPPHS24E - LIGHTED WITH 2 HEATED SPOUTS and 2 PUMPS, and N*, CD* SIGNS




Net Weight: 22 lbs

NOTES:

Bowl 3QT, SSB - OPTIONAL FOR ALL MODELS

* N - Nacho Sign, F - Fudge Sign, CD - Chili Dog Sign, BQ - BBQ Sign, C - Chili Sign

* * N - Nacho Sign, F - Fudge Sign, CD - Chili Dog Sign, BQ - BBQ Sign, C - Chili Sign, S - Soup Sign

5

GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed.

This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within

15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.

INSTALLATION

These food warmers are equipped for the voltage and wattage indicated on the nameplate mounted to the bottom panel and are designed for use on alternating current (AC) only.

CAUTION

DO NOT CONNECT TO DIRECT CURRENT (DC).

GENERAL OPERATING INSTRUCTIONS

These warmers are designed to use the 3-1/2 quart capacity stainless steel bowls ("SSB") or with 4-1/8 quart insets (SSB-4 or SSB-4H).

Follow these simple steps for setting up the warmer:

1. Fill the warmer bowl with one and a third quarts of hot water.

2. Place spacer into bowl.

NOTE: Use 11/16" high spacer for the pump warmer. Use 1" high spacer (tips up) for SSB-4 or SSB-4H inset. Use 1" high spacer (tips down) for Polar Ware insets.

4. Place inset (SSB-4 or SSB-4H) with food product into the water bowl. Place 3-1/2 quart bowl (SSB) with product into the water bowl on pump model.

5. On pump model, pre-heat fudge or cheese before inserting pump. Pump will not function if fudge or cheese is too thick.

6. Place lid over inset, or close cover on hinged inset, or place pump into fudge or cheese.

After placing pump turn it to engage into the heated spout.

7. Because the consistency of different foods varies, and because liquids and solids absorb heat at different rates, it is impractical to specify an exact dial setting.

However, at the point between fi gures "3" and "4" the temperature is approximately

145 ° F, the proper holding temperature for fudge. When the dial is set at the fi gure

"5" the temperature is approximately 170 ° F, a good holding temperature for cheese sauce. After pre-heating, set the thermostat to the desired temperature.

8. Turn the control knob to the extreme left position "LOW" when not in use.

9. Do not keep unit on high heat for more than 45 minutes, as the food product may

6

CAUTION

DO NOT TOUCH THE HEATED SPOUT WITHOUT HEAT INSULATING

MITTENS OR OTHER MEANS OF BURN PREVENTION.

DO NOT OPERATE UNIT WITHOUT WATER. CHECK WATER LEVEL

FREQUENTLY.

CLEANING INSTRUCTIONS

IMPORTANT

Stainless steel may corrode if not cleaned properly.

Clean and dry the heated bowl inside the warmer every night. Use a soft cloth and mild soap to keep exterior surfaces bright and shining. To keep the inside surface of the bowl clean, use S.O.S. or Brillo pads as often as necessary. Do not use detergents, strong abrasives or metal scouring pads on exterior surface of warmer.

CAUTION

DO NOT IMMERSE IN WATER AT ANY TIME.

PUMP CLEANING

Before using and at least daily, disassemble the pump and wash all parts.

To disassemble pump:

1. Unscrew nut-cylinder. Pull pump-plunger from pump chamber.

2. Unscrew knob from plunger assembly and disassemble.

3. Unscrew cap-tube and nut-sleeve-tube from dispense tube.

Remove cover from pump assembly.

4. Remove pin "U" from pump assembly and disengage dispense tube from pump

chamber.

5. Remove balls from pump chamber.

6. Wash all parts thoroughly in hot soapy water and rinse thoroughly. Use 18" long brush to clean inside of dispensing tube. Reassemble pump. When reassembling pump, wet o-ring with edible vegetable oil, then reassemble. Make sure all parts are in their proper place.

SANITIZING PUMP ASSEMBLIES

It is recommended that the pump assembly be sanitized after routine disassembly and cleaning. Prepare a 200 ppm quaternary solution (similar to Pro-Quat 103). Immerse all pump parts in this solution for at least 60 seconds, remove and let air dry. Reassemble the pump.

PRIMING PUMP

Three (3) strokes of the pump plunger are necessary to initially prime and vend thick food products.

If pump does not dispense product properly, remove plunger assembly from pump and make sure the plunger "o" ring is in place on the pump plunger. If the "o" ring is missing disassemble the pump parts and make certain the "o" ring is not in the pump plunger tube, pump chambers or vend tube before replacing "o" ring.

CAUTION

FAILURE TO DO THIS CAN CAUSE A BROKEN "O" RING TO BE

PUMPED OUT WITH THE FOOD BEING VENDED.

7

SIGN REPLACEMENT

1. Unplug cord from the receptacle.

2. Push front plastic panel up using a plastic pin or very small screwdriver.

3. Pull forward on the bottom edge of the plastic panel and remove it.

4. Replace the sign.

5. Place the front plastic panel back into its original position.

LIGHT BULB REPLACEMENT

1. Unplug cord from the receptacle.

2. Remove both front panels as stated above.

3. Replace bulbs with a 10 or 15 watt candelabra base for 120V or a 10 watt medium base for 240V.

MAINTENANCE AND REPAIRS

Contact the factory, a service representative or a local service company for service or required maintenance.

8

Visit our Website at: www.star-mfg.com

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

Email: [email protected]

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.

> Holman Brand equipment warranty repair must be pre-authorized before any work is performed.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is fi ve (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for Tefl on/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Tefl on/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the

“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on UltraMax Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.

SERVICES NOT COVERED BY WARRANTY

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

12. Pilot light adjustment

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

17. Replacement of fuses

18. Repair of damage created during transit, delivery, & installation OR created by acts of God

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:

* The Model 510FD Fryer.

* The Model 526TOA Toaster Oven.

* The Model J4R, 4 oz. Popcorn Machine.

* The Model 526WOA Warming Oven.

* The Model 518CMA & 526CMA Cheese Melter.

* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.

* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.

* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.

* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.

* All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.

* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.

* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

ALL:

* Pop-Up Toasters

* Butter Dispensers

* Pretzel Merchandisers

* Pastry Display Cabinets

* Nacho Chip Merchandisers

* Accessories of any kind

* Sneeze Guards

* Pizza Ovens

* Heat Lamps

* Pumps

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

Part# 2M-4497-2 05/05 RMS

10

PARTS LIST

MODEL

3DWSA-3DWLA 120V/240VE

Key

Number

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

NI

31

32

1

2

3

4

5

6

7

8

9

10

11

11A

12

13

14

33

34

35

36

37

38

39

40

41

42

43

44

45

46

Part

Number

Number

Per

Unit

P1-30220

N2-30410

2C-2559

2C-Y5059

2I-H7685

P1-Y8791

2K-7889

2E-Y8233

2R-Y8261

2E-Z5884

2M-Y8818

P1-Y8823

2M-Y8819

2C-1631

P1-30216

P1-30217

P1-30218

N2-Y8130

N2-Y8310

2C-H5569

2N-Y8227

2N-Y8226

2C-Y8312

2C-H8670

2C-2556

2T-Y8262

N2-Y8129

N2-Y8127

2A-Y8556

N2-30423

N2-30455

2D-H6295

2R-Y5701

6

2

2

2

2

N2-30436

2L-Z0577

N2-30440

2

2

1

N2-30437 2

O2-Y5703 2

2

6

2

2

2

4

4

2

2

2

1

1

6

4

4

1

1

2

2

1

1

1

1

2

1

1

1

2

2B-Y5792 4

2R-Y9854 2

2A-Y9637 2

2L-Y7618

2V-Y7661

2

2

2A-Z0718

2P-Z0830

N2-Y4146

2I-Y9636

2I-Y4143

2

2

2

2

2

2P-Y6196

2A-Y7658

2I-Z0730

N2-Y9685

4

2

2

2

FOOT

BOTTOM

KNOB-THERMOSTAT

SWITCH

120V

240V

Description

FRONT PANEL BLACK, NON-LIGHTED MODELS

SCREW #6 x 1/4

BODY ASSY. (TWO HEATED SPOUTS)

BAND

PLATE

POP RIVET 1/8 x .6

ELEMENT

ELEMENT

SCREW 8-32 x 1 FH

120V

240V

THERMOSTAT

BRACKET

BAND-HEATER

SPACER

SPACER

STAINLESS INSET (OPTIONAL) - SSB

HANDLE (INCLUDED ON SSB-4H)

COVER (INCLUDED ON SSB-4H)

LADLE 1 OZ.

INSERT & COVER ASSY (INCLUDES KEY NO. 31, 32, 33)

INSET

HINGE-LEAF

PIN-HINGE

KNOB-BLK.

NUT

COVER

PLUNGER-SHIELD

GUIDE

SPRING

WASHER

ROD/PLUNGER

O-RING

BALL-VALVE

NUT

PIN-"U"

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED

INCLUDE MODEL AND SERIAL NUMBER

Some items are included for illustrative purposes only and in certain instances may not be available.

PAGE

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1

2

PARTS LIST

MODEL

3DWSA-3DWLA 120V/240VE

Key

Number

47

48

49

50

51

52

53

54

55

56

57

58

59

Part

Number

Number

Per

Unit

N2-62008

N2-30426

N2-30427

2E-Y8515

2E-Z0826

N2-30428

N2-30431

2

2

2

4

4

2

2

2S-Y8552

2S-Y8321

2Q-Y8617

4

4

4

2M-Z0707 1

2M-Y8315 1

2M-Y8496 1

2M-Y8498 1

2M-Y8499 1

2M-Y8500 1

2M-Y8745 1

2P-Y6211

2A-Y6124

2R-Z0872

2L-Z0541

2C-1548

2L-Z0540

1

2

2

2

2

2

SIGN PACKET 6 TOTAL

Description

BRUSH

SPACER 3/4 OZ. (HOST MARRIOT ONLY)

KNOB

COVER

SCREW

RING

2D-Y8877

2L-Y8876

1

1

BOWL SSB-4

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED

INCLUDE MODEL AND SERIAL NUMBER

Some items are included for illustrative purposes only and in certain instances may not be available.

PAGE

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2

Star Manufacturing International, Inc.

12

STAR MANUFACTURING

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.

(800) 807-9054 (314) 781-2777

Parts & Service (800) 807-9054 www.star-mfg.com

Star Manufacturing 3DWLA-4H Operation Manual

DOUBLE

SPECIALTY WARMERS

MODEL

3DWSA SERIES

3DWLA SERIES

Installation and

Operation

Instructions

GENERAL INSTALLATION DATA

PARTS LIST

PARTS LIST

Star Manufacturing International, Inc.

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